CN113207975A - Drum-type continuous rocking machine - Google Patents
Drum-type continuous rocking machine Download PDFInfo
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- CN113207975A CN113207975A CN202110662161.7A CN202110662161A CN113207975A CN 113207975 A CN113207975 A CN 113207975A CN 202110662161 A CN202110662161 A CN 202110662161A CN 113207975 A CN113207975 A CN 113207975A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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Abstract
The invention relates to a drum-type continuous rocking machine, which comprises a rack, a rocking cylinder and a driving device, wherein the rocking cylinder is arranged on the rack, the rocking cylinder is arranged on the rack and comprises a bamboo weaving cylinder body, a guide vane cylinder body positioned at the head part of the rocking cylinder and a guide vane cylinder body positioned at the tail part of the rocking cylinder, leaf-turning ribs are arranged in the bamboo weaving cylinder body, guide vane plates are arranged in the guide vane cylinder body in an inclined angle and are in one-to-one correspondence with the leaf-turning ribs and are connected end to end, the guide vane plates are all connected with the upper surfaces of the leaf-turning ribs, the driving device is arranged at the feed inlet of the guide vane cylinder body at the head part, an automatic feed hopper is also arranged at the feed inlet of the guide vane cylinder body, an inclination angle adjusting mechanism is arranged on the rack, and 2 universal casters with brakes are respectively arranged at the bottom of the front end and the middle end of the rack. The rotating speed of the barrel of the green rocking machine is adjustable, the green rocking time is adjustable, the green rocking and leaf turning effect is good, the efficiency is high, the green rocking process does not need to be stopped, one end is used for feeding, one end is used for discharging, the green rocking operation can be carried out continuously, the machine is suitable for single-machine production, and the machine is more beneficial to tea processing to realize continuous operation.
Description
Technical Field
The invention relates to tea production equipment, in particular to a drum-type continuous green tea rocking machine.
Background
The rocking process promotes the tea leaves with proper dehydration to mutually collide, and mechanical friction is adopted to cause damage to leaf cells, so that tea polyphenol oxidase is activated, cell phenolic substances are subjected to enzymatic oxidation and condensation to generate brown quinone substances, the tea leaves are browned, leaves are reddened, meanwhile, aroma can be induced, and the tea leaf has an external effect.
The traditional green tea rocking process needs repeated green rocking and spread cooling, each procedure needs manual carrying, and the process is repeatedly carried out for many times, so that a large amount of manpower and plants are needed, and no method is used in a tea continuous processing assembly line, so that the production efficiency is low.
Chinese patent CN201928918U discloses tea cooling rocking machine, because the unable adjustment of rocking section of thick bamboo inclination leads to tealeaves to pile up the position at the discharge gate easily, is unfavorable for rocking the control of blue or green process, especially when involving different kind tealeaves, for example green tea and black tea, it is different to rock the blue or green time, because it is fixed to rock a blue or green section of thick bamboo angle, leads to or rocking tealeaves when the blue or green finishes still inside rocking a blue or green section of thick bamboo, or rocking tea when the blue or green has not finished piling up at the discharge gate, the suitability of rocking machine receives the restriction.
Chinese patent CN204907770U discloses an automatic rocking machine for tea, the rocking process of the rocking machine adopts control panel to realize full automation control, the feed and discharge port of the rocking machine is in the same export, the rocking process of the rocking machine and the pouring-out of tea are controlled by the cylinder, the rocking process of various teas can be applied to the rocking machine, the rocking process of tea can only be carried out in batch by the rocking machine, the rocking process of tea can not be carried out continuously and uninterruptedly, and the rocking machine is not suitable for the continuous operation of tea processing.
Disclosure of Invention
The invention aims to provide a drum-type continuous rocking machine which is adjustable in drum rotating speed and rocking time, good in rocking and leaf turning effects and high in efficiency, is suitable for single-machine production and is more beneficial to tea processing and continuous operation.
In order to achieve the above purpose, the solution of the invention is: the utility model provides a drum-type shakes blue or green machine in succession, includes the frame, sets up rocking blue or green section of thick bamboo and drive arrangement in the frame, rocking blue or green section of thick bamboo erects in the frame, rocking green section of thick bamboo includes the bamboo plaiting article barrel, is located rocking green section of thick bamboo prelude stator barrel and afterbody stator barrel, be equipped with the turning vane rib in the bamboo plaiting article barrel, it is provided with the guide vane board to be inclination in the guide vane barrel, the guide vane board with turn over leaf rib one-to-one and end-to-end connection, the guide vane board all with turn over the upper surface connection of leaf rib, drive arrangement sets up in guide vane prelude barrel feed inlet department, guide vane prelude barrel feed inlet still is provided with automatic feed hopper, be equipped with inclination adjustment mechanism in the frame, the frame is square frame shape, and the front end and the middle-end bottom of frame respectively are.
Furthermore, the inclination angle adjusting mechanism comprises a speed reducing motor, a travel switch and an adjusting screw rod, the inclination angle adjusting mechanism is erected at the bottom of the side rack of the driving riding wheel mechanism, the speed reducing motor is installed at the upper end of the inclination angle adjusting mechanism, the upper end of an adjusting screw rod shaft is connected with the speed reducing motor, a middle nut is fixed with a cross beam on the rack, the bottom of the adjusting screw rod shaft and the bottom of the inclination angle adjusting mechanism are fixed and installed on a floor, and the travel switch and the adjusting screw rod shaft are arranged in the parallel direction.
Preferably, the leaf turning ribs in the bamboo weaving barrel are square wood bars and are arranged in the horizontal direction.
Further, rocking blue or green section of thick bamboo prelude stator barrel includes tubaeform feed inlet and cylindric barrel, afterbody stator barrel is cylindric barrel, the interior bamboo weaving section of thick bamboo of bamboo weaving barrel is from first stator barrel to afterbody stator barrel integrated into one piece.
Furthermore, the number of the guide vane plates and the turning vane ribs is 6-10.
Preferably, the guide vane plates in the guide vane cylinder bodies at the head and the tail of the rocking cylinder are made of food-grade stainless steel.
Furthermore, the green rocking barrel is arranged on the frame through a driving supporting wheel mechanism and a driven supporting wheel mechanism, the driving supporting wheel mechanism and the driven supporting wheel mechanism are identical in structure and comprise a concave supporting wheel positioned on the frame and a convex barrel ring which is fixed on the green rocking barrel in an annular mode, and the concave parts of the supporting wheel and the barrel ring are matched with each other for limiting.
Furthermore, the riding wheels of the driving riding wheel mechanism and the driven riding wheel mechanism are respectively arranged on two sides of the green rocking cylinder.
Furthermore, the driving device comprises a motor, a gear and a roller chain, the motor is arranged on the rack, a guide vane cylinder body feeding port at the feeding port end of the rocking cylinder is in a gear shape, and the roller chain is adopted between the motor and the gear to directly drive the cylinder body.
Further, a protective cover is arranged on the outer side of the driving device.
Compared with the prior art, the invention has the beneficial effects that: 1. this shake blue or green section of thick bamboo structure innovation of rocking blue or green machine, the modern design adopts unique design: the bamboo weaving barrel in the green rocking barrel is integrally formed from a head guide blade barrel body to a tail guide blade barrel body, guide blade plates with certain angles are arranged at two ends of the bamboo weaving barrel, horizontally arranged leaf turning ribs are arranged in the middle of the bamboo weaving barrel, the guide blade plates correspond to the leaf turning ribs one by one and are connected end to end, the guide blade plates are connected with the upper surfaces of the leaf turning ribs, feeding at one end and discharging at the other end can be realized, meanwhile, the guide blade plates at the feeding and discharging ends are made of food-grade stainless steel materials, the materials are environment-friendly and organic, and the safety in the tea production process is guaranteed;
2. the frame adopts four universal caster to support, and universal caster is located the front end and the middle-end of frame, when the inclination adjustment mechanism action of front end adjusted the frame height, can realize that the frame drives and shakes blue or green section of thick bamboo and incline backward, shakes blue or green leaf turning time, also can realize through electronic adjustment mechanism, the inclination of adjustment complete machine.
3. The power of the green rocking cylinder is directly driven by a speed reducing motor through a chain wheel and a chain, and the structural mode of directly driving the cylinder body has compact and simple structure and reliable transmission; the barrel of the green rocking barrel is arranged on the frame through the driving supporting wheel mechanism and the driven supporting wheel mechanism, the supporting wheel mechanism can assist the green rocking barrel to rock green and rotate on one hand, and the other hand can prevent downward axial movement when the green rocking barrel is lifted and inclined.
4. The rotary speed of the cylinder body and the green rocking time are adjustable, the green rocking and leaf turning effects are good, the efficiency is high, the green rocking process does not need to be stopped, one end is used for feeding, the other end is used for discharging, the green rocking work can be carried out continuously, the cylinder body is suitable for single-machine production, and the continuous operation of tea processing is realized more favorably.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the continuous rocking machine of the present invention;
FIG. 2 is a schematic top view of the continuous rocking machine of the present invention;
FIG. 3 is a schematic side view of the continuous rocking machine of the present invention;
wherein, 1, a frame; 2. shaking a green barrel; 21. weaving the bamboo tube body; 22. a head guide vane cylinder; 221. a flared feed port; 222. a cylindrical barrel; 23. a tail guide vane cylinder; 3. a drive device; 31. a motor; 32. a gear; 33. a roller chain; 4. leaf turning ribs; 5. a guide vane plate; 6. a head guide vane cylinder feed inlet; 7. an automatic feed hopper; 8. an inclination angle adjusting mechanism; 81. a reduction motor; 82. a travel switch; 83. adjusting the screw rod; 84. adjusting a screw shaft of the screw rod; 9. a universal caster; 10. a brake device; 11. a driving riding wheel mechanism; 12. a passive riding wheel mechanism; 13. a riding wheel; 14. a cylinder ring; 15. a protective cover; 16. a cross member.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification.
As shown in fig. 1 to 3, a drum-type continuous rocking machine comprises a frame 1, a rocking cylinder 2 and a driving device 3, the rocking cylinder 2 is arranged on the frame 1, the rocking cylinder 2 comprises a bamboo weaving cylinder 21, a head guide vane cylinder 22 and a tail guide vane cylinder 23, the head guide vane cylinder 22 comprises a horn-shaped feeding port 221 and a cylindrical cylinder 222, the tail guide vane cylinder 23 is also a cylindrical cylinder, and the bamboo weaving cylinder in the bamboo weaving cylinder 21 is integrally formed from the head guide vane cylinder 22 to the tail guide vane cylinder 23. The bamboo weaving barrel 21 is internally provided with leaf turning ribs 4, guide vane plates 5 are arranged in the head guide vane barrel 22 and the tail guide vane barrel 23 at inclined angles, the guide vane plates 5 correspond to the leaf turning ribs 4 one by one and are connected end to end, the guide vane plates 5 are connected with the upper surfaces of the leaf turning ribs 4, the guide vane plates 5 in the guide vane barrels at the head and the tail of the rocking barrel 2 are made of food-grade stainless steel, the leaf turning ribs 4 in the bamboo weaving barrel 21 are made of square battens and are arranged in the horizontal direction, and the number of the guide vane plates 5 and the leaf turning ribs 4 is 6-10; drive arrangement 3 sets up in prelude stator barrel feed inlet 6 department, and prelude stator barrel feed inlet 6 still is provided with automatic feed hopper 7, is equipped with inclination adjustment mechanism 8 in the frame 1, and frame 1 is square frame shape, and the front end of frame 1 and middle-end bottom respectively are provided with 2 casters 9, have brake equipment 10 on the casters 9.
The rocking cylinder 2 is erected on the frame 1 through a driving riding wheel mechanism 11 and a driven riding wheel mechanism 12, the driving riding wheel mechanism 11 and the driven riding wheel mechanism 12 have the same structure and comprise a concave riding wheel 13 positioned on the frame 1 and a convex cylinder ring 14 fixed on the rocking cylinder in an annular manner, and the concave parts of the riding wheel 13 and the cylinder ring 14 are matched with each other for limiting; the riding wheels 13 of the driving riding wheel mechanism 11 and the driven riding wheel mechanism 12 are respectively arranged on two sides of the green rocking cylinder 2 to play a role in supporting and limiting, and when the motor drives the roller chain to drive the green rocking cylinder to rotate, a cylinder ring is matched with the riding wheels in a concave-convex mode, so that the rotation of the cylinder ring is relatively stable.
The driving device 3 comprises a motor 31, a gear 32 and a roller chain 33, the motor 31 is arranged on the frame 1, a guide vane cylinder body feeding hole 6 at the feeding port end of the rocking cylinder is in a gear shape, and the roller chain 33 is adopted between the motor 31 and the gear 32 for transmission to directly drive the cylinder body; a protective cover 15 is arranged outside the driving device 3.
The inclination angle adjusting mechanism 8 comprises a speed reducing motor 81, a travel switch 82 and an adjusting screw 83, the inclination angle adjusting mechanism 8 is erected at the bottom of the frame 1 on the side of the driving riding wheel mechanism 11, the speed reducing motor 81 is installed at the upper end of the inclination angle adjusting mechanism 8, the upper end of an adjusting screw shaft 84 is connected with the speed reducing motor 81, a middle nut is fixed with a cross beam 16 on the frame 1, the bottom of the adjusting screw shaft 84 is fixed with the bottom of the inclination angle adjusting mechanism 8 and installed on a floor, and the travel switch 82 and the adjusting screw shaft 84 are arranged in the parallel direction. When the inclination angle is adjusted, the speed reducing motor is started, the adjusting screw rod slides axially, the middle nut is fixed with the cross beam on the frame, the cross beam is driven to ascend, and the frame at the front end also ascends to incline the green rocking machine body.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a blue or green machine is shaken in succession to drum-type, includes the frame, sets up rocking blue or green section of thick bamboo and drive arrangement in the frame, its characterized in that: rocking cylinder erects in the frame, rocking cylinder includes the bamboo plaited cylinder body, is located rocking cylinder prelude stator barrel and afterbody stator barrel, be equipped with the turning leaf rib in the bamboo plaited cylinder body, it is provided with the guide vane board to be inclination in the guide vane barrel, the guide vane board with turn over leaf rib one-to-one and end-to-end connection, the guide vane board all with the upper surface connection who turns over leaf rib, drive arrangement sets up in prelude stator barrel feed inlet department, prelude stator barrel feed inlet still is provided with automatic feed hopper, be equipped with inclination adjustment mechanism in the frame, the frame is square frame shape, and the front end and the middle-end bottom of frame respectively are provided with 2 casters, the last brake equipment that has of casters.
2. A drum-type continuous rocking machine as claimed in claim 1, wherein: the inclination angle adjusting mechanism comprises a speed reducing motor, a travel switch and an adjusting screw rod, the inclination angle adjusting mechanism is erected at the bottom of the side rack of the driving riding wheel mechanism, the speed reducing motor is installed at the upper end of the inclination angle adjusting mechanism, the upper end of an adjusting screw rod shaft is connected with the speed reducing motor, a middle nut is fixed with a cross beam on the rack, the bottom of the adjusting screw rod shaft is fixed with the bottom of the inclination angle adjusting mechanism and is installed on a floor, and the travel switch and the adjusting screw rod shaft are arranged in the parallel direction.
3. A drum-type continuous rocking machine as claimed in claim 1, wherein: the leaf turning ribs in the bamboo weaving barrel are square wood strips and are arranged in the horizontal direction.
4. A drum-type continuous rocking machine as claimed in claim 1, wherein: the number of the guide vane plates and the turning vane ribs is 6-10.
5. A drum-type continuous rocking machine as claimed in claim 1, wherein: guide vane plates in guide vane cylinder bodies at the head and the tail of the green rocking cylinder are made of food-grade stainless steel.
6. A drum-type continuous rocking machine as claimed in claim 1, wherein: rocking blue or green section of thick bamboo prelude stator barrel includes tubaeform feed inlet and cylindric barrel, afterbody stator barrel is cylindric barrel, the bamboo weaving section of thick bamboo in the bamboo weaving barrel is from head stator barrel to afterbody stator barrel integrated into one piece.
7. A drum-type continuous rocking machine as claimed in claim 1, wherein: the green rocking barrel is arranged on the frame through a driving supporting wheel mechanism and a driven supporting wheel mechanism, the driving supporting wheel mechanism and the driven supporting wheel mechanism are identical in structure and comprise a concave supporting wheel positioned on the frame and a convex barrel ring which is fixed on the green rocking barrel in an annular mode, and the supporting wheel and the barrel ring are matched with each other in a concave-convex mode and are limited.
8. A drum-type continuous rocking machine as claimed in claim 7, wherein: the riding wheels of the driving riding wheel mechanism and the driven riding wheel mechanism are respectively arranged on two sides of the green rocking cylinder.
9. A drum-type continuous rocking machine as claimed in claim 1, wherein: the driving device comprises a motor, a gear and a roller chain, the motor is arranged on the rack, a feeding port of a guide vane cylinder body at the feeding port end of the green rocking cylinder is in a gear shape, and the roller chain is adopted between the motor and the gear to directly drive the cylinder body.
10. A drum-type continuous rocking machine as claimed in claim 9, wherein: and a protective cover is arranged outside the driving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110662161.7A CN113207975A (en) | 2021-06-15 | 2021-06-15 | Drum-type continuous rocking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110662161.7A CN113207975A (en) | 2021-06-15 | 2021-06-15 | Drum-type continuous rocking machine |
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| Publication Number | Publication Date |
|---|---|
| CN113207975A true CN113207975A (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110662161.7A Pending CN113207975A (en) | 2021-06-15 | 2021-06-15 | Drum-type continuous rocking machine |
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| CN (1) | CN113207975A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114190453A (en) * | 2021-12-31 | 2022-03-18 | 黄山小罐茶业有限公司 | Green tea rocking system and tea green rocking method |
| CN115669751A (en) * | 2022-11-22 | 2023-02-03 | 福建庆芸茶业有限公司 | Tea production process |
-
2021
- 2021-06-15 CN CN202110662161.7A patent/CN113207975A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114190453A (en) * | 2021-12-31 | 2022-03-18 | 黄山小罐茶业有限公司 | Green tea rocking system and tea green rocking method |
| CN115669751A (en) * | 2022-11-22 | 2023-02-03 | 福建庆芸茶业有限公司 | Tea production process |
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