CN113199212A - Forging process for stainless steel gasoline 350bar high-pressure oil rail - Google Patents

Forging process for stainless steel gasoline 350bar high-pressure oil rail Download PDF

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Publication number
CN113199212A
CN113199212A CN202110476664.5A CN202110476664A CN113199212A CN 113199212 A CN113199212 A CN 113199212A CN 202110476664 A CN202110476664 A CN 202110476664A CN 113199212 A CN113199212 A CN 113199212A
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China
Prior art keywords
forging
pressure oil
stainless steel
350bar
inspection
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Pending
Application number
CN202110476664.5A
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Chinese (zh)
Inventor
宋晓伟
卢春鸿
邓潇
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Shanghai Zhongyuan Fuel Rail Manufacture Co ltd
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Shanghai Zhongyuan Fuel Rail Manufacture Co ltd
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Publication date
Application filed by Shanghai Zhongyuan Fuel Rail Manufacture Co ltd filed Critical Shanghai Zhongyuan Fuel Rail Manufacture Co ltd
Priority to CN202110476664.5A priority Critical patent/CN113199212A/en
Publication of CN113199212A publication Critical patent/CN113199212A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D7/00Modifying the physical properties of iron or steel by deformation
    • C21D7/13Modifying the physical properties of iron or steel by deformation by hot working
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F17/00Multi-step processes for surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by subclass C21D or C22F or class C25
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/086Iron or steel solutions containing HF
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2261/00Machining or cutting being involved

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Forging (AREA)

Abstract

The invention relates to a process for forging a stainless steel gasoline 350bar high-pressure oil rail, which comprises the following steps: (1) inspecting the raw materials; (2) forging the raw materials qualified in inspection to prepare the high-pressure oil rail, and specifically comprises the following steps: blanking, heating to prepare a blank, pre-forging, finish forging, trimming, air cooling, shot blasting, solid solution, hot heading and acid pickling; (3) and (5) carrying out product inspection on the forged product, and cleaning and packaging the product which is qualified through inspection. The process of the invention adopts specific processes of air cooling, solution treatment and penetrant inspection to ensure the product performance aiming at the characteristics of sensitization temperature of the stainless steel material, no magnetism of the material and the like.

Description

Forging process for stainless steel gasoline 350bar high-pressure oil rail
Technical Field
The invention relates to the technical field of high-pressure oil rail manufacturing, in particular to a forging process for a stainless steel gasoline 350bar high-pressure oil rail.
Background
At present, gasoline engine stainless steel high-pressure oil rails are all formed by assembling and welding parts, and with the gradual increase of the national requirements on automobile emission, various automobile manufacturers meet the emission requirements by reducing the discharge capacity and increasing the working pressure of an engine. Along with the improvement of the working pressure of the engine, the reliability and fatigue resistance of the oil rail in an assembly welding mode can be greatly reduced under the condition that the working pressure is more than 250bar, and the threat to a user can be brought. Therefore, most of the oil rails with the working pressure of more than 250bar adopt the mode of integral forging machining. For example, the operating pressure of the fuel system of the EA888 engine of China, which is popular in China, is 350bar, and the high-pressure fuel rail is added to the integral stainless steel forging machine. At present, most oil rail forging manufacturers continue to use the diesel oil rail forging process, so that the durability and machining performance of products are reduced.
Disclosure of Invention
The invention aims to solve the problems and provide a forging process for a stainless steel gasoline 350bar high-pressure oil rail, so that the stainless steel gasoline high-pressure oil rail meeting 350bar high pressure can be obtained, and the practical application and use requirements can be met.
The purpose of the invention is realized by the following technical scheme:
a forging process for a stainless steel gasoline 350bar high-pressure oil rail comprises the following steps:
(1) inspecting the raw materials;
(2) forging the raw materials qualified in inspection to prepare the high-pressure oil rail, and specifically comprises the following steps: blanking, heating to prepare a blank, pre-forging, finish forging, trimming, air cooling, shot blasting, solid solution, hot heading and acid pickling;
(3) and (5) carrying out product inspection on the forged product, and cleaning and packaging the product which is qualified through inspection.
The process of the invention adopts specific processes of air cooling, solution treatment and penetrant inspection to ensure the product performance aiming at the characteristics of sensitization temperature of the stainless steel material, no magnetism of the material and the like.
Further, the step (1) of inspecting the raw material comprises macrostructure inspection, non-metallic inclusion inspection and chemical composition analysis.
Further, the blanking in the step (2) is to cut and blank the bar stock according to the standard length by a circular saw or a band saw.
Further, the heating blank making temperature in the step (2) is 1100-1300 ℃, preferably 1200 ℃.
Further, the product shape is forged in the pre-forging and the finish forging, and the trimming is to cut off the product flash.
Further, air cooling is adopted in the step (2) to accelerate cooling and increase the grain size of the solution treatment to be controlled to be above grade 6, and the hardness of the rail body is HB 140-190.
Further, the shot blasting is to remove black skin on the surface of the product, and the solid solution is carried out in a tunnel furnace.
Further, the hot pier is locally hardened through local material extrusion to achieve local hardness higher than that of the rail body, and the hardness is more than HB 210.
Further, the corrosion resistance of the rail body is improved by carrying out surface passivation treatment through acid washing, and the specific flow of the acid washing is as follows:
(1) acid washing with 15-20% HNO3+ 5-8% HF and industrial water for 25min without heating;
(2) acid washing with 15-20% HNO3+ 5-8% HF and industrial water for 25min without heating;
(3) washing with industrial water for 3-5min, and removing acid;
(4) passivating with 35-40% HNO3+ 8-10% HF for 30min without heating;
(5) washing with industrial water for 3-5min, and removing acid;
(6) washing with industrial water for 3-5min, and removing acid;
(7) washing with water, deionized water, and removing acid for 3-5 min;
(8) washing with hot water, heating with deionized water to 80-90 deg.C for 3-5min, and drying and dewatering;
(9) and (5) drying and naturally airing.
Further, the forged product is subjected to product inspection in a penetration flaw detection mode, and the product is cleaned by ultrasonic waves.
Compared with the prior art, the invention discloses a process for forging a stainless steel gasoline high-pressure oil rail, which divides the forging of the oil rail into four parts, namely, raw material inspection, forging, product inspection, cleaning and packaging. The process is used for forging the stainless steel gasoline high-pressure oil rail, the sensitization temperature of the stainless steel is 480-820 ℃, air cooling is adopted to accelerate cooling, the grain size of solid solution treatment is increased and is controlled to be more than 6 grades, the hardness of a rail body is HB140-190, the stainless steel is not magnetic after solid solution treatment and cannot be detected by a diesel oil rail magnetic powder inspection method, the surface quality is detected by a penetration inspection method, the local hardness is higher than that of the rail body through local material extrusion hardening, the hardness is more than HB210, and the corrosion resistance of the rail body is improved through surface passivation treatment of acid washing on the rail body.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments.
Referring to fig. 1, a forging process for a stainless steel gasoline 350bar high-pressure oil rail comprises the following steps:
(1) inspecting the raw materials;
(2) forging the raw materials qualified in inspection to prepare the high-pressure oil rail, and specifically comprises the following steps: blanking, heating to prepare a blank, pre-forging, finish forging, trimming, air cooling, shot blasting, solid solution, hot heading and acid pickling;
(3) and (5) carrying out product inspection on the forged product, and cleaning and packaging the product which is qualified through inspection.
The step (1) of inspecting the raw materials comprises macrostructure inspection, non-metallic inclusion inspection and chemical composition analysis.
And (2) cutting and blanking the bar stock according to the standard length by using a circular saw or a band saw.
The heating and blank-making temperature in the step (2) is 1200 ℃.
And performing pre-forging and finish forging to obtain the shape of the product, wherein the trimming is to cut off the flash of the product.
And (2) adopting air cooling to accelerate cooling and increasing the grain size of the solid solution treatment to be controlled to be above grade 6, wherein the hardness of the rail body is HB 140-190.
The shot blasting is to remove black skin on the surface of the product, and the solid solution is carried out in a tunnel furnace.
The hot pier is extruded and hardened by local materials to reach local hardness higher than that of the rail body, and the hardness is higher than HB 210.
The corrosion resistance of the rail body is improved by carrying out surface passivation treatment through acid washing, and the specific flow of the acid washing is as follows:
(1) acid washing with 15-20% HNO3+ 5-8% HF and industrial water for 25min without heating;
(2) acid washing with 15-20% HNO3+ 5-8% HF and industrial water for 25min without heating;
(3) washing with industrial water for 3-5min, and removing acid;
(4) passivating with 35-40% HNO3+ 8-10% HF for 30min without heating;
(5) washing with industrial water for 3-5min, and removing acid;
(6) washing with industrial water for 3-5min, and removing acid;
(7) washing with water, deionized water, and removing acid for 3-5 min;
(8) washing with hot water, heating with deionized water to 80-90 deg.C for 3-5min, and drying and dewatering;
(9) and (5) drying and naturally airing.
And (3) inspecting the forged product in a penetrant inspection mode, and cleaning the product by ultrasonic cleaning. The forging of the oil rail is divided into four blocks, namely raw material inspection, forging, product inspection, cleaning and packaging.
The process is used for forging the stainless steel gasoline high-pressure oil rail, the sensitization temperature of the stainless steel is 480-820 ℃, air cooling is adopted to accelerate cooling, the grain size of solid solution treatment is increased and is controlled to be more than 6 grades, the hardness of a rail body is HB140-190, the stainless steel is not magnetic after solid solution treatment and cannot be detected by a diesel oil rail magnetic powder inspection method, the surface quality is detected by a penetration inspection method, the local hardness is higher than that of the rail body through local material extrusion hardening, the hardness is more than HB210, and the corrosion resistance of the rail body is improved through surface passivation treatment of acid washing on the rail body.
The embodiments described above are described to facilitate an understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.

Claims (10)

1. A forging process for a stainless steel gasoline 350bar high-pressure oil rail is characterized by comprising the following steps:
(1) inspecting the raw materials;
(2) forging the raw materials qualified in inspection to prepare the high-pressure oil rail, and specifically comprises the following steps: blanking, heating to prepare a blank, pre-forging, finish forging, trimming, air cooling, shot blasting, solid solution, hot heading and acid pickling;
(3) and (5) carrying out product inspection on the forged product, and cleaning and packaging the product which is qualified through inspection.
2. The forging process for the stainless steel gasoline 350bar high-pressure oil rail according to claim 1, wherein the raw material inspection in the step (1) comprises macrostructure inspection, non-metallic inclusion inspection and chemical composition analysis.
3. The forging process for the stainless steel gasoline 350bar high-pressure oil rail as claimed in claim 1, wherein the blanking in the step (2) is to cut and blank the bar stock according to a standard length by a circular saw or a band saw.
4. The forging process for the stainless steel gasoline 350bar high-pressure oil rail as claimed in claim 1, wherein the heating and blank-making temperature in the step (2) is 1100-1300.
5. The forging process for the stainless steel gasoline 350bar high-pressure oil rail as claimed in claim 1, wherein the pre-forging and the finish-forging are used for forging the shape of a product, and the edge cutting is used for cutting off flash of the product.
6. The forging process of the high-pressure oil rail for the stainless steel gasoline at 350bar according to claim 1, wherein the air cooling is adopted in the step (2) to accelerate cooling and increase the grain size of the solution treatment to be controlled to be more than 6 grades, and the hardness of the rail body is HB 140-190.
7. The forging process for the stainless steel gasoline 350bar high-pressure oil rail as claimed in claim 1, wherein the shot blasting is to remove black skin on the surface of a product, and the solid solution is carried out in a tunnel furnace.
8. The forging process for the stainless steel gasoline 350bar high-pressure oil rail as claimed in claim 1, wherein the hot pier is locally hardened by local material extrusion to achieve local hardness higher than that of a rail body, and the hardness is higher than HB 210.
9. The forging process for the stainless steel gasoline 350bar high-pressure oil rail according to claim 1, wherein the corrosion resistance of a rail body is improved by carrying out surface passivation treatment through acid pickling, and the specific flow of the acid pickling is as follows:
(1) acid washing with 15-20% HNO3+ 5-8% HF and industrial water for 25min without heating;
(2) acid washing with 15-20% HNO3+ 5-8% HF and industrial water for 25min without heating;
(3) washing with industrial water for 3-5min, and removing acid;
(4) passivating with 35-40% HNO3+ 8-10% HF for 30min without heating;
(5) washing with industrial water for 3-5min, and removing acid;
(6) washing with industrial water for 3-5min, and removing acid;
(7) washing with water, deionized water, and removing acid for 3-5 min;
(8) washing with hot water, heating with deionized water to 80-90 deg.C for 3-5min, and drying and dewatering;
(9) and (5) drying and naturally airing.
10. The forging process of the stainless steel gasoline 350bar high-pressure oil rail according to claim 1, wherein a forged product is subjected to product inspection in a penetration inspection mode, and is cleaned by ultrasonic waves.
CN202110476664.5A 2021-04-29 2021-04-29 Forging process for stainless steel gasoline 350bar high-pressure oil rail Pending CN113199212A (en)

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Application Number Priority Date Filing Date Title
CN202110476664.5A CN113199212A (en) 2021-04-29 2021-04-29 Forging process for stainless steel gasoline 350bar high-pressure oil rail

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Application Number Priority Date Filing Date Title
CN202110476664.5A CN113199212A (en) 2021-04-29 2021-04-29 Forging process for stainless steel gasoline 350bar high-pressure oil rail

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1608144A (en) * 2001-12-25 2005-04-20 株式会社帕克 Method of surface-finishing stainless steel after descaling
CN101787525A (en) * 2009-12-24 2010-07-28 四川省广汉华威铝业有限公司 Stainless steel passivation process
CN103313810A (en) * 2010-11-10 2013-09-18 株式会社托普拉 Process for manufacture of fastening component made from aluminum-based alloy, and fastening component made from aluminum-based alloy
KR101788466B1 (en) * 2016-08-10 2017-10-19 현대비앤지스틸 주식회사 Method of manufacturing stainless steel with excellent surface gloss and corrosion resistance
CN107287404A (en) * 2017-07-01 2017-10-24 贵州航天精工制造有限公司 A kind of GH159 bolt heads processing method
CN108406315A (en) * 2018-04-27 2018-08-17 上海众源燃油分配器制造有限公司 A kind of gasoline high pressure oil rail forging system and technique
CN109136851A (en) * 2018-09-01 2019-01-04 华迪钢业集团有限公司 Stainless steel tube corrosion-resistant post-treatment process

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1608144A (en) * 2001-12-25 2005-04-20 株式会社帕克 Method of surface-finishing stainless steel after descaling
CN101787525A (en) * 2009-12-24 2010-07-28 四川省广汉华威铝业有限公司 Stainless steel passivation process
CN103313810A (en) * 2010-11-10 2013-09-18 株式会社托普拉 Process for manufacture of fastening component made from aluminum-based alloy, and fastening component made from aluminum-based alloy
KR101788466B1 (en) * 2016-08-10 2017-10-19 현대비앤지스틸 주식회사 Method of manufacturing stainless steel with excellent surface gloss and corrosion resistance
CN107287404A (en) * 2017-07-01 2017-10-24 贵州航天精工制造有限公司 A kind of GH159 bolt heads processing method
CN108406315A (en) * 2018-04-27 2018-08-17 上海众源燃油分配器制造有限公司 A kind of gasoline high pressure oil rail forging system and technique
CN109136851A (en) * 2018-09-01 2019-01-04 华迪钢业集团有限公司 Stainless steel tube corrosion-resistant post-treatment process

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Application publication date: 20210803

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