CN113231354A - Switching type cleaning assembly for flux-cored wire and cleaning method thereof - Google Patents
Switching type cleaning assembly for flux-cored wire and cleaning method thereof Download PDFInfo
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- CN113231354A CN113231354A CN202110144915.XA CN202110144915A CN113231354A CN 113231354 A CN113231354 A CN 113231354A CN 202110144915 A CN202110144915 A CN 202110144915A CN 113231354 A CN113231354 A CN 113231354A
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- cleaning
- case
- welding wire
- wire
- socket
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- 238000004140 cleaning Methods 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003466 welding Methods 0.000 claims abstract description 48
- 230000001681 protective effect Effects 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 9
- 230000004907 flux Effects 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 7
- 230000000740 bleeding effect Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a switching type cleaning assembly for a flux-cored wire and a cleaning method thereof, which relate to the field of flux-cored wire production equipment and comprise a case, wherein a pair of cleaning wheels which are symmetrical up and down are arranged inside the case, a plurality of groups of elastic telescopic rod pieces with the same angle interval are arranged on the outer wall of each cleaning wheel, and the end parts of the elastic telescopic rod pieces are connected with cleaning blocks, so that the switching type cleaning assembly has the advantages that: the cleaning device disclosed by the invention works by controlling the motor, the motor drives the two driven gears through the toothed belt, and the rotating shaft connected with the driven gears pulls the cleaning wheels to rotate, so that the next pair of cleaning blocks is switched to clean the welding wires, the switching mode is simple, the continuity is good, the cleaning blocks do not need to be stopped and replaced, and the cleaning blocks are simple and convenient to replace and install.
Description
Technical Field
The invention relates to the field of flux-cored wire production equipment, in particular to a switching type cleaning assembly for a flux-cored wire and a cleaning method thereof.
Background
Flux-cored wire gas shielded welding is a welding process which is widely applied, and is widely applied to welding of low-carbon steel, low-alloy steel and other various alloy materials in the industries of heavy manufacturing, building, shipbuilding, offshore facilities and the like. After the flux-cored wire is produced, a layer winding process is needed, although the flux-cored wire is cleaned and dried before the layer winding process, the surface of the flux-cored wire is basically cleaned, stains or water stains often exist on the surface of the flux-cored wire, and the later use effect of the flux-cored wire is affected; in the traditional flux-cored wire cleaning process, the cleaning block is replaced regularly, but the machine needs to be stopped to operate the cleaning block, so that the working continuity is low, and the production efficiency of producing the welding wire is influenced.
Disclosure of Invention
The present invention is directed to a switching cleaning assembly for flux-cored wires and a cleaning method thereof, which solve the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a clean subassembly of switching formula that flux cored wire was used, includes quick-witted case, the both sides of machine case have been seted up into silk mouth and play silk mouth respectively, and it all is equipped with a pair of auxiliary wheel to advance silk mouth, play silk mouth opening inboard, and machine incasement portion is equipped with a pair of clean wheel that is symmetry from top to bottom, and clean wheel is through a lateral wall switching of pivot and quick-witted case, the outer wall of clean wheel is equipped with the same angle spaced elastic telescopic rod spare of multiunit, and the end connection of elastic telescopic rod spare has clean piece.
Preferably, the end of the elastic telescopic rod is integrally formed with a socket, the cleaning block is provided with a magnetic suction plug matched with the socket for insertion, the socket is internally provided with a strong magnet attracted with the magnetic suction plug, and the outer surface of the cleaning block is bonded and fixed with a cleaning cotton layer.
Preferably, two the pivot outer end that the cleaning wheel is connected is equipped with driven gear, and the machine case has the motor cabinet with the homonymy outer wall welding that is equipped with driven gear, has the motor through the bolt fastening on the motor cabinet, is equipped with the driving gear on the output shaft of motor, and passes through the toothed belt transmission between driving gear and two driven gears and be connected.
Preferably, the upper and lower walls of the case are provided with maintenance windows corresponding to the positions of the cleaning wheels, the maintenance windows are covered with protective covers, and one ends of the protective covers are connected with hinge seats welded on the case through hinge rods.
Preferably, the bottom of one side in the case is provided with a dryer, the top of the case, corresponding to the dryer, is provided with an exhaust hood, the top of the exhaust hood is provided with an exhaust port, and the port of the exhaust port is connected with an exhaust fan.
Preferably, a plurality of guide wheels which are staggered up and down are arranged above the dryer inside the case, and the guide wheels are connected with the inner walls of the two sides of the case through rotating shafts.
According to the cleaning method of the switching type cleaning component for the flux-cored wire, the steps are as follows:
the method comprises the following steps: a welding wire cleaning procedure: the welding wire is led in along a wire inlet at one side of the case and passes between the two cleaning wheels, and the two cleaning blocks are tightly abutted against the passing welding wire under the action of elastic telescopic rod pieces arranged on the outer walls of the two cleaning wheels;
step two: switching operation of the cleaning assembly: the motor is controlled to work, the motor drives the two driven gears through the toothed belt, and the rotating shaft connected with the driven gears pulls the cleaning wheels to rotate, so that the next pair of cleaning blocks is switched to clean the welding wires;
step three: cleaning component replacement operation: the protective cover is turned over and opened, a certain force is applied to pull the cleaning block above the protective cover, so that the magnetic suction plug pin connected with the cleaning block is separated from the socket at the end part of the elastic telescopic rod piece, then a new cleaning block is taken out again and is installed again, the magnetic suction plug pin of the new cleaning block is inserted into the socket in a matched mode, and the magnetic suction plug pin is sucked and fixed by a strong magnet in the socket;
step four: and (3) drying the welding wire: the welding wire forms a Z-shaped trend through the guide of a plurality of guide wheels, water stains on the surface of the welding wire are dried and evaporated under the operation of the dryer, and meanwhile, the air exhaust fan is controlled to perform air exhaust operation, so that water vapor evaporated in the case is exhausted
The invention has the technical effects and advantages that:
1. the cleaning device disclosed by the invention works by controlling the motor, the motor drives the two driven gears through the toothed belt, and the rotating shaft connected with the driven gears pulls the cleaning wheels to rotate, so that the next pair of cleaning blocks is switched to clean the welding wires, the switching mode is simple, the continuity is good, and the cleaning device is not required to be stopped and replaced;
2. according to the invention, the protective cover is turned over and opened, a certain force is applied to pull the cleaning block above the protective cover, so that the magnetic suction bolt connected with the cleaning block is separated from the socket at the end part of the elastic telescopic rod piece, then the new cleaning block is taken out again and is installed again, the magnetic suction bolt of the new cleaning block is inserted into the socket in a matching manner, the magnetic suction bolt is sucked and fixed by the strong magnet in the socket, and the cleaning block is simple and convenient to replace and install;
3. according to the invention, when the dryer works, the welding wires passing through the upper part are dried, and the welding wires are guided by the guide wheels to form a Z-shaped trend, so that the traveling path of the welding wires above the dryer is prolonged, the drying effect is ensured, and meanwhile, the exhaust fan is controlled to perform air extraction work, so that water vapor evaporated in the case is extracted, the water vapor content in the case is reduced, and the drying effect is improved.
Drawings
Fig. 1 is a half sectional view showing a three-dimensional structure of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Fig. 3 is a front cross-sectional view of the structure of the present invention.
Fig. 4 is a schematic view of the shroud of the present invention when deployed.
Fig. 5 is an enlarged view of a portion a in fig. 4.
FIG. 6 is a flow chart of a cleaning method of the present invention.
In the figure: 1. a chassis; 101. a wire inlet; 102. a filament outlet; 2. a cleaning wheel; 3. a dryer; 4. a guide wheel; 401. a secondary wheel; 5. an exhaust hood; 6. an exhaust fan; 7. a shield; 8. a driven gear; 9. an electric motor; 10. a toothed belt; 11. an elastic telescopic rod; 1101. a socket; 1102. a strong magnet; 12. a cleaning block; 1201. magnetically attracting the bolt; 1202. and cleaning the cotton layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a switching type cleaning assembly for flux-cored wires as shown in figures 1-5, which comprises a case 1, wherein a wire inlet 101 and a wire outlet 102 are respectively formed in two sides of the case 1, a pair of auxiliary wheels 401 are respectively arranged on the inner sides of openings of the wire inlet 101 and the wire outlet 102, a pair of cleaning wheels 2 which are symmetrical up and down are arranged in the case 1, the cleaning wheels 2 are connected with one side wall of the case 1 through rotating shafts, a plurality of groups of elastic telescopic rod pieces 11 with the same angle interval are arranged on the outer wall of the cleaning wheels 2, cleaning blocks 12 are connected to the end parts of the elastic telescopic rod pieces 11, and pressure springs are arranged in the elastic telescopic rod pieces 11, so that the rod pieces of the elastic telescopic rod pieces 11 have an extension trend, and the two cleaning blocks 12 are guaranteed to tightly press the passing welding wires.
Referring to fig. 4 and 5, a socket 1101 is integrally formed at an end of the elastic telescopic rod 11, a magnetic plug 1201 which is inserted in cooperation with the socket 1101 is arranged on the cleaning block 12, a strong magnet 1102 which is attracted to the magnetic plug 1201 is arranged inside the socket 1101, and a cleaning cotton layer 1202 is bonded and fixed on an outer surface of the cleaning block 12 for wiping and cleaning the welding wires.
As shown in fig. 2, the outer end of the rotating shaft connected with the two cleaning wheels 2 is provided with a driven gear 8, the outer wall of the case 1 and the outer wall of the same side provided with the driven gear 8 are welded with a motor base 901, a motor 9 is fixed on the motor base 901 through bolts, an output shaft of the motor 9 is provided with a driving gear, the driving gear is in transmission connection with the two driven gears 8 through a toothed belt 10, and the motor 9 transmits the two driven gears 8 through the toothed belt 10, so that steering control over the two cleaning wheels 2 is achieved, and switching of cleaning blocks 12 arranged on the cleaning wheels 2 is completed.
Referring to fig. 1 and 4, a maintenance window is formed in the upper wall and the lower wall of the case 1 corresponding to the position of the cleaning wheel 2, a protective cover 7 covers the maintenance window, one end of the protective cover 7 is connected with a hinge seat welded on the case 1 through a hinge rod, and when the cleaning block 12 is replaced, the protective cover 7 is turned over and opened, so that the cleaning block 12 can be replaced through the maintenance window.
Combine fig. 1 and fig. 3 to show, the inside one side bottom of quick-witted case 1 is equipped with drying-machine 3 and dries the welding wire of top process, and the top of quick-witted case 1 top corresponding drying-machine 3 is equipped with exhaust hood 5, and the gas vent has been seted up at the top of exhaust hood 5, and the port department of gas vent is connected with exhaust fan 6, carries out the work of bleeding through control exhaust fan 6, takes out the inside evaporation vapor of quick-witted case 1.
As shown in fig. 3, a plurality of guide wheels 4 which are arranged in a vertically staggered manner are arranged above the dryer 3 inside the case 1, the guide wheels 4 are connected with the inner walls of the two sides of the case 1 through rotating shafts, and the welding wires are guided by the guide wheels 4 to form a zigzag shape, so that the traveling path of the welding wires above the dryer 3 is prolonged, and the drying effect is ensured.
As shown in fig. 6, a method for cleaning a switching cleaning assembly for a flux cored wire comprises the following steps:
the method comprises the following steps: a welding wire cleaning procedure: welding wires are led in along a wire inlet 101 at one side of the case 1 and pass between the two cleaning wheels 2, and the two cleaning blocks 12 are tightly abutted against the passing welding wires under the action of elastic telescopic rods 11 arranged on the outer walls of the two cleaning wheels 2, and the surfaces of the welding wires are wiped and cleaned by cleaning cotton layers 1202 arranged on the outer walls of the cleaning blocks 12 in the guiding and feeding process of the welding wires;
step two: switching operation of the cleaning assembly: the motor 9 is controlled to work, the motor 9 drives the two driven gears 8 through the toothed belt 10, and the rotating shaft connected with the driven gears 8 pulls the cleaning wheel 2 to rotate, so that the next pair of cleaning blocks 12 is switched to clean the welding wires, the switching mode is simple, the continuity is good, and the replacement is not required to be stopped;
step three: cleaning component replacement operation: the protective cover 7 is turned over and opened, a certain force is applied to pull out the cleaning block 12 above, so that the magnetic suction plug 1201 connected with the cleaning block 12 is separated from the socket 1101 at the end part of the elastic telescopic rod 11, then the new cleaning block 12 is taken out again and is installed again, the magnetic suction plug 1201 of the new cleaning block 12 is matched and inserted into the socket 1101, the magnetic suction plug 1201 is sucked and fixed by the strong magnet 1102 in the socket 1101, and the cleaning block 12 is replaced and installed simply and conveniently;
step four: and (3) drying the welding wire: the during operation of drying-machine 3 is dried through the welding wire to the top, and the welding wire forms "Z" font trend through the direction of a plurality of guide pulleys 4, prolongs the walking route of welding wire in drying-machine 3 top, guarantees the stoving effect, carries out the work of bleeding through control exhaust fan 6 simultaneously, takes out the inside evaporation vapor of quick-witted case 1, reduces the inside vapor content of quick-witted case 1, improves the stoving effect.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a clean subassembly of switching formula that flux cored wire was used, includes quick-witted case (1), its characterized in that: wire inlet (101) and wire outlet (102) have been seted up respectively to the both sides of quick-witted case (1), and wire inlet (101), wire outlet (102) opening inboard all are equipped with a pair of auxiliary wheel (401), and machine case (1) is inside to be equipped with a pair of clean wheel (2) that are symmetry from top to bottom, and clean wheel (2) are through a lateral wall switching of pivot and quick-witted case (1), the outer wall of clean wheel (2) is equipped with the same angle spaced elastic telescopic rod spare (11) of multiunit, and the end connection of elastic telescopic rod spare (11) has clean piece (12).
2. The switched cleaning assembly for a flux cored welding wire of claim 1, wherein: the end part of the elastic telescopic rod piece (11) is integrally formed with a socket (1101), the cleaning block (12) is provided with a magnetic suction plug pin (1201) which is matched with the socket (1101) to insert, a strong magnet (1102) which is attracted with the magnetic suction plug pin (1201) is arranged inside the socket (1101), and the outer surface of the cleaning block (12) is fixedly bonded with a cleaning cotton layer (1202).
3. The switched cleaning assembly for a flux cored welding wire of claim 1, wherein: two the pivot outer end that cleaning wheel (2) are connected is equipped with driven gear (8), and machine case (1) and the homonymy outer wall welding that is equipped with driven gear (8) have motor cabinet (901), have motor (9) through the bolt fastening on motor cabinet (901), are equipped with the driving gear on the output shaft of motor (9), and pass through toothed belt (10) transmission between driving gear and two driven gear (8) and be connected.
4. The switched cleaning assembly for a flux cored welding wire of claim 1, wherein: the upper wall and the lower wall of the case (1) are provided with maintenance windows corresponding to the positions of the cleaning wheels (2), the maintenance windows are covered with a protective cover (7), and one end of the protective cover (7) is connected with a hinge seat welded on the case (1) through a hinge rod.
5. The switched cleaning assembly for a flux cored welding wire of claim 1, wherein: the drying machine is characterized in that the bottom of one side of the inside of the case (1) is provided with a drying machine (3), an exhaust hood (5) is arranged above the top of the case (1) corresponding to the drying machine (3), an exhaust port is formed in the top of the exhaust hood (5), and an exhaust fan (6) is connected to the port of the exhaust port.
6. The switched cleaning assembly for a flux cored welding wire of claim 5, wherein: a plurality of guide wheels (4) which are arranged in a vertically staggered mode are arranged above the dryer (3) inside the case (1), and the guide wheels (4) are connected with the inner walls of the two sides of the case (1) through rotating shafts in a switching mode.
7. The method of cleaning a switching cleaning assembly for a flux cored welding wire of any of claims 1 to 6, comprising the steps of:
the method comprises the following steps: a welding wire cleaning procedure: the welding wire is led in along a wire inlet (101) at one side of the case (1) and passes between the two cleaning wheels (2), the two cleaning blocks (12) are enabled to be tightly abutted against the passing welding wire under the action of elastic telescopic rod pieces (11) arranged on the outer walls of the two cleaning wheels (2), and the surfaces of the welding wire are wiped and cleaned by cleaning cotton layers (1202) arranged on the outer walls of the cleaning blocks (12) in the guiding and feeding process of the welding wire;
step two: switching operation of the cleaning assembly: the motor (9) is controlled to work, the motor (9) drives the two driven gears (8) through the toothed belt (10), and the rotating shaft connected with the driven gears (8) pulls the cleaning wheel (2) to rotate, so that the next pair of cleaning blocks (12) is switched to clean the welding wires;
step three: cleaning component replacement operation: the protective cover (7) is turned over and opened, a certain force is applied to pull out the cleaning block (12) above, so that the magnetic suction plug pin (1201) connected with the cleaning block (12) is separated from the socket (1101) at the end part of the elastic telescopic rod piece (11), then a new cleaning block (12) is taken out again and installed again, the magnetic suction plug pin (1201) of the new cleaning block (12) is inserted into the socket (1101) in a matched mode, and the magnetic suction plug pin (1201) is sucked and fixed through a strong magnet (1102) in the socket (1101);
step four: and (3) drying the welding wire: the welding wire forms a Z-shaped trend through the guide of a plurality of guide wheels (4), and under the work of a dryer (3), water stains on the surface of the welding wire are dried and evaporated, and meanwhile, the air exhaust work is carried out by controlling an exhaust fan (6), and water vapor evaporated in the case (1) is exhausted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110144915.XA CN113231354A (en) | 2021-04-28 | 2021-04-28 | Switching type cleaning assembly for flux-cored wire and cleaning method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110144915.XA CN113231354A (en) | 2021-04-28 | 2021-04-28 | Switching type cleaning assembly for flux-cored wire and cleaning method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113231354A true CN113231354A (en) | 2021-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110144915.XA Pending CN113231354A (en) | 2021-04-28 | 2021-04-28 | Switching type cleaning assembly for flux-cored wire and cleaning method thereof |
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| CN (1) | CN113231354A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204487022U (en) * | 2015-01-27 | 2015-07-22 | 宁波华元焊业有限公司 | A kind of Wiping mechanism of flux-cored wire |
| CN205784393U (en) * | 2016-06-23 | 2016-12-07 | 江苏九洲金属制品有限公司 | Flux-cored wire finish draw production line drying unit |
| CN210449969U (en) * | 2019-07-08 | 2020-05-05 | 江苏九洲新材料科技有限公司 | Cleaning device for flux-cored wire production line |
| CN212190333U (en) * | 2020-03-25 | 2020-12-22 | 青岛恒星科技学院 | Part cleaning device for industrial machinery |
| CN212418805U (en) * | 2020-08-04 | 2021-01-29 | 天津大桥友发焊接材料有限公司 | Welding wire cleaning device |
-
2021
- 2021-04-28 CN CN202110144915.XA patent/CN113231354A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204487022U (en) * | 2015-01-27 | 2015-07-22 | 宁波华元焊业有限公司 | A kind of Wiping mechanism of flux-cored wire |
| CN205784393U (en) * | 2016-06-23 | 2016-12-07 | 江苏九洲金属制品有限公司 | Flux-cored wire finish draw production line drying unit |
| CN210449969U (en) * | 2019-07-08 | 2020-05-05 | 江苏九洲新材料科技有限公司 | Cleaning device for flux-cored wire production line |
| CN212190333U (en) * | 2020-03-25 | 2020-12-22 | 青岛恒星科技学院 | Part cleaning device for industrial machinery |
| CN212418805U (en) * | 2020-08-04 | 2021-01-29 | 天津大桥友发焊接材料有限公司 | Welding wire cleaning device |
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Application publication date: 20210810 |