CN113211620A - Biscuit manufacture equipment of ceramic tube for roller furnace - Google Patents
Biscuit manufacture equipment of ceramic tube for roller furnace Download PDFInfo
- Publication number
- CN113211620A CN113211620A CN202110640364.6A CN202110640364A CN113211620A CN 113211620 A CN113211620 A CN 113211620A CN 202110640364 A CN202110640364 A CN 202110640364A CN 113211620 A CN113211620 A CN 113211620A
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- ceramic tube
- output end
- frame
- wheel set
- feeding mechanism
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- 239000000919 ceramic Substances 0.000 title claims abstract description 105
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 235000015895 biscuits Nutrition 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000001939 inductive effect Effects 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical compound [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003034 coal gas Substances 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- GALOTNBSUVEISR-UHFFFAOYSA-N molybdenum;silicon Chemical compound [Mo]#[Si] GALOTNBSUVEISR-UHFFFAOYSA-N 0.000 description 1
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
- F27B2009/382—Charging
Abstract
The invention relates to the technical field of ceramic tube production equipment, in particular to equipment for manufacturing biscuit of a ceramic tube for a roller furnace, which comprises the following components: the adjustable feeding mechanism is used for conveying the ceramic tube blank; the sliding type supporting pieces are arranged at the output end of the adjustable feeding mechanism at equal intervals and used for supporting the ceramic tube blank blanks with different lengths; the air cooling mechanism is arranged beside the adjustable feeding mechanism and is used for air cooling and solidifying the ceramic tube; the material transfer mechanism is arranged at the discharge end of the adjustable feeding mechanism; the discharging mechanism is arranged at the discharging end of the material transferring mechanism, and the material transferring mechanism is used for transferring the formed ceramic tubes to the output end of the discharging mechanism.
Description
Technical Field
The invention relates to the technical field of ceramic tube production equipment, in particular to biscuit manufacturing equipment of a ceramic tube for a roller furnace.
Background
Roller-bed furnaces are all called roller-rod tunnel furnaces, also called roller-hearth furnaces. The working principle is as follows: the products are placed directly or indirectly on the roller, and the fired products can be advanced in sequence by the continuous rotation of the roller. The end part of each roller rod is driven by a chain to run through a chain wheel; in order to make the transmission more stable and safer, the chains are often divided into a plurality of groups for transmission. The roller rod at the low temperature is made of heat-resistant nickel-chromium alloy steel and other materials, and the roller rod at the high temperature is made of high-temperature-resistant alumina or silicon carbide ceramic rod. The coal gas or electric heating elements such as a silicon carbon rod, a silicon molybdenum rod and a resistance wire are used as heating sources.
The existing ceramic tube processing equipment is mostly carried out through a ceramic tube extruder, but batch conveying and cold treatment cannot be carried out on ceramic tubes after discharge, so that the equipment for manufacturing biscuit of ceramic tubes for a roller furnace needs to be provided, ceramic tubes in batches can be conveyed, and solidification and blanking of an auxiliary device for batch cold treatment can be carried out on the ceramic tubes.
Disclosure of Invention
In order to solve the technical problem, the technical scheme provides equipment for manufacturing the biscuit of the ceramic tube for the roller furnace, and the equipment can be used for conveying ceramic tubes in batches and solidifying and blanking the ceramic tubes by using an auxiliary device for batch cooling treatment.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an apparatus for manufacturing a biscuit of a ceramic tube for a roller furnace, comprising:
the adjustable feeding mechanism is used for conveying the ceramic tube blank;
the sliding type supporting pieces are arranged at the output end of the adjustable feeding mechanism at equal intervals and used for supporting the ceramic tube blank blanks with different lengths;
the air cooling mechanism is arranged beside the adjustable feeding mechanism and is used for air cooling and solidifying the ceramic tube;
the material transfer mechanism is arranged at the discharge end of the adjustable feeding mechanism;
the discharging mechanism is arranged at the discharging end of the material transferring mechanism, and the material transferring mechanism is used for transferring the formed ceramic tube to the output end of the discharging mechanism.
Preferably, the adjustable feeding mechanism comprises:
the chain wheel frame is provided with a first servo motor;
the first wheel set and the second wheel set are respectively arranged at two ends of the chain wheel frame, the first wheel set and the second wheel set are both rotatably connected with the chain wheel frame, and the output end of the first servo motor is connected with the stress end of the first wheel set;
two chains are provided, two ends of each chain are respectively connected with the first wheel set and the second wheel set, and two ends of the sliding type supporting piece are respectively connected with the two chains;
and the indirect adjusting component is arranged on the chain wheel frame, and the output end of the indirect adjusting component is respectively connected with the movable parts of the first wheel set and the second wheel set.
Preferably, the first wheel set and the second wheel set are identical in structure, and the first wheel set comprises:
the two ends of the hexagonal rod are rotatably connected with the chain wheel frame, and the stress end of the hexagonal rod is connected with the output end of the first servo motor;
the first gear is sleeved on the hexagonal rod and is rotatably connected with the chain wheel frame on one side;
the second gear is sleeved on the hexagonal rod and is rotatably connected with the output end of the indirect adjusting component.
Preferably, the indirect adjustment assembly comprises:
the two ends of the movable plate are respectively sleeved on the hexagonal rods of the first wheel set and the second wheel set, the movable plate is connected with the hexagonal rods in a sliding mode, and the second gears of the first wheel set and the second wheel set are rotatably connected with the movable plate;
the guide rod is arranged on the chain wheel frame, penetrates through the movable plate and is connected with the movable plate in a sliding manner;
the first threaded rod is arranged on the chain wheel frame and is rotatably connected with the chain wheel frame, and the first threaded rod penetrates through the movable plate and is in threaded connection with the movable plate;
and the driving disc is arranged at the stress end of the first threaded rod.
Preferably, the sliding type support includes:
the tail end of the first arc plate is arranged on a chain;
the tail end of the second arc plate is arranged on the other chain, and the close ends of the first arc plate and the second arc plate are in sliding connection;
the baffle is arranged at the tail end of the second arc plate.
Preferably, the air cooling mechanism includes:
the supporting frame is arranged beside the adjustable feeding mechanism;
the air inducing cover is arranged on the support frame and is positioned above the adjustable feeding mechanism;
and the air source mechanism is arranged above the induced draft cover, and an air outlet of the air source mechanism is connected with an air inlet of the induced draft cover.
Preferably, the wind source mechanism includes:
the air duct is arranged at the air inlet of the induced draft cover;
the second servo motor is arranged at the end part of the air duct;
and the fan blade is arranged at the output end of the second servo motor and is positioned in the air duct.
Preferably, the material transfer mechanism comprises:
the upright post frame is arranged at the discharge end of the adjustable feeding mechanism;
the top of the longitudinal moving plate is provided with a second threaded rod and a limiting rod, and the second threaded rod and the limiting rod penetrate through the upright post frame;
the longitudinal movement driving assembly is arranged on the upright post frame, and the output end of the longitudinal movement driving assembly is in transmission connection with the limiting rod;
the transverse driving assembly is arranged at the bottom of the longitudinal moving plate;
and the first air cylinder is arranged at the output end of the transverse driving assembly.
Preferably, the longitudinal movement driving assembly comprises:
the third servo motor is arranged on the upper upright post frame;
the belt pulley is arranged at the output end of the third servo motor;
the nut is arranged on the upright post frame and is rotatably connected with the upright post frame, the nut is sleeved on the second threaded rod and is in threaded connection with the second threaded rod, and the belt pulley is in transmission connection with the nut through a belt.
Preferably, the lateral drive assembly comprises:
the cylinder frame is arranged at the bottom of the longitudinal moving plate;
the second cylinder is arranged on the cylinder frame;
and the transverse moving plate is arranged at the output end of the second cylinder, and the first cylinder is arranged on the transverse moving plate.
Compared with the prior art, the invention has the beneficial effects that: firstly, the ceramic tube extruder starts to work, the adjustable feeding mechanism is arranged at the discharge end of the ceramic tube extruder, and at the moment, the sliding type supporting piece positioned at the output end of the adjustable feeding mechanism and the discharge end of the ceramic tube extruder are positioned on the same axis, the discharge end of the ceramic tube extruder conveys the ceramic tube blank to the sliding type supporting piece, the adjustable feeding mechanism starts to work, the output end of the adjustable feeding mechanism drives the sliding type supporting piece to move until the sliding type supporting piece containing the ceramic tube blank moves to the output end of the air cooling mechanism, the adjustable feeding mechanism stops working, the air cooling mechanism starts to work, the output end of the air cooling mechanism continuously blows air to the ceramic tube blank to cool the ceramic tube blank so as to completely solidify the ceramic tube blank and form a stable structure, the adjustable feeding mechanism starts to work again, the output end of the adjustable feeding mechanism drives the formed ceramic tube to move to the output end of the material transfer mechanism through the sliding type supporting piece, the material transfer mechanism starts to work, the output end of the material transfer mechanism takes the formed ceramic tube off the sliding type support piece and places the formed ceramic tube at the output end of the discharge mechanism, and finally the discharge mechanism drives the formed ceramic tube to move to the next procedure;
1. the ceramic tubes with different lengths can be supported by the arrangement of the adjustable feeding mechanism and the sliding type supporting piece;
2. through the arrangement of the equipment, ceramic pipes in batches can be conveyed, and the ceramic pipes are subjected to batch cold discharge processing assistor solidification and blanking.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic perspective view of the adjustable feeding mechanism and the sliding support according to the present invention;
FIG. 4 is a schematic perspective view of an adjustable feeding mechanism according to the present invention;
fig. 5 is a schematic perspective view of the sliding support according to the present invention;
FIG. 6 is a schematic perspective view of the air cooling mechanism of the present invention;
FIG. 7 is an enlarged view taken at A of FIG. 6 in accordance with the present invention;
fig. 8 is a first schematic perspective view of the material transfer mechanism of the present invention;
FIG. 9 is a front view of the material transfer mechanism of the present invention;
fig. 10 is a schematic perspective view of the material transfer mechanism of the present invention.
The reference numbers in the figures are:
1-an adjustable feeding mechanism; 1 a-sprocket carrier; 1a1 — first servomotor; 1 b-a first wheel set; 1b 1-hexagonal rod; 1b2 — first gear; 1b3 — second gear; 1 c-a second wheel set; 1 d-a chain; 1 e-an indirect regulating component; 1e 1-movable plate; 1e 2-guide bar; 1e3 — first threaded rod; 1e4 — drive disc;
2-a sliding support; 2 a-a first arc plate; 2 b-a second arc plate; 2 c-a baffle plate;
3-air cooling mechanism; 3 a-a support frame; 3 b-an induced draft cover; 3 c-an air source mechanism; 3c 1-wind cone; 3c 2-second servomotor; 3c 3-leaf;
4-a material transfer mechanism; 4 a-a post frame; 4 b-a longitudinal moving plate; 4b1 — second threaded rod; 4b 2-stop bar; 4 c-a longitudinal movement drive assembly; 4c 1-third servomotor; 4c 2-pulley; 4c 3-nut; 4 d-a transverse drive assembly; 4d1 — cylinder frame; 4d2 — second cylinder; 4d 3-traverse plate; 4 e-a first cylinder;
5-a discharging mechanism;
6-ceramic tube extruder;
7-ceramic tube.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 2, a biscuit manufacturing apparatus of a ceramic tube for a roller hearth furnace includes:
the adjustable feeding mechanism 1 is used for conveying the ceramic tube blank;
the sliding type supporting pieces 2 are arranged at the output end of the adjustable feeding mechanism 1 at equal intervals and are used for supporting ceramic tube blank blanks with different lengths;
the air cooling mechanism 3 is arranged beside the adjustable feeding mechanism 1, and the air cooling mechanism 3 is used for air cooling and solidifying the ceramic tube;
the material transfer mechanism 4 is arranged at the discharge end of the adjustable feeding mechanism 1;
the discharging mechanism 5 is arranged at the discharging end of the material transferring mechanism 4, and the material transferring mechanism 4 is used for transferring the formed ceramic tube to the output end of the discharging mechanism 5;
firstly, a ceramic tube extruder starts to work, an adjustable feeding mechanism 1 is arranged at the discharge end of the ceramic tube extruder, a sliding type support piece 2 positioned at the output end of the adjustable feeding mechanism 1 and the discharge end of the ceramic tube extruder are positioned on the same axis, the discharge end of the ceramic tube extruder conveys ceramic tube blanks to the sliding type support piece 2, the adjustable feeding mechanism 1 starts to work, the output end of the adjustable feeding mechanism 1 drives the sliding type support piece 2 to move until the sliding type support piece 2 containing the ceramic tube blanks moves to the output end of an air cooling mechanism 3, the adjustable feeding mechanism 1 stops working, the air cooling mechanism 3 starts to work, the output end of the air cooling mechanism 3 continuously blows air to the ceramic tube blanks, the ceramic tube blanks are cooled to be completely solidified and the structure is stable, the adjustable feeding mechanism 1 starts to work again, the output end of the adjustable feeding mechanism 1 drives formed ceramic tubes to move to materials through the sliding type support piece 2 The output end of the transfer mechanism 4, the material transfer mechanism 4 starts to work, the output end of the material transfer mechanism 4 takes the formed ceramic tube off the sliding type support member 2 and places the formed ceramic tube at the output end of the discharge mechanism 5, and finally the discharge mechanism 5 drives the formed ceramic tube to move to the next process.
As shown in fig. 3, the adjustable feeding mechanism 1 includes:
the chain wheel frame 1a is provided with a first servo motor 1a 1;
the first wheel set 1b and the second wheel set 1c are respectively arranged at two ends of the chain wheel frame 1a, the first wheel set 1b and the second wheel set 1c are both rotatably connected with the chain wheel frame 1a, and the output end of the first servo motor 1a1 is connected with the stress end of the first wheel set 1 b;
two chains 1d are provided, two ends of the two chains 1d are respectively connected with the first wheel set 1b and the second wheel set 1c, and two ends of the sliding type support piece 2 are respectively connected with the two chains 1 d;
the indirect adjusting component 1e is arranged on the chain wheel frame 1a, and the output end of the indirect adjusting component 1e is respectively connected with the movable parts of the first wheel set 1b and the second wheel set 1 c;
As shown in fig. 4, the first wheelset 1b and the second wheelset 1c are identical in structure, and the first wheelset 1b includes:
the six-edge rod 1b1 is characterized in that two ends of the six-edge rod 1b1 are rotatably connected with the chain wheel frame 1a, and the stress end of the six-edge rod 1b1 is connected with the output end of the first servo motor 1a 1;
the first gear 1b2 is sleeved on the hexagonal rod 1b1, and the first gear 1b2 is rotatably connected with the sprocket carrier 1a on one side;
the second gear 1b3 is sleeved on the hexagonal rod 1b1, and the second gear 1b3 is rotatably connected with the output end of the indirect adjusting assembly 1 e;
the output end of the first servo motor 1a1 drives the hexagonal rod 1b1 to rotate, the hexagonal rod 1b1 drives the chains 1d to rotate through the first gear 1b2 and the second gear 1b3, and when the distance between the two chains 1d needs to be adjusted, the output end of the indirect adjusting assembly 1e drives the second gear 1b3 of the first wheel set 1b and the second wheel set 1c to move along with the two chains, so that the distance between the two chains 1d is controlled.
The indirect regulating assembly 1e shown in fig. 4 includes:
the two ends of the movable plate 1e1, the two ends of the movable plate 1e1 are respectively sleeved on the hexagonal rods 1b1 of the first wheel set 1b and the second wheel set 1c, the movable plate 1e1 is slidably connected with the hexagonal rods 1b1, and the second gears 1b3 of the first wheel set 1b and the second wheel set 1c are rotatably connected with the movable plate 1e 1;
a guide bar 1e2 disposed on the sprocket frame 1a, the guide bar 1e2 passing through the movable plate 1e1 and slidably connected thereto;
the first threaded rod 1e3 is arranged on the chain wheel frame 1a and is rotatably connected with the chain wheel frame 1a, and the first threaded rod 1e3 penetrates through the movable plate 1e1 and is in threaded connection with the movable plate;
the driving disc 1e4 is arranged at the force bearing end of the first threaded rod 1e 3;
the staff holds driving disc 1e4 and twists first threaded rod 1e3, and first threaded rod 1e3 drives fly leaf 1e1 and moves along guide bar 1e2, and fly leaf 1e1 passes through first wheelset 1b and the second gear 1b3 of second wheelset 1c and drives the chain and move along with it to control the distance between two chains 1 d.
As shown in fig. 5, the slide type supporter 2 includes:
the tail end of the first arc plate 2a is arranged on a chain 1 d;
the tail end of the second arc plate 2b is arranged on the other chain 1d, and the close ends of the first arc plate 2a and the second arc plate 2b are in sliding connection;
the baffle plate 2c is arranged at the tail end of the second arc plate 2 b;
the first arc plate 2a and the second arc plate 2b are used for supporting the ceramic tube, when the distance between the two chains is increased, the supporting part of the combination of the first arc plate 2a and the second arc plate 2b is lengthened, and the baffle piece 2c is used for supporting the end part of the ceramic tube to prevent the end part of the ceramic tube from extending out of the supporting part.
As shown in fig. 6, the air cooling mechanism 3 includes:
the supporting frame 3a is arranged beside the adjustable feeding mechanism 1;
the induced draft cover 3b is arranged on the support frame 3a, and the induced draft cover 3b is positioned above the adjustable feeding mechanism 1;
the air source mechanism 3c is arranged above the induced draft cover 3b, and an air outlet of the air source mechanism 3c is connected with an air inlet of the induced draft cover 3 b;
the air cooling mechanism 3 starts to work, the air source mechanism 3c blows air flow into the air inducing cover 3b, air is blown onto the ceramic tube blank through the guiding of the air inducing cover 3b until the ceramic tube is completely solidified and the structure is stable, and the support frame 3a is used for fixing and supporting.
As shown in fig. 7, the wind source mechanism 3c includes:
the air duct 3c1 is arranged at an air inlet of the induced draft cover 3 b;
a second servo motor 3c2 provided at an end of the air duct 3c 1;
a fan blade 3c3, which is disposed at the output end of the second servo motor 3c2, and the fan blade 3c3 is located inside the air duct 3c 1;
the air source mechanism 3c starts to work, the output end of the second servo motor 3c2 drives the fan blade 3c3 to rotate, the fan blade 3c3 blows air flow into the induced draft hood 3b through the air duct 3c1, and the air is guided to the ceramic tube blank through the induced draft hood 3 b.
As shown in fig. 8, the material transfer mechanism 4 includes:
the upright post frame 4a is arranged at the discharge end of the adjustable feeding mechanism 1;
the top of the longitudinal moving plate 4b is provided with a second threaded rod 4b1 and a limiting rod 4b2, and the second threaded rod 4b1 and the limiting rod 4b2 penetrate through the upright post frame 4 a;
the longitudinal movement driving component 4c is arranged on the upright post frame 4a, and the output end of the longitudinal movement driving component 4c is in transmission connection with the limiting rod 4b 2;
a transverse driving component 4d arranged at the bottom of the longitudinal moving plate 4 b;
a first cylinder 4e provided at an output end of the lateral driving unit 4 d;
the material transfer mechanism 4 begins to work, the output of first cylinder 4e extends to inside the ceramic tube, horizontal drive assembly 4d begins to work, horizontal drive assembly 4 d's output drives the ceramic tube through first cylinder 4e and removes 5 outputs to shedding mechanism, the output of indulging moving drive assembly 4c drives through second threaded rod 4b1 and indulges moving plate 4b and descend, until the ceramic tube descends to shedding mechanism 5's output, first cylinder 4 e's output withdrawal, stand 4a is used for the fixed stay, gag lever post 4b2 is used for guiding the moving direction of indulging moving plate 4 b.
As shown in fig. 9, the longitudinal movement driving unit 4c includes:
a third servo motor 4c1 provided on the upper column frame 4 a;
a belt pulley 4c2 arranged at the output end of the third servo motor 4c 1;
the nut 4c3 is arranged on the upright post frame 4a and is rotatably connected with the upright post frame, the nut 4c3 is sleeved on the second threaded rod 4b1 and is in threaded connection with the second threaded rod, and the belt pulley 4c2 is in transmission connection with the nut 4c3 through a belt;
the longitudinal movement driving assembly 4c starts to work, the output end of the third servo motor 4c1 drives the belt pulley 4c2 to rotate, the belt pulley 4c2 drives the nut 4c3 to rotate through the belt, and the nut 4c3 drives the longitudinal movement plate 4b to descend through the second threaded rod 4b 1.
The lateral drive assembly 4d shown in fig. 10 includes:
a cylinder frame 4d1 provided at the bottom of the longitudinal moving plate 4 b;
a second cylinder 4d2 provided on the cylinder frame 4d 1;
a traverse plate 4d3 arranged at the output end of the second cylinder 4d2, and a first cylinder 4e arranged on the traverse plate 4d 3;
the transverse driving assembly 4d starts to work, the output end of the second air cylinder 4d2 pulls the first air cylinder 4e to move to the upper part of the discharging mechanism 5 through the transverse moving plate 4d3, and the air cylinder frame 4d1 is used for fixing and supporting.
The working principle of the invention is as follows: firstly, the ceramic tube extruder starts to work, the adjustable feeding mechanism 1 is arranged at the discharge end of the ceramic tube extruder, the sliding type support member 2 positioned at the output end of the adjustable feeding mechanism 1 and the discharge end of the ceramic tube extruder are positioned on the same axis at the moment, the discharge end of the ceramic tube extruder conveys the ceramic tube blank onto the sliding type support member 2, the adjustable feeding mechanism 1 starts to work, the output end of a first servo motor 1a1 drives a hexagonal rod 1b1 to rotate, the hexagonal rod 1b1 drives a chain 1d to rotate through a first gear 1b2 and a second gear 1b3, two first wheel sets 1b drive the sliding type support member 2 to move through the chain 1d until the sliding type support member 2 containing the ceramic tube blank moves to the output end of the air cooling mechanism 3, the adjustable feeding mechanism 1 stops working, the air cooling mechanism 3 starts to work, and the air source mechanism 3c blows air flow into the air induction cover 3b, wind is guided to the ceramic tube blank by the wind-guiding cover 3b, the ceramic tube blank is cooled to be completely solidified and form a stable structure, the adjustable feeding mechanism 1 starts to work again, the output end of the adjustable feeding mechanism 1 drives the formed ceramic tube to move to the output end of the material transfer mechanism 4 through the sliding type supporting piece 2, the material transfer mechanism 4 starts to work, the output end of the first air cylinder 4e extends into the ceramic tube, the transverse driving component 4d starts to work, the output end of the second air cylinder 4d2 pulls the first air cylinder 4e to move to the upper side of the unloading mechanism 5 through the transverse moving plate 4d3, the longitudinal moving driving component 4c starts to work, the output end of the third servo motor 4c1 drives the belt pulley 4c2 to rotate, the belt pulley 4c2 drives the nut 4c3 to rotate through a belt, the nut 4c3 drives the longitudinal moving plate 4b to descend through the second threaded rod 4b1 to the output end of the unloading mechanism 5, the output end of the first cylinder 4e retracts, and finally the unloading mechanism 5 drives the formed ceramic tube to move to the next procedure.
The device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
step one, starting a ceramic tube extruder to work;
secondly, conveying the ceramic tube blank to a sliding type supporting piece 2 by a discharge end of a ceramic tube extruder;
step three, the adjustable feeding mechanism 1 starts to work, and the output end of the adjustable feeding mechanism 1 drives the sliding type supporting piece 2 to move until the sliding type supporting piece 2 containing the ceramic tube blank moves to the output end of the air cooling mechanism 3;
step four, the air cooling mechanism 3 starts to work, the output end of the air cooling mechanism 3 continuously blows air to the ceramic tube blank, and the ceramic tube blank is cooled to be completely solidified and form a stable structure;
fifthly, the adjustable feeding mechanism 1 starts to work again, and the output end of the adjustable feeding mechanism 1 drives the formed ceramic tube to move to the output end of the material transfer mechanism 4 through the sliding type supporting piece 2;
sixthly, the material transfer mechanism 4 starts to work, and the molded ceramic tube is taken down from the sliding type supporting piece 2 by the output end of the material transfer mechanism 4 and is placed at the output end of the unloading mechanism 5;
and step seven, finally, the discharging mechanism 5 drives the formed ceramic tube to move to the next procedure.
Claims (10)
1. An apparatus for manufacturing a biscuit of a ceramic tube for a roller furnace, comprising:
the adjustable feeding mechanism (1) is used for conveying the ceramic tube blank;
the sliding type supporting pieces (2) are arranged at the output end of the adjustable feeding mechanism (1) at equal intervals and used for supporting ceramic tube blank blanks with different lengths;
the air cooling mechanism (3) is arranged beside the adjustable feeding mechanism (1), and the air cooling mechanism (3) is used for air cooling and solidifying the ceramic tube;
the material transfer mechanism (4) is arranged at the discharge end of the adjustable feeding mechanism (1);
the discharging mechanism (5) is arranged at the discharging end of the material transferring mechanism (4), and the material transferring mechanism (4) is used for transferring the formed ceramic tube to the output end of the discharging mechanism (5).
2. The biscuit manufacturing equipment of the ceramic tube for the roller hearth according to claim 1, wherein the adjustable feeding mechanism (1) comprises:
the chain wheel frame (1 a), a first servo motor (1 a 1) is arranged on the chain wheel frame (1 a);
the first wheel set (1 b) and the second wheel set (1 c) are respectively arranged at two ends of a chain wheel frame (1 a), the first wheel set (1 b) and the second wheel set (1 c) are both rotatably connected with the chain wheel frame (1 a), and the output end of a first servo motor (1 a 1) is connected with the stress end of the first wheel set (1 b);
two chains (1 d) are provided, two ends of the two chains (1 d) are respectively connected with the first wheel set (1 b) and the second wheel set (1 c), and two ends of the sliding type supporting piece (2) are respectively connected with the two chains (1 d);
and the indirect adjusting assembly (1 e) is arranged on the chain wheel frame (1 a), and the output end of the indirect adjusting assembly (1 e) is respectively connected with the movable parts of the first wheel set (1 b) and the second wheel set (1 c).
3. The apparatus for manufacturing a biscuit of a ceramic tube for a roller hearth according to claim 2, characterized in that the first wheel block (1 b) and the second wheel block (1 c) are of identical construction, the first wheel block (1 b) comprising:
the six-edge rod (1 b 1), both ends of the six-edge rod (1 b 1) are rotatably connected with the chain wheel frame (1 a), and the stress end of the six-edge rod (1 b 1) is connected with the output end of the first servo motor (1 a 1);
the first gear (1 b 2) is sleeved on the hexagonal rod (1 b 1), and the first gear (1 b 2) is rotatably connected with the chain wheel frame (1 a) on one side;
the second gear (1 b 3) is sleeved on the hexagonal rod (1 b 1), and the second gear (1 b 3) is rotatably connected with the output end of the indirect adjusting component (1 e).
4. A biscuit manufacturing plant of ceramic tubes for roller hearth furnaces according to claim 3, characterized in that the indirect adjustment assembly (1 e) comprises:
the two ends of the movable plate (1 e 1) are respectively sleeved on the hexagonal rods (1 b 1) of the first wheel set (1 b) and the second wheel set (1 c), the movable plate (1 e 1) is in sliding connection with the hexagonal rods (1 b 1), and the second gears (1 b 3) of the first wheel set (1 b) and the second wheel set (1 c) are rotatably connected with the movable plate (1 e 1);
the guide rod (1 e 2) is arranged on the chain wheel frame (1 a), and the guide rod (1 e 2) penetrates through the movable plate (1 e 1) and is connected with the movable plate in a sliding mode;
the first threaded rod (1 e 3) is arranged on the chain wheel frame (1 a) and is rotatably connected with the chain wheel frame, and the first threaded rod (1 e 3) penetrates through the movable plate (1 e 1) and is in threaded connection with the movable plate;
and the driving disc (1 e 4) is arranged at the force bearing end of the first threaded rod (1 e 3).
5. The apparatus for making biscuit of ceramic tube for roller hearth furnace according to claim 2, characterized in that the sliding type supporting member (2) comprises:
the tail end of the first arc plate (2 a) is arranged on a chain (1 d);
the tail end of the second arc plate (2 b) is arranged on the other chain (1 d), and the close ends of the first arc plate (2 a) and the second arc plate (2 b) are in sliding connection;
and the blocking piece (2 c) is arranged at the tail end of the second arc plate (2 b).
6. The apparatus for manufacturing a biscuit of a ceramic tube for a roller hearth according to claim 1, wherein the air-cooling mechanism (3) comprises:
the supporting frame (3 a) is arranged beside the adjustable feeding mechanism (1);
the air inducing cover (3 b) is arranged on the support frame (3 a), and the air inducing cover (3 b) is positioned above the adjustable feeding mechanism (1);
and the air source mechanism (3 c) is arranged above the induced draft cover (3 b), and an air outlet of the air source mechanism (3 c) is connected with an air inlet of the induced draft cover (3 b).
7. The apparatus for manufacturing a biscuit of a ceramic tube for a roller hearth according to claim 6, wherein the wind source mechanism (3 c) comprises:
the air duct (3 c 1) is arranged at the air inlet of the induced draft cover (3 b);
a second servo motor (3 c 2) arranged at the end part of the air duct (3 c 1);
and the fan blade (3 c 3) is arranged at the output end of the second servo motor (3 c 2), and the fan blade (3 c 3) is positioned inside the air duct (3 c 1).
8. The apparatus for manufacturing a biscuit of a ceramic tube for a roller hearth according to claim 1, wherein the material transfer mechanism (4) comprises:
the upright post frame (4 a) is arranged at the discharge end of the adjustable feeding mechanism (1);
the top of the longitudinal moving plate (4 b) is provided with a second threaded rod (4 b 1) and a limiting rod (4 b 2), and the second threaded rod (4 b 1) and the limiting rod (4 b 2) penetrate through the upright post frame (4 a);
the longitudinal movement driving component (4 c) is arranged on the upright post frame (4 a), and the output end of the longitudinal movement driving component (4 c) is in transmission connection with the limiting rod (4 b 2);
a transverse driving component (4 d) arranged at the bottom of the longitudinal moving plate (4 b);
and the first air cylinder (4 e) is arranged at the output end of the transverse driving assembly (4 d).
9. The apparatus for manufacturing a biscuit of a ceramic tube for a roller hearth furnace according to claim 8, wherein the longitudinal movement driving unit (4 c) comprises:
a third servo motor (4 c 1) provided on the upper column frame (4 a);
a belt pulley (4 c 2) arranged at the output end of the third servo motor (4 c 1);
and the nut (4 c 3) is arranged on the upright post frame (4 a) and is rotatably connected with the upright post frame, the nut (4 c 3) is sleeved on the second threaded rod (4 b 1) and is in threaded connection with the second threaded rod, and the belt pulley (4 c 2) is in transmission connection with the nut (4 c 3) through a belt.
10. The apparatus for manufacturing a biscuit of a ceramic tube for a roller hearth furnace according to claim 8, wherein the lateral drive assembly (4 d) comprises:
a cylinder frame (4 d 1) arranged at the bottom of the longitudinal moving plate (4 b);
a second cylinder (4 d 2) provided on the cylinder frame (4 d 1);
and the transverse moving plate (4 d 3) is arranged at the output end of the second cylinder (4 d 2), and the first cylinder (4 e) is arranged on the transverse moving plate (4 d 3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110640364.6A CN113211620A (en) | 2021-06-09 | 2021-06-09 | Biscuit manufacture equipment of ceramic tube for roller furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110640364.6A CN113211620A (en) | 2021-06-09 | 2021-06-09 | Biscuit manufacture equipment of ceramic tube for roller furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113211620A true CN113211620A (en) | 2021-08-06 |
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ID=77083250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110640364.6A Pending CN113211620A (en) | 2021-06-09 | 2021-06-09 | Biscuit manufacture equipment of ceramic tube for roller furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113211620A (en) |
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| US20050025854A1 (en) * | 2003-07-29 | 2005-02-03 | Ness John T. | Concrete block mold with moveable liner |
| CN101311141A (en) * | 2007-05-22 | 2008-11-26 | 曹树梁 | Method for preparing large size hollow ceramic plate and use products thereof |
| CN104607988A (en) * | 2014-12-24 | 2015-05-13 | 宁波沃特美逊机器人科技有限公司 | Mechanical arm of gear hobbing machine |
| CN112620712A (en) * | 2020-12-21 | 2021-04-09 | 孙航军 | Automatic drilling equipment for machining bearing seat blank mounting hole |
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2021
- 2021-06-09 CN CN202110640364.6A patent/CN113211620A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050025854A1 (en) * | 2003-07-29 | 2005-02-03 | Ness John T. | Concrete block mold with moveable liner |
| CN101311141A (en) * | 2007-05-22 | 2008-11-26 | 曹树梁 | Method for preparing large size hollow ceramic plate and use products thereof |
| CN104607988A (en) * | 2014-12-24 | 2015-05-13 | 宁波沃特美逊机器人科技有限公司 | Mechanical arm of gear hobbing machine |
| CN112620712A (en) * | 2020-12-21 | 2021-04-09 | 孙航军 | Automatic drilling equipment for machining bearing seat blank mounting hole |
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