CN113210090A - Raw material refining processing system and use method thereof - Google Patents

Raw material refining processing system and use method thereof Download PDF

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Publication number
CN113210090A
CN113210090A CN202110457195.2A CN202110457195A CN113210090A CN 113210090 A CN113210090 A CN 113210090A CN 202110457195 A CN202110457195 A CN 202110457195A CN 113210090 A CN113210090 A CN 113210090A
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Prior art keywords
pressure
pipe
cooling
brown sugar
shell
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CN202110457195.2A
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Chinese (zh)
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唐崟
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Chongqing Cutting Through Thorns Technology Co ltd
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Chongqing Cutting Through Thorns Technology Co ltd
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Priority to CN202110457195.2A priority Critical patent/CN113210090A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3409Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
    • A23L3/3418Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/12Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/087Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Analytical Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention belongs to the technical field of brown sugar processing, and particularly relates to a raw material refining processing system which comprises a crushing device and a storage device, wherein the crushing device is also connected with an anti-solidification device and an anti-liquefaction device; the temperature inside the crushing device is reduced through the liquefaction prevention device, so that the brown sugar powder is prevented from being liquefied due to overhigh temperature; the storage device can separate and collect brown sugar powder in the airflow under the condition of extremely low influence on the airflow speed; the solidification prevention device prevents the brown sugar powder from being recombined and solidified into the massive brown sugar after absorbing water. The invention also provides a using method of the system, which comprises the steps of crushing the massive brown sugar, preventing the brown sugar in the crushing device from liquefying, collecting the brown sugar powder and the like.

Description

Raw material refining processing system and use method thereof
Technical Field
The invention belongs to the technical field of brown sugar processing, and particularly relates to a raw material refining processing system and a using method thereof.
Background
The brown sugar refers to sugarcane finished sugar with honey, and the sugarcane is juiced and concentrated to form the honey. Brown sugar is divided into tablet sugar, brown granulated sugar, brown sugar powder, bowl sugar and the like according to different crystal particles, almost all components in cane juice are reserved due to no high refining, besides the functions of sugar, the brown sugar also contains vitamins and trace elements such as iron, zinc, manganese, chromium and the like, and the nutrient content is much higher than that of the white granulated sugar. The famous brown sugar producing areas include Guangxi Guilin Congying Yao nationality autonomous county, Yunnan and the like. A pulverizer is a machine that pulverizes a large-sized solid raw material to a desired size. The crusher consists of coarse crushing, fine crushing, wind conveying and other devices, and the purpose of the crusher is achieved in a high-speed impact mode. The wind energy is utilized to produce powder at one time, and the traditional screening procedure is cancelled. The method is mainly applied to various industries such as mines, building materials and the like. The brown sugar needs to be smashed massive brown sugar at the in-process of processing, however current brown sugar rubbing crusher is mostly bulky, and the framework is complicated, and it is troublesome to remove, and the material loading is difficult moreover, so we need a neotype brown sugar rubbing crusher of a section to solve above-mentioned problem, satisfy people's demand.
The brown sugar is in a block shape in the industrial production process and partial retail sale, and is required to be crushed before packaging or using, so that the block brown sugar is crushed into powder, and a brown sugar crusher is developed by the market and various manufacturers to crush the brown sugar. The pulverizer in the market comprises a feed hopper, a pulverizer body, a rotor disc, a sieve sheet, a stator disc, a discharge port and the like. The main shaft of the machine is provided with a rotor disc, the rotor disc is provided with steel teeth and hammer sheets, the crushing chamber cover is provided with fixed steel teeth, and the steel teeth, the hammer sheets and the fixed steel teeth on the rotor disc are arranged in a staggered manner. When the main shaft runs at high speed, the rotor disc also runs simultaneously, and the materials are crushed under the combined action of mutual impact, shearing, friction and the like between the materials and the teeth or between the materials after being introduced. The crushed material is rapidly crushed along the outer edge of the rotor by continuous striking, collision and rubbing of the hammer, the toothed plate and the sieve sheet under the action of air flow and gravity. This local is equipped with the screen cloth, and the screen cloth can be changed according to the customer requirement, when the material is smashed to being less than the sieve mesh diameter, comes out from the screen cloth through the sieve mesh rapidly because of receiving rotor centrifugal force effect, falls into the discharge gate of below. The coarse material is continuously crushed. The general materials are collected through the cotton cloth bag after being crushed, the crushed materials are collected in the bag, air comes out from the tiny holes of the cloth bag, and fine powder cannot be discharged, so that the effects of no waste and no pollution are achieved. The size of the particle is determined by replacing the screen with different meshes. The grinder with the structure only uses the hammer sheets and the steel teeth on the rotor disc and the stator disc to grind the brown sugar after the introduction of the block brown sugar, has low efficiency, and causes the practical discharge amount of the brown sugar powder to be small because the screen rotates along with the rotor disc.
The patent with publication number CN201366363Y discloses a brown sugar grinder, which comprises a frame, a motor, a grinding cutter, a feed chute and a cover shell, wherein the motor is arranged on the frame, the grinding cutter is in a cross shape, the center of the grinding cutter is provided with a hole, the grinding cutter is directly arranged and fixed on a motor shaft to rotate, the feed chute is horizontally fixed on the frame and is provided with an outlet on the wall of the cover shell, the wall of the cover shell where the outlet of the feed chute is arranged is parallel to the plane where the grinding cutter is arranged, the cover shell is fixed on the frame and covers the grinding cutter, a shell door arranged on the cover shell can be opened and closed at will, a collecting hopper is arranged at the lower opening of the cover shell, and the ground brown sugar is discharged through the collecting hopper. During operation, brown sugar is fed to the crushing knife through the feeding groove to be crushed. The novel machine tool is high in working efficiency, free of sticking and blocking of working parts, safe, reliable, convenient to clean a machine cavity, simple in structure, light in weight and convenient to use.
The patent that publication number is CN207025438U discloses a brown sugar rubbing crusher, including the rubbing crusher main part, the surface of rubbing crusher main part is equipped with rubbing crusher shell, the left side of rubbing crusher main part is equipped with material feeding unit, material feeding unit's right-hand member is equipped with the rubbing crusher feed inlet, the inside upper portion of rubbing crusher main part is equipped with big crushing wheel, left side and the right side of big crushing wheel below all are equipped with little crushing wheel, the left side and the right side of rubbing crusher main part inner wall all are equipped with crushing board, the bottom of rubbing crusher main part is equipped with the rubbing crusher base, the left side and the right side of rubbing crusher base bottom all are equipped with roller device. The brown sugar pulverizer is simple in structure, convenient to use and move. However, the following problems still exist:
1. in the prior art, a processing system for crushing and collecting lump brown sugar completely does not exist, so that the processed brown sugar powder has low quality;
2. the brown sugar powder obtained by crushing the lumpy brown sugar by the existing brown sugar crushing device has different thicknesses, and large-particle brown sugar or partial unprocessed lumpy brown sugar exists in the powder;
3. in the prior art, when massive brown sugar is processed, the processed brown sugar powder is easily liquefied or solidified again.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a raw material refining processing system, which is used for solving the problem that the prior art does not have a processing system for crushing and collecting lump brown sugar completely, so that the processed brown sugar powder has low quality; the brown sugar powder obtained by crushing the lumpy brown sugar by the existing brown sugar crushing device has different thicknesses, and large-particle brown sugar or partial unprocessed lumpy brown sugar exists in the powder; the invention also provides a using method of the system, and solves the problems that when massive brown sugar is processed in the prior art, the processed brown sugar powder is easy to liquefy or solidify again and the like.
In order to solve the technical problems, the invention adopts the following technical scheme:
a raw material refining processing system comprises a crushing device and a storage device;
the crushing device also comprises a cutter shell and a crushing mechanism arranged inside the cutter shell, the cutter shell is cylindrical, a first discharge hole and a second discharge hole are formed in the side wall of the cutter shell, the first discharge hole and the second discharge hole are respectively connected with the storage device through a conveying pipe, and an air inlet pipe is connected to each of the two conveying pipes in a penetrating manner;
the air inlet pipe is also provided with an anti-curing device;
the solidification prevention device comprises a cooling mechanism and an air supply mechanism which is arranged on the outer side of the cooling mechanism and is communicated with the cooling mechanism;
the cooling mechanism also comprises a cooling shell, a cooling air inlet and a cooling air outlet are formed in the cooling shell, a dehumidifying unit movably connected with the cooling air inlet is further arranged at the cooling air inlet, a spray pipe is further arranged in the cooling shell, and the right end of the spray pipe penetrates through the cooling shell and is connected with the air supply mechanism through a first high-pressure pipe;
the crushing device is also connected with an anti-liquefaction device;
the anti-liquefaction device further comprises a cylindrical shell, the rear end of the cylindrical shell is an air inlet, the front end of the cylindrical shell is an air outlet, a driving shaft is further arranged in the cylindrical shell, a first fan wheel is arranged at the rear end of the driving shaft, a second fan wheel is arranged at the front end of the driving shaft, an intermittent air injection mechanism is further arranged between the first fan wheel and the second fan wheel, and the intermittent air injection mechanism is fixed on the inner wall of the cylindrical shell;
the air inlet is communicated with the first high-pressure pipe through a second high-pressure pipe, and a second flow valve is further arranged on the second high-pressure pipe;
the storage device also comprises two collecting mechanisms, and power mechanisms are arranged below the two collecting mechanisms;
the collecting mechanism also comprises an outer barrel wall, a barrel cover which is arranged above the outer barrel wall and is detachably connected with the outer barrel wall, and an outer barrel bottom which is fixedly arranged below the outer barrel wall, and a collecting inflow pipe and a collecting outflow pipe are also arranged on the outer barrel wall;
an inner barrel is further mounted inside the outer barrel wall, a first space is formed by the inner barrel, the outer barrel wall and the barrel cover, a second space is formed by the inner barrel, the outer barrel wall and the outer barrel bottom, the collecting inflow pipe is communicated with the first space, the collecting outflow pipe is communicated with the second space, and the inner barrel is movably connected with a power mechanism.
Firstly, a smashing device in the system smashes and processes the lumpy brown sugar, when the smashing device works, the lumpy brown sugar is placed in a cutter shell, the smashing mechanism smashes and processes the lumpy brown sugar, and in the process of smashing and processing the lumpy brown sugar, the smashing mechanism also generates air flow when smashing and processing;
in the first working step, airflow enters the cutter shell from the first discharge hole through the right feed delivery pipe from the right air inlet pipe, then flows out of the second discharge hole, and then enters the storage device through the left feed delivery pipe; in the second working step, the airflow enters the cutter shell from the second discharge hole through the left air inlet pipe and the left material conveying pipe, then flows out of the first discharge hole, and enters the storage device through the right material conveying pipe. The first working step and the second working step are alternately performed.
The crushed brown sugar powder is carried in the gas flowing out of the cutter shell, the crushed large brown sugar particles are semi-finished products, and the large brown sugar particles cannot be driven by the airflow to flow out of the cutter shell and are continuously left in the cutter shell; simultaneously the brown sugar large granule is blown to the air current of alternant in the cutter casing, makes rubbing crusher construct and carries out crushing processing repeatedly to these brown sugar large granules, smashes into brown sugar powder with these brown sugar large granules, and brown sugar powder flows into storage device along with the air current and collects the storage.
The crushing device in the system utilizes airflow generated when the crushing mechanism crushes the lumpy brown sugar to take the crushed brown sugar powder out of the crushing mechanism and collect the crushed brown sugar powder; meanwhile, repeatedly conveying the large semi-finished brown sugar particles into a grinding mechanism by utilizing alternate air flow to grind until the large semi-finished brown sugar particles are processed into brown sugar powder; the collected brown sugar powder has small diameter and excellent quality.
Secondly, the anti-liquefaction device in the system can intermittently add high-pressure temperature-reduction airflow into the cooling airflow while continuously generating the cooling airflow to form mixed cooling airflow; the mixed cooling airflow can not only cool the grinding mechanism in the brown sugar processing flow, but also prevent the grinding mechanism from increasing the temperature due to grinding of the brown sugar for a long time, and further prevent the brown sugar from liquefying when contacting the grinding mechanism; meanwhile, the brown sugar powder can be prevented from being accumulated by the intermittent high-pressure cooling airflow.
Specifically, a power input device is connected to one end of the driving shaft in an external manner, the power input device can be a motor, the power input device drives the driving shaft to rotate, the first fan wheel and the second fan wheel are driven to rotate at the same time, and cooling airflow is generated, the flow rate of the cooling airflow generated by the first fan wheel is greater than that of the cooling airflow generated by the second fan wheel, so that the air pressure between the first fan wheel and the second fan wheel is greater than that of the air outlet, and the air pressure difference is generated; the intermittent air injection mechanism works under the action of air pressure difference and intermittently injects high-pressure cooling air flow to the air outlet.
Furthermore, the storage device in the system is used for collecting the brown sugar powder, the airflow with the brown sugar powder enters the first space from the collecting inflow pipe, the brown sugar powder is left in the first space after being filtered by the inner barrel, and the airflow passes through the inner barrel to the second space and then is discharged out of the collecting mechanism through the collecting outflow pipe; when the inner barrel collects brown sugar powder, the brown sugar powder attached to the inner part of the inner barrel can be cleaned through the power mechanism, and the inner barrel is driven to rotate, so that the brown sugar powder is prevented from being attached to the inner barrel, and the brown sugar powder can be continuously collected for a long time; meanwhile, the airflow can smoothly pass through the inner barrel all the time, and cannot be blocked by the brown sugar powder attached to the inner barrel, so that the collection efficiency is high; in the continuous collecting process, the resistance of the airflow in the collecting inflow pipe is small, and the normal work of the crushing device is facilitated.
Finally, the anti-solidification device in the system can remove moisture in the airflow and prevent the brown sugar powder from solidifying; when the moisture content in the air stream entering the milling device is too high, the brown sugar powder absorbs the moisture in the air stream, and the brown sugar is solidified from the powder into small particles again, which is not allowed. This device is located reducing mechanism's air inlet department, be equipped with liquid nitrogen gas in the air feed mechanism, liquid nitrogen gas sprays to cooling shell inside through the spray tube from the air feed mechanism, and liquid nitrogen gas is after leaving the spray tube, and the rapid vaporization is low temperature nitrogen gas.
The air flow enters the cooling shell from the cooling air inlet through the dehumidifying unit, and the dehumidifying unit can remove moisture in the air flow for the first time in the process; a small amount of moisture still exists in the airflow after the first water removal, the airflow is rapidly cooled under the action of low-temperature nitrogen, the small amount of moisture in the airflow is condensed into ice crystals, and the ice crystals are adsorbed by the dehumidification unit to finish the second water removal of the airflow; the content of nitrogen in the airflow is increased, so that the content of oxygen in the airflow is relatively reduced, and the effect of inhibiting the breeding of bacteria in the brown sugar is achieved.
Because the content of the first-time removed moisture is larger than that of the second-time removed moisture, the moisture is adsorbed by the outer surface of the dehumidification unit in the first-time removed moisture, and the moisture is adsorbed by the inner surface of the dehumidification unit in the second-time removed moisture; this results in a reduction in the quality of the water removal over time as the moisture content on the outer surface of the dehumidification unit is greater than the moisture content on the inner surface of the dehumidification unit. The dehumidification unit is connected with the air inlet in a sliding mode and can exchange the inner surface and the outer surface of the dehumidification unit; namely: after a period of time, the dehumidification unit slides into the cooling shell from the outside of the cooling shell, so that the exchange of the inner surface and the outer surface is realized, the water absorption capacity of the two surfaces is balanced, and the dehumidification quality is ensured.
Generally speaking, the system carries out crushing processing on the brown sugar blocks through the crushing device, and when the brown sugar blocks are crushed, the processed brown sugar powder is taken away by the back-and-forth alternate airflow generated when the crushing mechanism rotates for crushing, and the unprocessed finished brown sugar particles are continuously left in the crushing mechanism for crushing processing until the brown sugar particles are crushed into powder. The anti-liquefaction device directly cools the interior of the crushing device through two air flows, so that the brown sugar powder is prevented from being liquefied due to overhigh temperature; the storage device can separate and collect brown sugar powder in the airflow under the condition of extremely low influence on the airflow speed; the solidification prevention device prevents the brown sugar powder from being recombined and solidified into the massive brown sugar after absorbing water by removing the water in the air inlet flow; this system can be processed into brown sugar powder with cubic brown sugar, and the circumstances of brown sugar powder solidification and liquefaction can not appear in this system, does not have any cubic or large granular brown sugar that does not smash completely in the brown sugar powder of collecting.
The crushing mechanism further comprises two cutter groups, a first driving motor and a second driving motor which are connected in an up-and-down overlapping mode, the upper cutter group is connected with an output shaft of the first driving motor, the lower cutter group is connected with an output shaft of the second driving motor, the first discharge port is arranged at the upper part of the upper cutter group, and the second discharge port is arranged at the lower part of the lower cutter group;
the cutter set also comprises a cutter rotating shaft and a plurality of fan-shaped blades which are uniformly distributed on the cutter rotating shaft, and the inner side of each fan-shaped blade is rotationally connected with the cutter rotating shaft through a connecting shaft;
the fan-shaped blade cutting machine also comprises a plurality of telescopic units, and two adjacent fan-shaped blades are connected through one telescopic unit;
the upper cutter rotating shaft is rotatably connected with the lower cutter rotating shaft through a rotating shaft bearing, and the upper cutter rotating shaft and the lower cutter rotating shaft are on the same axis;
a T-shaped adjusting plate is fixedly arranged on the outer side of each fan-shaped blade;
the telescopic unit comprises a micro cylinder and a micro telescopic rod, one end of the micro telescopic rod is arranged in the micro cylinder and is in sliding connection with the micro cylinder, the bottom of the micro cylinder is hinged to one end of the T-shaped adjusting plate, and the free end of the micro telescopic rod is hinged to the other end of the adjacent T-shaped adjusting plate;
one-way valves are respectively arranged in the air inlet pipe and the material conveying pipe between the air inlet pipe and the storage device;
the inside cooling tube that is equipped with of cutter pivot, it has the radial evenly distributed's of several cooling hole, several to open in the cutter pivot the cooling hole is in connecting axle top and below, and every the cooling hole all with cooling tube through connection, the cooling tube outer end is connected with anti-liquefaction device.
The arrangement of the first discharge port and the second discharge port can greatly reduce the falling of large brown sugar particles of a semi-finished product into the first discharge port and the second discharge port due to the centrifugal force generated by the rotation of the cutter set, ensure the quality of collected brown sugar powder and improve the crushing efficiency of the large brown sugar particles; two from top to bottom the direction of rotation of cutter group is controlled by first driving motor and second driving motor, and two from top to bottom the direction of rotation of cutter group is opposite all the time, two the cutter group can carry out more high-efficient and high-quality smashing to the brown sugar.
The inclination angle of the upper fan-shaped blade is always opposite to that of the lower fan-shaped blade, so that the two cutter sets can rotate reversely and the airflow directions are ensured to be consistent; the telescopic unit can adjust the inclination angle of the fan-shaped blade; when the inclination angle of the fan-shaped blade approaches to be vertical, the airflow generated by the cutter set is increased, but the cutting effect on the brown sugar blocks is weakened; otherwise; when the inclination angle of the fan-shaped blade approaches to the horizontal, the air flow generated by the cutter set is reduced, but the cutting effect on the brown sugar blocks is enhanced. The inclination angle of the fan-shaped blade is 30-60 degrees during normal crushing work, so that enough air flow can be generated, and a better crushing effect can be realized; when the brown sugar large particles are blown up in the direction of the converted air flow, the inclination angle of the fan-shaped blade is close to vertical, so that the brown sugar large particles can be blown, and the residual brown sugar large particles in the conveying pipe can be cleaned.
When the micro cylinder pushes the micro telescopic rod to extend, the adjusting plate rotates clockwise, so that the inclination angle of the fan-shaped blade is increased; when the micro cylinder pulls the micro telescopic rod to retract, the adjusting plate rotates anticlockwise, so that the inclination angle of the fan-shaped blade is reduced.
The check valve can prevent that the air current that carries brown sugar powder from flowing from the intake pipe, prevents simultaneously that brown sugar powder among the storage device from flowing back in the intake pipe.
When the airflow carrying the brown sugar powder flows from the material conveying pipe to the storage device, the one-way valve in the air inlet pipe is closed, the one-way valve on the material conveying pipe is opened, and the material conveying pipe is communicated; when the air flow of air inflow flows from the air inlet pipe to the crushing mechanism, the check valve in the air inlet pipe is opened, the air inlet pipe is communicated, the check valve on the conveying pipe is closed, and the conveying pipe is closed.
Prevent liquefaction device cooling air current of blowout in to the cooling pipe, the cooling air current is followed the cooling hole is to the surface blowout about the fan-shaped blade, cools down to the surface about the fan-shaped blade, prevents that the surface from rising because of smashing the brown sugar for a long time and temperature about the fan-shaped blade, and then prevents that the brown sugar from liquefying when contacting fan-shaped blade.
Furthermore, the intermittent air injection mechanism further comprises an annular inner shell, the outer circle side of the annular inner shell is fixed on the inner wall of the cylindrical outer shell, the inner circle side of the annular inner shell is rotatably connected with the driving shaft, the inner space of the annular inner shell is a low-pressure space, the space between the outside of the annular inner shell and the cylindrical outer shell is a high-pressure space, a hollow cylindrical slide way is arranged on the wall of the annular inner shell, and a pressure valve is arranged inside the slide way;
when the pressure valve is communicated, the slideway communicates the low-pressure space with the outside of the annular inner shell;
when the pressure valve is closed, the low-pressure space is sealed off from the outside of the annular inner shell;
the annular inner shell is also provided with an air injection pipe which is communicated with the low-pressure space and the air outlet;
the pressure valve comprises a pressure valve body, a valve core and a spring, wherein a sliding groove is formed in the right end of the pressure valve body, the valve core is arranged in the sliding groove and is in sliding connection with the sliding groove, the left end of the spring is fixedly connected with the valve core, and the right end of the spring is connected with the inner wall of the annular inner shell;
the sliding chute is fixed in the slideway, and the chute wall of the sliding chute is provided with an outflow hole which is used for communicating the inside of the sliding chute with the low-pressure space; an inflow hole is formed in the center of the pressure valve body, and the inside of the sliding chute is communicated with the left end of the sliding way through the inflow hole;
when the spring is in a free state, the valve core simultaneously blocks the inflow hole and the outflow hole; when the spring is in a compressed state, the inflow hole is communicated with the outflow hole;
the pressure valve further comprises an adjusting cylinder and an adjusting telescopic rod, the adjusting cylinder is fixed on the inner wall of the annular inner shell, one end of the adjusting telescopic rod is arranged in the adjusting cylinder and is in sliding connection with the adjusting cylinder, a spring seat is arranged at the free end of the adjusting telescopic rod, and the right end of the spring is fixed on the spring seat;
the second fan wheel comprises a second hub, a second spoke and a second fan blade, the second hub is fixed on the driving shaft, the second fan blade is annularly arranged along the circumferential direction of the second spoke at equal intervals, a plurality of spoke through holes distributed at equal intervals are formed in the second spoke, and the right end of each spoke through hole is communicated with the gas injection pipe;
first flabellum includes first wheel hub, first spoke and first flabellum again, first wheel hub fixes in the drive shaft, first flabellum is established along the equidistant ring of circumference of first spoke, just first flabellum is "7" style of calligraphy, first spoke is by being equipped with the several and is the even water conservancy diversion piece of circumference to air inlet one side.
When the pressure valve is closed, the pressure in the high-pressure space is gradually increased, the pressure in the low-pressure space is kept unchanged, and the pressure valve has the opening tendency due to the pressure difference between the two spaces; and after the pressure difference between the two spaces is greater than the critical pressure of the pressure valve, the pressure valve is opened to enable the high-pressure space and the low-pressure space to be communicated, and the gas in the high-pressure space flows to the low-pressure space at a high speed to form high-pressure cooling airflow and is sprayed out from the gas outlet. After the gas in the high-pressure space flows out, the pressure in the high-pressure space is rapidly reduced, the pressure difference is smaller than the critical pressure of the pressure valve, the pressure valve is sealed and sealed again, a cycle is completed, the high-pressure temperature-reducing airflow is added into the cooling airflow intermittently while the cooling airflow is continuously generated, and mixed cooling airflow is formed.
The elastic force of the spring pushes the valve core to simultaneously block the inflow hole and the outflow hole, and pressure difference acts on the valve core to push the valve core to move rightwards and compress the spring until the inflow hole is communicated with the outflow hole; at the moment, the gas in the high-pressure space sequentially passes through the inflow hole and the outflow hole to enter the low-pressure space; thereby realizing intermittent high-pressure cooling airflow.
The adjusting cylinder controls the adjusting telescopic rod to extend or retract so as to drive the spring seat to move left and right, after the spring seat is adjusted left, the compression degree of the spring is improved, the critical pressure for opening the pressure valve is improved, the maximum pressure difference is improved, and the flow rate of high-pressure cooling air flow is enhanced; on the contrary, after the spring seat is adjusted rightwards, the compression degree of the spring is reduced, and the critical pressure for opening the pressure valve is reduced, so that the maximum pressure difference is reduced, and the flow rate of high-pressure cooling airflow is reduced; the effect of adjusting the flow rate of the high-pressure cooling air flow is achieved, so that the crushing mechanism is suitable for different operation conditions.
In the continuous rotation process of the second impeller, the air outlet, the spoke through hole, the air injection pipe and the low-pressure space are communicated all the time and are isolated from the high-pressure space; to ensure a pressure difference between the low-pressure space and the high-pressure space.
The distance between two adjacent first fan blades is smaller than that between two adjacent second fan blades, and the design can ensure that the airflow generated by the first fan wheel is always larger than that generated by the second fan wheel under the condition of the same rotating speed of the first fan wheel and the second fan wheel, so that a high-pressure space can be formed; the first fan blade is 7-shaped, so that the airflow generated by the first fan blade can be enhanced to a greater extent; the guide vane can guide the airflow on the surface of the first spoke to the first fan blade, the airflow generated by the first fan blade is enhanced again, and the maximum air pressure of a high-pressure space is improved.
Further, the inner barrel comprises an inner barrel wall, a sliding ring fixedly arranged on the outer side of the upper end of the inner barrel wall and an inner barrel bottom fixedly arranged at the lower end of the inner barrel wall, and the inner barrel wall is a barrel-type filter;
the inner wall of the outer barrel wall is also fixedly provided with a support ring, the sliding ring is placed on the support ring and is rotationally connected with the support ring, the lower end of the bottom of the inner barrel is provided with an inner shaft, the bottom of the outer barrel is provided with an outer barrel bottom through hole, and the lower part of the inner shaft penetrates through the outer barrel bottom through hole and is connected with a power mechanism;
an inner barrel bottom through hole is formed in the center of the bottom of the inner barrel, a key groove is formed in the side edge of the inner barrel bottom through hole, a clamping key is embedded in the inner shaft, the upper portion of the inner shaft penetrates through the inner barrel bottom through hole, and the clamping key is clamped in the key groove and is connected with the key groove in a vertical sliding mode;
the top of the inner shaft is provided with a scraping ring through a U-shaped fork, and the scraping ring is connected with the inner wall of the inner barrel wall in a sliding manner;
the power mechanism also comprises a power base, a lower rotary seat and an upper rotary seat which are rotatably connected to the upper part of the power base, and the upper rotary seat is fixed to the upper part of the lower rotary seat through a plurality of supporting sliding rods which are uniformly distributed on the circumference;
the sliding block is connected with the supporting sliding rod in a sliding mode, a push rod is fixed to the upper portion of the sliding block, an upper rotary seat through hole is formed in the middle of the upper rotary seat, the upper portion of the push rod penetrates through the upper rotary seat through hole to be connected with the upper rotary seat in a sliding mode, and the top end of the push rod is fixedly connected with the inner shaft;
the slider side still rotates and is connected with first transmission shaft, first transmission shaft free end is fixed with the second transmission shaft through the power pivot, the external power equipment that has of second transmission shaft free end, the power pivot is "V" shape.
The cylindrical filter is made of high-quality stainless steel, is a pressurizing sterilization filter with reasonable structure and beautiful appearance, and has the characteristics of acid and alkali resistance, high surface smoothness, easy cleaning, high filtering speed, durability for long-term use, convenient use and the like. The power mechanism acts on the inner barrel bottom and drives the inner barrel to rotate back and forth on the support ring, so that the brown sugar powder is prevented from being attached to the inner barrel, and the brown sugar powder can be continuously collected for a long time.
The power mechanism drives the inner shaft to rotate and simultaneously drives the inner shaft to reciprocate up and down, the inner barrel only needs to rotate, and the scraping ring only needs to reciprocate up and down; the key groove is formed in the inner barrel bottom, the clamping key is embedded in the inner shaft in sliding fit with the inner shaft, the composite motion of the inner shaft can be decomposed into two independent motions, the two parts are driven to move independently through a power mechanism, and therefore the inner barrel is low in manufacturing cost and reliable in operation.
The power equipment can be a motor, the power equipment drives a second transmission shaft to rotate, the second transmission shaft drives a first transmission shaft to rotate through a rotating shaft, and the first transmission shaft rotates to drive the sliding block to move up and down along the supporting slide rod and drive the sliding block and the supporting slide rod to rotate back and forth above the base; the inner shaft fixed at the top end of the push rod can synchronously move up and down and rotate left and right in a reciprocating manner.
Further, the dehumidification unit comprises an outer support and an inner support fixed on the inner side of the outer support, the outer support is matched with the cooling air inlet and is in sliding connection with the cooling air inlet, and a first drying agent is filled between the outer support and the inner support;
the inner side of the inner support is also provided with a movable disc in sliding connection with the inner support, and the lower end of the movable disc is provided with a pull ring;
the first desiccant is a clay desiccant;
the first desiccant is internally provided with a second desiccant, and the second desiccant equally divides the first desiccant into an inner part and an outer part;
the second desiccant is a fibrous desiccant;
the gas supply mechanism comprises a storage tank, liquid nitrogen is filled in the storage tank, the storage tank is connected with the spray pipe in a penetrating way through a first high-pressure pipe, and a first flow valve is arranged on the first high-pressure pipe.
Sliding the dehumidification unit from the outside of the cooling shell to the inside of the cooling shell, and simultaneously pushing the movable disc upwards to the upper end of the inner support; conversely, the dehumidification unit is slid out of the cooling shell from the inside of the cooling shell, and the movable disc is pulled downwards to the lower end of the inner support; the exchange of the inner surface and the outer surface is realized, the water absorption capacity of the two surfaces is balanced, and the dehumidification quality is ensured.
The clay desiccant mainly comprises montmorillonite, the appearance shape of the clay desiccant is a gray ball, the clay desiccant is most suitable for absorbing moisture in the environment below 50 ℃, the montmorillonite is discovered by German south chemical company in the eighties of the last century and is used in the field of desiccants, and the clay desiccant has low price and good adsorption effect and gradually becomes one of the main international mineral desiccant raw materials, and has the following advantages:
the environment-friendly property is good: the montmorillonite is prepared by taking pure natural montmorillonite as a raw material and drying and activating, does not contain any additive and soluble substances, and is a non-corrosive, non-toxic and nuisanceless green and environment-friendly product; after being used, the product can be treated as common waste, does not pollute the environment and can be naturally degraded.
Secondly, the adaptability is strong: the moisture absorption performance can be kept stable in various temperature environments;
high moisture resistance: the moisture absorption performance is good, and the saturated moisture absorption rate is more than 50 percent of the self weight and is 1.5 times of that of the traditional desiccant.
When the thickness of first drier thick can reduce the permeability, can reduce dehumidification effect thin excessively, the second drier can equally divide into inside and outside two parts with first drier, for first drier provides fixed spacing effect, when guaranteeing the permeability, strengthens whole dehumidification effect.
The fiber drying agent is prepared by refining pure natural plant fibers through a special process. Particularly, the film-coated fiber desiccant tablet is convenient and practical and does not occupy space. Its moisture absorption capacity can reach 100% of its own weight, and is incomparable with ordinary desiccant. It has the following advantages:
the natural plant fiber is a moisture absorption carrier, can be degraded naturally by 100 percent, and belongs to an environment-friendly drying agent;
secondly, the moisture absorption rate is high;
③ the saturated moisture absorption rate can reach 100 percent of the self weight (25 ℃, RH is 100 percent) which is three times of that of the common desiccant;
fourthly, the outer shape is thick paper, can be cut or punched into various shapes at will, and can be directly filled in the first drying agent.
And the low-temperature nitrogen is sprayed out of the spray pipe, the spray pipe is arranged above the dehumidification unit, so that desublimated ice crystals fall on the surface of the dehumidification unit, the surface temperature of the dehumidification unit is higher than that of the spray pipe, the ice crystals are melted into liquid water, and the liquid water is absorbed by the dehumidification unit to finish secondary removal of water in the air flow.
The first flow valve controls the liquid nitrogen in the first high-pressure pipe to be opened or closed, and meanwhile, the speed of low-temperature nitrogen sprayed out by the spray pipe is adjusted, and the temperature in the cooling shell is comprehensively adjusted; at the same time, when the nitrogen gas is depleted, the first flow valve is closed and the storage tank is replaced with a new one.
Further, cutter housing upper end is equipped with the material lid, the material is covered and is opened there is the shaft hole, still be equipped with the pan feeding mouth on the cutter housing of material lid below, the output shaft of a driving motor passes shaft hole and top the cutter unit is connected, the material lid can be dismantled with cutter housing and be connected.
After the material cover is detached from the cutter shell, the blocky brown sugar raw material is added into the cutter shell from the material inlet; when the material cover is installed on the cutter shell, the inside confined crushing space that is of cutter shell, the shaft hole prevents brown sugar powder from flowing out from the shaft hole with the output shaft cooperation of first driving motor.
Furthermore, a driving shaft protection plate is fixedly installed inside the cylindrical shell, the driving shaft protection plate is arranged between the first impeller and the second impeller, and the driving shaft penetrates through the driving shaft protection plate.
The driving shaft protective plate is added, so that the driving shaft can be protected on one hand, and the driving shaft is prevented from being corroded and scratched by impurities in airflow; simultaneously, can also guarantee that the drive shaft obtains effective lubrication in the drive shaft backplate, improve life. On the other hand the drive shaft backplate can separate high-pressure space and low-pressure space and drive shaft, guarantees the independence between high-pressure space and the low-pressure space.
The device further comprises a liquid collecting pool, liquid water is filled in the liquid collecting pool, and an outlet of the collecting outflow pipe is soaked in the liquid water.
The brown sugar powder with small diameter still exists in the airflow which flows out of the collecting outflow pipe and is filtered by the inner barrel wall, and the diameter of the part of the brown sugar powder is smaller than that of the filtering holes on the inner barrel wall; the brown sugar powder is dissolved in the liquid water by introducing the brown sugar powder into the liquid water, so that the effect of completely collecting the brown sugar powder is achieved, meanwhile, the waste of brown sugar raw materials is avoided, and the environment is protected; in order to improve the absorption efficiency of the liquid water on the brown sugar powder, the temperature of the liquid water can be increased and is higher than that of the liquid water at normal temperature.
Further, the first high-pressure pipe is also provided with a pressure monitoring unit, the pressure monitoring unit comprises a liquid carrying pipe and an indicating pipe, the liquid carrying pipe is horizontally arranged, the right end of the liquid carrying pipe is closed, the left end of the liquid carrying pipe is communicated with the first high-pressure pipe, the indicating pipe is vertically arranged, the top end of the indicating pipe is closed, and the bottom end of the indicating pipe is communicated with the closed end of the liquid carrying pipe;
still be equipped with rather than sliding connection's monitoring sliding plug in the carrier liquid pipe, the sealed liquid that has of monitoring sliding plug right-hand member, liquid will indicate the isolated enclosure space in pipe top, be gaseous in the enclosure space, still be equipped with in the indicator pipe and instruct the float, instruct the float to float in the liquid top.
The left end of the liquid carrying pipe is communicated with the first high-pressure pipe, so that the pressure applied to the liquid is equal to the pressure of liquid nitrogen in the first high-pressure pipe; when the pressure in the first high-pressure pipe rises, the monitoring sliding plug slides to the right, and the liquid in the indicating pipe rises; when the pressure in the first high pressure pipe decreases, the monitoring spool slides to the left, and the liquid in the indicator pipe drops; the atmospheric pressure change in the first high-pressure pipe can be known in real time through observing the indication buoy to through the nitrogen pressure in the first high-pressure pipe of first flow valve accurate control, reach the effect of adjusting the temperature in the cooling casing.
The use method of the raw material refining processing system comprises the following steps:
crushing lump brown sugar;
s1-1, adding blocky brown sugar, and after the material cover is detached from the cutter shell, adding blocky brown sugar raw materials into the cutter shell from the material inlet;
s1-2, crushing in the forward direction, enabling the upper fan-shaped blade to rotate in the forward direction and the lower fan-shaped blade to rotate in the reverse direction, enabling generated air flow to enter the cutter shell from the right air inlet pipe through the right material conveying pipe from the first material outlet, enabling the air flow to flow out of the second material outlet and enabling the air flow to enter the storage device through the left material conveying pipe;
s1-3, reversely crushing, reversely rotating the upper fan-shaped blade, and positively rotating the lower fan-shaped blade, so that the generated air flow enters the cutter shell from the left air inlet pipe through the left material conveying pipe from the second material outlet, then flows out from the first material outlet, and then enters the storage device through the right material conveying pipe;
s1-4, adjusting the angle of the blade, wherein the micro cylinder pushes or pulls the micro telescopic rod, and the adjusting plate rotates to adjust the inclination angle of the fan-shaped blade;
s1-5, S1-4 are synchronously performed in S1-2 and S1-3;
s1-6, S1-2 and S1-3 are alternately carried out;
step two, preventing brown sugar in the crushing device from liquefying;
s2-1, generating a continuous cooling airflow, wherein the driving shaft simultaneously drives the first fan wheel and the second fan wheel to rotate and generate the continuous cooling airflow;
s2-2, forming a pressure difference, wherein the flow velocity of the cooling air flow generated by the first fan wheel is larger than that of the cooling air flow generated by the second fan wheel, so that the air pressure between the first fan wheel and the second fan wheel is larger than that of the air outlet, and forming an air pressure difference;
s2-3, generating intermittent high-pressure cooling airflow, closing the pressure valve, gradually increasing the pressure in the high-pressure space, keeping the pressure in the low-pressure space unchanged, and enabling the pressure valve to have an opening trend due to the pressure difference between the two spaces; after the pressure difference between the two spaces is greater than the critical pressure of the pressure valve, the pressure valve is opened to enable the high-pressure space to be communicated with the low-pressure space, and the gas in the high-pressure space flows to the low-pressure space at a high speed to form high-pressure cooling airflow and is sprayed out from the gas outlet;
s2-4, adjusting the air flow pressure, wherein the adjusting cylinder controls the adjusting telescopic rod to extend out or retract, so that the spring seat is driven to move left and right, the compression degree of the spring is adjusted, the critical pressure of the pressure valve is adjusted, the maximum pressure difference is adjusted, and the adjustment of the air pressure of intermittent high-pressure cooling air flow is realized;
step three, collecting brown sugar powder;
s3-1, filtering, wherein airflow with brown sugar powder enters the first space from the collecting inflow pipe, the brown sugar powder is left in the first space after being filtered by the inner barrel wall, and the airflow passes through the inner barrel to the second space and then is discharged out of the collecting mechanism through the collecting outflow pipe;
s3-2, rotating the inner barrel, wherein the power mechanism acts on the bottom of the inner barrel and drives the inner barrel to rotate back and forth on the support ring;
s3-3, cleaning the wall of the inner barrel, wherein the power mechanism drives the inner shaft to rotate and simultaneously drives the inner shaft to reciprocate up and down, the inner barrel only needs to rotate, and the scraping ring only needs to reciprocate up and down to scrape the brown sugar powder attached to the wall of the inner barrel;
s3-4, the power mechanism works, the power equipment drives the second transmission shaft to rotate, the second transmission shaft drives the first transmission shaft to rotate through the power rotating shaft, and the sliding block and the supporting sliding rod are driven to rotate back and forth above the base while the sliding block is driven to move up and down along the supporting sliding rod;
s3-5, secondary collection, namely introducing the airflow which flows out of the collection outflow pipe and is filtered by the inner barrel wall into liquid water, dissolving fine brown sugar powder into the liquid water, and carrying out secondary collection;
s3-6, S3-1 to S3-5 are synchronously carried out;
step four, preventing brown sugar in the crushing device from solidifying;
s4-1, dehumidifying for the first time, wherein the airflow enters the cooling shell from the cooling air inlet through a dehumidifying unit, and the dehumidifying unit removes moisture in the airflow in the process;
s4-2, performing secondary dehumidification, namely rapidly cooling the air flow in the cooling shell under the action of low-temperature nitrogen to condense and sublimate a small amount of water in the air flow into ice crystals, and adsorbing the ice crystals by a dehumidification unit to finish secondary removal of the water in the air flow;
s4-3, adjusting the state of the dehumidification unit, sliding the dehumidification unit into the cooling shell from the outside of the cooling shell, and pushing the movable disc upwards to the upper end of the inner support; conversely, the dehumidification unit is slid out of the cooling shell from the inside of the cooling shell, and the movable disc is pulled downwards to the lower end of the inner support; the inner surface and the outer surface are exchanged to realize the adjustment of the state of the dehumidification unit;
s4-4, cooling temperature adjustment, when the pressure in the first high-pressure pipe rises, the monitoring sliding plug slides to the right, and the liquid in the indicating pipe rises; when the pressure in the first high pressure pipe decreases, the monitoring spool slides to the left, and the liquid in the indicator pipe drops; the air pressure change in the first high-pressure pipe can be known in real time by observing the indicating buoy, so that the nitrogen pressure in the first high-pressure pipe is accurately controlled through the first flow valve, and the temperature in the cooling shell is adjusted;
and S4-5, directly cooling brown sugar powder in the anti-crushing device, enabling liquid nitrogen in the first high-pressure pipe to flow to the anti-liquefying device through the second high-pressure pipe, enabling cooling airflow formed by the anti-liquefying device to contain low-temperature nitrogen, and pouring the cooling airflow containing the low-temperature nitrogen into the crushing device.
According to the method, the two independent motors drive the grinding mechanism to rotate to work, two alternately flowing air flows are generated by regularly changing the rotating direction of the grinding mechanism, the ground brown sugar powder is collected and stored by the two air flows, the grinding quality of the brown sugar can be improved, and the collected brown sugar powder is free of any particles, namely the hundred-percent grinding effect is ensured.
The anti-liquefaction device utilizes first impeller and second impeller to produce and lasts the cooling air current, and the air current velocity of flow that utilizes first impeller and second impeller to produce simultaneously is different to form pressure differential between two impellers, intermittent type air jet mechanism utilizes pressure differential to produce intermittent type nature high pressure cooling air current, and two strands of air currents are simultaneously from the gas outlet blowout, cool down the rubbing crusher structure in the brown sugar flow of working, and prevent that the brown sugar powder from piling up.
Storage device passes through interior bucket wall filters the air current that has brown sugar powder, still rotates interior bucket wall when filterable to and utilize scraping ring reciprocating action from top to bottom on the inner wall of interior bucket wall, prevent that the extremely strong brown sugar powder of adhesion from attaching to including on the bucket wall, reach long-time continuous collection brown sugar powder, and influence greatly reduced to the normal flow of air current.
The solidification prevention device performs primary dehumidification through the dehumidification unit when airflow enters the cooling shell; separating out residual moisture in the air flow entering the cooling shell through low-temperature liquid nitrogen, and performing secondary dehumidification through the dehumidification unit again; in the dehumidification process, the internal and external surfaces of the dehumidification unit can absorb moisture uniformly by adjusting the working state of the dehumidification unit; simultaneously, a large amount of nitrogen is added into the air flow, so that the content of oxygen in the air flow can be reduced, and the effect of inhibiting the breeding of bacteria in the brown sugar is achieved.
The low-temperature nitrogen in the solidification prevention device is divided into two parts, one part is used for separating water in the cooling shell, and the other part is led into the crushing device through the liquefaction prevention device, so that the action effect of the liquefaction prevention device is enhanced.
Compared with the prior art, the invention has the following beneficial effects:
1. this system can be processed into brown sugar powder with cubic brown sugar, and the circumstances of brown sugar powder solidification and liquefaction can not appear in this system, does not have any cubic or large granular brown sugar that does not smash completely in the brown sugar powder of collecting.
2. This system carries out shredding to the brown sugar piece through reducing mechanism, when shredding, utilizes the round trip alternating air current that produces when rubbing crusher constructs rotatory crushing takes away the brown sugar powder of having processed completion, and the brown sugar granule of the completion of not processing will continue to remain in rubbing crusher constructs shredding, until smashing into the powder.
3. The anti-liquefaction device directly cools the interior of the crushing device through two air flows, so that the brown sugar powder is prevented from being liquefied due to overhigh temperature;
4. the storage device can separate and collect brown sugar powder in the airflow under the condition of extremely low influence on the airflow speed;
5. the solidification prevention device prevents the brown sugar powder from being recombined and solidified into the massive brown sugar after absorbing water by removing the water in the air inlet flow;
6. the crushing device in the system utilizes airflow generated when the crushing mechanism crushes the lumpy brown sugar to take the crushed brown sugar powder out of the crushing mechanism and collect the crushed brown sugar powder; meanwhile, repeatedly conveying the large semi-finished brown sugar particles into a grinding mechanism by utilizing alternate air flow to grind until the large semi-finished brown sugar particles are processed into brown sugar powder; the collected brown sugar powder has small diameter and excellent quality.
7. The anti-liquefaction device in the system can intermittently add high-pressure temperature-reduction airflow into the cooling airflow while continuously generating the cooling airflow to form mixed cooling airflow; the mixed cooling airflow can not only cool the grinding mechanism in the brown sugar processing flow, but also prevent the grinding mechanism from increasing the temperature due to grinding of the brown sugar for a long time, and further prevent the brown sugar from liquefying when contacting the grinding mechanism; meanwhile, the brown sugar powder can be prevented from being accumulated by the intermittent high-pressure cooling airflow.
8. The storage device in the system is used for collecting the brown sugar powder, the airflow with the brown sugar powder enters the first space from the collecting inflow pipe, the brown sugar powder is left in the first space after being filtered by the inner barrel, and the airflow passes through the inner barrel to the second space and then is discharged out of the collecting mechanism through the collecting outflow pipe; when the inner barrel collects brown sugar powder, the brown sugar powder attached to the inner part of the inner barrel can be cleaned through the power mechanism, and the inner barrel is driven to rotate, so that the brown sugar powder is prevented from being attached to the inner barrel, and the brown sugar powder can be continuously collected for a long time;
9. meanwhile, the airflow can smoothly pass through the inner barrel all the time, and cannot be blocked by the brown sugar powder attached to the inner barrel, so that the collection efficiency is high; in the continuous collecting process, the resistance of the airflow in the collecting inflow pipe is small, and the normal work of the crushing device is facilitated.
10. Prevent solidification equipment in this system and locate reducing mechanism's air inlet department, be equipped with liquid nitrogen gas in the air feed mechanism, liquid nitrogen gas is from the air feed mechanism through the spray tube to cooling the inside spraying of casing, and liquid nitrogen gas evaporates rapidly for low temperature nitrogen gas after leaving the spray tube, makes and prevents the moisture that solidification equipment can detach in the air current, prevents the brown sugar powder solidification.
11. The air flow enters the cooling shell from the cooling air inlet through the dehumidifying unit, and the dehumidifying unit can remove moisture in the air flow for the first time in the process; a small amount of moisture still exists in the airflow after the first water removal, the airflow is rapidly cooled under the action of low-temperature nitrogen, the small amount of moisture in the airflow is condensed into ice crystals, and the ice crystals are adsorbed by the dehumidification unit to finish the second water removal of the airflow; the content of nitrogen in the airflow is increased, so that the content of oxygen in the airflow is relatively reduced, and the effect of inhibiting the breeding of bacteria in the brown sugar is achieved.
12. The dehumidification unit is connected with the air inlet in a sliding mode and can exchange the inner surface and the outer surface of the dehumidification unit; namely: after a period of time, the dehumidification unit slides into the cooling shell from the outside of the cooling shell, so that the exchange of the inner surface and the outer surface is realized, the water absorption capacity of the two surfaces is balanced, and the dehumidification quality is ensured.
13. The arrangement of the first discharge port and the second discharge port can greatly reduce the falling of large brown sugar particles of a semi-finished product into the first discharge port and the second discharge port due to the centrifugal force generated by the rotation of the cutter set, ensure the quality of collected brown sugar powder and improve the crushing efficiency of the large brown sugar particles; two from top to bottom the direction of rotation of cutter group is controlled by first driving motor and second driving motor, and two from top to bottom the direction of rotation of cutter group is opposite all the time, two the cutter group can carry out more high-efficient and high-quality smashing to the brown sugar.
14. The inclination angle of the fan-shaped blade is 30-60 degrees during normal crushing work, so that enough air flow can be generated, and a better crushing effect can be realized; when the brown sugar large particles are blown up in the direction of the converted air flow, the inclination angle of the fan-shaped blade is close to vertical, so that the brown sugar large particles can be blown, and the residual brown sugar large particles in the conveying pipe can be cleaned.
15. The check valve can prevent that the air current that carries brown sugar powder from flowing from the intake pipe, prevents simultaneously that brown sugar powder among the storage device from flowing back in the intake pipe.
16. Prevent liquefaction device cooling air current of blowout in to the cooling pipe, the cooling air current is followed the cooling hole is to the surface blowout about the fan-shaped blade, cools down to the surface about the fan-shaped blade, prevents that the surface from rising because of smashing the brown sugar for a long time and temperature about the fan-shaped blade, and then prevents that the brown sugar from liquefying when contacting fan-shaped blade.
17. The adjusting cylinder controls the adjusting telescopic rod to extend or retract so as to drive the spring seat to move left and right, after the spring seat is adjusted left, the compression degree of the spring is improved, the critical pressure for opening the pressure valve is improved, the maximum pressure difference is improved, and the flow rate of high-pressure cooling air flow is enhanced; on the contrary, after the spring seat is adjusted rightwards, the compression degree of the spring is reduced, and the critical pressure for opening the pressure valve is reduced, so that the maximum pressure difference is reduced, and the flow rate of high-pressure cooling airflow is reduced; the effect of adjusting the flow rate of the high-pressure cooling air flow is achieved, so that the crushing mechanism is suitable for different operation conditions.
18. The distance between two adjacent first fan blades is smaller than that between two adjacent second fan blades, and the design can ensure that the airflow generated by the first fan wheel is always larger than that generated by the second fan wheel under the condition of the same rotating speed of the first fan wheel and the second fan wheel, so that a high-pressure space can be formed; the first fan blade is 7-shaped, so that the airflow generated by the first fan blade can be enhanced to a greater extent; the guide vane can guide the airflow on the surface of the first spoke to the first fan blade, the airflow generated by the first fan blade is enhanced again, and the maximum air pressure of a high-pressure space is improved.
19. The power mechanism acts on the inner barrel bottom and drives the inner barrel to rotate back and forth on the support ring, so that the brown sugar powder is prevented from being attached to the inner barrel, and the brown sugar powder can be continuously collected for a long time.
20. The key groove is formed in the inner barrel bottom, the clamping key is embedded in the inner shaft in sliding fit with the inner shaft, the composite motion of the inner shaft can be decomposed into two independent motions, the two parts are driven to move independently through a power mechanism, and therefore the inner barrel is low in manufacturing cost and reliable in operation.
21. Sliding the dehumidification unit from the outside of the cooling shell to the inside of the cooling shell, and simultaneously pushing the movable disc upwards to the upper end of the inner support; conversely, the dehumidification unit is slid out of the cooling shell from the inside of the cooling shell, and the movable disc is pulled downwards to the lower end of the inner support; the exchange of the inner surface and the outer surface is realized, the water absorption capacity of the two surfaces is balanced, and the dehumidification quality is ensured.
22. After the material cover is detached from the cutter shell, the blocky brown sugar raw material is added into the cutter shell from the material cover; when the material cover is installed on the cutter shell, the inside confined crushing space that is of cutter shell, the shaft hole prevents brown sugar powder from flowing out from the shaft hole with the output shaft cooperation of first driving motor.
23. The driving shaft protective plate can protect the driving shaft on one hand and prevent the driving shaft from being corroded and scratched by impurities in airflow; simultaneously, can also guarantee that the drive shaft obtains effective lubrication in the drive shaft backplate, improve life. On the other hand the drive shaft backplate can separate high-pressure space and low-pressure space and drive shaft, guarantees the independence between high-pressure space and the low-pressure space.
24. Follow the brown sugar powder of the minor diameter who collects outflow tube outflow introduces liquid aquatic, dissolves this part brown sugar powder in liquid aquatic, reaches the effect of whole collections, has still stopped the waste of brown sugar raw materials simultaneously, environmental protection.
25. The left end of the liquid carrying pipe is communicated with the first high-pressure pipe, so that the pressure applied to the liquid is equal to the pressure of liquid nitrogen in the first high-pressure pipe; when the pressure in the first high-pressure pipe rises, the monitoring sliding plug slides to the right, and the liquid in the indicating pipe rises; when the pressure in the first high pressure pipe decreases, the monitoring spool slides to the left, and the liquid in the indicator pipe drops; the atmospheric pressure change in the first high-pressure pipe can be known in real time through observing the indication buoy to through the nitrogen pressure in the first high-pressure pipe of first flow valve accurate control, reach the effect of adjusting the temperature in the cooling casing.
26. According to the method, the two independent motors drive the grinding mechanism to rotate to work, two alternately flowing air flows are generated by regularly changing the rotating direction of the grinding mechanism, the ground brown sugar powder can be collected and stored by the aid of the two air flows, the grinding quality of the brown sugar can be improved, and the collected brown sugar powder is free of particles, namely the hundred-percent grinding effect is guaranteed.
27. In the method, the anti-liquefaction device generates continuous cooling air flow by using the first fan wheel and the second fan wheel, and simultaneously generates different air flow velocities by using the first fan wheel and the second fan wheel, so that pressure difference is formed between the two fan wheels, the intermittent air injection mechanism generates intermittent high-pressure cooling air flow by using the pressure difference, two air flows are simultaneously injected from the air outlet, the crushing mechanism in the brown sugar processing flow is cooled, and the brown sugar powder is prevented from being accumulated.
28. According to the method, the storage device filters the airflow with the brown sugar powder through the inner barrel wall, the inner barrel wall rotates while filtering, and the scraping ring is used for acting on the inner wall of the inner barrel wall in a reciprocating manner up and down, so that the brown sugar powder with extremely strong adhesion is prevented from being attached to the inner barrel wall, the brown sugar powder is continuously collected for a long time, and the influence on the normal flow of the airflow is greatly reduced.
29. In the method, the solidification prevention device performs primary dehumidification through the dehumidification unit when airflow enters the cooling shell; separating out residual moisture in the air flow entering the cooling shell through low-temperature liquid nitrogen, and performing secondary dehumidification through the dehumidification unit again; in the dehumidification process, the internal and external surfaces of the dehumidification unit can absorb moisture uniformly by adjusting the working state of the dehumidification unit; simultaneously, a large amount of nitrogen is added into the air flow, so that the content of oxygen in the air flow can be reduced, and the effect of inhibiting the breeding of bacteria in the brown sugar is achieved.
30. In the method, the low-temperature nitrogen in the solidification prevention device is divided into two parts, one part is used for separating water in the cooling shell, and the other part is introduced into the crushing device through the liquefaction prevention device, so that the action effect of the liquefaction prevention device is enhanced.
Drawings
FIG. 1 is a schematic diagram of a front view of an embodiment of a raw material refining system according to the present invention;
FIG. 2 is a schematic view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of a portion of the structure at K in FIG. 1;
FIG. 4 is a schematic perspective view of a tool housing in an embodiment of a feedstock refining processing system according to the present invention;
FIG. 5 is a schematic perspective view of a tool set in an embodiment of a material refining system according to the present invention;
FIG. 6 is an enlarged partial view of the structure at C in FIG. 5;
FIG. 7 is a schematic diagram of a top view of a tool set in an embodiment of a feedstock refining system according to the present invention;
FIG. 8 is a schematic perspective cross-sectional view of an anti-liquefaction device in an embodiment of a feedstock refining processing system of the present invention;
FIG. 9 is a schematic sectional view of an anti-liquefaction device in an embodiment of a raw material refining processing system according to the present invention (working state one);
FIG. 10 is an enlarged partial schematic view of FIG. 9 at D;
FIG. 11 is a schematic sectional view of an anti-liquefaction device in an embodiment of a raw material refining processing system according to the present invention (working state two);
FIG. 12 is an enlarged partial view of FIG. 11 at E;
FIG. 13 is a schematic perspective view of a second impeller of an exemplary feedstock refining system according to the present invention;
FIG. 14 is a schematic perspective view of a first impeller of an exemplary feedstock refining system according to the present invention;
FIG. 15 is a schematic perspective view of a storage device in an embodiment of a feedstock refining processing system according to the present invention;
FIG. 16 is a schematic top view of a storage device in an embodiment of a feedstock refining processing system according to the present invention;
FIG. 17 is a schematic cross-sectional view at F-F in FIG. 16;
FIG. 18 is an enlarged partial view of FIG. 17 at G;
FIG. 19 is a schematic top view of an inner barrel bottom in an embodiment of a feedstock refining processing system of the present invention;
FIG. 20 is a schematic perspective view of a power mechanism in an embodiment of a raw material refining system according to the present invention;
FIG. 21 is a schematic perspective view of an anti-solidification device in an embodiment of a raw material refining processing system according to the present invention;
FIG. 22 is a schematic top view of a solidification prevention apparatus in an embodiment of a feedstock refining processing system according to the present invention;
FIG. 23 is a schematic cross-sectional view taken at H-H in FIG. 22 (working condition one);
FIG. 24 is an enlarged partial view of FIG. 23 at I;
FIG. 25 is a schematic sectional view at H-H in FIG. 22 (working condition two);
FIG. 26 is an enlarged partial view of FIG. 25 at J;
reference numerals in the drawings of the specification include:
the cutting tool comprises a tool shell 1, a first discharge hole 11, a second discharge hole 12, a feeding hole 13, a material cover 14 and a shaft hole 141;
the cutting tool comprises a cutting tool group 2, a first driving motor 21, a second driving motor 22, a cutting tool rotating shaft 23, a rotating shaft bearing 231, a cooling pipe 232, a cooling hole 233, a fan-shaped blade 24, a connecting shaft 241, an adjusting plate 242, a telescopic unit 25, a micro air cylinder 251 and a micro telescopic rod 252;
a delivery pipe 3, an air inlet pipe 31 and a one-way valve 32;
an anti-liquefaction device 4; a cylindrical housing 41, an air inlet 411, an air outlet 412, a high-pressure space 413, a drive shaft 42 and a drive shaft guard plate 421;
the first impeller 43, the first hub 431, the first spoke 432, the first fan blade 433, the deflector 434, the second impeller 44, the second hub 441, the second spoke 442, the second fan blade 443, and the spoke through hole 444;
the intermittent air injection mechanism 45, the annular inner shell 451, the low-pressure space 452, the slide 453 and the air injection pipe 454;
the pressure valve 46, the pressure valve body 461, the valve element 462, the spring 463, the slide groove 464, the inflow hole 465, the outflow hole 466, the adjusting cylinder 467, the adjusting telescopic rod 468, and the spring seat 469;
a storage device 5, an outer barrel wall 51, a support ring 511, a barrel cover 52, an outer barrel bottom 53, an outer barrel bottom through hole 531, a collection inflow pipe 54, a collection outflow pipe 55,
An inner barrel 56, an inner barrel wall 561, a sliding ring 562, an inner barrel bottom 563, an inner shaft 564, an inner barrel bottom through hole 565, a key groove 566, a clamping key 567, a U-shaped fork 568, a scraping ring 569, a first space 57 and a second space 58;
the power mechanism 6, the power base 61, the lower rotary seat 62, the upper rotary seat 63, the upper rotary seat through hole 631, the support slide bar 64, the slide block 65, the push rod 66, the first transmission shaft 67, the power rotating shaft 68 and the second transmission shaft 69;
the cooling mechanism 7, the cooling housing 71, the cooling air inlet 72, the cooling air outlet 73, the dehumidification unit 74, the outer support 741, the inner support 742, the first desiccant 743, the movable disk 744, the pull ring 745, the second desiccant 746, and the spray pipe 75;
the gas supply mechanism 8, the storage tank 81, the first high-pressure pipe 82, the first flow valve 821, the pressure monitoring unit 83, the carrier liquid pipe 831, the indicating pipe 832, the monitoring sliding plug 833, the liquid 834, the closed space 835, the indicating float 836, the second high-pressure pipe 84, and the second flow valve 841.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described in conjunction with the accompanying drawings and examples:
it should be noted that the same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1-26, a raw material refining processing system includes a pulverizing device and a storage device 5;
the crushing device comprises a cutter shell 1 and a crushing mechanism arranged inside the cutter shell 1, the cutter shell 1 is cylindrical, a first discharge hole 11 and a second discharge hole 12 are formed in the side wall of the cutter shell 1, the first discharge hole 11 and the second discharge hole 12 are respectively connected with a storage device 5 through a conveying pipe 3, and an air inlet pipe 31 is connected to each of the two conveying pipes 3 in a penetrating manner;
the air inlet pipe 31 is also provided with an anti-solidification device;
the solidification prevention device comprises a cooling mechanism 7 and an air supply mechanism 8 which is arranged outside the cooling mechanism 7 and is communicated with the cooling mechanism;
the cooling mechanism 7 further comprises a cooling shell 71, a cooling air inlet 72 and a cooling air outlet 73 are formed in the cooling shell 71, a dehumidifying unit 74 movably connected with the cooling air inlet 72 is further arranged at the cooling air inlet 72, a spraying pipe 75 is further arranged inside the cooling shell 71, and the right end of the spraying pipe 75 penetrates through the cooling shell 71 and is connected with the air supply mechanism 8 through a first high-pressure pipe 82;
the crushing device is also connected with an anti-liquefaction device 4;
the anti-liquefaction device 4 further comprises a cylindrical shell 41, the rear end of the cylindrical shell 41 is an air inlet 411, the front end of the cylindrical shell 41 is an air outlet 412, a driving shaft 42 is further arranged inside the cylindrical shell 41, the rear end of the driving shaft 42 is provided with a first fan wheel 43, the front end of the driving shaft 42 is provided with a second fan wheel 44, an intermittent air injection mechanism 45 is further arranged between the first fan wheel 43 and the second fan wheel 44, and the intermittent air injection mechanism 45 is fixed on the inner wall of the cylindrical shell 41;
the air inlet 411 is communicated with the first high-pressure pipe 82 through a second high-pressure pipe 84, and a second flow valve 841 is further arranged on the second high-pressure pipe 84;
the storage device 5 also comprises two collecting mechanisms, and power mechanisms 6 are arranged below the two collecting mechanisms;
the collecting mechanism comprises an outer barrel wall 51, a barrel cover 52 which is arranged above the outer barrel wall 51 and is detachably connected with the outer barrel wall, and an outer barrel bottom 53 which is fixedly arranged below the outer barrel wall 51, wherein a collecting inflow pipe 54 and a collecting outflow pipe 55 are also arranged on the outer barrel wall 51;
an inner barrel 56 is further mounted in the outer barrel wall 51, a first space 57 is formed by the inner barrel 56, the outer barrel wall 51 and the barrel cover 52, a second space 58 is formed by the inner barrel 56, the outer barrel wall 51 and the outer barrel bottom 53, the collecting inflow pipe 54 is communicated with the first space 57, the collecting outflow pipe 55 is communicated with the second space 58, and the inner barrel 56 is movably connected with the power mechanism 6.
Firstly, a smashing device in the system smashes and processes the lumpy brown sugar, when the smashing device works, the lumpy brown sugar is placed in a cutter shell 1, a smashing mechanism smashes and processes the lumpy brown sugar, and during the smashing and processing process of the lumpy brown sugar, the smashing mechanism also generates air flow when the smashing mechanism smashes and processes the lumpy brown sugar;
in the first working step, the air flow enters the cutter shell 1 from the right air inlet pipe 31 through the right material conveying pipe 3 from the first material outlet 11, then flows out of the second material outlet 12, and enters the storage device 5 through the left material conveying pipe 3; in the second operation step, the air flow enters the tool housing 1 from the left air inlet pipe 31 through the left feed delivery pipe 3 from the second discharge port 12, then flows out of the first discharge port 11, and enters the storage device 5 through the right feed delivery pipe 3. The first working step and the second working step are alternately performed.
The crushed brown sugar powder is carried in the gas flowing out of the cutter shell 1, the crushed large brown sugar particles are semi-finished products, and the large brown sugar particles cannot be driven by the airflow to flow out of the cutter shell 1 and continue to be left in the cutter shell 1; simultaneously the interior alternate air current of cutter casing 1 blows the brown sugar large granule, makes rubbing crusher construct and carries out the processing of smashing repeatedly to these brown sugar large granules, smashes into brown sugar powder up to these brown sugar large granules, and brown sugar powder flows into storage device 5 along with the air current and collects the storage.
The crushing device in the system utilizes airflow generated when the crushing mechanism crushes the lumpy brown sugar to take the crushed brown sugar powder out of the crushing mechanism and collect the crushed brown sugar powder; meanwhile, repeatedly conveying the large semi-finished brown sugar particles into a grinding mechanism by utilizing alternate air flow to grind until the large semi-finished brown sugar particles are processed into brown sugar powder; the collected brown sugar powder has small diameter and excellent quality.
Secondly, the anti-liquefaction device 4 in the system can intermittently add high-pressure temperature-reduction airflow into the cooling airflow while continuously generating the cooling airflow to form mixed cooling airflow; the mixed cooling airflow can not only cool the grinding mechanism in the brown sugar processing flow, but also prevent the grinding mechanism from increasing the temperature due to grinding of the brown sugar for a long time, and further prevent the brown sugar from liquefying when contacting the grinding mechanism; meanwhile, the brown sugar powder can be prevented from being accumulated by the intermittent high-pressure cooling airflow.
Specifically, a power input device is connected to one end of the driving shaft 42, the power input device may be a motor, the power input device drives the driving shaft 42 to rotate, and simultaneously drives the first fan wheel 43 and the second fan wheel 44 to rotate and generate a cooling airflow, a flow rate of the cooling airflow generated by the first fan wheel 43 is greater than a flow rate of the cooling airflow generated by the second fan wheel 44, so that an air pressure between the first fan wheel 43 and the second fan wheel 44 is greater than an air pressure of the air outlet 412, and an air pressure difference is generated; the intermittent air injection mechanism 45 works under the action of air pressure difference, and intermittently injects high-pressure cooling air flow to the air outlet 412.
Furthermore, the storage device 5 in the present system is used for collecting the brown sugar powder, the airflow with the brown sugar powder enters the first space 57 from the collecting inflow pipe 54, after being filtered by the inner barrel 56, the brown sugar powder is left in the first space 57, and the airflow passes through the inner barrel 56 to the second space 58 and then is discharged out of the collecting mechanism through the collecting outflow pipe 55; when the inner barrel 56 collects the brown sugar powder, the brown sugar powder attached to the inner part of the inner barrel 56 can be cleaned through the power mechanism 6, and the inner barrel 56 is driven to rotate, so that the brown sugar powder is prevented from being attached to the inner barrel 56, and the brown sugar powder can be continuously collected for a long time; meanwhile, the airflow can smoothly pass through the inner barrel 56 all the time, and cannot be blocked by brown sugar powder attached to the inner barrel 56, so that the collection efficiency is high; during the continuous collection process, the resistance to the airflow in the collection inflow tube 54 is low, facilitating proper operation of the crushing device.
Finally, the anti-solidification device in the system can remove moisture in the airflow and prevent the brown sugar powder from solidifying; when the moisture content in the air stream entering the milling device is too high, the brown sugar powder absorbs the moisture in the air stream, and the brown sugar is solidified from the powder into small particles again, which is not allowed. This device is located reducing mechanism's air inlet department, and the gas supply mechanism 8 is equipped with liquid nitrogen gas, and liquid nitrogen gas sprays to cooling shell 71 inside through spray pipe 75 from gas supply mechanism 8, and liquid nitrogen gas is after leaving spray pipe 75, and the rapid vaporization is low temperature nitrogen gas.
The airflow passes through the dehumidification unit 74 from the cooling air inlet 72 and enters the cooling shell 71, and in the process, the dehumidification unit 74 can remove moisture in the airflow for the first time; a small amount of moisture still exists in the airflow after the first water removal, the airflow is rapidly cooled under the action of low-temperature nitrogen, the small amount of moisture in the airflow is condensed and sublimated into ice crystals, and the ice crystals are adsorbed by the dehumidification unit 74, so that the moisture in the airflow is removed for the second time; the content of nitrogen in the airflow is increased, so that the content of oxygen in the airflow is relatively reduced, and the effect of inhibiting the breeding of bacteria in the brown sugar is achieved.
Since the content of the first removed moisture is greater than that of the second removed moisture, and the first removed moisture is the moisture adsorbed by the outer surface of the dehumidifying unit 74, and the second removed moisture is the moisture adsorbed by the inner surface of the dehumidifying unit 74; this results in a decrease in the quality of the water removal over time as the moisture content on the exterior surface of the dehumidification unit 74 is greater than the moisture content on the interior surface of the dehumidification unit 74. The dehumidifying unit 74 is slidably connected to the air inlet 72, and the inner and outer surfaces of the dehumidifying unit 74 can be exchanged; namely: after a period of time, the dehumidifying unit 74 slides into the cooling shell 71 from the outside of the cooling shell 71, so that the exchange of the inner surface and the outer surface is realized, the water absorption capacity of the two surfaces is balanced, and the dehumidifying quality is ensured.
Generally speaking, this system carries out shredding to the brown sugar piece through reducing mechanism, and when shredding, the round trip alternating air current that utilizes the rotatory time of smashing of rubbing crusher mechanism to produce takes away the brown sugar powder of processing completion, and the brown sugar granule of unprocessed completion will continue to remain in rubbing crusher mechanism shredding until smashing into the powder. The anti-liquefaction device 4 directly cools the inside of the crushing device through two air flows, so as to prevent the brown sugar powder from liquefying due to overhigh temperature; the storage device 5 can separate and collect brown sugar powder in the airflow under the condition of extremely low influence on the airflow speed; the solidification prevention device prevents the brown sugar powder from being recombined and solidified into the massive brown sugar after absorbing water by removing the water in the air inlet flow; this system can be processed into brown sugar powder with cubic brown sugar, and the circumstances of brown sugar powder solidification and liquefaction can not appear in this system, does not have any cubic or large granular brown sugar that does not smash completely in the brown sugar powder of collecting.
The crushing mechanism comprises two cutter groups 2, a first driving motor 21 and a second driving motor 22 which are connected in an up-and-down overlapping mode, the upper cutter group 2 is connected with an output shaft of the first driving motor 21, the lower cutter group 2 is connected with an output shaft of the second driving motor 22, the first discharge hole 11 is arranged at the upper part of the upper cutter group 2, and the second discharge hole 12 is arranged at the lower part of the lower cutter group 2;
the cutter group 2 also comprises a cutter rotating shaft 23 and a plurality of fan-shaped blades 24 which are uniformly distributed on the cutter rotating shaft 23, and the inner side of each fan-shaped blade 24 is rotatably connected with the cutter rotating shaft 23 through a connecting shaft 241;
the blade-shaped cutting machine further comprises a plurality of telescopic units 25, and two adjacent fan-shaped blades 24 are connected through one telescopic unit 25;
the upper cutter rotating shaft 23 is rotatably connected with the lower cutter rotating shaft 23 through a rotating shaft bearing 231, and the upper cutter rotating shaft 23 and the lower cutter rotating shaft 23 are on the same axis;
a T-shaped adjusting plate 242 is fixedly arranged on the outer side of each fan-shaped blade 24;
the telescopic unit 25 further comprises a micro cylinder 251 and a micro telescopic rod 252, one end of the micro telescopic rod 252 is arranged in the micro cylinder 251 and is connected with the micro cylinder 251 in a sliding manner, the bottom of the micro cylinder 251 is hinged to one end of the T-shaped adjusting plate 242, and the free end of the micro telescopic rod 252 is hinged to the other end of the adjacent T-shaped adjusting plate 242;
a one-way valve 32 is respectively arranged in the air inlet pipe 31 and the conveying pipe 3 between the air inlet pipe 31 and the storage device 5;
the cutter rotating shaft 23 is internally provided with a cooling pipe 232, the cutter rotating shaft 23 is provided with a plurality of cooling holes 233 which are uniformly distributed in the radial direction, the plurality of cooling holes 233 are arranged above and below the connecting shaft 241, each cooling hole 233 is communicated with the cooling pipe 232, and the outer end of the cooling pipe 232 is connected with the anti-liquefaction device 4.
The arrangement of the first discharge hole 11 and the second discharge hole 12 can greatly reduce the falling of large brown sugar particles of a semi-finished product into the first discharge hole 11 and the second discharge hole 12 due to the centrifugal force generated by the rotation of the cutter set 2, ensure the quality of the collected brown sugar powder and improve the crushing efficiency of the large brown sugar particles; the direction of rotation of two upper and lower cutter group 2 is controlled by first driving motor 21 and second driving motor 22, and the direction of rotation of two upper and lower cutter group 2 is opposite all the time, and two cutter group 2 can carry out more high-efficient and high-quality smashing to the brown sugar.
The inclination angle of the upper fan-shaped blade 24 is always opposite to that of the lower fan-shaped blade 24, so that the two cutter sets 2 can rotate reversely, and the air flow directions are ensured to be consistent; the telescopic unit 25 can adjust the inclination angle of the fan-shaped blade 24; when the inclination angle of the fan-shaped blade 24 approaches to vertical, the airflow generated by the cutter group 2 is increased, but the cutting effect on the red sugar blocks is weakened; otherwise; when the inclination angle of the fan-shaped blade 24 approaches the horizontal, the air flow generated by the cutter set 2 is reduced, but the cutting effect on the brown sugar blocks is enhanced. The inclination angle of the fan-shaped blade 24 is 30-60 degrees during normal crushing work, so that enough air flow can be generated, and a better crushing effect can be realized; when the brown sugar large particles are blown up in the direction of the converted air flow, the inclination angle of the fan-shaped blade 24 approaches to the vertical direction, so that the brown sugar large particles can be blown, and the residual brown sugar large particles in the conveying pipe 3 can be cleaned.
When the micro cylinder 251 pushes the micro telescopic rod 252 to extend, the adjusting plate 242 rotates clockwise, so that the inclination angle of the fan-shaped blade 24 is increased; when the micro cylinder 251 pulls the micro telescopic rod 252 to retract, the adjusting plate 242 rotates counterclockwise, thereby reducing the inclination angle of the fan-shaped blade 24.
The check valve 32 can prevent the airflow carrying the brown sugar powder from flowing out of the intake pipe 31 while preventing the brown sugar powder in the storage device 5 from flowing back into the intake pipe 31.
When the airflow carrying the brown sugar powder flows from the material conveying pipe 3 to the storage device 5, the one-way valve 32 in the air inlet pipe 31 is closed, the one-way valve 32 on the material conveying pipe 3 is opened, and the material conveying pipe 3 is communicated; when the air flow of the inlet air flows from the inlet pipe 31 to the crushing mechanism, the one-way valve 32 in the inlet pipe 31 is opened, the inlet pipe 31 is communicated, the one-way valve 32 on the material conveying pipe 3 is closed, and the material conveying pipe 3 is closed.
Prevent that liquefaction device 4 spouts cooling air current in to cooling tube 232, cooling air current is followed cooling hole 233 and is blown to fan-shaped blade 24 upper and lower surface, cools down fan-shaped blade 24 upper and lower surface, prevents that fan-shaped blade 24 upper and lower surface from because of smashing the brown sugar for a long time and the temperature from rising, and then prevents that the brown sugar from liquefying when contacting fan-shaped blade 24.
The intermittent air injection mechanism 45 further comprises an annular inner shell 451, the outer circle side of the annular inner shell 451 is fixed on the inner wall of the cylindrical outer shell 41, the inner circle side of the annular inner shell 451 is rotatably connected with the driving shaft 42, the inner space of the annular inner shell 451 is a low-pressure space 452, the space between the outer part of the annular inner shell 451 and the cylindrical outer shell 41 is a high-pressure space 413, a hollow cylindrical slide 453 is arranged on the shell wall of the annular inner shell 451, and a pressure valve 46 is arranged inside the slide 453;
when the pressure valve 46 is pierced, the slide 453 pierces the low-pressure space 452 with the outside of the annular inner casing 451;
when the pressure valve 46 is closed, the low-pressure space 452 is sealed off from the outside of the annular inner shell 451;
the annular inner shell 451 is also provided with an air injection pipe 454, and the low-pressure space 452 is communicated with the air outlet 412 by the air injection pipe 454;
the pressure valve 46 further comprises a pressure valve body 461, a valve core 462 and a spring 463, wherein the right end of the pressure valve body 461 is provided with a sliding groove 464, the valve core 462 is arranged in the sliding groove 464 and is connected with the sliding groove 464 in a sliding way, the left end of the spring 463 is fixedly connected with the valve core 462, and the right end of the spring 463 is connected with the inner wall of the annular inner shell 451;
the sliding chute 464 is fixed in the slide way 453, a flow-out hole 466 is formed in the wall of the sliding chute 464, and the flow-out hole 466 connects the inside of the sliding chute 464 with the low-pressure space 452 in a penetrating manner; an inflow hole 465 is formed in the center of the pressure valve body 461, and the inside of the sliding groove 464 is communicated with the left end of the slide 453 through the inflow hole 465;
when the spring 463 is in a free state, the valve element 462 blocks the inflow hole 465 and the outflow hole 466 simultaneously; when the spring 463 is in a compressed state, the inflow hole 465 and the outflow hole 466 are penetrated;
the pressure valve 46 further comprises an adjusting cylinder 467 and an adjusting telescopic rod 468, the adjusting cylinder 467 is fixed on the inner wall of the annular inner shell 451, one end of the adjusting telescopic rod 468 is arranged in the adjusting cylinder 467 and is connected with the adjusting cylinder 467 in a sliding manner, a spring seat 469 is arranged at the free end of the adjusting telescopic rod 468, and the right end of a spring 463 is fixed on the spring seat 469;
the second impeller 44 further includes a second hub 441, a second spoke 442 and a second vane 443, the second hub 441 is fixed on the driving shaft 42, the second vane 443 is annularly arranged along the circumference of the second spoke 442 at equal intervals, the second spoke 442 is provided with a plurality of spoke through holes 444 distributed at equal intervals, and the right end of the spoke through hole 444 is connected with the gas injection pipe 454 in a penetrating manner;
the first impeller 43 further includes a first hub 431, a first spoke 432 and a first vane 433, the first hub 431 is fixed on the driving shaft 42, the first vane 433 is annularly arranged along the circumference of the first spoke 432 at equal intervals, the first vane 433 is in a shape of '7', and a plurality of circumferentially uniform guide vanes 434 are arranged on one side of the first spoke 432, which is close to the air inlet 411.
When the pressure valve 46 is closed, the pressure in the high-pressure space 413 gradually rises, the pressure in the low-pressure space 452 remains unchanged, and the pressure difference between the two spaces causes the pressure valve 46 to have a tendency to open; when the pressure difference between the two spaces is greater than the critical pressure of the pressure valve 46, the pressure valve 46 is opened to allow the high-pressure space 413 and the low-pressure space 452 to communicate with each other, and the gas in the high-pressure space 413 flows into the low-pressure space 452 at a high speed to form a high-pressure cooling gas flow and is ejected from the gas outlet 412. After the gas in the high-pressure space 413 flows out, the pressure in the high-pressure space 413 is rapidly reduced, the pressure difference is smaller than the critical pressure of the pressure valve 46, the pressure valve 46 is closed and re-closed, and therefore a cycle is completed, the high-pressure temperature-reducing airflow can be intermittently added into the temperature-reducing airflow while the temperature-reducing airflow is continuously generated, and the mixed temperature-reducing airflow is formed.
The elastic force of the spring 463 pushes the valve core 462 to simultaneously block the inflow hole 465 and the outflow hole 466, and the pressure difference acts on the valve core 462 to push the valve core 462 to move rightwards and compress the spring 463 until the inflow hole 465 and the outflow hole 466 are communicated; at this time, the gas in the high-pressure space 413 sequentially passes through the inflow hole 465 and the outflow hole 466 to enter the low-pressure space 452; thereby realizing intermittent high-pressure cooling airflow.
The adjusting cylinder 467 controls the adjusting telescopic rod 468 to extend out or retract back, so as to drive the spring seat 469 to move left and right, when the spring seat 469 is adjusted left, the compression degree of the spring 463 is improved, the critical pressure for opening the pressure valve 46 is improved, so that the maximum pressure difference is improved, and the flow rate of high-pressure cooling air flow is increased; on the contrary, when the spring seat 469 is adjusted to the right, the compression degree of the spring 463 is reduced, and the critical pressure for opening the pressure valve 46 is reduced, so that the maximum pressure difference is reduced, and the flow rate of the high-pressure cooling air flow is reduced; the effect of adjusting the flow rate of the high-pressure cooling air flow is achieved, so that the crushing mechanism is suitable for different operation conditions.
During the continuous rotation process of the second impeller 44, the air outlet 412, the spoke through hole 444, the air injection pipe 454 and the low-pressure space 452 are always communicated and isolated from the high-pressure space 413; to ensure a pressure differential between the low pressure space 452 and the high pressure space 413.
The distance between two adjacent first fan blades 433 is smaller than the distance between two adjacent second fan blades 443, so that the airflow generated by the first fan wheel 43 is always larger than the airflow generated by the second fan wheel 44 under the condition that the first fan wheel 43 and the second fan wheel 44 rotate at the same speed, and the high-pressure space 413 can be formed; the first fan blades 433 are 7-shaped, which can enhance the airflow generated by the first fan blades 433 to a greater extent; the guiding plate 434 can guide the airflow on the surface of the first spoke 432 to the first fan blade 433, and enhance the airflow generated by the first fan blade 433 again, thereby increasing the maximum air pressure of the plenum 413.
The inner barrel 56 further comprises an inner barrel wall 561, a sliding ring 562 fixedly arranged on the outer side of the upper end of the inner barrel wall 561 and an inner barrel bottom 563 fixedly arranged on the lower end of the inner barrel wall 561, wherein the inner barrel wall 561 is a barrel-type filter;
the inner wall of the outer barrel wall 51 is also fixedly provided with a support ring 511, a sliding ring 562 is placed on the support ring 511 and is rotationally connected with the support ring 511, the lower end of the inner barrel bottom 563 is provided with an inner shaft 564, the outer barrel bottom 53 is provided with an outer barrel bottom through hole 531, and the lower part of the inner shaft 564 passes through the outer barrel bottom through hole 531 to be connected with the power mechanism 6;
an inner barrel bottom through hole 565 is formed in the center of the inner barrel bottom 563, a key groove 566 is formed in the side edge of the inner barrel bottom through hole 565, a clamping key 567 is embedded in the inner shaft 564, the upper portion of the inner shaft 564 penetrates through the inner barrel bottom through hole 565, and the clamping key 567 is clamped in the key groove 566 and is connected with the key groove 566 in a vertical sliding mode;
a scraping ring 569 is arranged at the top of the inner shaft 564 through a U-shaped fork 568, and the scraping ring 569 is connected with the inner wall of the inner barrel wall 561 in a sliding way;
the power mechanism 6 also comprises a power base 61, a lower rotary seat 62 and an upper rotary seat 63 which are rotatably connected with the upper part of the power base 61, and the upper rotary seat 63 is fixed on the upper part of the lower rotary seat 62 through a plurality of supporting sliding rods 64 which are uniformly distributed on the circumference;
the sliding block 65 is connected with the supporting sliding rod 64 in a sliding mode, a push rod 66 is fixed to the upper portion of the sliding block 65, an upper rotary seat through hole 631 is formed in the middle of the upper rotary seat 63, the upper portion of the push rod 66 penetrates through the upper rotary seat through hole 631 to be connected with the upper rotary seat 63 in a sliding mode, and the top end of the push rod 66 is fixedly connected with the inner shaft 564;
the slider 65 side still rotates and is connected with first transmission shaft 67, and first transmission shaft 67 free end is fixed with second transmission shaft 69 through power pivot 68, and second transmission shaft 69 free end external power equipment, power pivot 68 are "V" shape.
The cylindrical filter is made of high-quality stainless steel, is a pressurizing sterilization filter with reasonable structure and beautiful appearance, and has the characteristics of acid and alkali resistance, high surface smoothness, easy cleaning, high filtering speed, durability for long-term use, convenient use and the like. The power mechanism 6 acts on the inner barrel bottom 563 and drives the inner barrel 56 to rotate back and forth on the support ring 511, so as to prevent the brown sugar powder from attaching to the inner barrel 56, and the brown sugar powder can be continuously collected for a long time.
The power mechanism 6 drives the inner shaft 564 to rotate and simultaneously drives the inner shaft 564 to reciprocate up and down, while the inner barrel 56 only needs to rotate, and the scraping ring 569 only needs to reciprocate up and down; the key groove 566 is arranged on the inner barrel bottom 563, and the clamping key 567 which is in sliding fit with the inner shaft 564 is embedded on the inner shaft 564, so that the composite motion of the inner shaft 564 can be decomposed into two independent motions, and the two parts are driven to independently move through one power mechanism 6, therefore, the manufacturing cost is low, and the operation is reliable.
The power equipment can be a motor, the power equipment drives the second transmission shaft 69 to rotate, the second transmission shaft 69 drives the first transmission shaft 67 to rotate through the rotating shaft 68, and the first transmission shaft 67 rotates and drives the sliding block 65 to move up and down along the supporting slide rod 64 and drives the sliding block 65 and the supporting slide rod 64 to rotate back and forth above the base 61 at the same time of the rotation of the power rotating shaft 68; the inner shaft 564 fixed at the top end of the push rod 66 synchronously moves up and down and rotates left and right in a reciprocating manner.
The dehumidification unit 74 further comprises an outer support 741 and an inner support 742 fixed to the inner side of the outer support 741, the outer support 741 is matched with the cooling air inlet 72 and is connected with the cooling air inlet in a sliding manner, and a first desiccant 743 is filled between the outer support 741 and the inner support 742;
a movable disc 744 connected with the inner support 742 in a sliding way is further arranged on the inner side of the inner support 742, and a pull ring 745 is arranged at the lower end of the movable disc 744;
the first desiccant 743 is a clay desiccant;
the second desiccant 746 is also arranged in the first desiccant 743, and the first desiccant 743 is divided into an inner part and an outer part by the second desiccant 746;
the second desiccant 746 is a fibrous desiccant;
the gas supply mechanism 8 further includes a storage tank 81, liquid nitrogen is filled in the storage tank 81, the storage tank 81 is connected with the spray pipe 75 through a first high-pressure pipe 82, and a first flow valve 821 is arranged on the first high-pressure pipe 82.
Sliding the dehumidifying unit 74 from the outside of the cooling housing 71 into the inside of the cooling housing 71 while pushing the movable tray 744 upward to the upper end of the inner support 742; conversely, the dehumidification unit 74 is slid out of the cooling housing 71 from the inside of the cooling housing 71 to the outside of the cooling housing 71, while the movable tray 744 is pulled down to the lower end of the inner support 742; the exchange of the inner surface and the outer surface is realized, the water absorption capacity of the two surfaces is balanced, and the dehumidification quality is ensured.
The clay desiccant mainly comprises montmorillonite, the appearance shape of the clay desiccant is a gray ball, the clay desiccant is most suitable for absorbing moisture in the environment below 50 ℃, the montmorillonite is discovered by German south chemical company in the eighties of the last century and is used in the field of desiccants, and the clay desiccant has low price and good adsorption effect and gradually becomes one of the main international mineral desiccant raw materials, and has the following advantages:
the environment-friendly property is good: the montmorillonite is prepared by taking pure natural montmorillonite as a raw material and drying and activating, does not contain any additive and soluble substances, and is a non-corrosive, non-toxic and nuisanceless green and environment-friendly product; after being used, the product can be treated as common waste, does not pollute the environment and can be naturally degraded.
Secondly, the adaptability is strong: the moisture absorption performance can be kept stable in various temperature environments;
high moisture resistance: the moisture absorption performance is good, and the saturated moisture absorption rate is more than 50 percent of the self weight and is 1.5 times of that of the traditional desiccant.
When the thickness of the first desiccant 743 is too thick, permeability is reduced, and when the thickness of the first desiccant 743 is too thin, the dehumidification effect is reduced, the second desiccant 746 can equally divide the first desiccant 743 into an inner part and an outer part, so that the effect of fixing and limiting the first desiccant 743 is provided, the permeability is ensured, and the whole dehumidification effect is enhanced.
The fiber drying agent is prepared by refining pure natural plant fibers through a special process. Particularly, the film-coated fiber desiccant tablet is convenient and practical and does not occupy space. Its moisture absorption capacity can reach 100% of its own weight, and is incomparable with ordinary desiccant. It has the following advantages:
the natural plant fiber is a moisture absorption carrier, can be degraded naturally by 100 percent, and belongs to an environment-friendly drying agent;
secondly, the moisture absorption rate is high;
③ the saturated moisture absorption rate can reach 100 percent of the self weight (25 ℃, RH is 100 percent) which is three times of that of the common desiccant;
fourthly, the outer part is a thick paper sheet, can be cut or punched into various shapes at will, and can be directly filled in the first drying agent 743.
The low-temperature nitrogen is sprayed out from the spray pipe 75, the spray pipe 75 is arranged above the dehumidifying unit 74, the desublimated ice crystals fall on the surface of the dehumidifying unit 74, the temperature of the surface of the dehumidifying unit 74 is higher than that of the spray pipe 75, the ice crystals are melted into liquid water, and the liquid water is absorbed by the dehumidifying unit 74, so that the moisture in the air flow is removed for the second time.
The opening or closing of liquid nitrogen in the first high-pressure pipe 82 is controlled by a first flow valve 821, and the speed of low-temperature nitrogen sprayed out by the spraying pipe 75 is adjusted to comprehensively adjust the temperature in the cooling shell 71; meanwhile, when the nitrogen gas is depleted, the first flow valve 821 is closed and the storage tank 81 is replaced with a new one.
The upper end of the cutter shell 1 is provided with a material cover 14, the material cover 14 is provided with a shaft hole 141, the cutter shell 1 below the material cover 14 is also provided with a feeding port 13, an output shaft of the first driving motor 21 penetrates through the shaft hole 141 to be connected with the cutter group 2 above, and the material cover 14 is detachably connected with the cutter shell 1.
After the material cover 14 is detached from the cutter shell 1, the blocky brown sugar raw material is added into the cutter shell 1 from the material inlet 13; when the cover 14 is installed on the cutter housing 1, the inside of the cutter housing 1 is a closed crushing space, and the shaft hole 141 is matched with the output shaft of the first driving motor 21 to prevent the brown sugar powder from flowing out of the shaft hole 141.
The inside of the cylindrical housing 41 is also fixedly installed with a driving shaft guard 421, the driving shaft guard 421 is between the first fan wheel 43 and the second fan wheel 44, and the driving shaft 42 passes through the driving shaft guard 421.
The driving shaft protecting plate 421 is added to protect the driving shaft 42 on one hand and prevent the driving shaft 42 from being corroded and scratched by impurities in airflow; meanwhile, the driving shaft 42 can be effectively lubricated in the driving shaft protection plate 421, and the service life is prolonged. On the other hand, the driving shaft guard 421 can separate the high pressure space 413 and the low pressure space 452 from the driving shaft 42, thereby ensuring the independence between the high pressure space 413 and the low pressure space 452.
The device also comprises a liquid collecting tank, liquid water is filled in the liquid collecting tank, and an outlet of the collecting outflow pipe 55 is soaked in the liquid water.
The brown sugar powder with small diameter still exists in the airflow which flows out of the collecting outflow pipe 55 and is filtered by the inner barrel wall 561, and the diameter of the part of the powder is smaller than that of the filtering holes on the inner barrel wall 561; the brown sugar powder is dissolved in the liquid water by introducing the brown sugar powder into the liquid water, so that the effect of completely collecting the brown sugar powder is achieved, meanwhile, the waste of brown sugar raw materials is avoided, and the environment is protected; in order to improve the absorption efficiency of the liquid water on the brown sugar powder, the temperature of the liquid water can be increased and is higher than that of the liquid water at normal temperature.
The first high-pressure pipe 82 is also provided with a pressure monitoring unit 83, the pressure monitoring unit 83 further comprises a liquid carrying pipe 831 and an indicating pipe 832, the right end of the liquid carrying pipe 831 is horizontally arranged and closed, the left end of the liquid carrying pipe 831 is communicated with the first high-pressure pipe 82, the indicating pipe 832 is vertically arranged and closed at the top end, and the bottom end of the indicating pipe 832 is communicated with the closed end of the liquid carrying pipe 831;
a monitoring sliding plug 833 which is connected with the liquid carrying pipe 831 in a sliding mode is further arranged in the liquid carrying pipe 831, liquid 834 is sealed at the right end of the monitoring sliding plug 833, the top end of the indicating pipe 832 is isolated from a closed space 835 by the liquid 834, gas is arranged in the closed space 835, an indicating float 836 is further arranged in the indicating pipe 832, and the indicating float 836 floats above the liquid 834.
The left end of the liquid carrying pipe 831 is communicated with the first high-pressure pipe 82, so that the pressure applied to the liquid 834 is equal to the pressure of liquid nitrogen in the first high-pressure pipe 82; when the pressure in the first high-pressure pipe 82 rises, the monitoring spool 833 slides rightward, and the liquid 834 in the indicator pipe 832 rises; as the pressure in the first high pressure tube 82 decreases, the monitor spool 833 slides to the left and the liquid 834 in the indicator tube 832 drops; the change in the pressure of the gas in the first high-pressure pipe 82 can be known in real time by observing the indication float 836, so that the pressure of the nitrogen gas in the first high-pressure pipe 82 is accurately controlled by the first flow valve 821, and the effect of adjusting the temperature in the cooling housing 71 is achieved.
The advantage of the fourth embodiment over the third embodiment is that:
the apparatus of the invention of the fourth embodiment can know the change of the pressure in the first high-pressure pipe 82 in real time by observing the indication float 836, thereby precisely controlling the pressure of the nitrogen gas in the first high-pressure pipe 82 through the first flow valve 821, and achieving the effect of regulating the temperature in the cooling housing 71.
The use method of the raw material refining processing system comprises the following steps:
crushing lump brown sugar;
s1-1, adding blocky brown sugar, and after the material cover 14 is detached from the cutter shell 1, adding blocky brown sugar raw materials into the cutter shell 1 from the material inlet 13;
s1-2, crushing in the forward direction, enabling the upper fan-shaped blade 24 to rotate in the forward direction, enabling the lower fan-shaped blade 24 to rotate in the reverse direction, enabling generated air flow to enter the cutter shell 1 from the right air inlet pipe 31 through the right material conveying pipe 3 from the first material outlet 11, then to flow out of the second material outlet 12, and enabling the air flow to enter the storage device 5 through the left material conveying pipe 3;
s1-3, reversely crushing, reversely rotating the upper fan-shaped blade 24, and positively rotating the lower fan-shaped blade 24, so that the generated air flow enters the cutter housing 1 from the left air inlet pipe 31 through the left material conveying pipe 3 from the second material outlet 12, then flows out from the first material outlet 11, and then enters the storage device 5 through the right material conveying pipe 3;
s1-4, adjusting the blade angle, wherein the micro cylinder 251 pushes or pulls the micro telescopic rod 252, and the adjusting plate 242 rotates to adjust the inclination angle of the fan-shaped blade 24;
s1-5, S1-4 are synchronously performed in S1-2 and S1-3;
s1-6, S1-2 and S1-3 are alternately carried out;
step two, preventing brown sugar in the crushing device from liquefying;
s2-1, generating a continuous cooling air flow, and driving the first fan wheel 43 and the second fan wheel 44 to rotate by the driving shaft 42 and generate a continuous cooling air flow;
s2-2, forming a pressure difference, wherein the flow velocity of the cooling air flow generated by the first impeller 43 is greater than the flow velocity of the cooling air flow generated by the second impeller 44, so that the air pressure between the first impeller 43 and the second impeller 44 is greater than the air pressure at the air outlet 412, forming an air pressure difference;
s2-3, generating intermittent high-pressure cooling airflow, closing the pressure valve 46, gradually increasing the pressure in the high-pressure space 413, keeping the pressure in the low-pressure space 452 constant, and enabling the pressure valve 46 to have an opening trend due to the pressure difference between the two spaces; after the pressure difference between the two spaces is greater than the critical pressure of the pressure valve 46, the pressure valve 46 is opened to enable the high-pressure space 413 to be communicated with the low-pressure space 452, and the gas in the high-pressure space 413 flows to the low-pressure space 452 at a high speed to form high-pressure cooling gas flow and is sprayed out from the gas outlet 412;
s2-4, adjusting the air flow pressure, and controlling the extension or retraction of the adjusting telescopic rod 468 by the adjusting air cylinder 467, so as to drive the spring seat 469 to move left and right, adjust the compression degree of the spring 463, further adjust the critical pressure of the pressure valve 46, further adjust the maximum pressure difference, and realize the adjustment of the air pressure of the intermittent high-pressure cooling air flow;
step three, collecting brown sugar powder;
s3-1, filtering, wherein the airflow with the brown sugar powder enters the first space 57 from the collecting inflow pipe 54, the brown sugar powder is left in the first space 57 after being filtered by the inner barrel wall 561, and the airflow passes through the inner barrel 56 to the second space 58 and then is discharged out of the collecting mechanism through the collecting outflow pipe 55;
s3-2, the inner barrel 56 rotates, the power mechanism 6 acts on the inner barrel bottom 563 and drives the inner barrel 56 to rotate back and forth on the support ring 511;
s3-3, cleaning the inner barrel wall 561, driving the inner shaft 564 to reciprocate up and down while the power mechanism 6 drives the inner shaft 564 to rotate, while the inner barrel 56 only needs to rotate, and the scraping ring 569 only needs to reciprocate up and down to scrape the brown sugar powder attached to the inner barrel wall 561;
s3-4, the power mechanism 6 works, the power equipment drives the second transmission shaft 69 to rotate, the second transmission shaft 69 drives the first transmission shaft 67 to rotate through the power rotating shaft 68, and the sliding block 65 is driven to move up and down along the supporting slide bar 64 and simultaneously the sliding block 65 and the supporting slide bar 64 are driven to rotate back and forth above the base 61;
s3-5, secondary collection, namely introducing the airflow which flows out of the collection outflow pipe 55 and is filtered by the inner barrel wall 561 into liquid water, dissolving the fine brown sugar powder into the liquid water, and carrying out secondary collection;
s3-6, S3-1 to S3-5 are synchronously carried out;
step four, preventing brown sugar in the crushing device from solidifying;
s4-1, dehumidifying for the first time, wherein the airflow enters the cooling shell 71 from the cooling air inlet 72 through the dehumidifying unit 74, and the dehumidifying unit 74 removes moisture in the airflow in the process;
s4-2, performing secondary dehumidification, namely rapidly cooling the air flow in the cooling shell 71 under the action of low-temperature nitrogen to condense and sublimate a small amount of water in the air flow into ice crystals, and adsorbing the ice crystals by the dehumidification unit 74 to finish secondary removal of the water in the air flow;
s4-3, adjusting the state of the dehumidifying unit 74, sliding the dehumidifying unit 74 from the outside of the cooling shell 71 to the inside of the cooling shell 71, and pushing the movable disc 744 upwards to the upper end of the inner support 742; conversely, the dehumidification unit 74 is slid out of the cooling housing 71 from the inside of the cooling housing 71 to the outside of the cooling housing 71, while the movable tray 744 is pulled down to the lower end of the inner support 742; the exchange of the inner and outer surfaces is realized to adjust the state of the dehumidification unit 74;
s4-4, cooling temperature adjustment, monitoring the sliding plug 833 to slide to the right when the pressure in the first high pressure pipe 82 rises, the liquid 834 in the indicator pipe 832 rises; as the pressure in the first high pressure tube 82 decreases, the monitor spool 833 slides to the left and the liquid 834 in the indicator tube 832 drops; the change of the air pressure in the first high-pressure pipe 82 can be known in real time by observing the indication float 836, so that the nitrogen pressure in the first high-pressure pipe 82 is accurately controlled through the first flow valve 821, and the temperature in the cooling shell 71 is adjusted;
and S4-5, directly cooling the brown sugar powder in the anti-crushing device, enabling the liquid nitrogen in the first high-pressure pipe 82 to flow to the anti-liquefaction device 4 through the second high-pressure pipe 84, enabling the cooling airflow formed by the anti-liquefaction device 4 to contain low-temperature nitrogen, and pouring the cooling airflow containing the low-temperature nitrogen into the crushing device.
According to the method, the two independent motors drive the grinding mechanism to rotate to work, two alternately flowing air flows are generated by regularly changing the rotating direction of the grinding mechanism, the ground brown sugar powder is collected and stored by the two air flows, the grinding quality of the brown sugar can be improved, and the collected brown sugar powder is free of any particles, namely the hundred-percent grinding effect is ensured.
The anti-liquefaction device 4 utilizes the first fan wheel 43 and the second fan wheel 44 to generate continuous cooling air flow, and simultaneously utilizes the difference of air flow velocity generated by the first fan wheel 43 and the second fan wheel 44, so as to form pressure difference between the two fan wheels, the intermittent air injection mechanism 45 utilizes the pressure difference to generate intermittent high-pressure cooling air flow, and two air flows are simultaneously sprayed out from the air outlet 412, so that the grinding mechanism in the brown sugar processing flow is cooled, and the brown sugar powder is prevented from being accumulated.
Storage device 5 filters the air current that has the brown sugar powder through interior bucket wall 561, still rotates interior bucket wall 561 when filterable to and utilize scraping ring 569 reciprocating action from top to bottom on the inner wall of interior bucket wall 561, prevent that the extremely strong brown sugar powder of adhesion from attaching to in bucket wall 561, reach long-time continuous collection brown sugar powder, and influence greatly reduced to the normal flow of air current.
The solidification prevention means performs primary dehumidification by the dehumidification unit 74 when the air flow enters the cooling housing 71; the remaining moisture in the air stream after entering the cooling case 71 is separated by the cryogenic liquid nitrogen and is secondarily dehumidified by the dehumidifying unit 74; in the dehumidification process, the moisture is uniformly absorbed by the inner surface and the outer surface of the dehumidification unit 74 by adjusting the working state of the dehumidification unit 74; simultaneously, a large amount of nitrogen is added into the air flow, so that the content of oxygen in the air flow can be reduced, and the effect of inhibiting the breeding of bacteria in the brown sugar is achieved.
The low-temperature nitrogen gas in the solidification prevention device is divided into two parts, one part is used for separating water in the cooling shell 71, and the other part is led into the crushing device through the liquefaction prevention device 4, so that the action effect of the liquefaction prevention device 4 is enhanced.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.

Claims (10)

1. A raw materials refines system of processing which characterized in that: comprises a crushing device and a storage device (5);
the crushing device comprises a cutter shell (1) and a crushing mechanism arranged inside the cutter shell (1), the cutter shell (1) is cylindrical, a first discharge hole (11) and a second discharge hole (12) are formed in the side wall of the cutter shell (1), the first discharge hole (11) and the second discharge hole (12) are respectively connected with a storage device (5) through a material conveying pipe (3), and an air inlet pipe (31) is connected to each of the two material conveying pipes (3) in a penetrating manner;
the air inlet pipe (31) is also provided with an anti-curing device;
the solidification prevention device comprises a cooling mechanism (7) and an air supply mechanism (8) which is arranged on the outer side of the cooling mechanism (7) and is communicated with the cooling mechanism;
the cooling mechanism (7) further comprises a cooling shell (71), a cooling air inlet (72) and a cooling air outlet (73) are formed in the cooling shell (71), a dehumidifying unit (74) movably connected with the cooling air inlet (72) is further arranged at the cooling air inlet (72), a spraying pipe (75) is further arranged inside the cooling shell (71), and the right end of the spraying pipe (75) penetrates through the cooling shell (71) and is connected with the air supply mechanism (8) through a first high-pressure pipe (82);
the crushing device is also connected with an anti-liquefaction device (4);
the anti-liquefaction device (4) further comprises a cylindrical shell (41), the rear end of the cylindrical shell (41) is an air inlet (411), the front end of the cylindrical shell (41) is an air outlet (412), a driving shaft (42) is further arranged inside the cylindrical shell (41), the rear end of the driving shaft (42) is provided with a first fan wheel (43), the front end of the driving shaft (42) is provided with a second fan wheel (44), an intermittent air injection mechanism (45) is further arranged between the first fan wheel (43) and the second fan wheel (44), and the intermittent air injection mechanism (45) is fixed on the inner wall of the cylindrical shell (41);
the air inlet (411) is communicated with the first high-pressure pipe (82) through a second high-pressure pipe (84), and a second flow valve (841) is further arranged on the second high-pressure pipe (84);
the storage device (5) comprises two collecting mechanisms, and power mechanisms (6) are arranged below the two collecting mechanisms;
the collecting mechanism comprises an outer barrel wall (51), a barrel cover (52) which is arranged above the outer barrel wall (51) and is detachably connected with the outer barrel wall, and an outer barrel bottom (53) which is fixedly arranged below the outer barrel wall (51), and a collecting inflow pipe (54) and a collecting outflow pipe (55) are also arranged on the outer barrel wall (51);
an inner barrel (56) is further mounted inside the outer barrel wall (51), a first space (57) is formed by the inner barrel (56), the outer barrel wall (51) and the barrel cover (52), a second space (58) is formed by the inner barrel (56), the outer barrel wall (51) and the outer barrel bottom (53), the collecting inflow pipe (54) is communicated with the first space (57), the collecting outflow pipe (55) is communicated with the second space (58), and the inner barrel (56) is movably connected with the power mechanism (6).
2. The material refining processing system according to claim 1, wherein: the crushing mechanism comprises two cutter groups (2) which are connected in an up-and-down overlapping mode, a first driving motor (21) and a second driving motor (22), the upper cutter group (2) is connected with an output shaft of the first driving motor (21), the lower cutter group (2) is connected with an output shaft of the second driving motor (22), the first discharge port (11) is arranged at the upper part of the upper cutter group (2), and the second discharge port (12) is arranged at the lower part of the lower cutter group (2);
the cutter group (2) comprises a cutter rotating shaft (23) and a plurality of fan-shaped blades (24) which are uniformly distributed on the cutter rotating shaft (23), and the inner side of each fan-shaped blade (24) is rotatably connected with the cutter rotating shaft (23) through a connecting shaft (241);
the device also comprises a plurality of telescopic units (25), wherein two adjacent fan-shaped blades (24) are connected through one telescopic unit (25);
the upper cutter rotating shaft (23) is rotatably connected with the lower cutter rotating shaft (23) through a rotating shaft bearing (231), and the upper cutter rotating shaft (23) and the lower cutter rotating shaft (23) are on the same axis;
a T-shaped adjusting plate (242) is fixedly arranged on the outer side of each fan-shaped blade (24);
the telescopic unit (25) further comprises a micro cylinder (251) and a micro telescopic rod (252), one end of the micro telescopic rod (252) is arranged in the micro cylinder (251) and is in sliding connection with the micro cylinder, the bottom of the micro cylinder (251) is hinged to one end of the T-shaped adjusting plate (242), and the free end of the micro telescopic rod (252) is hinged to the other end of the adjacent T-shaped adjusting plate (242);
a one-way valve (32) is respectively arranged in the air inlet pipe (31) and in the material conveying pipe (3) between the air inlet pipe (31) and the storage device (5);
cutter pivot (23) inside cooling tube (232) of being equipped with, it has several radial evenly distributed's cooling hole (233), several to open on cutter pivot (23) cooling hole (233) in connecting axle (241) top and below, and every cooling hole (233) all link up with cooling tube (232), cooling tube (232) outer end is connected with anti-liquefaction device (4).
3. The material refining processing system according to claim 2, wherein: the intermittent air injection mechanism (45) further comprises an annular inner shell (451), the outer circle side of the annular inner shell (451) is fixed on the inner wall of the cylindrical outer shell (41), the inner circle side of the annular inner shell (451) is rotatably connected with the driving shaft (42), the inner space of the annular inner shell (451) is a low-pressure space (452), the space between the outside of the annular inner shell (451) and the cylindrical outer shell (41) is a high-pressure space (413), a hollow cylindrical slide way (453) is arranged on the shell wall of the annular inner shell (451), and a pressure valve (46) is arranged inside the slide way (453);
when the pressure valve (46) is through, the slide (453) penetrates a low-pressure space (452) and the outside of the annular inner shell (451);
when the pressure valve (46) is closed, the low-pressure space (452) is sealed off from the outside of the annular inner shell (451);
the annular inner shell (451) is also provided with an air injection pipe (454), and the low-pressure space (452) is communicated with the air outlet (412) by the air injection pipe (454);
the pressure valve (46) further comprises a pressure valve body (461), a valve core (462) and a spring (463), the right end of the pressure valve body (461) is provided with a sliding groove (464), the valve core (462) is arranged in the sliding groove (464) and is in sliding connection with the sliding groove, the left end of the spring (463) is fixedly connected with the valve core (462), and the right end of the spring (463) is connected with the inner wall of the annular inner shell (451);
the sliding chute (464) is fixed in the slide way (453), the wall of the sliding chute (464) is provided with an outflow hole (466), and the outflow hole (466) connects the inside of the sliding chute (464) with the low-pressure space (452) in a penetrating way; an inflow hole (465) is formed in the center of the pressure valve body (461), and the inside of the sliding groove (464) is communicated with the left end of the slide way (453) through the inflow hole (465);
when the spring (463) is in a free state, the valve core (462) blocks an inflow hole (465) and an outflow hole (466) simultaneously; when the spring (463) is in a compressed state, the inflow hole (465) and the outflow hole (466) are communicated;
the pressure valve (46) further comprises an adjusting cylinder (467) and an adjusting telescopic rod (468), the adjusting cylinder (467) is fixed on the inner wall of the annular inner shell (451), one end of the adjusting telescopic rod (468) is arranged in the adjusting cylinder (467) and is in sliding connection with the adjusting cylinder (467), a spring seat (469) is arranged at the free end of the adjusting telescopic rod (468), and the right end of the spring (463) is fixed on the spring seat (469);
the second fan wheel (44) further comprises a second hub (441), second spokes (442) and second fan blades (443), the second hub (441) is fixed on the driving shaft (42), the second fan blades (443) are annularly arranged along the circumferential direction of the second spokes (442) at equal intervals, a plurality of spoke through holes (444) which are distributed at equal intervals are formed in the second spokes (442), and the right ends of the spoke through holes (444) are connected with the gas injection pipe (454) in a penetrating manner;
first flabellum (43) include first wheel hub (431), first spoke (432) and first flabellum (433) again, first wheel hub (431) are fixed on drive shaft (42), first flabellum (433) are established along the equidistant ring of circumference of first spoke (432), just first flabellum (433) are "7" style of calligraphy, first spoke (432) are close to being equipped with several and are the even water conservancy diversion piece (434) of circumference to air inlet (411) one side.
4. The material refining processing system according to claim 3, wherein: the inner barrel (56) comprises an inner barrel wall (561), a sliding ring (562) fixedly arranged on the outer side of the upper end of the inner barrel wall (561), and an inner barrel bottom (563) fixedly arranged on the lower end of the inner barrel wall (561), and the inner barrel wall (561) is a barrel-type filter;
the inner wall of the outer barrel wall (51) is also fixedly provided with a support ring (511), the sliding ring (562) is placed on the support ring (511) and is rotatably connected with the support ring, the lower end of the inner barrel bottom (563) is provided with an inner shaft (564), the outer barrel bottom (53) is provided with an outer barrel bottom through hole (531), and the lower part of the inner shaft (564) penetrates through the outer barrel bottom through hole (531) and is connected with a power mechanism (6);
an inner barrel bottom through hole (565) is formed in the center of the inner barrel bottom (563), a key groove (566) is formed in the side edge of the inner barrel bottom through hole (565), a clamping key (567) is embedded in the inner shaft (564), the upper portion of the inner shaft (564) penetrates through the inner barrel bottom through hole (565), and the clamping key (567) is clamped in the key groove (566) and is connected with the same in a vertical sliding mode;
a scraping ring (569) is arranged at the top of the inner shaft (564) through a U-shaped fork (568), and the scraping ring (569) is connected with the inner wall of the inner barrel wall (561) in a sliding way;
the power mechanism (6) comprises a power base (61), a lower rotary seat (62) and an upper rotary seat (63) which are rotatably connected to the upper part of the power base (61), wherein the upper rotary seat (63) is fixed to the upper part of the lower rotary seat (62) through a plurality of supporting sliding rods (64) which are uniformly distributed in the circumferential direction;
the sliding block (65) is connected with the supporting sliding rod (64) in a sliding mode, a push rod (66) is fixed to the upper portion of the sliding block (65), an upper rotary seat through hole (631) is formed in the middle of the upper rotary seat (63), the upper portion of the push rod (66) penetrates through the upper rotary seat through hole (631) to be connected with the upper rotary seat (63) in a sliding mode, and the top end of the push rod (66) is fixedly connected with the inner shaft (564);
slider (65) side still rotates and is connected with first transmission shaft (67), first transmission shaft (67) free end is fixed with second transmission shaft (69) through power pivot (68), second transmission shaft (69) free end is external to have power equipment, power pivot (68) are "V" shape.
5. The material refining processing system according to claim 4, wherein: the dehumidification unit (74) further comprises an outer support (741) and an inner support (742) fixed on the inner side of the outer support (741), the outer support (741) is matched with the cooling air inlet (72) and is in sliding connection with the cooling air inlet, and a first desiccant (743) is filled between the outer support (741) and the inner support (742);
the inner side of the inner support (742) is also provided with a movable disc (744) which is in sliding connection with the inner support, and the lower end of the movable disc (744) is provided with a pull ring (745);
the first desiccant (743) is a clay desiccant;
the first desiccant (743) is internally provided with a second desiccant (746), and the second desiccant (746) divides the first desiccant (743) into an inner part and an outer part;
the second desiccant (746) is a fibrous desiccant;
the gas supply mechanism (8) comprises a storage tank (81), liquid nitrogen is filled in the storage tank (81), the storage tank (81) is connected with the spraying pipe (75) through a first high-pressure pipe (82), and a first flow valve (821) is arranged on the first high-pressure pipe (82).
6. The material refining processing system according to claim 5, wherein: the utility model discloses a cutter assembly, including cutter housing (1), material lid (14) is equipped with to cutter housing (1) upper end, it has shaft hole (141) to open on material lid (14), still be equipped with pan feeding mouth (13) on cutter housing (1) of material lid (14) below, and the output shaft of first driving motor (21) passes shaft hole (141) and top cutter assembly (2) are connected, material lid (14) can be dismantled with cutter housing (1) and be connected.
7. The material refining processing system according to claim 6, wherein: and a driving shaft protection plate (421) is fixedly arranged in the cylindrical shell (41), the driving shaft protection plate (421) is arranged between the first fan wheel (43) and the second fan wheel (44), and the driving shaft (42) penetrates through the driving shaft protection plate (421).
8. The material refining processing system according to claim 7, wherein: the device also comprises a liquid collecting pool, liquid water is filled in the liquid collecting pool, and an outlet of the collecting outflow pipe (55) is soaked in the liquid water.
9. The material refining processing system according to claim 8, wherein: the pressure monitoring unit (83) is further arranged on the first high-pressure pipe (82), the pressure monitoring unit (83) further comprises a liquid carrying pipe (831) and an indicating pipe (832), the right end of the liquid carrying pipe (831) is horizontally arranged and closed, the left end of the liquid carrying pipe (831) is communicated with the first high-pressure pipe (82), the indicating pipe (832) is vertically arranged and closed at the top end, and the bottom end of the indicating pipe (832) is communicated with the closed end of the liquid carrying pipe (831);
still be equipped with in carrier liquid pipe (831) rather than sliding connection's monitoring sliding plug (833), monitoring sliding plug (833) right-hand member is sealed has liquid (834), liquid (834) will indicate isolated enclosure space (835) in pipe (832) top, be gaseous in enclosure space (835), still be equipped with in indicating pipe (832) and instruct cursory (836), it floats in liquid (834) top to instruct cursory (836).
10. The method of using a feedstock refining process system according to claim 9, comprising the steps of:
crushing lump brown sugar;
s1-1, adding blocky brown sugar, and after the material cover (14) is detached from the cutter shell (1), adding blocky brown sugar raw materials into the cutter shell (1) from the material inlet (13);
s1-2, crushing in the forward direction, enabling the upper fan-shaped blade (24) to rotate in the forward direction, enabling the lower fan-shaped blade (24) to rotate in the reverse direction, enabling generated air flow to enter the cutter shell (1) from the first discharge hole (11) through the right feed delivery pipe (3) from the right air inlet pipe (31) and then flow out of the second discharge hole (12), and enabling the air flow to enter the storage device (5) through the left feed delivery pipe (3);
s1-3, reversely crushing, reversely rotating the upper fan-shaped blade (24), and positively rotating the lower fan-shaped blade (24), so that the generated air flow enters the cutter shell (1) from the second discharge hole (12) through the left air inlet pipe (31) and the left material conveying pipe (3), then flows out of the first discharge hole (11), and then enters the storage device (5) through the right material conveying pipe (3);
s1-4, adjusting the blade angle, wherein the micro cylinder (251) pushes or pulls the micro telescopic rod (252), and the adjusting plate (242) rotates to adjust the inclination angle of the fan-shaped blade (24);
s1-5, S1-4 are synchronously performed in S1-2 and S1-3;
s1-6, S1-2 and S1-3 are alternately carried out;
step two, preventing brown sugar in the crushing device from liquefying;
s2-1, generating a continuous cooling air flow, wherein the driving shaft (42) simultaneously drives the first fan wheel (43) and the second fan wheel (44) to rotate and generate the continuous cooling air flow;
s2-2, forming a pressure difference, wherein the flow speed of the cooling air flow generated by the first fan wheel (43) is larger than that of the cooling air flow generated by the second fan wheel (44), so that the air pressure between the first fan wheel (43) and the second fan wheel (44) is larger than that of the air outlet (412), and forming an air pressure difference;
s2-3, generating intermittent high-pressure cooling airflow, wherein the pressure valve (46) is closed, the pressure in the high-pressure space (413) is gradually increased, the pressure in the low-pressure space (452) is kept constant, and the pressure difference between the two spaces enables the pressure valve (46) to have a tendency of opening; after the pressure difference between the two spaces is greater than the critical pressure of the pressure valve (46), the pressure valve (46) is opened to enable the high-pressure space (413) to be communicated with the low-pressure space (452), and the gas in the high-pressure space (413) flows to the low-pressure space (452) at a high speed to form high-pressure cooling gas flow and is sprayed out from the gas outlet (412);
s2-4, adjusting the pressure of the air flow, wherein the adjusting cylinder (467) controls the adjusting telescopic rod (468) to extend out or retract back, so that the spring seat (469) is driven to move left and right, the compression degree of the spring (463) is adjusted, the critical pressure of the pressure valve (46) is further adjusted, the maximum pressure difference is further adjusted, and the adjustment of the air pressure of the intermittent high-pressure cooling air flow is realized;
step three, collecting brown sugar powder;
s3-1, filtering, wherein the airflow with the brown sugar powder enters the first space (57) from the collecting inflow pipe (54), the brown sugar powder is left in the first space (57) after being filtered by the inner barrel wall (561), and the airflow passes through the inner barrel (56) to the second space (58) and then is discharged out of the collecting mechanism through the collecting outflow pipe (55);
s3-2, the inner barrel (56) rotates, the power mechanism (6) acts on the bottom (563) of the inner barrel and drives the inner barrel (56) to rotate back and forth on the support ring (511);
s3-3, cleaning the inner barrel wall (561), wherein the power mechanism (6) drives the inner shaft (564) to rotate and simultaneously drives the inner shaft (564) to reciprocate up and down, the inner barrel (56) only needs to rotate, the scraping ring (569) only needs to reciprocate up and down, and brown sugar powder attached to the inner barrel wall (561) is scraped;
s3-4, the power mechanism (6) works, the power equipment drives the second transmission shaft (69) to rotate, the second transmission shaft (69) drives the first transmission shaft (67) to rotate through the power rotating shaft (68), and the sliding block (65) and the supporting sliding rod (64) are driven to rotate back and forth above the base (61) while the sliding block (65) is driven to move up and down along the supporting sliding rod (64);
s3-5, secondary collection, wherein the airflow which flows out of the collection outflow pipe (55) and is filtered by the inner barrel wall (561) is introduced into liquid water, and fine brown sugar powder is dissolved in the liquid water for secondary collection;
s3-6, S3-1 to S3-5 are synchronously carried out;
step four, preventing brown sugar in the crushing device from solidifying;
s4-1, dehumidifying for the first time, wherein the airflow enters the cooling shell (71) from the cooling air inlet (72) through the dehumidifying unit (74), and the dehumidifying unit (74) removes moisture in the airflow in the process;
s4-2, performing secondary dehumidification, namely, rapidly cooling the air flow in the cooling shell (71) under the action of low-temperature nitrogen, so that a small amount of water in the air flow is condensed and sublimated into ice crystals, and the ice crystals are adsorbed by the dehumidification unit (74), so that the moisture in the air flow is removed for the second time;
s4-3, adjusting the state of the dehumidifying unit (74), sliding the dehumidifying unit (74) into the cooling shell (71) from the outside of the cooling shell (71), and pushing the movable disc (744) upwards to the upper end of the inner support (742); conversely, sliding the dehumidification unit (74) out of the cooling housing (71) from the inside of the cooling housing (71) while pulling the movable tray (744) down to the lower end of the inner support (742); the inner surface and the outer surface are exchanged to realize the adjustment of the state of the dehumidification unit (74);
s4-4, cooling temperature adjustment, when the pressure in the first high-pressure pipe (82) is increased, the monitoring sliding plug (833) slides to the right, and the liquid (834) in the indicating pipe (832) rises; when the pressure in the first high pressure pipe (82) decreases, the monitoring spool (833) slides to the left, the liquid (834) in the indicator pipe (832) drops; the change of the air pressure in the first high-pressure pipe (82) can be known in real time by observing the indication float (836), so that the nitrogen pressure in the first high-pressure pipe (82) is accurately controlled by the first flow valve (821), and the temperature in the cooling shell (71) is adjusted;
and S4-5, directly cooling brown sugar powder in the anti-crushing device, wherein liquid nitrogen in the first high-pressure pipe (82) flows to the anti-liquefying device (4) through the second high-pressure pipe (84), cooling airflow formed by the anti-liquefying device (4) contains low-temperature nitrogen, and the cooling airflow containing the low-temperature nitrogen is poured into the crushing device.
CN202110457195.2A 2021-04-27 2021-04-27 Raw material refining processing system and use method thereof Withdrawn CN113210090A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113680466A (en) * 2021-10-27 2021-11-23 徐州康仕居建筑科技有限公司 Partition plate auxiliary material reducing mechanism
CN114130507A (en) * 2021-11-08 2022-03-04 中国科学院西北生态环境资源研究院 Innocent treatment device of rural production life discarded object
CN114534894A (en) * 2022-03-09 2022-05-27 内蒙古卓越高新材料有限公司 Bidirectional cutter wheel torsion adjusting type carburant crushing production machine
CN117643946A (en) * 2023-11-13 2024-03-05 西藏月王药诊生态藏药科技有限公司 Red rice processing method and grinding device thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113680466A (en) * 2021-10-27 2021-11-23 徐州康仕居建筑科技有限公司 Partition plate auxiliary material reducing mechanism
CN113680466B (en) * 2021-10-27 2022-02-08 徐州康仕居建筑科技有限公司 Partition plate auxiliary material reducing mechanism
CN114130507A (en) * 2021-11-08 2022-03-04 中国科学院西北生态环境资源研究院 Innocent treatment device of rural production life discarded object
CN114130507B (en) * 2021-11-08 2022-12-02 中国科学院西北生态环境资源研究院 Innocent treatment device of rural production life discarded object
CN114534894A (en) * 2022-03-09 2022-05-27 内蒙古卓越高新材料有限公司 Bidirectional cutter wheel torsion adjusting type carburant crushing production machine
CN117643946A (en) * 2023-11-13 2024-03-05 西藏月王药诊生态藏药科技有限公司 Red rice processing method and grinding device thereof
CN117643946B (en) * 2023-11-13 2024-05-17 西藏月王药诊生态藏药科技有限公司 Red rice processing method and grinding device thereof

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Application publication date: 20210806