CN113205957A - Production line of framework coil - Google Patents
Production line of framework coil Download PDFInfo
- Publication number
- CN113205957A CN113205957A CN202110577281.7A CN202110577281A CN113205957A CN 113205957 A CN113205957 A CN 113205957A CN 202110577281 A CN202110577281 A CN 202110577281A CN 113205957 A CN113205957 A CN 113205957A
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- bending
- feeding
- tin
- coil
- moving part
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
Abstract
The invention provides a production line of a framework coil, which comprises a feeding mechanism, a winding mechanism, a tin wetting mechanism, a bending mechanism and a tray loading mechanism which are sequentially arranged, wherein feeding components are arranged between every two adjacent mechanisms to be connected so as to transfer materials to the next station. The tin dipping mechanism comprises a shielding assembly. The shielding assembly comprises a shielding piece and a second moving part, the shielding piece drives the tin water liquid level close to or far away from the tin bath body and the framework coil clamping hand through the second moving part, so that sputtered tin liquid can be shielded, and the electronic element is prevented from being sputtered by the tin liquid and scrapped.
Description
Technical Field
The invention relates to a production line of a framework coil.
Background
The framework coil is an electronic element commonly used in electronic products and generally comprises a mounting seat, a winding pipe and pins, wherein the winding pipe and the pins are mounted on the mounting seat, the pins penetrate through the mounting seat, one end of each winding pipe extends outwards and is used for being connected with an external circuit board or other electronic elements to be mounted, and the other end of each winding pipe extends inwards.
The production of skeleton coil, including wire winding, tin sticky, bend pin, at present, there is the equipment of each process step of battle array on the market, also has the automated production assembly line that integrates each process step automation equipment, nevertheless current equipment or production line all have not enough, for example, when the tin sticky process step, can't prevent that the molten tin from sputtering on electronic component, cause electronic component dirty even damage to report to sell, need further improvement.
Disclosure of Invention
In order to solve the technical problems, the invention provides a technical scheme which can effectively prevent other parts of an electronic element from being stained by sputtered tin water while a pin is stained with tin.
The utility model provides a production line of skeleton coil, is including the feed mechanism, winding mechanism, the tin sticky mechanism, the mechanism of bending, the sabot mechanism that set gradually, and all be equipped with the material feeding subassembly between the adjacent mechanism and link up to shift the material to next station.
The tin dipping mechanism comprises a tin bath body, a tin dipping clamping assembly and a shielding assembly.
The tin bath body is provided with a tin water containing bath, the bath is in a long strip shape, a heating element is arranged at the bottom of the bath, tin can be melted, and heat of the tin in a melting state is provided.
The tin dipping clamping assembly comprises a framework coil clamping hand and a first moving part, wherein the first moving part is connected with a groove which drives the framework coil clamping hand to be far away from or close to the tin bath body so as to realize that the pin is dipped with tin water.
The shielding assembly comprises a shielding piece and a second moving part, the shielding piece drives the tin water liquid level close to or far away from the tin bath body and the framework coil clamping hand through the second moving part, so that sputtered tin liquid can be shielded, and the electronic element is prevented from being sputtered by the tin liquid and scrapped.
Preferably, the shielding piece comprises a feeding plate, a coil stock tray, a pair of L-shaped supports, a plastic film coil and a coil stock motor.
The feeding tray and the coil tray are installed on the second moving part across the groove.
In order to unfold and keep the plastic film flatly unfolded, the two L-shaped brackets are respectively arranged below the feeding tray and the coil stock tray. The L-shaped bracket comprises a connecting frame and a supporting piece. One end of the connecting frame is arranged on the second moving part, the other end of the connecting frame points to the middle of the feeding plate and the winding plate and is connected with the top of the supporting piece, the bottom of the supporting piece is provided with a supporting surface, the length of the supporting surface is larger than or equal to the width of the plastic film, and the two supporting surfaces are consistent in height.
The plastic film roll is sleeved on the feeding plate, the plastic film is pulled out, and the plastic film sequentially passes through the supporting surfaces of the two L-shaped supports and then is wound on the rolling plate.
The coiling motor drives the coiling tray to roll or tighten the plastic film, so that the plastic film can be automatically replaced.
Preferably, the shielding piece further comprises a rotating roller and a tension roller, the rotating roller and the tension roller are arranged between the L-shaped support and the feeding disc or/and the coil stock disc, and the rotating shafts of the rotating roller and the tension roller are parallel to the rotating shaft of the feeding disc. And arranging a rotating roller to provide more support for the plastic film, tightening the plastic film by a tensioning roller, and placing the plastic film to be in contact with the molten tin.
Preferably, in order to scrape the oxidized portion of the surface of the molten tin, the tin dipping mechanism includes a liquid scraping member and a third moving member. The liquid scraping piece comprises an installation rod and a liquid scraping plate, one end of the installation rod is installed on the third moving part, and the other end of the installation rod is provided with the liquid scraping plate. The liquid scraping piece is driven by the third moving part, and the liquid scraping plate is in contact with the molten tin level of the tin bath body and scrapes the surface of the liquid level.
Preferably, the tin dipping mechanism comprises a liquid level detection probe, a fourth moving part and a feeding assembly. The liquid level detection probe is installed on the fourth moving part, and drives the tin water liquid level close to or far away from the tin bath body through the fourth moving part, and can drop the detection probe to a preset position, so that whether the liquid level of the detected tin liquid reaches a preset height or not is judged. The feeding assembly comprises a tin wire coil placing frame, a material pumping piece and a feeding pipe. The material pumping part is arranged close to the tin wire coil placing frame. One end of the feeding pipe is close to the material drawing part, and the other end of the feeding pipe extends to the groove of the tin bath body.
Preferably, the bending mechanism comprises a framework fixing assembly, a supporting assembly and a bending assembly.
The framework fixing assembly comprises a framework fixing seat and a fifth moving part, wherein the fifth moving part is connected with and drives the framework fixing seat to reciprocate, and a framework coil arranged on the framework fixing seat is fed into or sent out.
The supporting assembly comprises a bending platform, a pressing block and a sixth moving part. The top surface of one side of the bending platform close to the framework fixing assembly is a pressing surface. The sixth moving part is connected with and drives the compression block to be close to or far away from the compression surface, when the framework fixing assembly sends the framework coil to the upper portion of the supporting assembly, pins extending outwards on the framework coil are clamped by the compression block and the compression surface, and when the pins at the other end are prevented from being bent, the pins extending outwards are also bent after being stressed.
The bending assembly comprises a bending piece and a seventh moving part, the bending piece is arranged at the bottom of the pressing surface and driven by the seventh moving part to reciprocate on a bending track, and the bending track is a horizontal straight line, a vertical straight line, an inclined straight line or an arc line.
Preferably, the framework fixing seat comprises a fixing block and a fixing column. The fixed block is mounted on the fifth moving member. One end of the fixing column is connected with one side of the fixing block, the other end of the fixing column is a free end, and the other end of the fixing column points to the supporting component horizontally and is used for being inserted into a winding pipe of the framework coil.
Preferably, the terminal surface of fixed block installation fixed column is squarely, provides the support of lateral part for the skeleton coil, still is equipped with the spacing groove on the terminal surface, matches with the lug of skeleton coil lateral part to fix a position the skeleton coil. The free end of the fixing column is in a pointed end shape, so that the winding pipe can be conveniently inserted.
Preferably, one side of the bending platform, which is close to the framework fixing component, is an L-shaped step surface, the upward side of the step surface is a pressing surface corresponding to the extending angle of the pin, and the pressing surface is a horizontal plane or an inclined plane.
Preferably, the one side that the compact heap is down is equipped with interval distribution's the post that compresses tightly for compress tightly the pin, the one side that compresses tightly the post towards the skeleton fixing base is equipped with vertical logical groove of stepping down, can avoid the protrusion on skeleton coil or the fixed subassembly of skeleton.
Preferably, the bending piece comprises a bending seat and a bending rod. The bending seat is installed on the seventh moving part. And the bending seat is provided with a horizontal mounting hole. The bending rod is installed on the bending seat through the installation hole, and one end or two ends of the bending rod extend out of the horizontal installation hole to be used for propping against the pins to be bent. The end of the bending rod is also provided with an annular groove, and when the pin is bent, the pin is in the annular groove to prevent deviation.
Preferably, one side in the middle of the bending rod is provided with a limiting ring, and the other side is provided with a limiting groove. The bending rod penetrates through the horizontal mounting hole and is clamped into the elastic clamping ring of the limiting groove through the limiting ring and the elastic clamping ring for fixed mounting.
Preferably, the bending piece further comprises an air blowing pipe, the air blowing pipe is installed close to the bending piece, and an air outlet hole is formed in the position facing the bending piece. The blowing pipe is externally connected with an air pump and used for blowing air to the bent piece and the bent pins for cooling.
Preferably, the coil bending device further comprises a detection mechanism, wherein the detection mechanism is located between the bending mechanism and the tray loading mechanism and used for detecting whether the framework coil is a qualified product.
Preferably, the feeding mechanism comprises a vibration disc, a feeding channel, a material taking manipulator, a feeding seat and a sliding rail. Vibration dish, material loading passageway and reclaimer manipulator install in proper order, slide rail one end is close to reclaimer manipulator, and the other end extends and through wire winding mechanism, tin sticky mechanism and the mechanism of bending. The feeding seat is slidably mounted on the sliding rail. And a framework coil placing station is arranged on the feeding seat. The feeding mechanism comprises a feeding seat, a winding mechanism, a tin dipping mechanism and a bending mechanism, wherein the feeding seat is arranged on a framework coil placing station of the feeding seat, and the feeding seat is arranged on the framework coil placing station. The tray loading mechanism comprises a discharging mechanical arm, a discharging channel, a charging mechanical arm and a material tray conveying assembly which are sequentially installed. And the blanking machine transfers the framework coil on the bending mechanism to a blanking channel. And the loading manipulator takes the framework coil clamp on the blanking channel onto the material tray. The material tray conveying assembly comprises a material tray placing platform and a rail, and the material tray placing platform is movably mounted on the rail.
As is apparent from the above description of the present invention, the present invention has the following advantageous effects:
1. the framework coil can be manufactured fully automatically, and the efficiency is high;
2. the tin dipping mechanism is provided with a shielding piece which can shield the electronic element from the sputtered tin water when the pins are dipped in the tin water, so that other parts of the electronic element are prevented from being scraped due to the fact that the pins are dipped in the tin water;
3. through the automatic mechanism of bending that sets up the pin, realize that the automatic high efficiency of pin is bent, and the effect of bending is stable, improves product quality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.
Wherein:
FIG. 1 is a top view of a production line for bobbin coils;
FIG. 2 is an isometric view of the feed mechanism;
FIG. 3 is an isometric view of the winding mechanism;
FIG. 4 is a side view of the shaft of the wicking mechanism;
FIG. 5 is a second isometric view of the wicking mechanism;
FIG. 6 is a side elevational view of the wicking mechanism;
FIG. 7 is a side axial view of the bending mechanism;
FIG. 8 is a second isometric view of the bending mechanism;
FIG. 9 is a third isometric view of the bending mechanism;
FIG. 10 is a side elevational view of the bending mechanism;
FIG. 11 is an enlarged partial view of the bending mechanism;
FIG. 12 is an operational schematic of the bending mechanism; (pin bending schematic diagram);
FIG. 13 is an isometric view of the detection mechanism;
the labels in fig. 1 to 13 are: the device comprises a feeding mechanism 1, a vibrating disc 11, a feeding channel 12, a material taking manipulator 13, a feeding seat 14, a sliding rail 15, a winding mechanism 2, a tin dipping mechanism 3, a tin bath body 31, a tin dipping clamping component 32, a framework coil clamping hand 321, a shielding component 33, a feeding disc 331, a coil tray 332, a pair of L-shaped supports 333, a plastic film roll 334, a liquid scraping component 34, a liquid level detection probe 35, a feeding component 36, a bending mechanism 4, a framework fixing component 41, a supporting component 42, a bending platform 421, a pressing block 422, a bending component 43, a bending seat 431, a bending rod 432, an air blowing pipe 433, a coiling mechanism 5, a blanking manipulator 51, a blanking channel 52, a charging manipulator 53, a material disc conveying component 54, a detection mechanism 6 and a rotary platform 7.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 13, a production line for skeleton coils includes a feeding mechanism 1, a winding mechanism 2, a tin wetting mechanism 3, a bending mechanism 4, and a tray loading mechanism 5, which are sequentially disposed, and feeding components are disposed between adjacent mechanisms for connecting the adjacent mechanisms to transfer materials to a next station. In order to guarantee the product percent of pass, still include detection mechanism 6, detection mechanism 6 is located between mechanism 4 and the sabot mechanism 5 of bending for whether the detection skeleton coil is qualified product.
Referring to fig. 1 and 2, the feeding mechanism 1 includes a vibration tray 11, a feeding channel 12, a material taking manipulator 13, a feeding seat 14, and a slide rail 15.
Vibration dish 11, material loading passageway 12 and material taking manipulator 13 install in proper order, 15 one end of slide rail is close to material taking manipulator 13, and the other end extends and passes through wire winding mechanism 2, tin sticky mechanism 3 and mechanism 4 of bending. The feeding seat 14 is slidably mounted on the slide rail 15. And a framework coil placing station is arranged on the feeding seat 14. The material taking manipulator 13 clamps and places the framework of the feeding channel 12 on the framework coil placing station of the feeding seat 14, and the feeding seat 14 reciprocates among the feeding mechanism 1, the winding mechanism 2, the tin wetting mechanism 3 and the bending mechanism 4.
Referring to fig. 3, at present, the winding apparatus is mature, the winding mechanism 2 is not a technical improvement point of the present invention, and the present embodiment can directly adopt the winding apparatus on the market, and the working principle thereof is not described herein again.
Referring to fig. 4 to 6, the tin wetting mechanism 3 includes a tin bath body 31, a tin wetting clamping component 32 and a shielding component 33.
The tin bath body 31 is provided with a strip-shaped bath for containing molten tin, and a heating element is arranged at the bottom of the bath, so that the tin can be melted and the heat of the tin in a melting state can be provided.
Tin dipping clamping assembly 32 includes skeleton coil clamping hand 321 and first removal part, first removal part is connected and is driven skeleton coil clamping hand 321 and keep away from or be close to the groove of molten tin bath body 31 to realize that the pin is stained with tin water.
The shielding assembly 33 includes a shielding piece and a second moving part, and the shielding piece drives the molten tin level close to or far from the molten tin bath body 31 and the framework coil clamping hand 321 through the second moving part, so that the sputtered molten tin can be shielded, and the electronic element can be prevented from being sputtered by the molten tin and being scrapped.
In this embodiment, the shielding member includes a feeding tray 331, a winding tray 332, a pair of L-shaped brackets 333, a plastic film roll 334, and a winding motor.
The feed tray 331 and the take-up tray 332 are mounted on the second moving member across the slot.
In order to unfold and keep the plastic film spread out smoothly, two L-shaped brackets 333 are respectively installed below the feeding tray 331 and the winding tray 332. The L-shaped bracket 333 includes a link bracket and a support member. One end of the connecting frame is arranged on the second moving part, the other end of the connecting frame points to the middle of the feeding disc 331 and the winding disc 332 and is connected with the top of the supporting piece, the bottom of the supporting piece is provided with a supporting surface, the length of the supporting surface is larger than or equal to the width of the plastic film, and the height of the two supporting surfaces is consistent.
The plastic film roll 334 is sleeved on the feeding tray 331, the plastic film is pulled out, and the plastic film sequentially passes through the supporting surfaces of the two L-shaped supports 333 and then is wound on the winding tray 332.
The coil motor drives the coil tray 332 to roll or tighten the plastic film, thereby realizing automatic replacement of the plastic film.
The shield also includes a rotating roller and a tension roller, which are disposed between the L-shaped bracket 333 and the feed tray 331 and the coil tray 332, and the rotational axes of the rotating roller and the tension roller are parallel to the rotational axis of the feed tray 331. And arranging a rotating roller to provide more support for the plastic film, tightening the plastic film by a tensioning roller, and placing the plastic film to be in contact with the molten tin.
In order to scrape the oxidized part of the tin liquid surface, the tin wetting mechanism 3 comprises a liquid scraping piece 34 and a third moving part. The liquid scraping piece 34 comprises a mounting rod and a liquid scraping plate, one end of the mounting rod is mounted on the third moving part, and the other end of the mounting rod is mounted with the liquid scraping plate. The liquid scraping piece 34 is driven by a third moving part, and the liquid scraping plate is contacted with the molten tin level of the molten tin bath body 31 and scrapes the surface of the liquid level.
Referring to fig. 7 to 12, the wicking mechanism 3 includes a liquid level detection probe 35, a fourth moving member, and a feeding assembly 36. The liquid level detection probe 35 is installed on the fourth moving part, and drives the tin water liquid level close to or far away from the tin bath body 31 through the fourth moving part, so that the detection probe can be lowered to a preset position, and whether the liquid level of the detected tin liquid reaches a preset height is detected. The feeding assembly 36 comprises a tin wire coil placing rack, a material extracting piece and a feeding pipe. The material pumping part is arranged close to the tin wire coil placing frame. The feeding pipe one end is close to and takes out the material setting, and the other end extends the groove of directional molten tin bath body 31, during the use, draws out the tin line, passes in proper order and takes out material and feeding pipe, stretches into the inslot of molten tin bath body 311, when needing reinforced, takes out the material and starts, can be through a pair of rolling wheel drive tin line that pressfitting live the tin line and throw the material.
The framework fixing assembly 41 comprises a framework fixing seat and a fifth moving part, wherein the fifth moving part is connected with and drives the framework fixing seat to reciprocate, and framework coils installed on the framework fixing seat are sent into or sent out.
In this embodiment, the skeleton fixing base includes fixed block and fixed column. The fixed block is mounted on the fifth moving member. One end of the fixing column is connected with one side of the fixing block, the other end of the fixing column is a free end, and the fixing column horizontally points to the supporting component 42 and is used for being inserted into a winding pipe of the framework coil. Preferably, the terminal surface of fixed block installation fixed column is squarely, provides the support of lateral part for the skeleton coil, still is equipped with the spacing groove on the terminal surface, matches with the lug of skeleton coil lateral part to fix a position the skeleton coil. The free end of the fixing column is in a pointed end shape, so that the winding pipe can be conveniently inserted.
The supporting assembly 42 includes a bending platform 421, a pressing block 422, and a sixth moving component. The top surface of the bending platform 421 near one side of the framework fixing component 41 is a pressing surface. The sixth moving part is connected with and drives the pressing block 422 to be close to or far away from the pressing surface, when the framework fixing component 41 sends the framework coil to the upper part of the supporting component 42, the pins which extend outwards on the framework coil are clamped by the pressing block 422 and the pressing surface, and when the pins at the other end are prevented from being bent, the pins which extend outwards are also bent after being stressed. Preferably, the one side that compact heap 422 is down is equipped with interval distribution's the post that compresses tightly for compress tightly the pin, the one side that compresses tightly the post towards the skeleton fixing base is equipped with vertical logical groove of stepping down, can avoid the protrusion on skeleton coil or the fixed subassembly 41 of skeleton.
The bending assembly 43 includes a bending piece and a seventh moving part, the bending piece is disposed at the bottom of the pressing surface and driven by the seventh moving part to reciprocate on a bending track, and in this embodiment, the bending track is a superposition of a horizontal straight line and a vertical straight line. Preferably, one side of the bending platform 421 close to the skeleton fixing component 41 is an L-shaped step surface, the upward-facing step surface is a pressing surface corresponding to the extending angle of the pin, and the pressing surface is a horizontal plane or an inclined plane.
In this embodiment, the bending member includes a bending seat 431, a bending rod 432, and an air blowing pipe 433. The bending seat 431 is installed on the seventh moving part. The bending seat 431 is provided with a horizontal mounting hole. The bending rod 432 is installed on the bending seat 431 through the installation hole, and a horizontal installation hole is extended from one end or two ends of the bending rod 432 so as to be used for propping against a pin to be bent. The end of the bending rod 432 is also provided with an annular groove, and when the pin is bent, the pin is in the annular groove to prevent deviation. For the convenience of installation, one side in the middle of the bending rod 432 is provided with a limiting ring, and the other side is provided with a limiting groove. The bending rod 432 penetrates through the horizontal mounting hole and is fixedly mounted through a limiting ring and an elastic clamping ring clamped into the limiting groove.
The air blowing pipe 433 is installed close to the bending piece, and an air outlet hole is formed in the position, facing the bending piece, of the air blowing pipe 433. The air blowing pipe 433 is externally connected with an air pump and used for blowing air to the bent piece and the bent pin for cooling, and excessive heating caused by long-time friction between the bent piece and the pin is prevented.
The tray loading mechanism 5 comprises a blanking manipulator 51, a blanking channel 52, a loading manipulator 53 and a tray conveying assembly 54 which are sequentially arranged. The blanking manipulator 51 transfers the bobbin coil on the bending mechanism 4 to the blanking channel 52. The loading manipulator 53 clamps the bobbin coil on the blanking channel 52 to the material tray. The tray delivery assembly 54 includes a tray placement platform and a track on which the tray placement platform is movably mounted.
In this embodiment, each moving part may adopt a translation mechanism or a rotation mechanism, and the mechanisms of this type are common in existing equipment, and will not be described herein again, and the feeding seat 14, the first moving part, the second moving part, the third moving part, the fourth moving part, the fifth moving part, the sixth moving part, and the seventh moving part of this embodiment are a single translation mechanism or a stack of multiple translation mechanisms.
In order to simplify the structure and reduce the floor area of the equipment, the tin wetting mechanism 3 and the bending mechanism 4 are assembled on the periphery of the same rotating platform 7, the tin wetting mechanism 3 and the bending mechanism 4 share the same set of fixture of the framework coil, namely, the tin wetting clamping component 32 of the tin wetting mechanism 3 and the framework fixing component 41 of the bending mechanism 4 are the same component, and are rotatably installed on the rotating platform 7, and when the rotating platform 7 is rotated, the fixture of the framework coil sequentially passes through the tin wetting mechanism 3 and the bending mechanism 4, and sequentially performs tin wetting and pin bending processing on the framework coil.
The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.
Claims (10)
1. A production line of a framework coil is characterized by comprising a feeding mechanism, a winding mechanism, a tin wetting mechanism, a bending mechanism and a tray loading mechanism which are sequentially arranged, wherein feeding components are arranged between every two adjacent mechanisms and are connected;
the tin dipping mechanism comprises a tin bath body, a tin dipping clamping assembly and a shielding assembly;
the tin bath body is provided with a bath for containing molten tin;
the tin dipping clamping assembly comprises a framework coil clamping hand and a first moving part, and the first moving part is connected with a groove which drives the framework coil clamping hand to be far away from or close to the tin bath body;
the shielding assembly comprises a shielding piece and a second moving part, and the shielding piece drives the molten tin level close to or far away from the tin bath body and the framework coil clamping hand through the second moving part.
2. The production line of framework coils as claimed in claim 1, wherein the shielding member comprises a feeding tray, a coil tray, a pair of L-shaped brackets, a plastic film coil and a coil motor;
the feeding plate and the coil tray are arranged on the second moving part across the groove;
the two L-shaped brackets are respectively arranged below the feeding plate and the coil plate; the L-shaped bracket comprises a connecting frame and a supporting piece; one end of the connecting frame is arranged on the second moving part, the other end of the connecting frame points to the middle of the feeding plate and the winding plate and is connected with the top of the supporting piece, the bottom of the supporting piece is provided with a supporting surface, the length of the supporting surface is greater than or equal to the width of the plastic film, and the heights of the two supporting surfaces are consistent;
the plastic film roll is sleeved on the feeding plate, the plastic film is pulled out, and the plastic film sequentially passes through the supporting surfaces of the two L-shaped supports and then is wound on the rolling plate;
the coiling motor drives the coiling tray to roll or tighten the plastic film.
3. The production line of bobbin coils as claimed in claim 1, wherein the wicking mechanism comprises a wiper member and a third moving member; the liquid scraping piece comprises an installation rod and a liquid scraping plate, one end of the installation rod is installed on the third moving part, and the other end of the installation rod is provided with the liquid scraping plate; the liquid scraping piece is driven by the third moving part, and the liquid scraping plate is in contact with the molten tin level of the tin bath body and scrapes the surface of the liquid level.
4. The production line of the bobbin coil as claimed in claim 1, wherein the tin dipping mechanism comprises a liquid level detection probe, a fourth moving part and a feeding assembly; the liquid level detection probe is arranged on the fourth moving part and drives the liquid level of the molten tin close to or far away from the molten tin bath body through the fourth moving part; the feeding assembly comprises a tin wire coil placing frame, a material pumping piece and a feeding pipe; the material pumping part is arranged close to the tin wire coil placing frame; one end of the feeding pipe is close to the material drawing part, and the other end of the feeding pipe extends to the groove of the tin bath body.
5. The production line of framework coils as claimed in claim 1, wherein the bending mechanism comprises a framework fixing component, a supporting component and a bending component;
the framework fixing assembly comprises a framework fixing seat and a fifth moving part, and the fifth moving part is connected with and drives the framework fixing seat to move in a reciprocating manner;
the supporting assembly comprises a bending platform, a pressing block and a sixth moving part; the top surface of one side of the bending platform, which is close to the framework fixing component, is a pressing surface; the sixth moving part is connected with and drives the pressing block to be close to or far away from the pressing surface;
the bending assembly comprises a bending piece and a seventh moving part, the bending piece is arranged at the bottom of the pressing surface and driven by the seventh moving part to reciprocate on a bending track, and the bending track is a horizontal straight line, a vertical straight line, an inclined straight line or an arc line.
6. The production line of the framework coil as claimed in claim 5, wherein the bending piece comprises a bending seat and a bending rod; the bending seat is arranged on the seventh moving part; a horizontal mounting hole is formed in the bending seat; the bending rod is installed on the bending seat through the installation hole, and one end or two ends of the bending rod extend out of the horizontal installation hole.
7. The production line of the framework coil as claimed in claim 6, wherein one side of the middle part of the bending rod is provided with a limiting ring, and the other side is provided with a limiting groove; the bending rod penetrates through the horizontal mounting hole and is fixedly mounted through a limiting ring and an elastic clamping ring clamped into the limiting groove; the end part of the bending rod is also provided with an annular groove.
8. The production line of the framework coil as claimed in claim 6, wherein the bending piece further comprises a blowing pipe, the blowing pipe is installed close to the bending piece, and an air outlet hole is formed in a position facing the bending piece; the blowing pipe is externally connected with an air pump.
9. The production line of framework coils as claimed in claim 1, further comprising a detection mechanism, wherein the detection mechanism is located between the bending mechanism and the tray loading mechanism.
10. The production line of the framework coil as claimed in claim 1, wherein the feeding mechanism comprises a vibrating disc, a feeding channel, a material taking manipulator, a feeding seat and a sliding rail; the vibration disc, the feeding channel and the material taking manipulator are sequentially installed, one end of the sliding rail is close to the material taking manipulator, and the other end of the sliding rail extends to pass through the winding mechanism, the tin wetting mechanism and the bending mechanism; the feeding seat is slidably mounted on the sliding rail; a framework coil placing station is arranged on the feeding seat; the feeding mechanism comprises a feeding seat, a feeding mechanism, a coiling mechanism, a tinning mechanism and a bending mechanism, wherein the feeding mechanism is used for feeding a framework coil to a framework coil feeding position; the tray loading mechanism comprises a blanking manipulator, a blanking channel, a loading manipulator and a material tray conveying assembly which are sequentially arranged; the blanking machine transfers the framework coil on the bending mechanism to a blanking channel; the loading manipulator clamps the framework coil on the blanking channel to the material tray; the material tray conveying assembly comprises a material tray placing platform and a rail, and the material tray placing platform is movably mounted on the rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110577281.7A CN113205957B (en) | 2021-05-26 | 2021-05-26 | Production line of framework coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110577281.7A CN113205957B (en) | 2021-05-26 | 2021-05-26 | Production line of framework coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113205957A true CN113205957A (en) | 2021-08-03 |
| CN113205957B CN113205957B (en) | 2023-01-10 |
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Family Applications (1)
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| CN202110577281.7A Active CN113205957B (en) | 2021-05-26 | 2021-05-26 | Production line of framework coil |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114864270A (en) * | 2022-04-29 | 2022-08-05 | 珠海市日创工业自动化设备有限公司 | Anti-theft capacitor coil production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114864270A (en) * | 2022-04-29 | 2022-08-05 | 珠海市日创工业自动化设备有限公司 | Anti-theft capacitor coil production line |
| CN114864270B (en) * | 2022-04-29 | 2023-02-03 | 珠海市日创工业自动化设备有限公司 | Anti-theft capacitor coil production line |
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|---|---|
| CN113205957B (en) | 2023-01-10 |
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