CN113216097A - Jacking-free gate bottom pivot sealing element connecting tool and method - Google Patents
Jacking-free gate bottom pivot sealing element connecting tool and method Download PDFInfo
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- CN113216097A CN113216097A CN202110490854.2A CN202110490854A CN113216097A CN 113216097 A CN113216097 A CN 113216097A CN 202110490854 A CN202110490854 A CN 202110490854A CN 113216097 A CN113216097 A CN 113216097A
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B7/00—Barrages or weirs; Layout, construction, methods of, or devices for, making same
- E02B7/20—Movable barrages; Lock or dry-dock gates
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B7/00—Barrages or weirs; Layout, construction, methods of, or devices for, making same
- E02B7/20—Movable barrages; Lock or dry-dock gates
- E02B7/54—Sealings for gates
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Abstract
The invention provides a jacking-free gate bottom pivot sealing piece connecting tool and a jacking-free gate bottom pivot sealing piece connecting method, wherein the jacking-free gate bottom pivot sealing piece connecting tool comprises a first arc-shaped groove and a second arc-shaped groove, and the first arc-shaped groove and the second arc-shaped groove are respectively provided with two side walls and a bottom wall; the width between two side walls of at least one of the first arc-shaped groove and the second arc-shaped groove is set to be the same as the width of the bottom pivot sealing piece; the first arc-shaped groove is movably connected with the second arc-shaped groove in a sleeved mode, and fixing devices used for fixing the end of the bottom hinge sealing piece are arranged on the first arc-shaped groove and the second arc-shaped groove. When in use, the bottom pivot sealing piece bypasses the bottom pivot mushroom head, and the two ends of the bottom pivot sealing piece are respectively sleeved into the first arc-shaped groove and the second arc-shaped groove and fixed; gluing, namely relatively sliding the first arc-shaped groove and the second arc-shaped groove to a preset position, and mutually jointing the connecting inclined surfaces; and finishing the end connection in the installation process of the bottom pivot sealing element. The invention can accurately position the end of the bottom pivot sealing element in a narrow space.
Description
Technical Field
The invention relates to the field of hydraulic building construction, in particular to a jacking-free gate bottom pivot sealing element connecting tool and a jacking-free gate bottom pivot sealing element connecting method.
Background
The ship lock miter gate has large dead weight and high operation frequency due to complex stress, and parts such as the bottom pivot filler block, the bottom pivot mushroom head, the bottom pivot sealing element and the like are easy to damage, wherein the damage frequency of the bottom pivot sealing element is high. The bottom pivot inspection and repair of the door body needs to be performed periodically. Chinese patent document CN105887772A describes a fixed bottom pivot of a miter gate, and describes a structure of the fixed bottom pivot, which has the advantages of stable and reliable stress, but is not easy to maintain.
The main work of the herringbone door bottom pivot maintenance is to disassemble, move out, disassemble, repair and reinstall the bottom pivot. At present, a high-position top door is usually matched with a traditional maintenance process, so that the construction period is long, and the safety risk is high. In the maintenance process, the scheme of the high-position top door is as follows: and (3) removing the jacking pivot of the miter gate, simultaneously removing the connection between the piston rod of the hoist and the door body, installing a gate fixing device, jacking the door body and the bottom pivot together until the bottom surface of the mushroom head is higher than the stainless steel water stop surface of the bottom sill, and moving the bottom pivot out along the direction vertical to the central axis of the gate chamber. 2) The scheme of the low-position top door is as follows: the connection between the piston rod of the hoist and the door body is removed without removing the top pivot of the herringbone door, the gasket between the rod A of the top pivot and the lower ear plate of the herringbone door is taken out, the common jacking height of the door body and the bottom pivot is within 25 mm by utilizing the gap generated by the gasket, the mushroom head backing plate and the top cover hinged hole bolt are removed, a section of water stop seat plate is cut off, and the bottom pivot is moved out along the width direction of the herringbone door.
Chinese patent document CN111719534A describes a maintenance system and use prevention for a low top door and bottom pivot of a large miter gate, and describes a maintenance device for a low top door construction scheme. However, no construction scheme capable of maintaining the bottom pivot sealing element without jacking is available in the prior art.
Disclosure of Invention
The invention aims to solve the technical problem of providing a jacking-free gate bottom pivot sealing element connecting tool and a jacking-free gate bottom pivot sealing element connecting method, which can be used for construction in an installation site in a mode of mutually connecting end heads, solve the problem that the whole miter gate needs to be jacked for maintaining the bottom pivot sealing element in the prior art, avoid corresponding technical risks caused by jacking, greatly improve the maintenance efficiency and reduce the maintenance cost.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a jacking-free gate bottom pivot sealing piece connecting tool comprises a first arc-shaped groove and a second arc-shaped groove, wherein the first arc-shaped groove and the second arc-shaped groove are respectively provided with two side walls and a bottom wall; the width between two side walls of at least one of the first arc-shaped groove and the second arc-shaped groove is set to be the same as the width of the bottom pivot sealing piece;
the first arc-shaped groove is movably connected with the second arc-shaped groove in a sleeved mode, and fixing devices used for fixing the end of the bottom hinge sealing piece are arranged on the first arc-shaped groove and the second arc-shaped groove.
In a preferred scheme, the fixing device comprises side fastening screws positioned on two sides of the ends of the first arc-shaped groove and the second arc-shaped groove and used for fastening the ends of the bottom pivot sealing element from the side;
the side wall and the bottom wall of the second arc-shaped groove are positioned outside the side wall and the bottom wall of the first arc-shaped groove, and a plurality of side pins are arranged on the side wall of the second arc-shaped groove;
the bottom hinge sealing piece is characterized by further comprising a third cover plate, side hooks used for being hung on the side pins are arranged on two sides of the third cover plate, and a plurality of compression screws used for compressing the end where the connecting inclined plane of the fixed bottom hinge sealing piece is located are arranged on the third cover plate.
In a preferable scheme, the fixing device comprises a first cover plate positioned at the top of the first arc-shaped groove, the first cover plate is fixedly connected with the first arc-shaped groove in a detachable mode, a second fixing screw is arranged on the first cover plate, and the second fixing screw is used for fixing the end head of the bottom pivot sealing element from the top;
the top of second arc wall still is equipped with the second apron, and the second apron is with detachable mode fixed connection with the top of second arc wall, is equipped with a plurality of first set screws and housing screw at the second apron for compress tightly the end of fixed end pivot sealing member.
In a preferred scheme, the first cover plate is of a partially covered structure so as to leave a first open groove for gluing;
and a second open groove for gluing is formed in the bottom of the second arc-shaped groove.
In a preferred scheme, the bottom pivot sealing element is arranged between the bottom pivot mushroom head and the bottom pivot seat of the top door bottom pivot, so that sealing is formed between the bottom pivot mushroom head and the bottom pivot seat;
the end heads of the two ends of the bottom pivot sealing element are provided with connecting inclined planes, and the end heads of the two ends of the bottom pivot sealing element are connected in an adhesion mode through the connecting inclined planes to form an annular sealing ring.
In a preferable scheme, the connecting inclined planes are arranged along the height direction, and the ratio of the length to the height of the connecting inclined planes is 1.1-20 times.
In a preferred embodiment, the bottom pivot sealing member is configured as follows: be equipped with in the seal and reinforce the body, strengthen the body and be located the seal and be close to the position in the middle, strengthen the body and arrange along the annular, strengthen the tensile strength that the tensile strength of body is higher than the tensile strength of seal, the elasticity of seal is higher than the elasticity of strengthening the body, at end pivot sealing member both ends end, seal and reinforce the body and all be equipped with the connection inclined plane that is located the coplanar.
In the preferred scheme, a plurality of positioning columns or positioning holes are arranged on the connecting inclined surface of the strengthening body, the positioning holes or positioning columns are arranged at the positions of the connecting inclined surface of the strengthening body corresponding to the positioning columns, and when the two end heads of the bottom pivot sealing element are connected, the positioning columns are positioned in the corresponding positioning holes.
In a preferred scheme, the top and/or the bottom of the sealing body are/is provided with elastic grooves which are arranged along the ring shape, the elastic body is positioned in the elastic grooves, the elastic body partially protrudes out of the elastic grooves, and the elasticity of the elastic body is larger than that of the sealing body, so that the elastic body can locally deform the sealing body after being squeezed.
The ends of the elastic body are connected through the staple, and the connecting ends of the elastic body and the connecting ends of the sealing body are staggered.
A construction method for connecting the tool by adopting the jacking-free gate bottom pivot sealing element comprises the following steps:
s01, the bottom pivot sealing piece is wound around the bottom pivot mushroom head, and two ends of the bottom pivot sealing piece are sleeved into the first arc-shaped groove and the second arc-shaped groove respectively;
s02, fixing two ends of the bottom pivot sealing element in the first arc-shaped groove and the second arc-shaped groove respectively by a fixing device so as to accurately position the connecting inclined plane at the end of the bottom pivot sealing element;
s03, gluing the connection inclined plane at the end of the bottom pivot sealing element;
s04, relatively sliding the first arc-shaped groove and the second arc-shaped groove to a preset position to enable the connecting inclined planes at the two ends of the bottom pivot sealing element to be mutually jointed;
s05, mounting a cover plate, screwing down a compression screw, and mutually compressing the connection inclined planes of the ends of the jointed bottom pivot sealing element;
after solidification, taking down the cover plate, the first arc-shaped groove and the second arc-shaped groove;
the end connection in the installation process of the bottom pivot sealing element is completed through the steps.
Although the low-position top door can greatly improve the efficiency of overhauling and maintaining and reduce risks, the jacking miter gate still has the risk of instability of the door body and the risk of reduction of the reassembling precision because the miter gate is a structure tensioned by the diagonal draw bars. After the door body is disassembled, the internal stress of the door body correspondingly changes, and the door body needs to be tensioned and adjusted again. When the reassembling precision is reduced, the bottom pivot pad, the bottom pivot mushroom head and the bottom pivot sealing piece are correspondingly not stressed well, and the parts are accelerated to be abraded. For a fragile part bottom pivot sealing element, the easily-damaged part bottom pivot sealing element is beneficial to realizing the in-situ maintenance without jacking, and the abrasion between a bottom pivot pad and a bottom pivot mushroom head can be greatly delayed due to the high-quality sealing. The structure that the end is connected with the bottom pivot sealing element is adopted, the jacking miter gate is not needed, but the field construction difficulty of the scheme is higher.
According to the jacking-free gate bottom pivot sealing piece connecting tool and the jacking-free gate bottom pivot sealing piece connecting method, the two first arc-shaped grooves and the two second arc-shaped grooves which slide relatively are used as the bottom pivot sealing piece connecting tool, the end of the bottom pivot sealing piece can be accurately positioned in a narrow space, the reliable connection of the end of the bottom pivot sealing piece is realized, and the operation difficulty of site construction is greatly reduced. In the preferred scheme, the positioning difficulty of site operation can be greatly reduced by the structure of the positioning holes and the positioning columns, and the success rate of construction is improved.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
fig. 1 is a schematic perspective view of the connection tool of the present invention.
Fig. 2 is a schematic perspective view of the connecting tool of the present invention at another angle.
Fig. 3 is a schematic perspective view of the connecting tool of the present invention when connecting the bottom hinge sealing member.
Fig. 4 is a schematic top view of another preferred structure of the connection tool of the present invention.
Fig. 5 is a schematic perspective view of the adhesive mask of the present invention.
FIG. 6 is a schematic elevation view of the miter gate of the present invention.
FIG. 7 is an enlarged partial view of the top door bottom hinge of the present invention.
FIG. 8 is an enlarged view of a portion of the section A of the present invention.
Fig. 9 is a perspective view of a bottom pivot seal of the present invention.
FIG. 10 is an enlarged partial view of the bottom pivot seal attachment ramp of the present invention.
Fig. 11 is a schematic sectional view B-B of fig. 10.
Fig. 12 is a schematic view showing a structure for supplying pressure maintaining lubricant to the backing pad block and the backing mushroom head according to the present invention.
In the figure: the gate comprises a gate 1, a top gate bottom pivot 2, a bottom pivot base 21, a bottom pivot filler block 22, a bottom pivot mushroom head 23, a bottom pivot sealing piece 24, a connecting inclined surface 241, a positioning column 242, a positioning hole 243, a reinforcing body 244, an elastic body 245, an elastic groove 246, a sealing body 247, a pressing plate 25, a first oil port 26, a second oil port 27, a thin-wall section 28, a hinge pin top pivot 3, a pressure oil supplementing cavity 4, a connecting tool 5, a first arc-shaped groove 51, a second arc-shaped groove 52, a first fixing screw 53, a first open groove 54, a second open groove 55, a second fixing screw 56, a compression screw 57, a second cover plate 58, a first cover plate 59, a third cover plate 510, a side hook 511, a side pin 512, a side fastening screw 513, an oil supplementing one-way valve 6, a piston 7, a pressure air cavity 8, an air supplementing pipe 9, an air supplementing cylinder 10, a pressure valve 11, an air inlet one-way valve 12, a gate base 13, an air supplementing 14 and a gluing mask 15.
Detailed Description
Example 1:
to facilitate an understanding of the present invention, a specific structure of the top door bottom hinge needs to be understood.
As shown in fig. 6 and 7, the top of the gate 1 of the herringbone gate device is connected with the gate foundation 13 through the hinge pin top pivot 3, the top of the gate 1 is also connected with the gate foundation 13 through the opening and closing piston cylinder, and the bottom of the gate 1 is connected with the gate foundation 13 through the top gate bottom pivot 2, so that the opening and closing structure of the herringbone gate device is formed.
The structure of the top door bottom pivot 2 is as follows: the bottom pivot seat 21 is fixedly connected with the bottom of the gate 1, the bottom of the bottom pivot seat 21 is provided with an inverted curved surface groove, a bottom pivot pad 22 is fixedly arranged in the curved surface groove, the bottom pivot mushroom head 23 is fixedly connected with the gate foundation 13, the top of the bottom pivot mushroom head 23 is provided with a curved surface head, and the curved surface head is contacted with the bottom pivot pad 22;
the bottom of the curved groove is fixedly connected with a pressure plate 25 through a plurality of screws, the pressure plate 25 is also contacted with the bottom pivot sealing element 24, so that the top of the bottom pivot sealing element 24 is contacted with the bottom pivot pad block 22, and the bottom of the bottom pivot sealing element 24 is contacted with the pressure plate 25; with this structure, the pressing plate 25 is used to limit the position of the pivot seal 24, and the pressing plate 25 also presses the pivot seal 24 in the height direction to deform the pivot seal 24 to compensate for the wear of the pivot seal 24.
As shown in fig. 7, oil ports are further provided on the base pivot seat 21, preferably a first oil port 26 and a second oil port 27, wherein the first oil port 26 is located near the top of the base pivot pad 22, and the second oil port 27 is located near the bottom of the base pivot pad 22. In this example, it is preferable that a first pressure valve be provided in the first oil port 26.
As shown in fig. 12, the oil port is connected with a pressure oil compensation cavity 4, a piston 7 is arranged in the pressure oil compensation cavity 4, the other end of the piston 7 is provided with a pressure air cavity 8, the pressure oil compensation cavity 4 and the pressure air cavity 8 share one cylinder body, the pressure air cavity 8 is connected with an air compensation cylinder 10 through an air compensation pipe 9, the air compensation pipe 9 is provided with a pressure valve 11, the opening pressure of the pressure valve 11 is lower than the opening pressure of a first pressure valve, the opening pressure of the pressure valve 11 is greater than or equal to the maximum water pressure of the position of a top door bottom pivot 2, and an air inlet check valve 12 for opening air inlet is arranged at an air inlet of the air compensation cylinder 10; with this structure, the lubricant with pressure can be continuously supplied to the sealed space formed by the bottom hinge sealing member 24 to resist the water pressure.
The replenishing cylinder 10 is disposed between the gate 1 and the gate base 13. The air supplementing cylinder 10 is of a structure similar to an air cylinder, one end of the air supplementing cylinder 10 is hinged with the gate 1, and the other end of the air supplementing cylinder 10 is hinged with the gate foundation 13 so as to supplement pressure to the pressure air cavity 8 through opening and closing of the gate 1.
When the gate 1 is opened, the piston rod of the air supplementing cylinder 10 extends out, air enters the air supplementing cylinder 10 from the air inlet one-way valve 12, and the air inlet one-way valve 12 is arranged above the water surface. When the gate 1 is closed, the piston rod of the replenishing cylinder 10 is pressed back, the compressed air in the replenishing cylinder 10 enters the pressure air chamber 8, the compressed air exceeding the preset pressure value of the pressure valve 11 is discharged by the pressure valve 11, the pressure valve 11 can be kept in water, namely, the pressure in the pressure air chamber 8 is always sufficient, and the lubricating oil in the pressure replenishing cavity 4 enters between the bottom pivot pad 22 and the bottom pivot mushroom head 23 from the second oil port 27 under the action of pressure so as to resist the pressure of water pressure. When the position is impacted by instantaneous high pressure, part of lubricating oil is discharged from the first pressure valve of the first oil port 26 to avoid damaging the bottom pivot sealing piece 24, the outlet of the first pressure valve can be arranged on the water surface, and in the preferred scheme, the working condition of the top door bottom pivot 2 can be monitored by observing the discharging condition of the lubricating oil.
In fig. 8-11, a bottom pivot sealing element of a lift-free gate, a bottom pivot sealing element 24 is arranged between a bottom pivot mushroom head 23 and a bottom pivot seat 21 of a top gate bottom pivot 2, so as to form a seal between the bottom pivot mushroom head 23 and the bottom pivot seat 21; preferably, the base pivot pad 22 is of a non-circular configuration, and the base pivot pad 22 is of a thin wall configuration near the bottom of the base pivot mount 21, i.e., the thickness of the base pivot pad 22 is less than the thickness of the base pivot pad 22 near the top of the base pivot mushroom head 23, thereby reducing the thickness of the base pivot seal 24. The lateral force of the backing pivot pad 22 is small and the service life of the backing pivot pad 22 is not affected.
As shown in fig. 9 to 11, the two ends of the bottom hinge sealing element 24 are provided with connecting inclined surfaces 241, and the two ends of the bottom hinge sealing element 24 are bonded and connected through the connecting inclined surfaces 241 to form an annular sealing ring.
In a preferred embodiment, as shown in fig. 9, the ratio of the length to the height of the connecting slope 241 is 1.1 to 20 times. The longer connecting slope 241 can improve the bonding strength.
Preferably, as shown in fig. 9, the connection slope 241 is arranged along the height direction. The arrangement in the height direction can greatly reduce the influence on the sealing performance.
Preferably, as shown in fig. 10, a plurality of positioning holes 242 or positioning holes 243 are disposed on the connection inclined surface 241 at one end of the bottom hinge sealing member 24, a positioning hole 243 or a positioning post 242 is disposed at a position corresponding to the positioning hole 242, and when the two ends of the bottom hinge sealing member 24 are connected, the positioning post 242 is located in the corresponding positioning hole 243. By the structure, the auxiliary positioning effect can be achieved in the construction process of the connecting end, and the construction precision is ensured.
A further preferred embodiment is shown in fig. 10, where the structure of the bottom pivot seal 24 is: the sealing body 247 is internally provided with a strengthening body 244, the strengthening body 244 is positioned at a position close to the middle of the sealing body 247, the strengthening body 244 is arranged along a ring shape, the tensile strength of the strengthening body 244 is higher than that of the sealing body 247, the elasticity of the sealing body 247 is higher than that of the strengthening body 244, and the sealing body 247 and the strengthening body 244 are both provided with connecting inclined surfaces 241 on the same surface at the two ends of the bottom hinge sealing element 24. The reinforcement 244 in this example is preferably a tensile member comprising fibers such as carbon fiber rubber, carbon fiber polyurethane, fiberglass rubber, fiberglass polyurethane, cord rubber, cord polyurethane, stainless steel tape, and the like, including viscose, polyamide, polyester, and aramid cords.
Preferably, as shown in fig. 10 and 11, a plurality of positioning holes 242 or positioning holes 243 are disposed on the connection inclined surface 241 of the reinforcing body 244, the positioning holes 243 or the positioning posts 242 are disposed at positions of the connection inclined surface 241 of the reinforcing body 244 corresponding to the positioning posts 242, and when the two ends of the bottom hinge sealing member 24 are connected, the positioning posts 242 are located in the corresponding positioning holes 243. The positioning effect can be better achieved only by disposing the positioning posts 242 or the positioning holes 243 on the reinforcing body 244. Further preferably, as shown in fig. 7, on each connecting inclined surface 241, positioning pillars 242 and positioning holes 243 are alternately arranged.
In a preferred embodiment, as shown in fig. 11, an elastic groove 246 is formed at the top and/or bottom of the sealing body 247, the elastic body 245 is disposed in the elastic groove 246, the elastic body 245 partially protrudes out of the elastic groove 246, and the elasticity of the elastic body 245 is greater than that of the sealing body 247, so that the elastic body 245 locally deforms the sealing body 247 after being compressed. With this structure, wear of the seal body 247 can be compensated well. The ends of the elastomer 245 are attached in a staple-like manner.
In a preferred embodiment, as shown in fig. 11, the sealing body 247 is provided with elastic grooves 246 at the top and bottom thereof, the elastic body 245 is located in the elastic grooves 246, the elastic body 245 partially protrudes out of the elastic grooves 246, and the elasticity of the elastic body 245 is greater than that of the sealing body 247;
wherein the bottom located resilient groove 246 is located adjacent the inside of the bottom pivot seal 24 and the top located resilient groove 246 is located adjacent the outside of the bottom pivot seal 24; so that the elastic body 245 partially deforms the sealing body 247 after being compressed. With this configuration, the deformation effect of the elastic body 245 is further improved, so that the elastic body 245 applies a lateral pressure to the sealing body 247, thereby further improving the sealing effect and improving the effect of compensating for the abrasion of the sealing body 247.
Example 2:
as shown in fig. 1 to 4, a jacking-free gate bottom pivot sealing element connecting tool comprises a first arc-shaped groove 51 and a second arc-shaped groove 52, wherein the first arc-shaped groove 51 and the second arc-shaped groove 52 are both provided with two side walls and a bottom wall; the width between both side walls of at least one of the first arc-shaped groove 51 and the second arc-shaped groove 52 is set to be the same as the width of the bottom hinge seal 24. By means of the width limitation, the two ends of the bottom pivot sealing element 24 are aligned accurately, so that the sealing effect is ensured.
The first arc-shaped groove 51 is movably connected with the second arc-shaped groove 52 in a sleeved mode, and fixing devices used for fixing the end of the bottom pivot sealing element 24 are arranged on the first arc-shaped groove 51 and the second arc-shaped groove 52. With this structure, the end alignment of the auxiliary bottom pivot seal member 24 can be reliably performed.
Preferably, as shown in fig. 4, the fixing device comprises side fastening screws 513 at two sides of the ends of the first arc-shaped groove 51 and the second arc-shaped groove 52 for fastening the ends of the bottom pivot sealing element 24 from the side;
the side wall and the bottom wall of the second arc-shaped groove 52 are positioned outside the side wall and the bottom wall of the first arc-shaped groove 51, and a plurality of side pins 512 are arranged on the side wall of the second arc-shaped groove 52;
a third cover plate 510 is further provided, side hooks 511 for hanging on the side pins 512 are provided on both sides of the third cover plate 510, and a plurality of compression screws 57 for compressing and fixing the end of the bottom hinge sealing element 24 where the connection inclined surface 241 is located are provided on the third cover plate 510. The structure in fig. 4 is used in such a way that one end of the bottom hinge sealing element 24 is firstly extended into the first arc-shaped groove 51 for a preset distance, then the side fastening screw 513 is fastened to fix the end, then the other end of the bottom hinge sealing element 24 is glued and then extended into the second arc-shaped groove 52 for a preset distance, the side fastening screw 513 of the second arc-shaped groove 52 is fastened to fix the end of the bottom hinge sealing element 24, the first arc-shaped groove 51 and the second arc-shaped groove 52 are relatively slid to align the two ends of the bottom hinge sealing element 24, then the third cover plate 510 is installed, the pressing screw 57 is screwed to keep about 8-12 h, namely, the end of the bottom hinge sealing element 24 is accurately connected, and the mountable bottom hinge sealing element 24 is obtained after the third cover plate 510, the first arc-shaped groove 51 and the second arc-shaped groove 52 are detached.
1-3, the fixing device includes a first cover plate 59 located at the top of the first arc-shaped groove 51, the first cover plate 59 is fixedly connected with the first arc-shaped groove 51 in a detachable manner, for example, in a manner of snap-fit or screw connection, in this example, a dovetail groove structure is adopted to be connected in a push-in manner from the side, a second fixing screw 56 is provided on the first cover plate 59, and the second fixing screw 56 is used for fixing the end of the bottom hinge sealing element 24 from the top;
the top of the second arc-shaped groove 52 is further provided with a second cover plate 58, the second cover plate 58 is fixedly connected with the top of the second arc-shaped groove 52 in a detachable mode, and the second cover plate 58 is provided with a plurality of first fixing screws 53 and compression screws 57 for compressing and fixing the end of the bottom hinge sealing element 24. This arrangement serves to assist in the precise attachment of the ends of the pivot seal 24.
In a preferred embodiment, the first cover plate 59 is a partially covered structure to leave the first open slot 54 for glue application;
a second open slot 55 for glue is provided at the bottom of the second arcuate slot 52. An adhesive mask 15 is further provided for respectively applying different glues to the reinforcement body 244 and the sealing body 247 connected to the inclined surface 241. For example, the adhesive mask 15 has holes for the positioning posts 242 to pass through to shield the reinforcement bodies 244, while the other adhesive mask has a square frame to shield the sealing bodies 247.
The structure shown in fig. 1 to 3 is used by installing the second cover plate 58 and the first cover plate 59 on the first arc-shaped groove 51 and the second arc-shaped groove 52, respectively, preferably, the installation mode is a dovetail groove embedding mode. The two ends of the bottom hinge sealing element 24 are respectively inserted into the first arc-shaped groove 51 and the second arc-shaped groove 52 by a preset depth, and the ends of the bottom hinge sealing element 24 are fixed by tightening the first fixing screw 53 and the second fixing screw 56. Glue is firstly applied from the first open slot 54, two different glue applying masks 15 are used for respectively applying glue to the strengthening body 244 and the sealing body 247 during glue application, and because the width of the slot body of the first arc-shaped slot 51 is narrow, the slot body of the first arc-shaped slot 51 forms transition or interference fit with the end of the bottom pivot sealing piece 24, and the end of the bottom pivot sealing piece 24 is reliably fixed. Glue is then applied from the second open slot 55, and after the adhesive is applied, the first arc-shaped slot 51 and the second arc-shaped slot 52 are slid relative to each other to align the two ends of the bottom hinge sealing member 24, and the positioning posts 242 are all dropped into the positioning holes 243, and the connecting slopes 241 are attached to each other. And (3) screwing down the compression screw 57, keeping for about 8-12 h, namely finishing the accurate connection of the end heads of the bottom pivot sealing element 24, disassembling the first cover plate 59 and the second cover plate 58, and taking down the first arc-shaped groove 51 and the second arc-shaped groove 52 to obtain the mountable bottom pivot sealing element 24.
In the case of the elastic member 245, the ends of the elastic member 245 are connected by a staple and then are inserted into the elastic groove 246, and the connection ends of the elastic member 245 and the connection ends of the sealing body 247 are offset from each other.
Example 3:
on the basis of embodiment 2, an in-situ maintenance method for the jacking-free gate bottom pivot sealing element connecting tool comprises the following steps:
s1, removing the pressure plate 25; the compression screws are removed, the pressure plate 25 is removed, and the pressure plate 25 is placed at the position of the diameter reduction of the mushroom head 23 of the bottom pivot.
S2, removing the original bottom pivot sealing element; most of the existing bottom pivot sealing elements adopt a structure with an inverted U-shaped cross section. If necessary, the original bottom pivot sealing element can be hooked out by adopting a hooking blade.
S3, the bottom hinge sealing members 24 of the present invention are wound around the bottom hinge mushroom heads 23 and firmly adhered to each other at the end positions of the bottom hinge sealing members 24, that is, the adhered positions are the connection inclined surfaces 241. When bonding, the bottom pivot sealing member 24 is positioned at the position of reducing the diameter of the bottom pivot mushroom head 23 for operation. Preferably, a bonding positioning tool is adopted for bonding so as to improve the bonding effect, and two ends of the bottom pivot sealing piece 24 are sleeved into the first arc-shaped groove 51 and the second arc-shaped groove 52 respectively; the two ends of the bottom hinge sealing member 24 are fixed in the first arc-shaped groove 51 and the second arc-shaped groove 52 by fixing devices, so that the connection inclined surface 241 of the end of the bottom hinge sealing member 24 is accurately positioned. Gluing a connecting inclined surface 241 at the end of the bottom pivot sealing element 24; preferably, the adhesive is NA-1 polyurethane adhesive, Kernel's bond adhesive, Likener's bond adhesive or epoxy resin adhesive. Preferably, the reinforcement body and the sealing body are bonded by different adhesives, wherein the adhesive at the position of the reinforcement body is an adhesive with higher tensile strength, and the adhesive at the position of the sealing body is an adhesive with higher toughness.
Relatively sliding the first arc-shaped slot 51 and the second arc-shaped slot 52 to a preset position, so that the connecting inclined surfaces 241 at the two ends of the bottom pivot sealing element 24 are mutually jointed;
installing cover plates, such as a first cover plate 59, a second cover plate 58 and a third cover plate 510, tightening the compression screws to compress the connecting inclined surfaces 241 of the ends of the engaged bottom pivot sealing members 24 against each other;
after solidification, the cover plate, the first arc-shaped groove 51 and the second arc-shaped groove 52 are taken down; and testing whether the bonding strength of the bottom pivot sealing element 24 meets the preset requirement or not, and detecting whether the flatness of the sealing surface meets the preset requirement or not. The required finishing is not achieved. The end connection in the installation process of the bottom pivot sealing element is completed through the steps.
S4, the bottom pivot sealing element 24 is arranged between the bottom pivot mushroom head 23 and the bottom pivot seat 21; preferably, during installation, an adhesive is applied to the outer ring of the pivot seal 24, preferably an easily cleaned adhesive such as a polyurethane adhesive, so that no relative movement occurs between the pivot seal 24 and the pivot base 21, and between the pivot seal 24 and the pivot pad 22.
S5, installing the pressure plate 25 in situ, and screwing the fastening screw of the pressure plate 25 in a way of opposite staggering according to preset torque so as to ensure that the bottom pivot sealing element 24 deforms uniformly;
after the installation is finished, the lubricating oil is pressed in from the second oil port 27 according to the preset pressure until the first pressure valve of the first oil port 26 is opened to pump the oil, and the position of the bottom pivot sealing element 24 has no leakage.
Rapid in situ maintenance of the bottom pivot seal 24 is achieved by the above steps. According to the scheme, the construction time and the construction cost of the jacking gate are saved.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.
Claims (10)
1. The utility model provides a do not have jacking gate end pivot sealing member and connect frock, characterized by: the device comprises a first arc-shaped groove (51) and a second arc-shaped groove (52), wherein the first arc-shaped groove (51) and the second arc-shaped groove (52) are both provided with two side walls and a bottom wall; the width between two side walls of at least one of the first arc-shaped groove (51) and the second arc-shaped groove (52) is set to be the same as the width of the bottom pivot sealing piece (24);
the first arc-shaped groove (51) is movably connected with the second arc-shaped groove (52) in a sleeved mode, and fixing devices used for fixing the end of the bottom pivot sealing element (24) are arranged on the first arc-shaped groove (51) and the second arc-shaped groove (52).
2. The connecting tool of the bottom pivot sealing element of the jacking-free gate as claimed in claim 1, wherein: the fixing device comprises side fastening screws (513) positioned on two sides of the ends of the first arc-shaped groove (51) and the second arc-shaped groove (52) and used for fastening the ends of the bottom pivot sealing piece (24) from the side;
the side wall and the bottom wall of the second arc-shaped groove (52) are positioned outside the side wall and the bottom wall of the first arc-shaped groove (51), and a plurality of side pins (512) are arranged on the side wall of the second arc-shaped groove (52);
the hinge is characterized by further comprising a third cover plate (510), side hooks (511) used for being hung on the side pins (512) are arranged on two sides of the third cover plate (510), and a plurality of compression screws (57) used for compressing and fixing the end of the bottom hinge sealing element (24) where the connecting inclined plane (241) is located are arranged on the third cover plate (510).
3. The connecting tool of the bottom pivot sealing element of the jacking-free gate as claimed in claim 1, wherein: the fixing device comprises a first cover plate (59) positioned at the top of the first arc-shaped groove (51), the first cover plate (59) is fixedly connected with the first arc-shaped groove (51) in a detachable mode, a second fixing screw (56) is arranged on the first cover plate (59), and the second fixing screw (56) is used for fixing the end head of the bottom pivot sealing piece (24) from the top;
the top of the second arc-shaped groove (52) is also provided with a second cover plate (58), the second cover plate (58) is fixedly connected with the top of the second arc-shaped groove (52) in a detachable mode, and the second cover plate (58) is provided with a plurality of first fixing screws (53) and compression screws (57) for compressing and fixing the end head of the bottom hinge sealing piece (24).
4. The connecting tool of the bottom pivot sealing element of the jacking-free gate as claimed in claim 3, wherein: the first cover plate (59) is of a partially covered structure so as to leave a first open groove (54) for gluing;
and a second open groove (55) for gluing is arranged at the bottom of the second arc-shaped groove (52).
5. The connecting tool of the bottom pivot sealing element of the jacking-free gate as claimed in claim 1, wherein: the bottom pivot sealing element (24) is arranged between the bottom pivot mushroom head (23) and the bottom pivot seat (21) of the top door bottom pivot (2) so as to form sealing between the bottom pivot mushroom head (23) and the bottom pivot seat (21);
the two ends of the bottom pivot sealing element (24) are provided with connecting inclined planes (241), and the two ends of the bottom pivot sealing element (24) are bonded and connected through the connecting inclined planes (241) to form an annular sealing ring.
6. The connecting tool of the bottom pivot sealing element of the jacking-free gate as claimed in claim 5, wherein: the connecting inclined surfaces (241) are arranged along the height direction, and the ratio of the length to the height of the connecting inclined surfaces (241) is 1.1-20 times.
7. The connecting tool of the bottom pivot sealing element of the lift-free gate as claimed in any one of claims 5 or 6, wherein: the structure of the bottom pivot sealing piece (24) is as follows: the sealing structure is characterized in that a reinforcing body (244) is arranged in the sealing body (247), the reinforcing body (244) is located at a position, close to the middle, of the sealing body (247), the reinforcing body (244) is arranged along the ring, the tensile strength of the reinforcing body (244) is higher than that of the sealing body (247), the elasticity of the sealing body (247) is higher than that of the reinforcing body (244), and connecting inclined surfaces (241) located on the same surface are arranged at the ends of two ends of the bottom hinge sealing element (24) of the sealing body (247) and the reinforcing body (244).
8. The connecting tool of the bottom pivot sealing element of the jacking-free gate as claimed in claim 7, wherein: a plurality of positioning columns (242) or positioning holes (243) are arranged on the connecting inclined surface (241) of the reinforcing body (244), the positioning holes (243) or the positioning columns (242) are arranged at the positions, corresponding to the positioning columns (242), of the connecting inclined surface (241) of the reinforcing body (244), and when the two end heads of the bottom pivot sealing element (24) are connected, the positioning columns (242) are located in the corresponding positioning holes (243).
9. The connecting tool of the bottom pivot sealing element of the jacking-free gate as claimed in claim 8, wherein: an elastic groove (246) which is arranged along the ring shape is arranged at the top and/or the bottom of the sealing body (247), the elastic body (245) is positioned in the elastic groove (246), the elastic body (245) partially protrudes out of the elastic groove (246), the elasticity of the elastic body (245) is larger than that of the sealing body (247), and therefore the elastic body (245) enables the sealing body (247) to be partially deformed after being squeezed.
10. A construction method for adopting the jacking-free gate bottom pivot sealing element connecting tool as claimed in any one of claims 1 to 9 is characterized by comprising the following steps:
s01, enabling the bottom pivot sealing piece (24) to bypass the bottom pivot mushroom head (23), and sleeving the two ends of the bottom pivot sealing piece (24) into the first arc-shaped groove (51) and the second arc-shaped groove (52) respectively;
s02, fixing the two ends of the bottom pivot sealing element (24) in the first arc-shaped groove (51) and the second arc-shaped groove (52) respectively by a fixing device so as to accurately position the connecting inclined surface (241) at the end of the bottom pivot sealing element (24);
s03, gluing a connecting inclined plane (241) at the end of the bottom pivot sealing element (24);
s04, relatively sliding the first arc-shaped groove (51) and the second arc-shaped groove (52) to a preset position, so that the connecting inclined surfaces (241) at the two ends of the bottom pivot sealing element (24) are mutually jointed;
s05, mounting a cover plate, tightening a compression screw, and mutually compressing the connecting inclined surfaces (241) at the ends of the jointed bottom pivot sealing element (24);
after solidification, the cover plate, the first arc-shaped groove (51) and the second arc-shaped groove (52) are taken down;
the end connection in the installation process of the bottom pivot sealing element is completed through the steps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110490854.2A CN113216097A (en) | 2021-05-06 | 2021-05-06 | Jacking-free gate bottom pivot sealing element connecting tool and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110490854.2A CN113216097A (en) | 2021-05-06 | 2021-05-06 | Jacking-free gate bottom pivot sealing element connecting tool and method |
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| CN113216097A true CN113216097A (en) | 2021-08-06 |
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| CN202110490854.2A Pending CN113216097A (en) | 2021-05-06 | 2021-05-06 | Jacking-free gate bottom pivot sealing element connecting tool and method |
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