CN113213153A - Sucking disc device and wood-based plate production facility - Google Patents

Sucking disc device and wood-based plate production facility Download PDF

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Publication number
CN113213153A
CN113213153A CN202110490052.1A CN202110490052A CN113213153A CN 113213153 A CN113213153 A CN 113213153A CN 202110490052 A CN202110490052 A CN 202110490052A CN 113213153 A CN113213153 A CN 113213153A
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China
Prior art keywords
valve
air suction
valve core
air
suction
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CN202110490052.1A
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Chinese (zh)
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CN113213153B (en
Inventor
王道江
刘年祥
仇宏生
徐元庆
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Happy Wood Group Co ltd
Jiangsu Jiangyuan Wood Industry Co ltd
Yangzhou Happy Machinery Co ltd
Original Assignee
Happy Wood Group Co ltd
Jiangsu Jiangyuan Wood Industry Co ltd
Yangzhou Happy Machinery Co ltd
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Application filed by Happy Wood Group Co ltd, Jiangsu Jiangyuan Wood Industry Co ltd, Yangzhou Happy Machinery Co ltd filed Critical Happy Wood Group Co ltd
Priority to CN202110490052.1A priority Critical patent/CN113213153B/en
Publication of CN113213153A publication Critical patent/CN113213153A/en
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Publication of CN113213153B publication Critical patent/CN113213153B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K51/00Other details not peculiar to particular types of valves or cut-off apparatus
    • F16K51/02Other details not peculiar to particular types of valves or cut-off apparatus specially adapted for high-vacuum installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh
    • B65G2201/022Flat

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Hooks, Suction Cups, And Attachment By Adhesive Means (AREA)

Abstract

The invention discloses a sucking disc device and artificial board production equipment, wherein the sucking disc device comprises an air suction cover, the air suction surface of the air suction cover is provided with a plurality of air suction ports, the outer side of the air suction cover is provided with a plurality of sealing rings which surround each air suction port in a one-to-one correspondence manner, at least one air suction port is provided with a self-locking valve, the self-locking valve comprises a valve shell and a valve core, the valve shell is provided with a valve channel communicated with the air suction ports in a penetrating manner, the valve core is movably connected to the valve shell through a resetting mechanism, the resetting mechanism is used for driving the valve core to be communicated with the valve channel and the air suction ports, and the valve core can partially block the valve channel and/or the air suction ports along the air suction direction under the action of air suction. This scheme adopts the leaking stoppage measure to damaged panel, has effectively guaranteed the wind pressure, has greatly improved adsorption effect to equipment weight and energy consumption have been reduced.

Description

Sucking disc device and wood-based plate production facility
Technical Field
The invention relates to the technical field of sucker devices and the technical field of artificial board production, in particular to a sucker device and artificial board production equipment.
Background
In the artificial board industry, unmanned production gradually becomes a development trend. In order to realize automatic feeding and discharging in each working section of an artificial board production line, a sucker is generally needed to suck a veneer, and then the automatic feeding and discharging of the equipment are realized by matching with a travelling mechanism. It can be seen that the suction cup plays a key role in the automation.
The existing suction cup is usually realized by connecting a suction hood with a negative pressure fan, the suction hood is matched with a sealing ring to form a negative pressure area, the suction function of the veneer is realized, and the veneer is pushed down by overcoming the suction force with the help of a push rod during blanking. The existing sucker device has the following defects:
1) the sucking disc has higher requirement on the quality of the veneer, and has poor adsorption effect on the plate with the defects of holes, cracks and the like;
2) the power consumption is high, the equipment is heavy, in order to ensure that various defective plates can be sucked, a fan with a larger size needs to be selected, and correspondingly, a walking mechanism with a larger size needs to be selected, so that the whole equipment is large and heavy, the energy consumption of the equipment is increased, and the noise and vibration of the fan are increased;
3) equipment operation is unstable, needs manual intervention, and too big fan also can be together inhaled by other panels below the absorption panel often, causes the process confusion, consequently, needs special person on duty to drag the plank of inhaling incidentally at any time.
Therefore, how to provide a suction cup device with good suction effect and low power consumption is a technical problem that needs to be solved by the technical personnel in the field at present.
Disclosure of Invention
In view of the above, the present invention provides a suction cup device, which has a good suction effect on a damaged plate, and is low in energy consumption and stable in operation. Another object of the present invention is to provide an artificial board production apparatus comprising the suction cup device.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a sucking disc device, includes the suction hood, a plurality of inlet scoop have been seted up to the face of induced drafting of suction hood, the outside of suction hood is equipped with a plurality of one-to-one and surrounds each the sealing washer of inlet scoop, at least one the inlet scoop is provided with the auto-lock valve, the auto-lock valve includes valve shell and case, valve shell run through be provided with the valve passageway of inlet scoop intercommunication, the case pass through canceling release mechanical system swing joint in valve shell, canceling release mechanical system is used for ordering about the case switches on the valve passageway with the inlet scoop, the case can be under the effect of induced drafting along the partial shutoff of direction that induced drafts valve passageway and/or the inlet scoop.
Preferably, the valve core is located inside the valve channel and can reciprocate along the extending direction of the valve channel, a communicating hole used for being blocked and limited by the valve core is formed in the inner side of the valve channel, the valve core comprises a valve core matching portion used for being blocked and matched with the communicating hole, and a moving space for the valve core matching portion to reciprocate is formed between the air inlet of the valve channel and the communicating hole.
Preferably, the valve core comprises a valve core rod and a valve core matching portion, the valve core matching portion is arranged around the periphery of the valve core rod, the valve core matching portion extends outwards from the outer surface of the valve core rod along the radial direction, one side surface of the valve core matching portion facing the communication hole is a plugging surface, and an airflow channel for flowing air is arranged between the periphery of the valve core matching portion and the inner wall of the valve channel.
Preferably, the valve core rod axially penetrates through the communication hole and/or the air inlet of the valve channel, and a notch for air flow circulation is arranged between the valve core rod and the communication hole and/or between the valve core rod and the air inlet of the valve channel.
Preferably, the valve core rod comprises a plurality of strip-shaped rib plates, the rib plates extend along the length direction of the valve core rod, the rib plates are radially arranged around the axis of the valve core rod, the periphery of the valve core rod is in contact with the inner ring of the communication hole and/or the inner ring of the air inlet of the valve channel, and the gap is formed between every two adjacent rib plates.
Preferably, the valve core matching part is a valve plate, and the inner end surface of the air inlet of the valve channel is a limiting surface for preventing the valve plate from falling off.
Preferably, a limiting structure is arranged between the inner end surface of the air inlet of the valve channel and the valve plate, and the limiting structure is used for enabling a ventilation gap for air flow circulation to be formed between the valve plate and the air inlet.
Preferably, the limiting structure is a limiting protrusion fixed on the end surface of the valve plate.
Preferably, the return mechanism comprises a return spring, one end of which acts on the valve housing and the other end of which acts on the valve spool.
Preferably, the valve housing is located on the inner side of the air suction cover, the air inlet of the valve channel is communicated with the air suction opening in a sealing manner, and the air outlet of the valve channel is communicated with the inner cavity of the air suction cover.
Preferably, part or all of the valve housing extends out of the outer side of the air suction opening, and the height of the valve housing extending out of the outer end face of the air suction opening is smaller than or equal to the distance between the outer end face of the sealing ring and the outer end face of the air suction opening.
Preferably, the self-locking valve is detachably connected to the air suction opening through a connecting piece.
Preferably, the connecting piece including connect in the connecting cylinder of valve housing one end and screw-thread fit in the lock nut of connecting cylinder periphery, the connecting cylinder runs through the inlet scoop, the valve housing with lock nut is located respectively the both sides of inlet scoop.
Preferably, the outside of the air suction cover is provided with a plurality of sealing strips, the sealing strips are in cross connection and form sealing rings, and one sealing strip is arranged between every two adjacent air suction openings.
The invention provides a sucker device which comprises an air suction cover, wherein a plurality of air suction ports are formed in the air suction surface of the air suction cover, a plurality of sealing rings which are in one-to-one correspondence and surround the air suction ports are arranged on the outer side of the air suction cover, at least one air suction port is provided with a self-locking valve, the self-locking valve comprises a valve shell and a valve core, the valve shell is provided with a valve channel communicated with the air suction ports in a penetrating mode, the valve core is movably connected to the valve shell through a resetting mechanism, the resetting mechanism is used for driving the valve core to be communicated with the valve channel and the air suction ports, and the valve core can partially block the valve channel and/or the air suction ports along the air suction direction under the action of air suction.
The working principle of the invention is as follows:
when the sucking disc device works, the fan starts to operate and forms negative pressure on the inner side of the air suction cover, at the moment, the valve core partially blocks the valve channel and/or the air suction opening under the action of air suction, and adsorption operation is started when the outer side of the air suction cover is pressed on the surface of a plate. For the air suction opening provided with the self-locking valve, if the surface of the plate which is correspondingly surrounded by the sealing ring is not damaged, an adsorption area is formed among the surface of the plate, the sealing ring and the self-locking valve, and the contact part of the sealing ring and the surface of the plate can form effective contact sealing, so that the communication between the adsorption area and the outside atmosphere is isolated. Because the fan continuously operates and a certain gap is left between the valve core and the valve channel and/or the air suction opening, under the action of negative pressure suction force on the inner side of the air suction cover, the air in the adsorption area is sucked to the inner side of the air suction hood through the gap and then is discharged by the fan, thereby the pressure of the adsorption area is quickly reduced, simultaneously, the air suction effect on the valve core is quickly weakened along with the reduction of the air in the adsorption area, the valve core is continuously driven by the reset mechanism to move, when the pressure of the adsorption area is consistent with the pressure of the inner side of the air suction cover, the pressure of the inner side and the outer side of the valve core is consistent, air suction airflow can not be formed, the air suction effect on the valve core disappears immediately, the reset mechanism drives the valve core to reach the positions of the conduction valve channel and the air suction opening, at the moment, the adsorption area is communicated with the inner side of the air suction cover to form a same cavity, the air suction opening surrounded by the sealing ring can exert effective adsorption force on the plate under the action of negative pressure.
If the surface that the sealing washer corresponds the panel that surrounds has the damage, then, because outside atmosphere can be through the adsorption zone that the damage department surrounded to the sealing washer constantly supply the air, consequently, the pressure in the adsorption zone can't reduce to the level unanimous with the cover inboard that induced drafts, the inside and outside both sides of case will continuously have pressure differential, thereby make the case receive induced draft effect can not weaken, the case will keep in the position of part shutoff valve passageway and/or inlet scoop under the effect of continuous induced draft, and then make and maintain certain negative pressure in the cover that induced drafts.
In conclusion, the self-locking valve is additionally arranged at the air suction opening, so that when the plate is damaged, the self-locking valve is automatically closed, and sufficient air pressure is ensured; when the plate is not damaged, the self-locking valve is automatically opened, and the plate is sucked by using negative pressure.
Therefore, the scheme of the invention has the following beneficial effects:
1) the scheme adopts a leakage stopping measure for the damaged plate, effectively ensures the wind pressure and greatly improves the adsorption effect;
2) the scheme has lower requirements on the quality of the plate, and the air suction cover can effectively adsorb the plate no matter whether the plate is damaged or not;
3) the scheme has low requirement on the fan, can realize larger air pressure through smaller air volume, effectively reduces the weight and energy consumption of the whole machine equipment, and operates more stably.
The invention also provides artificial board production equipment comprising the sucking disc device. The derivation process of the beneficial effects generated by the artificial board production equipment is substantially similar to the derivation process of the beneficial effects brought by the sucker device, and therefore, the description is omitted.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of a suction cup device according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a self-locking valve in a conducting position according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a self-locking valve in a partially blocking position in accordance with an embodiment of the present invention;
FIG. 4 is an exploded view of the latching valve according to an embodiment of the present invention;
fig. 5 is a schematic structural view of an air suction surface of the air suction cover in the embodiment of the invention.
The reference numerals in fig. 1 to 5 have the following meanings:
1-air suction pipe, 2-air suction cover, 3-plate, 4-sealing ring, 5-adsorption area, 6-self-locking valve, 21-air suction cover bottom plate, 22-air suction opening, 61-valve shell, 62-valve core rod, 63-valve plate, 64-connecting cylinder, 65-locking nut, 66-limiting protrusion, 67-valve channel air outlet, 68-reset spring, 69-communicating hole, 60-moving space, 621-notch and 641-limiting surface.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, fig. 1 is a schematic view of an overall structure of a suction cup device according to an embodiment of the present invention; FIG. 2 is a schematic structural view of a self-locking valve in a conducting position according to an embodiment of the present invention; FIG. 3 is a schematic structural view of a self-locking valve in a partially blocking position in accordance with an embodiment of the present invention; FIG. 4 is an exploded view of the latching valve according to an embodiment of the present invention; fig. 5 is a schematic structural view of an air suction surface of the air suction cover in the embodiment of the invention.
The invention provides a sucker device which comprises an air suction cover 2, wherein the top of the air suction cover 2 is connected with a fan through an air suction pipe 1 and used for sucking air in the air suction cover 2, the outer side surface of a bottom plate 21 of the air suction cover is an air suction surface, a plurality of air suction ports 22 are formed in the air suction surface of the air suction cover 2, a plurality of sealing rings 4 which correspondingly surround the air suction ports 22 one by one are arranged on the outer side of the air suction cover 2, at least one air suction port 22 is provided with a self-locking valve 6, the self-locking valve 6 comprises a valve shell 61 and a valve core, the valve shell 61 is provided with a valve channel communicated with the air suction ports 22 in a penetrating manner, the valve core is movably connected to the valve shell 61 through a reset mechanism, the reset mechanism is used for driving the valve core to be communicated with the valve channel and the air suction ports 22, and the valve core can partially block the valve channel and/or the air suction ports 22 along the air suction direction under the air suction effect. Wherein, the valve core leads the valve channel and the air suction opening 22, the valve core is in a lead-through position and leads the valve channel to be communicated with the air suction opening 22; the valve core part is used for blocking the valve channel and/or the air suction opening 22, namely the valve core blocks part of through-flow cross sections of the valve channel and/or the air suction opening 22, namely when the valve core is at a part of blocking positions, certain through-flow gaps for air circulation are reserved between the valve core and the valve channel and/or between the valve core and the air suction opening 22, when the fan operates, air on the outer side of the air suction hood 2 can flow into the interior of the air suction hood 2 through the through-flow gaps, meanwhile, the fan continuously pumps the air in the air suction hood 2, so that negative pressure is formed in the air suction hood 2, pressure difference is generated on the inner side and the outer side of the valve core immediately, and the valve core can overcome the acting force of the reset mechanism under the air suction effect (namely under the action of the inner pressure difference and the outer pressure) and keep at a part of blocking positions.
It should be noted that the initial position of the valve element is designed to partially block the valve channel and/or the air suction opening 22, rather than completely block the valve channel and/or the air suction opening 22, because if the valve element blocks the flow cross section of the valve channel and/or the air suction opening 22, the contact portion of the valve element and the valve channel and/or the air suction opening 22 cannot form an air flow, and when the air suction hood 2 presses the plate 3, the air in the adsorption area 5 enclosed by the air suction hood 2 and the plate 3 cannot be sucked by the fan of the air suction hood 2, so that a negative pressure cannot be formed in the adsorption area 5, and the plate 3 cannot be effectively adsorbed. According to the scheme, the valve channel and/or the air suction opening 22 are/is partially blocked, effective adsorption can be smoothly realized, meanwhile, when the air suction cover 2 does not adsorb plates, all the valve cores are in partial blocking positions, the flow cross section of the direct communication between the air suction opening 22 and the external atmosphere is greatly reduced, and compared with a structure that the air suction opening is directly communicated with the external atmosphere in the prior art, the air pressure control device can provide enough air pressure by configuring a fan with smaller power, so that the weight and the power consumption of the whole machine are effectively reduced.
It should be noted that, in this scheme, the opening degree of the corresponding self-locking valve 6 when the valve element is in the on position is greater than or equal to a first preset opening value, and the opening degree of the corresponding self-locking valve 6 when the valve element is in the partial plugging position is greater than 0 and less than or equal to a second preset opening value, where the second preset opening value is less than the first preset opening value. For example, the first preset opening value is 90%, the second preset opening value is 10%, and the opening degree of the valve element in a partial plugging position is obviously smaller than that of the valve element in a conduction position. Specifically, the valve element can be located at a partial blocking position through various structural designs, for example, a contact surface between the valve element and the valve channel and/or the air suction opening 22 is designed to be an uneven contact surface, a through-flow gap is formed by utilizing a gap between the contact surfaces, the size of the through-flow gap can be designed to be less than 5% or less than 1% corresponding to the opening degree of the self-locking valve 6, so that the negative pressure level in the air suction hood 2 is further maintained, and correspondingly, when the valve element is far away from the matching surface of the valve channel and/or the air suction opening 22, the valve element moves towards the direction of the conducting position; the invention can also design the matching relation of the valve core and the valve channel and/or the air suction opening 22 as the matching relation of a cone body and a cone hole which can move along the axial direction, the opening value of the self-locking valve 6 is changed by changing the position of the conical valve core in the cone hole, and when the conical valve core is at a part of plugging position, the through-flow clearance is ensured to be left between the surface of the conical valve core and the inner surface of the cone hole by designing a limiting bulge. The present invention may also realize the above functions through other structural forms, which are not described in detail herein.
The working principle of the invention is as follows:
when the sucking disc device during operation, the fan starts the operation and forms the negative pressure in the cover 2 inboard that induced drafts, and at this moment, the case is the partial shutoff of effect of induced drafting and is blocked valve passageway and/or inlet scoop 22, begins the absorption operation when the cover 2 outside pressure of induced drafts is on 3 surfaces of panel. For the air suction opening 22 provided with the self-locking valve 6, if the surface of the plate 3, which is surrounded by the sealing ring 4 correspondingly, is not damaged, an adsorption area 5 is formed among the surface of the plate 3, the sealing ring 4 and the self-locking valve 6, and the contact part of the sealing ring 4 and the surface of the plate 3 can form effective contact sealing, so that the communication between the adsorption area 5 and the outside atmosphere is blocked. Because the fan continuously operates and a certain gap is left between the valve core and the valve channel and/or the air suction opening 22, under the action of negative pressure suction force inside the air suction cover 2, air in the adsorption area 5 is sucked to the inside of the air suction cover 2 through the gap and then is discharged by the fan, so that the pressure of the adsorption area 5 is quickly reduced, meanwhile, along with the reduction of the air in the adsorption area 5, the air suction effect on the valve core is quickly weakened, the valve core is continuously driven by the reset mechanism to move, when the pressure of the adsorption area 5 is consistent with that of the inside of the air suction cover 2, the pressure of the inner side and the outer side of the valve core is consistent, air suction airflow cannot be formed, the air suction effect on the valve core is also disappeared immediately, the reset mechanism drives the valve core to reach the position of conducting the valve channel and the air suction opening 22, at the moment, the adsorption area 5 is communicated with the inside of the air suction cover 2 to form a same cavity, the suction opening 22 surrounded by the sealing ring 4 can exert effective adsorption force on the plate 3 under the action of negative pressure.
If there is the damage on the surface that sealing washer 4 corresponds panel 3 that surrounds, then, because outside atmosphere can be through the damaged department to the adsorption zone 5 that sealing washer 4 surrounds constantly supply the air, consequently, the pressure in the adsorption zone 5 can't reduce to the level unanimous with the cover 2 inboard that induced drafts, there will be pressure differential always inside and outside both sides of case, thereby make the induced draft effect that the case received can not weaken, the case will keep in the position of part shutoff valve passageway and/or inlet scoop 22 under the effect of continuous induced draft, and then maintain certain negative pressure in the cover 2 that induced drafts.
In conclusion, the self-locking valve 6 is additionally arranged at the air suction opening 22, so that when the plate 3 is damaged, the self-locking valve 6 is automatically closed, and sufficient air pressure is ensured; when the plate 3 is not damaged, the self-locking valve 6 is automatically opened, and the plate suction operation is carried out by utilizing negative pressure.
It should be noted that, when the number of damaged plates 3 or the damaged area on the surface of the plate 3 is less than the set value, the plate 3 is considered to be a qualified plate, and the air suction hood 2 can apply enough suction force to the whole plate 3 through enough air suction openings 22, so that the plate 3 can be sucked by overcoming the gravity of a single plate 3. When the number of the damaged parts or the damaged area on the surface of the plate 3 exceeds the allowable set value, it indicates that the damaged parts on the plate 3 are too large or too large, the plate 3 can be considered as an unqualified plate, and the number of the air suction openings 22 through which the air suction hood 2 can apply effective adsorption force to the plate 3 is correspondingly small, so that the air suction hood 2 cannot overcome the gravity of a single plate 3 to adsorb the plate 3, and therefore, the quality of the plate can be inspected in the implementation process of the scheme. Preferably, this scheme can add detection panel device and alarm device on above-mentioned suction disc device's basis, when unqualified panel not adsorbed by the cover 2 that induced drafts, it does not have panel 3 to detect the cover 2 below of induced drafts through modes such as position detection or weight detection, shows that this absorption operation in panel 3 is unqualified panel, it can send detected signal to alarm device and carry out sound or light warning suggestion to detect the panel device, thereby be convenient for operating personnel or select the board device in time to remove unqualified panel, the quality of follow-up panel processing has been guaranteed.
It should be noted that, this scheme can realize only adsorbing and promoting a qualified panel in the absorption operation at every turn through carrying out specific matching design to fan power and the area of induced draft cover 2, and specific examples are as follows: assuming that the maximum gravity of the qualified plate is G, the maximum allowable damaged area of the qualified plate is S1, the total area of the suction surface of the suction hood 2 is S, and the maximum wind pressure that the fan can provide through the suction hood 2 is P, then P is G/(S-S1), and then the power W of the fan can be calculated according to the relationship between the wind pressure and the power.
It should be noted that the connection relationship between the valve core and the valve housing 61 can be designed in various forms, such as a connection relationship in which the valve core moves back and forth in the valve housing 61, a connection relationship in which the valve core swings back and forth or rotates back and forth in the valve housing 61, and so on. In a preferred embodiment, the valve core is located inside the valve channel and can reciprocate along the extending direction of the valve channel, a communication hole 69 for plugging and limiting with the valve core is arranged inside the valve channel, the valve core comprises a valve core matching part for plugging and matching with the communication hole 69, and a moving space 60 for reciprocating movement of the valve core matching part is arranged between the air inlet of the valve channel and the communication hole 69. When the valve core matching part moves to a position contacting with the end face of the communication hole 69, the valve core is in a partial blocking position; when the spool engagement portion is away from the communication hole 69, the spool is in the on position.
In a specific embodiment, the valve core includes a valve core rod 62 and a valve core matching portion, the valve core matching portion is disposed around the periphery of the valve core rod 62, the valve core matching portion extends radially outward from the outer surface of the valve core rod 62, a side surface of the valve core matching portion facing the communication hole 69 is a blocking surface, an airflow channel for flowing air is disposed between the periphery of the valve core matching portion and the inner wall of the valve channel, as shown in fig. 2, the self-locking valve 6 is in a conducting position, and the communication hole 69 is communicated with the air inlet of the valve channel and the air outlet 67 of the valve channel by the airflow channel, so that the air flow can smoothly pass through the valve channel. As shown in fig. 3, when the latching valve 6 is in the partially blocking position, the contact surface of the valve element engagement portion and the communication hole 69 is not in sealing contact, but a certain flow gap is left for the air to flow through.
Preferably, the valve core rod 62 axially penetrates through the air inlet of the communication hole 69 and/or the valve channel, and the arrangement is such that the valve core rod 62 can be axially guided by the air inlet of the communication hole 69 and/or the valve channel when the valve core reciprocates in the valve housing 61, so as to avoid the valve core rod 62 from shaking at will, and meanwhile, in order to ensure that the air flow can smoothly flow through the valve channel, a gap 621 for flowing of the air flow is arranged between the valve core rod 62 and the communication hole 69 and/or between the valve core rod 62 and the air inlet of the valve channel.
It should be noted that the valve core rod 62 in the present embodiment may be designed as a cylindrical rod, a prismatic rod, or other rod-shaped structure, in a preferred embodiment, the valve core rod 62 includes a plurality of elongated ribs, the ribs extend along the length direction of the valve core rod 62, and the ribs are radially arranged around the axis of the valve core rod 62, the outer periphery of the valve core rod 62 contacts with the inner ring of the communication hole 69 and/or the inner ring of the air inlet of the valve channel, so as to guide the axial movement of the valve core rod 62, and a notch 621 is formed between every two adjacent ribs, as shown in fig. 4, the cross section of the valve core rod 62 in the present embodiment is in a cross shape.
It should be noted that the valve core matching portion may be designed to have a plate structure, a column structure, a cone structure, or the like. Preferably, the valve core matching portion in this scheme is the valve plate 63, and the inner end surface of the air inlet of the valve passage is a limiting surface 641 that prevents the valve plate 63 from coming out of the valve passage. When the self-locking valve 6 is assembled, the movable range of the valve plate 63 is defined between the communication hole 69 and the stopper surface 641.
Preferably, a limiting structure is arranged between the inner end surface of the air inlet of the valve passage and the valve plate 63, and the limiting structure is used for forming a ventilation gap for air flow circulation between the valve plate 63 and the air inlet. When the valve plate 63 is closest to the inner end face of the air inlet of the valve passage, the valve core is in the conducting position, and at this time, the opening degree of the self-locking valve 6 needs to reach the maximum value, so that a large enough ventilation gap must be formed between the valve plate 63 and the air inlet. In the scheme, a limiting structure is arranged between the limiting surface 641 and the valve plate 63 to ensure that a sufficient preset distance is reserved between the valve plate 63 and the limiting surface 641.
It should be noted that the above-mentioned limiting structure can be designed in various forms, for example, a limiting protrusion or a limiting rod structure is disposed between the valve plate 63 and the limiting surface 641, or a limiting step or a limiting rod structure is disposed on the inner wall of the valve housing 61, etc. Preferably, the limiting structure in the present scheme is a limiting protrusion 66 fixed on the end surface of the valve plate 63, as shown in fig. 2.
It should be noted that the reset mechanism in this embodiment can provide a driving force for driving the valve core to conduct the valve passage and/or the air suction opening 22, and the reset mechanism may be designed as an elastic component, an electric mechanism, a pneumatic mechanism, or the like. In a preferred embodiment, the return mechanism includes a return spring 68, one end of the return spring 68 acting on the valve housing 61 and the other end acting on the valve spool. When the valve core is not subjected to the air suction action, the return spring 68 moves the valve core to the conducting position by using the self elastic force, and when the valve core is subjected to the large enough air suction action, the valve core can overcome the elastic force of the return spring 68 under the driving of the air suction force to be in a partial plugging position.
It should be noted that the valve housing 61 may be disposed inside or outside the suction hood 2, and both arrangements may communicate the valve passage with the suction opening 22. Preferably, the valve housing 61 is located inside the suction hood 2, the air inlet of the valve passage is in sealed communication with the air suction opening 22, and the air outlet 67 of the valve passage is in communication with the inner cavity of the suction hood 2.
Preferably, part or all of the valve housing 61 protrudes outside the air suction opening 22, and the height of the valve housing 61 protruding from the outer end surface of the air suction opening 22 is less than or equal to the distance between the outer end surface of the sealing ring 4 and the outer end surface of the air suction opening 22. So set up, can guarantee when the cover 2 that induced drafts pastes at panel 3 surface, valve housing 61 stretches out in the part of inlet scoop 22 can be located the adsorption zone 5 inboard completely to guarantee that sealing washer 4 and panel 3's surface is good to be contacted.
It should be noted that the self-locking valve 6 can be detachably or non-detachably connected to the air suction opening 22, in order to facilitate installation and disassembly, the self-locking valve 6 is detachably arranged in the scheme, and the self-locking valve 6 can be detachably connected to the air suction opening 22 in multiple ways, for example, an inner side of the air suction opening 22 is designed with an internal thread and an outer side of a valve housing 61 of the self-locking valve 6 is designed with an external thread matched with the internal thread, so that the self-locking valve 6 can be detachably connected to the air suction opening 22 in a threaded connection way; alternatively, the self-locking valve 6 may be detachably connected to the suction opening 22 through a connector. Wherein, the connecting piece can adopt buckles, bolts and the like.
In one embodiment, the connector comprises a connecting cylinder 64 connected to one end of the valve housing 61 and a locking nut 65 screwed to the outer circumference of the connecting cylinder 64, the connecting cylinder 64 penetrates the air suction opening 22, and the valve housing 61 and the locking nut 65 are respectively positioned at both sides of the air suction opening 22, as shown in fig. 2 to 4.
It should be noted that, this scheme designs on the face of induced drafting of cover 2 has a plurality of sealing washer 4, and the shape of sealing washer 4 can be circular, square or other shapes, and in a preferred scheme, the outside of cover 2 that induced drafts is equipped with a plurality of sealing strips, a plurality of sealing strips cross connection and formation each sealing washer 4, and arranged a sealing strip between two adjacent inlet scoop 22. So set up, can further simplify the processing of each sealing washer 4 and arrange the process, can also be convenient for more evenly divide the size of the adsorption zone 5 that every inlet scoop 22 corresponds simultaneously.
Therefore, the scheme of the invention has the following beneficial effects:
1) the scheme adopts a leakage stopping measure for the damaged plate, effectively ensures the wind pressure and greatly improves the adsorption effect;
2) the scheme has low requirements on the plate, and the plate can be effectively adsorbed no matter whether the plate is damaged or not;
3) the scheme has low requirement on the fan, can realize larger air pressure through smaller air volume, effectively reduces the weight and energy consumption of the whole machine equipment, and operates more stably.
The invention also provides artificial board production equipment comprising the sucking disc device. The derivation process of the beneficial effects generated by the artificial board production equipment is substantially similar to the derivation process of the beneficial effects brought by the sucker device, and therefore, the description is omitted.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (15)

1. The utility model provides a sucking disc device, includes the suction hood, a plurality of inlet scoop have been seted up to the face of induced drafting of suction hood, its characterized in that, the outside of suction hood is equipped with a plurality of one-to-one and surrounds each the sealing washer of inlet scoop, at least one the inlet scoop is provided with the auto-lock valve door, the auto-lock valve door includes valve shell and case, valve shell run through be provided with the valve passageway of inlet scoop intercommunication, the case pass through canceling release mechanical system swing joint in valve shell, canceling release mechanical system is used for ordering about the case switches on the valve passageway with the inlet scoop, the case can be under the effect of induced drafting along the partial shutoff of the direction of induced drafting valve passageway and/or the inlet scoop.
2. The suction cup device according to claim 1, wherein the valve element is located inside the valve passage and can reciprocate along an extending direction of the valve passage, a communication hole for plugging and limiting the valve element is formed inside the valve passage, the valve element comprises a valve element matching portion for plugging and matching the communication hole, and a moving space for the valve element matching portion to reciprocate is formed between the air inlet of the valve passage and the communication hole.
3. The suction cup device according to claim 2, wherein the valve body includes a valve core rod and the valve core engaging portion, the valve core engaging portion is disposed around an outer periphery of the valve core rod, the valve core engaging portion extends radially outward from an outer surface of the valve core rod, a side surface of the valve core engaging portion facing the communication hole is a blocking surface, and an air flow passage for flowing air is disposed between the outer periphery of the valve core engaging portion and an inner wall of the valve passage.
4. The suction cup device according to claim 3, wherein the valve core rod is axially arranged in the communication hole and/or the air inlet of the valve channel in a penetrating manner, and a gap for flowing air is arranged between the valve core rod and the communication hole and/or between the valve core rod and the air inlet of the valve channel.
5. The suction cup device according to claim 4, wherein the valve core rod comprises a plurality of elongated ribs, the ribs extend along the length direction of the valve core rod, the ribs are radially arranged around the axis of the valve core rod, the periphery of the valve core rod is in contact with the inner ring of the communication hole and/or the inner ring of the air inlet of the valve channel, and the gap is formed between every two adjacent ribs.
6. The suction cup device according to claim 3, wherein the valve core engagement portion is a valve plate, and an inner end surface of the air inlet of the valve passage is a stopper surface for preventing the valve plate from coming off.
7. The suction cup device as claimed in claim 6, wherein a limiting structure is provided between the inner end surface of the air inlet of the valve passage and the valve plate, and the limiting structure is used for forming a ventilation gap for air flow communication between the valve plate and the air inlet.
8. The suction cup device according to claim 7, wherein the stopper structure is a stopper projection fixed to an end surface of the valve plate.
9. The suction cup device of claim 1, wherein the return mechanism includes a return spring having one end acting on the valve housing and the other end acting on the valve spool.
10. The suction cup device according to claim 1, wherein said valve housing is located inside said suction hood, said inlet opening of said valve passage being in sealed communication with said suction opening and said outlet opening of said valve passage being in communication with an interior cavity of said suction hood.
11. The suction cup device according to claim 1, wherein a part or all of the valve housing protrudes outside the air suction opening, and a height of the valve housing protruding from an outer end surface of the air suction opening is less than or equal to a distance between an outer end surface of the sealing ring and the outer end surface of the air suction opening.
12. Suction cup device according to claim 1, wherein said self-locking valve is detachably connected to said air suction opening by means of a connector.
13. The suction cup device as claimed in claim 12, wherein the connecting member comprises a connecting cylinder connected to one end of the valve housing and a locking nut screw-fitted to an outer circumference of the connecting cylinder, the connecting cylinder penetrates the air suction opening, and the valve housing and the locking nut are respectively located at both sides of the air suction opening.
14. The suction cup device according to claim 1, wherein a plurality of sealing strips are provided on an outer side of the suction hood, the sealing strips are connected in a cross manner to form each sealing ring, and one sealing strip is disposed between two adjacent suction openings.
15. An artificial board production plant, characterized in that it comprises a suction cup device according to any of claims 1-14.
CN202110490052.1A 2021-05-06 2021-05-06 Sucking disc device and wood-based plate production facility Active CN113213153B (en)

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Publication number Priority date Publication date Assignee Title
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JP2005138254A (en) * 2003-11-10 2005-06-02 Fuji Photo Film Co Ltd Suction device
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Publication number Priority date Publication date Assignee Title
US5048804A (en) * 1990-05-17 1991-09-17 Fsk Inc. Apparatus for holding an object to a surface using valve controlled vacuum force
JPH05267433A (en) * 1992-03-19 1993-10-15 Nec Kyushu Ltd Suction pad
JP2000079589A (en) * 1998-09-03 2000-03-21 Nissan Motor Co Ltd Suction pad, and suction hand using the pad
JP2001341089A (en) * 2000-06-01 2001-12-11 Yasuo Yamanaka Article sucking device and its method
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CN212385262U (en) * 2020-06-08 2021-01-22 深圳市美卡达科技有限公司 Material suction device for grinding machine

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