CN113231323A - Sorting device - Google Patents
Sorting device Download PDFInfo
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- CN113231323A CN113231323A CN202110355336.XA CN202110355336A CN113231323A CN 113231323 A CN113231323 A CN 113231323A CN 202110355336 A CN202110355336 A CN 202110355336A CN 113231323 A CN113231323 A CN 113231323A
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- sorting
- module
- assembly
- material conveying
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67271—Sorting devices
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention discloses a sorting device which comprises a material conveying mechanism, a sorting mechanism, a feeding mechanism, a material returning mechanism and a material receiving hopper. The feed back mechanism is including connecing material subassembly and categorised storage module, connect the material subassembly to have the multiunit and connect the material mouth, connect the material subassembly to remove for every group connects the material mouth to correspond the intercommunication with sorting mechanism's feed opening respectively, categorised storage module have with connect the memory that the material mouth one-to-one communicates on the material subassembly, fall into and connect the intraoral material of material to be stored by the memory rather than the intercommunication, the memory has the feed opening that can open and shut, the material of storing in the memory can get into feeding mechanism through the feed opening. Through the cooperation that connects material mouth and branch material mouth on the material receiving assembly multiunit to and the blowing of corresponding memory in the storage module, make this sorting unit simple structure, can carry out a lot of to the material and select separately step by step, reduce the sorting number of times of material, improve separation efficiency, reduce effectively and select separately the cost.
Description
Technical Field
The invention relates to the technical field of mechanical automation, in particular to a sorting device.
Background
With the improvement of the degree of mechanical automation, the sorting of materials has gradually been changed from traditional manual sorting into automatic sorting by machines, taking chips as an example, the integrated circuit chips need to be classified and packaged before leaving factories, and with the expansion of the application field of the micro integrated circuit chips, the increase of the chip types also becomes an important work for sorting the chip types. The existing sorting equipment is generally in flow line type sorting, along with the increase of material types, the number of flow lines of the sorting equipment is increased, the structure is correspondingly complicated, and the sorting efficiency is low and the sorting cost is high.
Disclosure of Invention
The embodiment of the invention provides a sorting device, which is used for solving the problems of low sorting efficiency and higher sorting cost of the existing sorting equipment.
According to an embodiment of the present invention, the sorting apparatus includes:
the material conveying mechanism is used for conveying materials;
the sorting mechanism is arranged on the material conveying mechanism and provided with a plurality of material distributing openings, and can identify the types of materials on the material conveying mechanism and control the materials of different types to enter different material distributing openings;
the discharge end of the feeding mechanism is connected with the feed end of the conveying mechanism and is used for conveying materials into the conveying mechanism;
the material return mechanism comprises a material receiving assembly and a classified storage module, the material receiving assembly is positioned below the material distributing openings, the classified storage module is connected with the material receiving assembly, the material receiving assembly is provided with a plurality of groups of material receiving openings, the material receiving assembly can move, so that each group of material receiving openings can be correspondingly communicated with the material distributing openings respectively, the classified storage module is provided with a storage device which is correspondingly communicated with the material receiving openings on the material receiving assembly one by one, materials falling into the material receiving openings can be stored by the storage device communicated with the material receiving openings, the storage device is provided with a feed opening which can be opened and closed, and the materials stored in the storage device can enter the feeding mechanism through the feed opening; and
the receiving hopper is located the below of branch material mouth, the receiving hopper has a plurality of unloading passageways, the receiving hopper can remove, so that a plurality of unloading passageways with a plurality of branch material mouths correspond the intercommunication.
In some embodiments of the sorting device, the sorting mechanism further includes a visual recognition module and a separation assembly, the visual recognition module and the separation assembly are sequentially arranged along the material conveying direction of the material conveying mechanism, the visual recognition module is used for recognizing the material types on the material conveying mechanism, the separation assembly includes a plurality of separators which are sequentially arranged along the material conveying direction of the material conveying mechanism, and the discharge port of each separator is in one-to-one correspondence communication with the plurality of material distributing ports.
In some embodiments of the sorting apparatus, the separator includes an adapter, a blowing module and an incoming material sensor, a feeding port of the adapter and a blowing port of the blowing module are disposed at two sides of a material conveying direction of the material conveying mechanism, the incoming material sensor is disposed near the blowing module, and the incoming material sensor is used for detecting whether a material exists on the material conveying mechanism between the blowing module and the feeding port of the adapter.
In some embodiments of the sorting apparatus, the sorting apparatus further includes a waste removing mechanism, the waste removing mechanism is disposed on the feeding mechanism between the visual recognition module and the separation assembly, and the waste removing mechanism is configured to remove, from the feeding mechanism, materials that cannot be recognized by the visual recognition module on the feeding mechanism.
In some embodiments of sorting unit, connect the material subassembly include the mounting panel and with the mounting panel is connected and is used for control the sharp module that the mounting panel removed, a plurality of branch material mouths are followed the material direction of delivery interval of defeated material mechanism sets up, the multiunit connects the material mouth to be followed the material direction of delivery of defeated material mechanism set up side by side in on the mounting panel, sharp module can drive the mounting panel perpendicular to the material direction of delivery of defeated material mechanism removes to make every group connect the material mouth can respectively with a plurality of branch material mouths correspond the intercommunication.
In some embodiments of the sorting device, the storage device includes a storage box, a sealing cover and a cover opening assembly, a storage bin for storing materials is formed in the storage box, the storage bin is communicated with the material receiving opening through a material conveying pipe, the storage bin is further communicated with a negative pressure air source, the materials falling into the material receiving opening are adsorbed by the negative pressure air source and enter the storage bin through the material conveying pipe, the cover opening assembly is arranged on the storage box, the sealing cover is arranged on the cover opening assembly, the material receiving opening is arranged on the storage box, and the cover opening assembly can control the sealing cover to open and close the material receiving opening.
In some embodiments of the sorting device, the feeding mechanism is a vibrating disk, the sorting storage module is disposed above the vibrating disk through a support, the storage is disposed on the support in an annular shape, a material guide plate is further disposed on the support, an upper end of the material guide plate is located below the discharging opening, and a lower end of the material guide plate extends into the vibrating disk.
In some embodiments of the sorting device, the material receiving hopper is fixed on the mounting plate, and the material receiving hopper can enable the plurality of blanking channels to be correspondingly communicated with the plurality of material distributing openings under the driving of the linear module.
In some embodiments of the sorting device, the sorting device further includes a bearing mechanism, the bearing mechanism is disposed below the material receiving hopper, the bearing assembly includes a cross-shaped linear module and a bearing platform disposed on the cross-shaped linear module and used for placing the material box, and the cross-shaped linear module can drive the bearing platform to move along a direction in which the material conveying mechanism conveys the material and drive the bearing platform to move perpendicular to the direction in which the material conveying mechanism conveys the material.
In some embodiments of the sorting apparatus, the sorting apparatus further includes a frame and a controller, the feeding mechanism, the returning mechanism and the carrying mechanism are all disposed on the frame, and the feeding mechanism, the sorting mechanism, the feeding mechanism, the returning mechanism and the carrying mechanism are all electrically connected to the controller.
The embodiment of the invention has the following beneficial effects:
according to the sorting device in the above embodiment, by providing the material returning mechanism in the sorting device, the material returning mechanism includes the material receiving assembly located below the material distributing port of the sorting mechanism and the classified storage module connected with the material receiving assembly, the material receiving assembly has multiple groups of material receiving ports, the material receiving assembly can move, so that each group of material receiving ports can be correspondingly communicated with the material distributing port of the sorting mechanism, the classified storage module has a storage device communicated with the material receiving ports on the material receiving assembly in a one-to-one correspondence manner, the material falling into the material receiving ports can be stored by the storage device communicated with the material receiving ports, the storage device has a material distributing port capable of being opened and closed, and the material stored in the storage device can enter the material feeding mechanism through the material distributing port. Through the cooperation that connects material mouth and branch material mouth on the material receiving assembly multiunit to and the blowing of corresponding memory in the storage module, make this sorting unit simple structure, can carry out a lot of to the material and select separately step by step, reduce the sorting number of times of material, improve separation efficiency, reduce effectively and select separately the cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Wherein:
fig. 1 is a perspective view showing the overall structure of a sorting apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of another perspective of a sorting apparatus according to one embodiment of the present invention;
FIG. 3 is a front view of a sorting apparatus according to one embodiment of the present invention;
FIG. 4 is a top view of a sorting apparatus according to one embodiment of the present invention;
FIG. 5 is an enlarged view of the structure A of FIG. 2;
fig. 6 is a schematic structural diagram of a reservoir of a feed back mechanism in the sorting apparatus according to an embodiment of the present invention.
Description of the main element symbols:
100-a material conveying mechanism;
200-a sorting mechanism; 201-material distributing port; 210-a separation assembly; 211-an adapter; 2111-feed port; 212-a blowing module; 2121-an air blowing pipe; 2122-a transfer block; 2123-three-way valve; 2124-inlet fitting; 213-incoming material sensor; 220-a visual recognition module;
300-a feeding mechanism;
400-a material returning mechanism; 401-receiving a material port; 410-a receiving assembly; 411-a mounting plate; 412-a line module; 420-a classification storage module; 4201-feed opening; 421-a storage box; 422-sealing cover; 4221-connecting block; 4222-connecting hole; 423-cover opening component; 4231-mounting rack; 4232-cylinder;
500-a receiving hopper;
600-a waste removal mechanism;
700-a carrying mechanism; 710-cross linear module; 720-a bearing platform;
800-a cartridge;
900-a rack; 1000-support; 2000-guide plate.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The embodiment of the invention provides a sorting device for sorting small-sized materials (such as chips), and as shown in fig. 1 to 4, the sorting device comprises a material conveying mechanism 100, a sorting mechanism 200, a material feeding mechanism 300, a material returning mechanism 400 and a material receiving hopper 500.
The feeding mechanism 100 is used for feeding materials.
Specifically, the feeding mechanism 100 may employ a belt conveyor, preferably, a synchronous belt conveyor.
This sorting mechanism 200 is located defeated material mechanism 100 on, and sorting mechanism 200 has a plurality of branch material mouths 201, and sorting mechanism 200 can discern the material classification on the defeated material mechanism 100 to control the material of different classification get into in the different branch material mouths 201.
The discharge end of the feeding mechanism 300 is connected to the feed end of the feeding mechanism 100, and is used for feeding the material into the feeding mechanism 100.
Specifically, the feeding mechanism 300 may adopt a vibrating plate to feed the material into the feeding mechanism 100 at a fixed posture, so as to facilitate the sorting mechanism 200 to sort the material.
This feed back mechanism 400 is including being located a plurality of branch material mouths 201 below connect material subassembly 410 and with connect the categorised storage module 420 that material subassembly 410 is connected, connect material subassembly 410 to have a multiunit to connect material mouth 401, connect material subassembly 410 to remove, make every group connect material mouth 401 to correspond the intercommunication with a plurality of branch material mouths 201 respectively, categorised storage module 420 has and connects the memory that material subassembly 410 was last each connects material mouth 401 one-to-one intercommunication, the material that falls into in connecing material mouth 401 can be stored by the memory rather than the intercommunication, the memory has feed opening 4201 that can open and shut, the material that stores in the memory can get into feeding mechanism 300 through feed opening 4201.
This receiving hopper 500 is located the below of branch material mouth 201, and receiving hopper 500 has a plurality of unloading passageways, and receiving hopper 500 can remove to make a plurality of unloading passageways correspond the intercommunication with a plurality of branch material mouths 201.
In the embodiment of the present invention, by providing the material returning mechanism 400 in the sorting device, the material returning mechanism 400 includes a material receiving assembly 410 located below the material distributing port 201 of the sorting mechanism 200 and a sorting storage module 420 connected to the material receiving assembly 410, the material receiving assembly 410 has a plurality of sets of material receiving ports 401, the material receiving assembly 410 can move, so that each set of material receiving ports 401 can be respectively and correspondingly communicated with the material distributing port 201 of the sorting mechanism 200, the sorting storage module 420 has a memory correspondingly and correspondingly communicated with the material receiving ports 401 on the material receiving assembly 410, the material falling into the material receiving ports 401 can be stored by the memory communicated therewith, the memory has a feed port 4201 capable of being opened and closed, and the material stored in the memory can enter the feeding mechanism 300 through the feed port 4201. Through the cooperation that connects material mouthful 401 and branch material mouth 201 of the multiunit on connecing material subassembly 410 to and the blowing of the corresponding memory in the storage module for this sorting unit simple structure can carry out a lot of to the material and select separately step by step, reduces the selection number of times of material, improves and selects separately efficiency, reduces effectively and selects separately the cost.
In one embodiment, as shown in fig. 1 to 4, the sorting mechanism 200 further includes a visual recognition module 220 and a separation assembly 210, the visual recognition module 220 and the separation assembly 210 are sequentially disposed along the material conveying direction of the material conveying mechanism 100, the visual recognition module 220 is used for recognizing the material type on the material conveying mechanism 100, the separation assembly 210 includes a plurality of separators sequentially disposed along the material conveying direction of the material conveying mechanism 100, and the discharge ports of the separators are in one-to-one correspondence communication with the plurality of material distribution ports 201.
It can be understood that when the sorting mechanism 200 sorts the materials conveyed by the conveying mechanism 100, the visual recognition module 220 first recognizes the type of the materials, and when the materials after being recognized are conveyed to the separating assembly 210, the separator corresponding to the type of the materials in the separating assembly 210 operates to take in the materials and discharge the materials into the corresponding material distributing port 201 from the material outlet of the separator.
In a specific embodiment, as shown in fig. 1 to 5, the separator includes an adapter 211, an air blowing module 212, and a material sensor 213, a feeding port 2111 of the adapter 211 and an air blowing port of the air blowing module 212 are disposed at two sides of the material conveying direction of the material conveying mechanism 100, the material sensor 213 is disposed near the air blowing module 212, and the material sensor 213 is configured to detect whether a material exists on the material conveying mechanism 100 between the air blowing module 212 and the feeding port 2111 of the adapter 211.
Specifically, a material conveying channel inclined downward is formed in the adapter cylinder 211, an opening at the upper end of the material conveying channel forms a material inlet 2111, and an opening at the lower end of the material conveying channel forms a material outlet. The incoming material sensor 213 may be a photoelectric sensor, an optical fiber sensor or other types of sensors, as long as it can detect whether there is a material on the material conveying mechanism 100 between the air blowing module 212 and the feeding port 2111 of the adapter 211, and is not limited herein. The blowing module 212 blows the material on the material conveying mechanism 100 into the feeding port 2111 of the adapter 211 through the air flow ejected from the blowing port, and then slides into the material distribution port 201 from the discharging port through the inclined downward material conveying channel. The blowing module 212 specifically comprises an adapter block 2122 connected to the feeding mechanism 100, and a blowing pipe 2121, a three-way valve 2123 and an air inlet joint 2124 fixed to the adapter block 2122, wherein the air inlet joint 2124 is communicated with an external air source through an air pipe.
It can be understood that the air blowing module 212 in the separator can also be replaced by a cylinder 4232, an electric telescopic rod, etc., in the technical scheme of the embodiment, the material is blown into the adapter cylinder 211 by using the air blowing module 212, so that the friction and wear between the material and the material conveying mechanism 100 can be reduced, and the air blowing module 212 is rapid in action and high in sorting efficiency.
In some embodiments, as shown in fig. 1 to 4, the sorting apparatus further includes a waste removing mechanism 600, the waste removing mechanism 600 is disposed on the feeding mechanism 100 between the visual recognition module 220 and the separating assembly 210, and the waste removing mechanism 600 is configured to remove materials on the feeding mechanism 100, which cannot be recognized by the visual recognition module 220, from the feeding mechanism 100.
Specifically, the waste removing mechanism 600 is similar to the separator described above, and when the vision recognition module 220 of the sorting mechanism 200 detects that there are materials (e.g. damaged and incomplete materials) of types that cannot be recognized on the feeding mechanism 100, the waste removing mechanism 600 removes the materials, so as to prevent the materials from entering the subsequent separating assembly 210 and affecting the sorting of the normal materials.
Of course, it is understood that the waste material removing mechanism 600 may be disposed on the material conveying mechanism 100 downstream of the visual recognition module 220, for example, on the material conveying mechanism 100 downstream of the separation module 210.
In one embodiment, as shown in fig. 1 to 4, the receiving assembly 410 includes a mounting plate 411 and a linear module 412 connected to the mounting plate 411 and used for controlling the movement of the mounting plate 411, a plurality of material distribution ports 201 are spaced apart along a material conveying direction of the material conveying mechanism 100, a plurality of sets of receiving ports 401 are arranged side by side on the mounting plate 411 along the material conveying direction of the material conveying mechanism 100, and the linear module 412 can drive the mounting plate 411 to move perpendicular to the material conveying direction of the material conveying mechanism 100, so that each set of receiving ports 401 can respectively communicate with the plurality of material distribution ports 201.
Specifically, the mounting plate 411 may be a rectangular plate, and the length direction of the rectangular plate is along the material conveying direction of the material conveying mechanism 100, so that the design can save space, and each group of material connection ports 401 can be better communicated with the material distribution port 201 correspondingly.
In the sorting process, the linear module 412 drives the mounting plate 411 to move perpendicular to the material conveying direction of the material conveying mechanism 100, and the material receiving ports 401 of different groups on the mounting plate 411 are controlled to be correspondingly communicated with the material distributing port 201.
In a specific embodiment, as shown in fig. 1-4 and fig. 6, the storage device includes a storage box 421, a sealing cover 422 and a cover opening assembly 423, a storage bin for storing the material is formed inside the storage box 421, the storage bin is communicated with the material receiving port 401 through a material conveying pipe (not shown), the storage bin is further communicated with a negative pressure gas source (not shown), the material falling into the material receiving port 401 enters the interior of the storage bin through the material conveying pipe under the suction of the negative pressure gas source, the cover opening assembly 423 is disposed on the storage box 421, the sealing cover 422 is disposed on the cover opening assembly 423, the storage box 421 is provided with a material outlet 4201, and the cover opening assembly 423 can control the sealing cover 422 to open and close the material outlet 4201.
It can be understood that the number of the storages is not less than the number of all the receiving ports 401 on the mounting plate 411, so that the materials falling into the receiving ports 401 can be stored in the storages communicated with the receiving ports 401 respectively.
Specifically, the cover opening assembly 423 comprises a mounting frame 4231 fixed on the storage box 421 and a cylinder 4232 mounted on the mounting frame 4231, one side of the sealing cover 422 is hinged on the mounting frame 4231, a connecting block 4221 is arranged on the outer side of the sealing cover 422, a connecting hole 4222 is arranged on the connecting block 4221, the piston end of the cylinder 4232 is hinged with the connecting block 4221 through a pin shaft, and the sealing cover 422 is controlled to open and close the feed opening 4201 on the storage box 421 through the action of the cylinder 4232. After the sealing cover 422 closes the feed opening 4201, a negative pressure bin is formed inside the storage bin under the action of a negative pressure air source, and materials falling into the receiving opening 401 are sucked into the storage bin under the action of negative pressure to be stored; after the sealing cover 422 is opened, the negative pressure bin is broken, and the materials stored in the storage bin fall into the feeding mechanism 300 through the feed opening 4201.
In a more specific embodiment, as shown in fig. 1 to 4, the feeding mechanism 300 is a vibrating tray, the sorting and storing module 420 is disposed above the vibrating tray through a bracket 1000, the storing device is disposed on the bracket 1000 in a ring shape, a material guiding plate 2000 is further disposed on the bracket 1000, an upper end of the material guiding plate 2000 is located below the material outlet 4201, and a lower end of the material guiding plate 2000 extends to the inside of the vibrating tray.
Specifically, the sorting storage module 420 is disposed above the vibration tray through the bracket 1000, and when the feed opening 4201 of the storage is opened, the materials stored in the storage bin can fall into the vibration tray under the action of gravity, and the space can be fully utilized by the vertical arrangement.
Since the vibration plate is substantially circular, the memory is annularly provided on the holder 1000, and can be well fitted to the vibration plate. It can be understood that the larger the number of the storages, the larger the diameter of the circular ring, and in order to enable the materials in each storage to fall into the vibration plate, a material guide plate 2000 is further disposed on the support 1000, an upper end of the material guide plate 2000 is located below the material outlet 4201, and a lower end of the material guide plate 2000 extends to the inside of the vibration plate.
In a specific embodiment, as shown in fig. 1 to 4, the material receiving hopper 500 is fixed on the mounting plate 411, and the material receiving hopper 500 is capable of correspondingly communicating a plurality of material discharging channels with a plurality of material distributing openings 201 under the driving of the linear module.
Particularly, the receiving hopper 500 is vertical, and the receiving hopper 500 is gradually reduced from the upper end to the lower end, so that the material discharged from the receiving hopper 500 is packaged in a box. Through fixing the receiving hopper 500 on the mounting panel 411 that connects the material subassembly 410, utilize the straight line module 412 that connects the material subassembly 410 to drive the receiving hopper 500 and remove, need not to set up the drive arrangement who drives the receiving hopper 500 alone again, make feed divider structure simpler.
In some embodiments, as shown in fig. 1 to 4, the sorting apparatus further includes a carrying mechanism 700, the carrying mechanism 700 is disposed below the receiving hopper 500, the carrying assembly includes a cross-shaped linear module 710 and a carrying platform 720 disposed on the cross-shaped linear module for placing the magazine 800, the cross-shaped linear module 710 can drive the carrying platform 720 to move along the material conveying direction of the material conveying mechanism 100, and drive the carrying platform 720 to move perpendicular to the material conveying direction of the material conveying mechanism 100.
Through setting up bearing assembly, place magazine 800 on bearing table 720 of bearing assembly, utilize cross linear module 710 drive bearing table 720 in the plane internal motion of receiving hopper 500 below, and then drive magazine 800 motion on the bearing table 720 to realize directly boxing of the material of discharge from receiving hopper 500.
In some embodiments, as shown in fig. 1 to 4, the sorting apparatus further includes a rack 900 and a controller (not shown), the feeding mechanism 100, the feeding mechanism 300, the returning mechanism 400 and the carrying mechanism 700 are all disposed on the rack 900, and the feeding mechanism 100, the sorting mechanism 200, the feeding mechanism 300, the returning mechanism 400 and the carrying mechanism 700 are all electrically connected to the controller. Through setting up frame 900, will fail material mechanism 100, feeding mechanism 300, feed back mechanism 400 and bear mechanism 700 and all set up on frame 900 for whole sorting unit becomes a whole, is convenient for remove, install. The entire sorting mechanism 200 is integrally controlled by a controller (e.g., an industrial personal computer).
In summary, the operation of the sorting mechanism 200 will now be briefly described by taking the material to be sorted as chips, and the batch of chips is divided into six categories (corresponding to chip categories i-vi, respectively), twelve categories (corresponding to chip categories 1-12, respectively), and eight subgroups (corresponding to chip subgroups a-H, respectively). The separators of the separating component 210 in the sorting mechanism 200 of the sorting device are totally twelve, correspondingly, the material separating ports 201 are also totally twelve, wherein the material receiving components 410 of the material returning mechanism 400 are totally provided with two groups of material receiving ports 401, wherein the first group is totally six material receiving ports 401, the first group can be correspondingly communicated with six material separating ports 201 when the material receiving components 410 move in a matched mode, and the second group is totally twelve material receiving ports 401, and the second group can be correspondingly communicated with the twelve material separating ports 201 when the material receiving components 410 move in a matched mode. The memory of the classification storage module 420 is twenty, and eighteen of the memories are correspondingly communicated with the eighteen receiving openings 401 of the receiving assembly 410. Eight blanking channels are arranged in the material receiving hopper 500.
The sorting mechanism 200 is started, the sorting is set to be six types (respectively corresponding to chip types I-VI) through the controller, the linear module 412 of the material returning mechanism 400 is controlled to act, the first group of material receiving ports 401 on the mounting plate 411 are moved to the positions below the material distributing ports 201, the batch of chips are poured into the vibrating disc, the chips are conveyed to the synchronous belt conveyor through the vibrating disc, the chips are sorted into six types after being identified and sorted through the sorting mechanism 200 and are respectively stored in six storages corresponding to the first group of material receiving ports 401 of the material receiving assembly 410. After the sorting is finished, the controller sets the next sorting to be twelve groups (corresponding to the chip groups 1-12 respectively), the linear module 412 of the material returning mechanism 400 is controlled to act, the second group receiving port 401 on the mounting plate 411 is moved to the position below the material distributing port 201, the storage device for storing the I-type chips is controlled to open the material distributing port 4201, the I-type chips are poured into the vibrating disc, the I-type chips are conveyed to the synchronous belt conveyor through the vibrating disc, the I-type chips are sorted into twelve groups after being identified and sorted by the sorting mechanism 200 and are stored in twelve storage devices corresponding to the second group receiving port 401 of the material receiving assembly 410 respectively. After the sorting is finished, the controller sets the next sorting to be eight groups (corresponding to the chip groups A-H respectively), controls the linear module 412 of the material returning mechanism 400 to act, enables the material receiving hopper 500 to move to the position below the material distributing port 201, controls the storage device for storing the I type 1 st group chips to open the material discharging port 4201, pours the I type 1 st group chips into the vibrating disc, conveys the I type 1 st group chips to the synchronous belt conveyor through the vibrating disc, sorts the I type 1 st group chips into the eight groups after the sorting is identified by the sorting mechanism 200, and conveys the I type 1 st group chips to the material box 800 on the bearing mechanism 700 through the material discharging hopper for boxing. After the chips of the I type 1 group and the 2 group are sorted and boxed, the chips of the I type 2 group are sorted and boxed continuously as above until all twelve large groups of the I type chips are sorted and boxed, the chips of the II type are sorted into twelve large groups in sequence, the twelve large groups of the chips of the II type are sorted and boxed in sequence, and the rest is done until all six types of chips are sorted and boxed.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A sorting device, characterized by comprising:
the material conveying mechanism is used for conveying materials;
the sorting mechanism is arranged on the material conveying mechanism and provided with a plurality of material distributing openings, and can identify the types of materials on the material conveying mechanism and control the materials of different types to enter different material distributing openings;
the discharge end of the feeding mechanism is connected with the feed end of the conveying mechanism and is used for conveying materials into the conveying mechanism;
the material return mechanism comprises a material receiving assembly and a classified storage module, the material receiving assembly is positioned below the material distributing openings, the classified storage module is connected with the material receiving assembly, the material receiving assembly is provided with a plurality of groups of material receiving openings, the material receiving assembly can move, so that each group of material receiving openings can be correspondingly communicated with the material distributing openings respectively, the classified storage module is provided with a storage device which is correspondingly communicated with the material receiving openings on the material receiving assembly one by one, materials falling into the material receiving openings can be stored by the storage device communicated with the material receiving openings, the storage device is provided with a feed opening which can be opened and closed, and the materials stored in the storage device can enter the feeding mechanism through the feed opening; and
the receiving hopper is located the below of branch material mouth, the receiving hopper has a plurality of unloading passageways, the receiving hopper can remove, so that a plurality of unloading passageways with a plurality of branch material mouths correspond the intercommunication.
2. The sorting device according to claim 1, wherein the sorting mechanism further comprises a visual recognition module and a separation assembly, the visual recognition module and the separation assembly are sequentially arranged along the material conveying direction of the material conveying mechanism, the visual recognition module is used for recognizing the material types on the material conveying mechanism, the separation assembly comprises a plurality of separators which are sequentially arranged along the material conveying direction of the material conveying mechanism, and the discharge port of each separator is in one-to-one correspondence communication with the plurality of material distributing ports.
3. The sorting device according to claim 2, wherein the separator comprises an adapter cylinder, a blowing module and a feeding sensor, a feeding port of the adapter cylinder and a blowing port of the blowing module are oppositely arranged at two sides of a material conveying direction of the material conveying mechanism, the feeding sensor is arranged close to the blowing module, and the feeding sensor is used for detecting whether materials exist on the material conveying mechanism between the blowing module and the feeding port of the adapter cylinder.
4. The sorting device according to claim 2, further comprising a waste removing mechanism disposed on the feeding mechanism between the vision recognition module and the separating assembly, wherein the waste removing mechanism is configured to remove materials on the feeding mechanism that cannot be recognized by the vision recognition module from the feeding mechanism.
5. The sorting device according to claim 1, characterized in that, the material receiving assembly comprises a mounting plate and a linear module connected with the mounting plate and used for controlling the mounting plate to move, the plurality of material receiving openings are arranged at intervals along the material conveying direction of the material conveying mechanism, the plurality of groups of material receiving openings are arranged on the mounting plate side by side along the material conveying direction of the material conveying mechanism, and the linear module can drive the mounting plate to move perpendicular to the material conveying direction of the material conveying mechanism, so that each group of material receiving openings can be respectively communicated with the plurality of material receiving openings correspondingly.
6. The sorting device according to claim 5, wherein the storage device comprises a storage box, a sealing cover and a cover opening assembly, a storage bin for storing materials is formed inside the storage box, the storage bin is communicated with the material receiving port through a material conveying pipe, the storage bin is further communicated with a negative pressure air source, materials falling into the material receiving port enter the storage bin through the material conveying pipe under the adsorption of the negative pressure air source, the cover opening assembly is arranged on the storage box, the sealing cover is arranged on the cover opening assembly, the material discharging port is arranged on the storage box, and the cover opening assembly can control the sealing cover to open and close the material discharging port.
7. The sorting device according to claim 6, wherein the feeding mechanism is a vibrating tray, the sorting and storing module is arranged above the vibrating tray through a support, the storage device is arranged on the support in an annular shape, a material guiding plate is further arranged on the support, the upper end of the material guiding plate is located below the discharging opening, and the lower end of the material guiding plate extends to the inside of the vibrating tray.
8. The sorting device according to claim 5, wherein the receiving hopper is fixed on the mounting plate, and the receiving hopper can correspondingly communicate the plurality of blanking channels with the plurality of material distributing openings under the driving of the linear module.
9. The sorting device according to claim 1, further comprising a carrying mechanism disposed below the receiving hopper, wherein the carrying assembly comprises a cross-shaped linear module and a carrying platform disposed on the cross-shaped linear module for placing the material box, and the cross-shaped linear module can drive the carrying platform to move along a direction in which the material conveying mechanism conveys the material and drive the carrying platform to move perpendicular to the direction in which the material conveying mechanism conveys the material.
10. The sorting device according to claim 9, further comprising a frame and a controller, wherein the feeding mechanism, the returning mechanism and the carrying mechanism are all disposed on the frame, and the feeding mechanism, the sorting mechanism, the feeding mechanism, the returning mechanism and the carrying mechanism are all electrically connected to the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110355336.XA CN113231323A (en) | 2021-04-01 | 2021-04-01 | Sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110355336.XA CN113231323A (en) | 2021-04-01 | 2021-04-01 | Sorting device |
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| Publication Number | Publication Date |
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| CN113231323A true CN113231323A (en) | 2021-08-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024011660A1 (en) * | 2022-07-11 | 2024-01-18 | 合肥美亚光电技术股份有限公司 | Conveying component, conveying assembly, sorting apparatus and material sorting method |
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2021
- 2021-04-01 CN CN202110355336.XA patent/CN113231323A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024011660A1 (en) * | 2022-07-11 | 2024-01-18 | 合肥美亚光电技术股份有限公司 | Conveying component, conveying assembly, sorting apparatus and material sorting method |
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