CN113195585A - Curable resin composition and electronic component device - Google Patents

Curable resin composition and electronic component device Download PDF

Info

Publication number
CN113195585A
CN113195585A CN202080007052.5A CN202080007052A CN113195585A CN 113195585 A CN113195585 A CN 113195585A CN 202080007052 A CN202080007052 A CN 202080007052A CN 113195585 A CN113195585 A CN 113195585A
Authority
CN
China
Prior art keywords
group
bonded
resin composition
curable resin
epoxy resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202080007052.5A
Other languages
Chinese (zh)
Inventor
山本高士
荒田道俊
竹内勇磨
中村香澄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Holdings Corp
Original Assignee
Showa Denko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Denko KK filed Critical Showa Denko KK
Publication of CN113195585A publication Critical patent/CN113195585A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/44Amides
    • C08G59/46Amides together with other curing agents

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Epoxy Resins (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

A curable resin composition comprising an epoxy resin and a curing agent, wherein the epoxy resin comprises an epoxy group-containing epoxy resin having an epoxy group bonded to an aromatic ring to which an electron-donating group is not bonded, and the curing agent comprises a curing agent having a hydroxyl group bonded to an aromatic ring to which an electron-donating group is bonded.

Description

Curable resin composition and electronic component device
Technical Field
The present invention relates to a curable resin composition and an electronic component device.
Background
With the miniaturization, weight reduction, and performance enhancement of electronic devices, the density of mounting has been increasing. Accordingly, the mainstream of the electronic component device is changed from the conventional pin insertion type package to the surface mounting type package such as an Integrated Circuit (IC) or a Large Scale Integrated Circuit (LSI). Further, diversification of sealing technologies such as System in a Package (SiP) and disposable sealing has been advanced (for example, see patent document 1).
Documents of the prior art
Patent document
Patent document 1: japanese patent laid-open publication No. 2018-107416
Disclosure of Invention
Problems to be solved by the invention
As sealing techniques have been diversified, components mounted on chips have been diversified, and depending on the type of component (sensor, inductor, or the like), the component is expected to be affected by heat generated when the sealing material is cured. Therefore, it is desirable to reduce the heating temperature for hardening the sealing material.
In view of the above circumstances, an object of the present invention is to provide a curable resin composition having excellent curability at low temperatures, and an electronic component device obtained using the same.
Means for solving the problems
Means for solving the above problems include the following embodiments.
< 1 > a curable resin composition comprising an epoxy resin and a curing agent, the epoxy resin comprising an epoxy group-containing epoxy resin having an epoxy group bonded to an aromatic ring to which an electron-donating group is not bonded, the curing agent comprising a curing agent having a hydroxyl group bonded to an aromatic ring to which an electron-donating group is bonded.
< 2 > the curable resin composition of < 1 >, wherein the electron-donating group is at least one selected from the group consisting of an alkyl group having 1 to 6 carbon atoms, an amino group and a methoxy group.
< 3 > the curable resin composition according to < 1 > or < 2 >, wherein the epoxy group-containing epoxy resin bonded to the aromatic ring to which an electron-donating group is not bonded has a biphenyl structure.
< 4 > the curable resin composition according to any one of < 1 > to < 3 >, wherein the curing agent having a hydroxyl group bonded to the aromatic ring to which the electron-donating group is bonded has a structure obtained by novolak-converting a phenol compound to which the electron-donating group is bonded.
< 5 > the curable resin composition according to any one of < 1 > to < 4 >, wherein the curing agent having a hydroxyl group bonded to the aromatic ring to which the electron-donating group is bonded has a structure obtained by novolak-converting a phenol compound to which the electron-donating group is bonded at an ortho position.
< 6 > the curable resin composition according to any one of < 1 > to < 5 >, further comprising an imidazole compound.
< 7 > the curable resin composition according to any one of < 1 > to < 6 > for use as a sealing material for electronic component devices.
< 8 > an electronic parts device comprising: an element; and a cured product of the curable resin composition according to any one of < 1 > -7 > sealing the element.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present invention, a curable resin composition having excellent curability at low temperatures and an electronic component device obtained using the same are provided.
Detailed Description
Hereinafter, a mode for carrying out the present invention will be described in detail. However, the present invention is not limited to the following embodiments. In the following embodiments, the constituent elements (including element steps) are not necessarily required unless otherwise explicitly indicated. The same is true for numerical values and ranges thereof, and the invention is not limited thereto.
In the present invention, the term "step" includes a step other than a step independent from other steps, as long as the purpose of the step is achieved, even when the step cannot be clearly distinguished from other steps.
In the present invention, numerical values before and after the "to" are included in the numerical range indicated by the "to" are used as the minimum value and the maximum value, respectively.
In the numerical ranges recited in the present invention, the upper limit or the lower limit recited in one numerical range may be replaced with the upper limit or the lower limit recited in another numerical range recited in a stepwise manner. In the numerical ranges, the upper limit or the lower limit of the numerical range may be replaced with the values shown in the examples.
In the present invention, the content or content of each component in the composition refers to the total content or content of a plurality of substances present in the composition, unless otherwise specified, when a plurality of substances corresponding to each component are present in the composition.
In the present invention, the particle diameters of the respective components in the composition indicate values regarding a mixture of a plurality of types of particles present in the composition, unless otherwise specified, when a plurality of types of particles corresponding to the respective components are present in the composition.
< curable resin composition >
The curable resin composition of the present invention is a curable resin composition containing an epoxy resin and a curing agent, the epoxy resin containing an epoxy group-containing epoxy resin (hereinafter, also referred to as a specific epoxy resin) having an epoxy group bonded to an aromatic ring to which an electron-donating group is not bonded, the curing agent containing a curing agent having a hydroxyl group bonded to an aromatic ring to which an electron-donating group is bonded (hereinafter, also referred to as a specific curing agent).
The curable resin composition having the above-described structure has excellent curability at low temperatures (for example, 150 ℃ or lower). The reason for this is not necessarily clear, but it is considered that by reacting an epoxy group-containing group bonded to an aromatic ring to which an electron-donating group is not bonded with a hydroxyl group bonded to an aromatic ring to which an electron-donating group is bonded, the reactivity of the epoxy resin with the curing agent is improved, and the curing at low temperature is promoted.
The curable resin composition of the present invention has excellent curability at low temperatures as compared with conventional curable resin compositions, and is therefore useful, for example, as a sealing material for electronic component devices including components having poor heat resistance. Further, the effects of suppressing thermal shrinkage during curing and reducing warpage of the substrate can be expected.
In the present invention, the "electron-donating group" refers to a substituent having a property of increasing the activity of an aromatic ring bonded thereto, and the kind thereof is not particularly limited. Examples thereof include alkyl groups having 1 to 6 carbon atoms, amino groups, and methoxy groups.
In the present invention, an epoxy group-containing or hydroxyl group-containing group is not included in the "electron-donating group". When the epoxy resin or the curing agent is a polymer, the substituent does not include a structure corresponding to the main chain.
In the present invention, the "epoxy group-containing" refers to a substituent containing an epoxy group (oxirane structure). Specifically, the epoxy group is directly bonded to the aromatic ring, and the epoxy group is bonded to the aromatic ring via a hydrocarbon group having 1 to 3 carbon atoms (preferably a methylene group), a hydrocarbyloxy group having 1 to 3 carbon atoms (preferably a methyleneoxy group), or a hydrocarbylamino group having 1 to 3 carbon atoms.
In the present invention, the "aromatic ring having an epoxy group bonded thereto" includes a benzene ring and a condensed ring (e.g., naphthalene) having two or more benzene rings. In the case of a structure in which two or more benzene rings are linked by a single bond or the like (biphenyl structure or the like), a benzene ring directly bonded with an epoxy group is used as a structure in which an aromatic ring containing an epoxy group is bonded.
(epoxy resin)
The epoxy resin contained in the curable resin composition is not particularly limited as long as it contains a specific epoxy resin, and can be selected according to the desired characteristics of the curable resin composition.
The specific epoxy resin may have only an epoxy group containing group bonded to an aromatic ring to which an electron-donating group is not bonded as an epoxy group, or may have an epoxy group containing group bonded to an aromatic ring to which an electron-donating group is not bonded and an epoxy group containing group bonded to an aromatic ring to which an electron-donating group is bonded.
From the viewpoint of curability at low temperatures, the proportion of the specific epoxy resin in the epoxy resin is preferably 20% by mass or more, and more preferably 30% by mass or more of the entire epoxy resin. The upper limit of the proportion of the specific epoxy resin in the epoxy resin is not particularly limited. From the viewpoint of the balance of the properties of the cured product, the proportion of the specific epoxy resin in the epoxy resin may be 90 mass% or less, or may be 80 mass% or less of the entire epoxy resin.
From the viewpoint of reactivity at low temperatures, the specific epoxy resin preferably has a structure in which two aromatic rings are bonded by a single bond or a divalent linking group, more preferably has a structure in which two aromatic rings are bonded by a single bond or a divalent linking group (biphenyl structure), and as the biphenyl structure, it is more preferably has a structure represented by the following general formula (a). The specific epoxy resin having a biphenyl structure may further have a structure other than a biphenyl structure (e.g., a triphenylmethane structure).
[ solution 1]
Figure BDA0003118191270000051
In the general formula (a), at least one of the two represents a bonding site to an adjacent atom.
Specific examples of the epoxy resin include: a novolak-type epoxy resin (e.g., a phenol novolak-type epoxy resin, an o-cresol novolak-type epoxy resin, etc.) obtained by condensing or co-condensing at least one phenolic compound selected from the group consisting of phenol compounds such as phenol, cresol, xylenol, resorcinol, catechol, bisphenol a, and bisphenol F, and naphthol compounds such as α -naphthol, β -naphthol, and dihydroxynaphthalene, with an aliphatic aldehyde compound such as formaldehyde, acetaldehyde, and propionaldehyde under an acidic catalyst to obtain a novolak resin, and epoxidizing the novolak resin; a triphenylmethane type epoxy resin obtained by subjecting the phenolic compound and an aromatic aldehyde compound such as benzaldehyde or salicylaldehyde to condensation or co-condensation in the presence of an acidic catalyst to obtain a triphenylmethane type phenol resin and epoxidizing the triphenylmethane type phenol resin; a co-polymerization type epoxy resin obtained by co-condensing the phenol compound and the naphthol compound with an aldehyde compound in the presence of an acidic catalyst to obtain a novolac resin and epoxidizing the novolac resin; diphenylmethane-type epoxy resins as diglycidyl ethers of bisphenol a, bisphenol F, and the like; biphenyl type epoxy resins as diglycidyl ethers of alkyl-substituted or unsubstituted biphenols; a stilbene type epoxy resin as a diglycidyl ether of a stilbene (stilbene) type phenol compound; an epoxy resin containing a sulfur atom as a diglycidyl ether of bisphenol S or the like; epoxy resins as glycidyl ethers of alcohols such as butanediol, polyethylene glycol, and polypropylene glycol; glycidyl ester type epoxy resins as glycidyl esters of polycarboxylic acid compounds such as phthalic acid, isophthalic acid, and tetrahydrophthalic acid; glycidyl amine type epoxy resins obtained by replacing active hydrogen bonded to a nitrogen atom such as aniline, diaminodiphenylmethane, and isocyanuric acid with a glycidyl group; a dicyclopentadiene type epoxy resin obtained by epoxidizing a co-condensation resin of dicyclopentadiene and a phenol compound; alicyclic epoxy resins such as vinylcyclohexene dioxide diepoxide, 3, 4-epoxycyclohexylmethyl-3, 4-epoxycyclohexane carboxylate, and 2- (3, 4-epoxy) cyclohexyl-5, 5-spiro (3, 4-epoxy) cyclohexane-m-dioxane obtained by epoxidizing an olefin bond in the molecule; a p-xylene-modified epoxy resin as a glycidyl ether of the p-xylene-modified phenol resin; a m-xylene-modified epoxy resin which is a glycidyl ether of a m-xylene-modified phenol resin; terpene-modified epoxy resins as glycidyl ethers of terpene-modified phenol resins; a dicyclopentadiene-modified epoxy resin which is a glycidyl ether of a dicyclopentadiene-modified phenol resin; a cyclopentadiene-modified epoxy resin which is a glycidyl ether of a cyclopentadiene-modified phenol resin; a polycyclic aromatic ring-modified epoxy resin which is a glycidyl ether of the polycyclic aromatic ring-modified phenol resin; naphthalene type epoxy resins as glycidyl ethers of phenol resins containing naphthalene rings; halogenated phenol novolac type epoxy resins; p-phenylene bisphenol type epoxy resin; trimethylolpropane type epoxy resins; linear aliphatic epoxy resins obtained by oxidizing an olefin bond with a peracid such as peracetic acid; aralkyl type epoxy resins obtained by epoxidizing aralkyl type phenol resins such as phenol aralkyl resins and naphthol aralkyl resins. Further, epoxy resins such as epoxy of silicone resin and epoxy of acrylic resin may be mentioned. These epoxy resins may be used alone or in combination of two or more.
From the viewpoint of balance between reflow resistance and fluidity, the epoxy resin is preferably an epoxy resin selected from the group consisting of biphenyl type epoxy resins, stilbene type epoxy resins, diphenylmethane type epoxy resins, sulfur atom containing type epoxy resins, novolac type epoxy resins, dicyclopentadiene type epoxy resins, triphenylmethane type epoxy resins, copolymerized type epoxy resins, and aralkyl type epoxy resins.
Specific examples of the biphenyl type epoxy resin include epoxy resins represented by the following general formula (II). In the epoxy resin represented by the following general formula (II), R8The 3,3',5,5' positions of the 4-and 4' -positions of the oxygen atom are methyl and the other R is8YX-4000H (trade name, Mitsubishi chemical corporation) which is a hydrogen atom, all of R84,4' -bis (2, 3-epoxypropoxy) biphenyl being a hydrogen atom, all R8In the case of a hydrogen atom and R8The 3,3',5,5' positions of the 4-and 4' -positions of the oxygen atom are methyl and the other R is8A mixed product in the case of a hydrogen atom, i.e., YL-6121H (trade name) or the like is available as a commercially available product.
[ solution 2]
Figure BDA0003118191270000071
In the formula (II), R8Each of which represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aromatic group having 4 to 18 carbon atoms (in the case of a specific epoxy resin, a hydrogen atom is preferable), and may be the same or different. n is an average value and represents a number of 0 to 10.
Specific examples of the stilbene type epoxy resin include epoxy resins represented by the following general formula (III).
[ solution 3]
Figure BDA0003118191270000081
In the formula (III), R9And R10The monovalent organic groups each represent a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms (in the case of a specific epoxy resin, a hydrogen atom is preferable), and may be the same or different. n is an average value and represents a number of 0 to 10.
Specific examples of the diphenylmethane epoxy resin include epoxy resins represented by the following general formula (IV). In the epoxy resin represented by the following general formula (IV), R11Are each a hydrogen atom, R12The 3,3',5,5' positions of the 4-and 4' -positions of the oxygen atom are methyl and the other R is12YSLV-80XY (trade name, Nissian iron goddess chemical Co., Ltd.) or the like, which is a hydrogen atom, is available as a commercially available product.
[ solution 4]
Figure BDA0003118191270000082
In the formula (IV), R11R represents a hydrogen atom or a C1-18 monovalent organic group12The monovalent organic groups each represent a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms (in the case of a specific epoxy resin, a hydrogen atom is preferable), and may be the same or different. n is an average value and represents a number of 0 to 10.
Specific examples of the sulfur atom-containing epoxy resin include epoxy resins represented by the following general formula (V). In the epoxy resin represented by the following general formula (V), R13When the positions substituted by the oxygen atom are 4-position and 4' -position, the 3,3' -position is t-butyl, the 6,6' -position is methyl and the other R is13YSLV-120TE (trade name, Nippon iron-god chemical Co., Ltd.) or the like, which is a hydrogen atom, is available as a commercially available product.
[ solution 5]
Figure BDA0003118191270000091
In the formula (V), R13Represents a hydrogen atom or a carbon number1 to 18 monovalent organic groups (preferably hydrogen atoms in the case of a specific epoxy resin) may be the same or different. n is an average value and represents a number of 0 to 10.
Specific examples of the novolak type epoxy resin include epoxy resins represented by the following general formula (VI). In the epoxy resin represented by the following general formula (VI), R14All being hydrogen atoms, R15ESCN-190, ESCN-195 (sumitomo chemical corporation, trade name) which is methyl, i ═ 1; r14N-770, N-775 (trade name, dear-son (DIC) gmbh) all of which is a hydrogen atom, i ═ 0; having R14Moieties wherein all are hydrogen atoms, i-0, with i-1, R15is-CH (CH)3) -a styrene-modified phenol novolac type epoxy resin of Ph part, namely, YDAN-1000-10C (trade name, product name, yokuwa chemical corporation); having R14All being hydrogen atoms, i ═ 1, R15Moieties being methyl with i ═ 2, R15A benzyl-modified cresol novolak type epoxy resin in which one is a methyl group and one is a benzyl group, that is, HP-5600 (trade name, dear-son (DIC) corporation), and the like are available as commercially available products.
[ solution 6]
Figure BDA0003118191270000101
In the formula (VI), R14The hydrogen atom or monovalent organic group (preferably hydrogen atom) having 1 to 18 carbon atoms may be the same or different. R15The monovalent organic groups have 1 to 18 carbon atoms and may be the same or different. Each i independently represents an integer of 0 to 3 (preferably 0 in the case of a specific epoxy resin). n is an average value and represents a number of 0 to 10.
Specific examples of the dicyclopentadiene type epoxy resin include epoxy resins represented by the following general formula (VII). Among epoxy resins represented by the following general formula (VII), HP-7200 (trade name, Dean (DIC) corporation) having i ═ 0 is available as a commercially available product.
[ solution 7]
Figure BDA0003118191270000102
In the formula (VII), R16The monovalent organic groups have 1 to 18 carbon atoms and may be the same or different. Each i independently represents an integer of 0 to 3 (preferably 0 in the case of a specific epoxy resin). n is an average value and represents a number of 0 to 10.
Specific examples of the triphenylmethane type epoxy resin include epoxy resins represented by the following general formula (VIII). Among the epoxy resins represented by the following general formula (VIII), 1032H60 (trade name, Mitsubishi chemical corporation), EPPN-502H (trade name, Nippon chemical corporation) and the like, in which i is 0 and k is 0, are available as commercially available products.
[ solution 8]
Figure BDA0003118191270000111
In the formula (VIII), R17And R18The monovalent organic groups have 1 to 18 carbon atoms and may be the same or different. i independently represent an integer of 0 to 3 (preferably 0 in the case of a specific epoxy resin), and k independently represent an integer of 0 to 4 (preferably 0 in the case of a specific epoxy resin). n is an average value and represents a number of 0 to 10.
Specific examples of the co-polymerization type epoxy resin obtained by epoxidizing a novolac resin obtained from a naphthol compound, a phenol compound and an aldehyde compound include epoxy resins represented by the following general formula (IX). In the epoxy resin represented by the following general formula (IX), R21NC-7300 (trade name, Nippon chemical Co., Ltd.) or the like, which is a methyl group, i is 1, j is 0, and k is 0, is available as a commercially available product.
[ solution 9]
Figure BDA0003118191270000112
In the formula (IX), R19~R21The monovalent organic groups have 1 to 18 carbon atoms and may be the same or different. i independently represents an integer of 0 to 3 (preferably 0 in the case of a specific epoxy resin), j independently represents an integer of 0 to 2 (preferably 0 in the case of a specific epoxy resin), and k independently represents an integer of 0 to 4 (preferably 0 in the case of a specific epoxy resin). l and m are each an average value and are a number of 0 to 10, and (l + m) represents a number of 0 to 10. The epoxy resin represented by the formula (IX) has a terminal of either the following formula (IX-1) or formula (IX-2). In the formulae (IX-1) and (IX-2), R19~R21The definitions of i, j and k in (A) and R in formula (IX)19~R21I, j and k in (1) are as defined. n is 1 (in the case of bonding via methylene) or 0 (in the case of bonding without methylene).
[ solution 10]
Figure BDA0003118191270000121
Examples of the epoxy resin represented by the general formula (IX) include: a random copolymer randomly including 1 constituent unit and m constituent units, an alternating copolymer alternately including 1 constituent unit and m constituent units, a copolymer regularly including 1 constituent unit and m constituent units, a block copolymer including 1 constituent unit and m constituent units in a block form, and the like. Any of these may be used alone, or two or more of these may be used in combination.
Specific examples of the aralkyl type epoxy resin include epoxy resins represented by the following general formula (X) and general formula (XI). In the epoxy resin represented by the following general formula (X), i is 0 and R38NC-3000L (trade name, japan chemical corporation, ltd.) as a hydrogen atom in a mass ratio of 80: 20 i is 0 and R38Epoxy resins being hydrogen atoms with all R of the formula (II)8CER-3000 (trade name, manufactured by Nippon chemical Co., Ltd.) and the like, which is a mixture of epoxy resins that are hydrogen atoms, are available as commercially available products. In addition, the following general formula (X)I) Among the epoxy resins shown in the above, ESN-175 (trade name, Nissian iron-gold chemical Co., Ltd.) in which i is 0, j is 0, and k is 0, and the like are commercially available.
[ solution 11]
Figure BDA0003118191270000131
In the formulae (X) and (XI), R38The monovalent organic groups may be the same or different and each represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms. R37、R39~R41The monovalent organic groups have 1 to 18 carbon atoms and may be the same or different. i is independently an integer of 0 to 3 (preferably 0 in the case of a specific epoxy resin), j is independently an integer of 0 to 2 (preferably 0 in the case of a specific epoxy resin), k is independently an integer of 0 to 4 (preferably 0 in the case of a specific epoxy resin), and l is independently an integer of 0 to 6 (preferably 0 in the case of a specific epoxy resin). n is an average value and is a number of 0 to 10 independently.
With respect to R in the general formulae (II) to (XI)8~R21And R37~R41By "may be respectively the same or different" is meant for example 8 to 88R's in formula (II)8May be the same or different. With respect to the other R9~R21And R37~R41It means that the numbers of the compounds contained in the formulae may be the same or different. In addition, R8~R21And R37~R41May be the same or different. For example, R9And R10May be the same or different.
The organic group having 1 to 18 carbon atoms in the general formulae (III) to (XI) is preferably an alkyl group or an aryl group.
N in the general formulae (II) to (XI) is an average value, and preferably ranges from 0 to 10 independently. When n is 10 or less, the melt viscosity of the resin component is not excessively high, the viscosity of the curable resin composition is reduced during melt molding, and the occurrence of filling failure, deformation of bonding wires (metal wires connecting the element and the lead), and the like tends to be suppressed. More preferably, n is set in the range of 0 to 4.
The epoxy equivalent of the epoxy resin is not particularly limited. The epoxy equivalent of the epoxy resin is preferably 100 to 1000g/eq, more preferably 150 to 500g/eq, from the viewpoint of a balance among various properties such as moldability, reflow resistance, and electrical reliability.
In the case where the epoxy resin is a solid, the softening point or the melting point thereof is not particularly limited. From the viewpoint of workability in the preparation of the curable resin composition, it is preferably from 50 ℃ to 130 ℃.
The melting point of the epoxy resin was measured by Differential Scanning Calorimetry (DSC), and the softening point of the epoxy resin was measured by a method (ring and ball method) based on Japanese Industrial Standards (JIS) K7234: 1986.
The content of the epoxy resin in the curable resin composition is preferably 0.5 to 50% by mass, and more preferably 2 to 30% by mass, from the viewpoint of strength, fluidity, heat resistance, moldability, and the like.
(hardening agent)
The curing agent contained in the curable resin composition is not particularly limited as long as it contains a specific curing agent, and it can be selected according to the desired characteristics of the curable resin composition.
The specific curing agent may have only a hydroxyl group bonded to the aromatic ring to which the electron-donating group is bonded as a hydroxyl group, or may have a hydroxyl group bonded to the aromatic ring to which the electron-donating group is bonded and a hydroxyl group bonded to the aromatic ring to which the electron-donating group is not bonded.
From the viewpoint of curing properties at low temperatures, the proportion of the specific curing agent in the curing agent is preferably 20% by mass or more, and more preferably 30% by mass or more, of the entire curing agent. The upper limit of the proportion of the specific hardener in the hardener is not particularly limited. From the viewpoint of the balance of the properties of the cured product, the proportion of the specific curing agent in the curing agent may be 90 mass% or less, or may be 80 mass% or less of the entire curing agent.
From the viewpoint of low-temperature rapid curing, the specific curing agent preferably has a structure obtained by novolak-converting a phenol compound to which an electron-donating group is bonded, and preferably has a structure obtained by novolak-converting a phenol compound to which an electron-donating group is bonded at an ortho position. The phenol compound having an electron-donating group bonded to an ortho position is novolak-formed, and examples thereof include those represented by the following general formula (B).
[ solution 12]
Figure BDA0003118191270000151
In the general formula (B), R1Each independently represents an electron-donating group, and n represents an integer of 0 to 10. In the general formula (B), R1Each independently preferably an alkyl group having 1 to 6 carbon atoms or an alkoxy group having 1 to 6 carbon atoms, and more preferably a methyl group (having an o-cresol novolac structure).
As the curing agent, specifically, there can be mentioned: phenolic hardeners, amine hardeners, anhydride hardeners, polythiol hardeners, polyaminoamide hardeners, isocyanate hardeners, blocked isocyanate hardeners, and the like. From the viewpoint of both curability and pot life, at least one selected from the group consisting of a phenol curing agent, an amine curing agent, and an acid anhydride curing agent is preferable, and from the viewpoint of electrical reliability, a phenol curing agent is more preferable.
Examples of the phenol curing agent include a phenol resin and a polyphenol compound having two or more phenolic hydroxyl groups in 1 molecule. Specifically, there may be mentioned: polyhydric phenol compounds such as resorcinol, catechol, bisphenol a, bisphenol F, and substituted or unsubstituted biphenol; a novolak-type phenol resin obtained by condensing or co-condensing at least one phenolic compound selected from the group consisting of phenol compounds such as phenol, cresol, xylenol, resorcinol, catechol, bisphenol a, bisphenol F, phenylphenol, and aminophenol, and naphthol compounds such as α -naphthol, β -naphthol, and dihydroxynaphthalene, with aldehyde compounds such as formaldehyde, acetaldehyde, propionaldehyde, benzaldehyde, and salicylaldehyde, under an acidic catalyst; aralkyl phenol resins such as phenol aralkyl resins and naphthol aralkyl resins synthesized from the above phenolic compounds and dimethoxyp-xylene, bis (methoxymethyl) biphenyl and the like; p-xylene and/or m-xylene modified phenol resins; a melamine-modified phenol resin; terpene-modified phenol resin; dicyclopentadiene type phenol resins and dicyclopentadiene type naphthol resins synthesized by copolymerization of the phenolic compounds with dicyclopentadiene; a cyclopentadiene-modified phenol resin; polycyclic aromatic ring-modified phenol resins; a biphenyl type phenol resin; a triphenylmethane type phenol resin obtained by condensing or co-condensing the phenolic compound with an aromatic aldehyde compound such as benzaldehyde or salicylaldehyde under an acidic catalyst; phenol resins obtained by copolymerizing two or more of these. These phenol hardeners may be used alone or in combination of two or more.
Among the phenol curing agents, from the viewpoint of reflow resistance, at least one selected from the group consisting of an aralkyl type phenol resin, a dicyclopentadiene type phenol resin, a triphenylmethane type phenol resin, a copolymerized type phenol resin of a benzaldehyde type phenol resin and an aralkyl type phenol resin, and a novolak type phenol resin is preferable. From the viewpoint of rapid hardening at low temperature, a novolak-type phenol resin is more preferable.
Specific examples of the aralkyl type phenol resin include phenol resins represented by the following general formulae (XII) to (XIV).
[ solution 13]
Figure BDA0003118191270000171
In the formulae (XII) to (XIV), R23The monovalent organic groups may be the same or different and each represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms. R22、R24、R25And R28The monovalent organic groups having 1 to 18 carbon atoms (in the case of a specific curing agent, electron donating groups are preferable) may be the same or different. R26And R27The monovalent organic groups may be the same or different and each represents a hydroxyl group or a C1-18 monovalent organic group. i each isIndependently an integer of 0 to 3, j independently an integer of 0 to 2, k independently an integer of 0 to 4, and p independently an integer of 0 to 4. n is an average value and is a number of 0 to 10 independently.
In the phenol resin represented by the general formula (XII), i is 0 and R23MEH-7851 (trade name, Ming and Kangsha Co., Ltd.) and the like, which are hydrogen atoms, are available as commercially available products.
Specific examples of the dicyclopentadiene type phenol resin include phenol resins represented by the following general formula (XV).
[ solution 14]
Figure BDA0003118191270000172
In the formula (XV), R29The monovalent organic groups having 1 to 18 carbon atoms (in the case of a specific curing agent, electron donating groups are preferable) may be the same or different. i independently represent an integer of 0 to 3. n is an average value and represents a number of 0 to 10.
Specific examples of the triphenylmethane type phenol resin include a phenol resin represented by the following general formula (XVI).
[ solution 15]
Figure BDA0003118191270000181
In the formula (XVI), R30And R31The monovalent organic groups having 1 to 18 carbon atoms (in the case of a specific curing agent, electron donating groups are preferable) may be the same or different. i is an integer of 0 to 3, and k is an integer of 0 to 4. n is an average value and is a number of 0 to 10.
Specific examples of the phenol resin of the copolymerization type of the benzaldehyde type phenol resin and the aralkyl type phenol resin include phenol resins represented by the following general formula (XVII).
[ solution 16]
Figure BDA0003118191270000182
In the formula (XVII), R32~R34A monovalent organic group having 1 to 18 carbon atoms (R in the case of a specific curing agent)32And R34Preferably electron-donating groups), which may be the same or different, respectively. i is independently an integer of 0 to 3, k is independently an integer of 0 to 4, and q is independently an integer of 0 to 5. l and m are average values and are each independently a number of 0 to 11. Wherein the sum of l and m is a number of 1 to 11.
Specific examples of the novolak-type phenol resin include a phenol resin represented by the following general formula (XVIII).
[ solution 17]
Figure BDA0003118191270000191
In the formula (XVIII), R35The hydrogen atom or monovalent organic group (preferably hydrogen atom) having 1 to 18 carbon atoms may be the same or different. R36The monovalent organic groups having 1 to 18 carbon atoms (in the case of a specific curing agent, electron donating groups are preferable) may be the same or different. i independently represent an integer of 0 to 3. n is an average value and represents a number of 0 to 10.
R in the general formula (XII) to (XVIII)22~R36The "may be the same or different" as defined in (A) means, for example, i R's in the formula (XII)22May be the same or different from each other. With respect to the other R23~R36It means that the numbers of the compounds contained in the formulae may be the same or different from each other. In addition, R22~R36Each may be the same or different. For example, R22And R23Either the same or different, R30And R31May be the same or different.
N in the general formulae (XII) to (XVIII) is preferably in the range of 0 to 10. If the viscosity is 10 or less, the melt viscosity of the resin component is not too high, and the viscosity of the curable resin composition during melt molding tends to be low. The average n in 1 molecule is preferably set to 0 to 4.
The functional group equivalent (hydroxyl group equivalent in the case of a phenolic hardener) of the hardener is not particularly limited. From the viewpoint of balance among various properties such as moldability, reflow resistance and electrical reliability, it is preferably from 70 to 1000g/eq, more preferably from 80 to 500 g/eq.
In the case where the hardening agent is a solid, the softening point or melting point thereof is not particularly limited. From the viewpoint of moldability and reflow resistance, it is preferably from 40 ℃ to 180 ℃, and from the viewpoint of workability in the production of the sealing resin composition, it is more preferably from 50 ℃ to 130 ℃.
The melting point or softening point of the curing agent is measured in the same manner as the melting point or softening point of the epoxy resin.
The equivalent ratio of the epoxy resin to the hardener, that is, the ratio of the number of functional groups in the hardener to the number of functional groups in the epoxy resin (the number of functional groups in the hardener/the number of functional groups in the epoxy resin) is not particularly limited. From the viewpoint of suppressing the amount of unreacted components to a small amount, the amount is preferably set to a range of 0.5 to 2.0, and more preferably set to a range of 0.6 to 1.3. From the viewpoint of moldability and reflow resistance, it is more preferably set to a range of 0.8 to 1.2.
(hardening accelerator)
The curable resin composition may also contain a curing accelerator. The type of the hardening accelerator is not particularly limited, and conventionally known hardening accelerators can be used. Examples thereof include: cyclic amidine compounds such as 1, 8-diaza-bicyclo (5,4,0) undecene-7, 1, 5-diaza-bicyclo (4,3,0) nonene, 5, 6-dibutylamino-1, 8-diaza-bicyclo (5,4,0) undecene-7 and the like; tertiary amine compounds such as triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol, tris (dimethylaminomethyl) phenol, and the like; imidazole compounds such as 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-phenylimidazole, 1-benzyl-2-methylimidazole, 2-phenyl-4, 5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2, 4-diamino-6- (2 '-methylimidazolyl- (1')) -ethyl-s-triazine, and 2-heptadecylimidazole; an organic phosphine compound such as trialkylphosphine (e.g., tributylphosphine), dialkylarylphosphine (e.g., dimethylphenylphosphine), alkyldiarylphosphine (e.g., methyldiphenylphosphine), triphenylphosphine, or an alkyl-substituted triphenylphosphine, and a compound having intramolecular polarization, which is obtained by adding a quinone compound such as maleic anhydride, 1, 4-benzoquinone, 2, 5-toluquinone, 1, 4-naphthoquinone, 2, 3-dimethylbenzoquinone, 2, 6-dimethylbenzoquinone, 2, 3-dimethoxy-5-methyl-1, 4-benzoquinone, 2, 3-dimethoxy-1, 4-benzoquinone, or phenyl-1, 4-benzoquinone, diazophenylmethane, or a phenol resin to the organic phosphine compound; and derivatives of these. Further, there may be mentioned a phenylboronate such as 2-ethyl-4-methylimidazolium tetraphenylboronate and N-methylmorpholinium tetraphenylboronate. The hardening accelerator may be used alone or in combination of two or more.
From the viewpoint of promoting the reaction between the epoxy resin and the curing agent at low temperature, the curable resin composition preferably contains an imidazole compound.
When the curable resin composition contains a curing accelerator, the amount of the curing accelerator is preferably 0.1 to 30 parts by mass, more preferably 1 to 15 parts by mass, per 100 parts by mass of the resin component (total of the epoxy resin and the curing agent). When the amount of the curing accelerator is 0.1 part by mass or more per 100 parts by mass of the resin component, the curing accelerator tends to be cured well in a short time. If the amount of the curing accelerator is 30 parts by mass or less based on 100 parts by mass of the resin component, a good molded article having a curing rate not too high tends to be obtained.
(inorganic Filler)
The curable resin composition may contain an inorganic filler. In particular, when the curable resin composition is used as a sealing material for semiconductor packages, it is preferable to contain an inorganic filler.
The kind of the inorganic filler is not particularly limited. Specifically, there may be mentioned: inorganic materials such as fused silica, crystalline silica, glass, alumina, calcium carbonate, zirconium silicate, calcium silicate, silicon nitride, aluminum nitride, boron nitride, beryllium oxide, zirconium oxide, zircon, forsterite, steatite, spinel, mullite, titanium oxide, talc, clay, mica, and the like. Inorganic fillers having a flame retardant effect may also be used. Examples of the inorganic filler having a flame retardant effect include: and a composite metal hydroxide such as aluminum hydroxide, magnesium hydroxide, or a composite hydroxide of magnesium and zinc, zinc borate, and the like. Among them, fused silica is preferable from the viewpoint of a reduction in the linear expansion coefficient, and alumina is preferable from the viewpoint of high thermal conductivity. The inorganic filler may be used alone or in combination of two or more. Examples of the state of the inorganic filler include powder, particles obtained by spheroidizing the powder, and fibers.
When the curable resin composition contains an inorganic filler, the content thereof is not particularly limited. From the viewpoint of fluidity and strength, the curable resin composition preferably has a volume of 30 to 90%, more preferably 35 to 80%, and still more preferably 40 to 70% of the entire curable resin composition. When the content of the inorganic filler is 30 vol% or more of the entire curable resin composition, the properties of the cured product, such as the thermal expansion coefficient, the thermal conductivity, and the elastic coefficient, tend to be further improved. When the content of the inorganic filler is 90 vol% or less of the entire curable resin composition, an increase in viscosity of the curable resin composition is suppressed, the flowability is further improved, and the moldability tends to be further improved.
The average particle diameter of the inorganic filler is not particularly limited. For example, the volume average particle diameter is preferably 0.2 to 10 μm, more preferably 0.5 to 5 μm. When the volume average particle diameter is 0.2 μm or more, the increase in viscosity of the curable resin composition tends to be further suppressed. When the volume average particle diameter is 10 μm or less, the filling property to narrow gaps tends to be further improved. The volume average particle diameter of the inorganic filler can be measured as a volume average particle diameter (D50) by a laser diffraction scattering particle size distribution measuring apparatus.
The volume average particle diameter of the inorganic filler in the curable resin composition or the cured product thereof can be measured by a known method. For example, an inorganic filler is extracted from a self-curable resin composition or a cured product using an organic solvent, nitric acid, aqua regia, or the like, and sufficiently dispersed by an ultrasonic disperser or the like to prepare a dispersion liquid. The volume average particle diameter of the inorganic filler can be measured from the volume-based particle size distribution measured by a laser diffraction scattering particle size distribution measuring apparatus using the dispersion. Alternatively, the volume average particle diameter of the inorganic filler may be measured from a volume-based particle size distribution obtained by embedding a cured product in a transparent epoxy resin or the like, polishing the cured product to obtain a cross section, and observing the obtained cross section with a scanning electron microscope. Further, the measurement can be performed as follows: two-dimensional cross-sectional observation of the cured product was continuously performed using an FIB device (focused ion beam SEM) or the like, and three-dimensional structural analysis was performed.
From the viewpoint of fluidity of the curable resin composition, the particle shape of the inorganic filler is preferably spherical rather than angular, and the particle size distribution of the inorganic filler is preferably distributed in a wide range.
[ various additives ]
The curable resin composition may contain, in addition to the above components, various additives such as a coupling agent, an ion exchanger, a mold release agent, a flame retardant, a colorant, and a stress relaxation agent, which are exemplified below. The curable resin composition may contain, in addition to the additives exemplified below, various additives known in the art as needed.
(coupling agent)
When the curable resin composition contains an inorganic filler, a coupling agent may be contained to improve the adhesion between the resin component and the inorganic filler. Examples of coupling agents include: known coupling agents such as silane-based compounds such as epoxysilane, mercaptosilane, aminosilane, alkylsilane, ureasilane and vinylsilane, titanium-based compounds, aluminum chelate compounds and aluminum/zirconium-based compounds.
When the curable resin composition contains a coupling agent, the amount of the coupling agent is preferably 0.05 to 5 parts by mass, more preferably 0.1 to 2.5 parts by mass, per 100 parts by mass of the inorganic filler. When the amount of the coupling agent is 0.05 parts by mass or more per 100 parts by mass of the inorganic filler, the adhesion to the frame (frame) tends to be further improved. When the amount of the coupling agent is 5 parts by mass or less based on 100 parts by mass of the inorganic filler, the moldability of the package tends to be further improved.
(ion exchanger)
The curable resin composition may contain an ion exchanger. In particular, when the curable resin composition is used as a molding material for sealing, it is preferable to contain an ion exchanger from the viewpoint of improving the moisture resistance and high-temperature storage characteristics of an electronic component device including a sealed element. The ion exchanger is not particularly limited, and conventionally known ion exchangers can be used. Specifically, there may be mentioned hydrotalcite compounds, hydroxides containing at least one element selected from the group consisting of magnesium, aluminum, titanium, zirconium and bismuth, and the like. The ion exchanger may be used alone or in combination of two or more. Among them, preferred is hydrotalcite represented by the following general formula (a).
Mg(1-X)AlX(OH)2(CO3)X/2·mH2O······(A)
(X is more than 0 and less than or equal to 0.5, and m is a positive number)
When the curable resin composition contains an ion exchanger, the content of the ion exchanger is not particularly limited as long as it is a sufficient amount for capturing halogen ions or the like. For example, the amount is preferably 0.1 to 30 parts by mass, more preferably 1 to 15 parts by mass, per 100 parts by mass of the resin component.
(mold releasing agent)
The curable resin composition may contain a release agent from the viewpoint of obtaining good releasability from a mold at the time of molding. The release agent is not particularly limited, and conventionally known release agents can be used. Specific examples thereof include: and higher fatty acids such as carnauba wax (carnauba wax), octacosanoic acid, stearic acid, metal salts of higher fatty acids, ester waxes such as octacosanoic acid esters, polyolefin waxes such as oxidized polyethylene and non-oxidized polyethylene. The release agent may be used alone or in combination of two or more.
When the curable resin composition contains a release agent, the amount of the release agent is preferably 0.01 to 15 parts by mass, and more preferably 0.1 to 10 parts by mass, per 100 parts by mass of the resin component. When the amount of the release agent is 0.01 parts by mass or more per 100 parts by mass of the resin component, sufficient releasability tends to be obtained. When the amount is 15 parts by mass or less, more favorable adhesion tends to be obtained.
(flame retardant)
The curable resin composition may also contain a flame retardant. The flame retardant is not particularly limited, and conventionally known flame retardants can be used. Specifically, examples thereof include organic or inorganic compounds containing a halogen atom, an antimony atom, a nitrogen atom or a phosphorus atom, and metal hydroxides. One kind of the flame retardant may be used alone, or two or more kinds may be used in combination.
In the case where the curable resin composition contains a flame retardant, the amount of the flame retardant is not particularly limited as long as the amount is sufficient for obtaining a desired flame retardant effect. For example, the amount is preferably 1 to 300 parts by mass, more preferably 2 to 150 parts by mass, per 100 parts by mass of the resin component.
(coloring agent)
The curable resin composition may further contain a colorant. Examples of the colorant include known colorants such as carbon black, organic dyes, organic pigments, titanium oxide, red lead, and iron oxide. The content of the colorant can be appropriately selected depending on the purpose and the like. The colorant may be used alone or in combination of two or more.
(stress relaxation Agents)
The curable resin composition may contain a stress relaxation agent such as silicone oil or silicone rubber particles. By including a stress relaxation agent, the occurrence of warpage of the package and package cracks can be further reduced. As the stress relaxation agent, a commonly used known stress relaxation agent (flexibility agent) can be mentioned. Specifically, there may be mentioned thermoplastic elastomers such as silicone-based, styrene-based, olefin-based, urethane-based, polyester-based, polyether-based, polyamide-based, and polybutadiene-based elastomers, rubber particles such as Natural Rubber (NR), acrylonitrile-butadiene rubber (NBR), acrylic rubber, urethane rubber, and silicone powder, and rubber particles having a core-shell structure such as methyl Methacrylate-styrene-butadiene copolymer (MBS), methyl Methacrylate-silicone copolymer, and methyl Methacrylate-butyl acrylate copolymer. The stress relaxation agent may be used alone or in combination of two or more. Among them, silicone-based stress relaxers are preferable. Examples of the silicone-based stress relaxation agent include a stress relaxation agent having an epoxy group, a stress relaxation agent having an amino group, and a stress relaxation agent obtained by polyether-modifying these.
(method for producing curable resin composition)
The method for preparing the curable resin composition is not particularly limited. The following methods can be mentioned as a general method: after the components are sufficiently mixed at a predetermined blending ratio by a mixer or the like, they are melt-kneaded by a grinding roll, an extruder or the like, cooled and pulverized. More specifically, for example, the following methods can be mentioned: the prescribed amounts of the above components are uniformly stirred and mixed, kneaded and cooled by a kneader, roll, extruder or the like heated in advance to 70 to 140 ℃, and pulverized.
The curable resin composition is preferably a solid at normal temperature and normal pressure (e.g., 25 ℃ C., atmospheric pressure). The shape of the curable resin composition in the case of a solid is not particularly limited, and examples thereof include powder, granule, and tablet. From the viewpoint of workability, the size and mass of the curable resin composition in the form of a sheet are preferably those according to the molding conditions of the package.
< electronic component device >
An electronic component device according to an embodiment of the present invention includes: an element; and a cured product of the curable resin composition for sealing the element.
As an electronic component device, there is exemplified an electronic component device in which an element section obtained by mounting an element (an active element such as a semiconductor chip, a transistor, a diode, or a thyristor, a passive element such as a capacitor, a resistor, or a coil, or the like) on a support member such as a lead frame, a wired carrier tape, a wiring board, glass, a silicon wafer, or an organic substrate is sealed with a curable resin composition.
More specifically, there may be mentioned: a general resin-sealed IC such as a Dual Inline Package (DIP), a Plastic Leaded Chip Carrier (PLCC), a Quad Flat Package (QFP), a Small Outline Package (SOP), a Small Outline J-lead Package (SOJ), a Thin Outline Package (TSOP), a Thin Quad Flat Package (TQFP), or the like, which has a structure in which after an element is fixed on a lead frame and a terminal portion and a lead portion of the element such as a bonding pad and the like are connected by wire bonding, a bump and the like, the terminal portion and the lead portion of the element are sealed by transfer molding or the like using a curable resin composition; a Tape Carrier Package (TCP) having a structure in which a component connected to a Carrier Tape by bumps is sealed with a curable resin composition; chip On Board (COB) modules, hybrid ICs, polycrystalline modules, and the like, which have a structure in which elements connected to wires formed On a support member by wire bonding, flip Chip bonding, solder, and the like are sealed with a curable resin composition; a Ball Grid Array (BGA), a Chip Size Package (CSP), a Multi-Chip Package (MCP), or the like, has a structure in which an element is mounted on a surface of a support member having terminals for wiring board connection formed on a back surface thereof, the element is connected to a wiring formed on the support member by bump or wire bonding, and then the element is sealed with a curable resin composition. In addition, a curable resin composition can also be preferably used for the printed wiring board.
Examples of the method for sealing the electronic component device with the curable resin composition include low-pressure transfer molding, injection molding, and compression molding. Of these, a low-pressure transfer molding method is generally used.
Further, a method called Molded Underfill (MUF) is exemplified. The mold underfill is a method of sealing a gap between the semiconductor chip and the substrate (underfill) and sealing an upper portion of the semiconductor chip (overmolding) at a time.
[ examples ]
The embodiments are specifically described below with reference to examples, but the scope of the embodiments is not limited to these examples.
[ preparation of curable resin composition ]
The following materials were mixed in the composition (parts by mass) shown in table 1, and roll-kneaded at a kneading temperature of 80 ℃ for 15 minutes to prepare a curable resin composition.
Epoxy resin 1: an epoxy group-containing triphenylmethane epoxy resin (product name: EPPN-501HY, manufactured by Nippon chemical Co., Ltd.) having an epoxy group bonded to an aromatic ring to which an electron donating group (methyl group) is bonded, an epoxy equivalent of 196g/eq, a melting point of 106 ℃ C
Epoxy resin 2: an epoxy group-containing biphenyl type epoxy resin (trade name "YX-4000H" from Mitsubishi chemical corporation) having an electron donating group (methyl group) bonded to an aromatic ring, an epoxy equivalent of 196g/eq, a melting point of 106 ℃ C
Epoxy resin 3: an epoxy resin having a biphenyl structure (25 mass%) to which an electron donating group is not bonded to an aromatic ring and a triphenylmethane structure (75 mass%) to which an electron donating group is not bonded to an aromatic ring (trade name "YL 6677") having an epoxy equivalent of 155g/eq to 170g/eq, a softening point of 60 ℃ to 100 DEG C
Epoxy resin 4: a mixture of 4,4' -biphenyldiylbis (glycidyl ether) and 3,3',5,5' -tetramethyl-4, 4' -bis (glycidyloxy) -1,1' -biphenyl (mass ratio 1: 1) (trade name "YL 6121" from Mitsubishi chemical corporation), an epoxy equivalent of 170g/eq to 180g/eq, a softening point of 60 ℃ to 100 DEG C
Hardening agent 1: a triphenylmethane type phenol resin (trade name "MEH 7500-3S" from Minghe Kaisha Co., Ltd.), having a hydroxyl group equivalent of 103g/eq, a softening point of 83 ℃ C., and having no electron donating group bonded to an aromatic ring having an epoxy group bonded thereto
Hardening agent 2: o-cresol novolac resin (trade name "MEH 5100-5S" from Minghe Kasei Co., Ltd.), hydroxyl equivalent weight of 116g/eq, softening point of 64 deg.C
Hardening agent 3: phenol novolac resin (trade name "HP-850N" from Hitachi chemical Co., Ltd.) having no electron donating group bonded to the aromatic ring, a hydroxyl equivalent of 106g/eq, and a softening point of 83 deg.C
Hardening accelerator 1: addition product of tributylphosphine and benzoquinone
Hardening accelerator 2: 2-phenyl-4-methylimidazole
Coupling agent 1: 3-methacryloxypropyltrimethoxysilane
Coupling agent 2: n-phenyl-3-aminopropyltrimethoxysilane
Mold release agent 1: octaconic acid ester
Colorant 1: carbon black
Stress relaxation agent 1: styrene-indene copolymer resin
Stress relaxation agent 2: liquid silicon having epoxy group and polyether group in side chain
Inorganic filler 1: spherical fused silica (volume average particle diameter 5 μm)
Inorganic filler 2: fine-ball fused silica (volume average particle diameter 0.5 μm)
[ evaluation of flowability ]
As an index for evaluation of fluidity, a swirling flow test was performed. Specifically, the flow distance (cm) of the curable resin composition at a curing time of 120 seconds/175 ℃ and a curing time of 600 seconds/130 ℃ was determined at a Molding pressure of 6.9MPa using a mold for vortex measurement conforming to Epoxy Molding Material Institute (EMMI) -1-66. The results are shown in Table 1.
[ evaluation of gel time ]
The curable resin composition 3g was measured at 175 ℃ and 130 ℃ using a curelastometer (currastometer) manufactured by JSR tirelin corporation, and the time taken until the torque curve rose was defined as the gel time (sec). The results are shown in Table 1.
[ evaluation of hardenability at Low temperature ]
Using an Epigg G-Line (apic G-Line) (MZ674-1) transfer molding machine, a Cu plate 240 mm. times.74 mm square was molded in a Mold Array Package (MAP) at a temperature and for a time shown in Table 1, assuming that the molding thickness of the curable resin composition was 500 μm (molding pressure 3 MPa). The appearance of the surface (strip surface) and the scrap (cut) of the formed strip was confirmed, and the hardenability at low temperature was evaluated according to the following criteria. The results are shown in Table 1.
A: the surface of the molded article on the substrate is sufficiently cured, and the residue portion is free from swelling and the like.
B: the surface of the molded article on the substrate has sufficient hardening properties, but the residue portion has swelling or the like.
C: an unhardened portion is produced.
[ Table 1]
Figure BDA0003118191270000291
Figure BDA0003118191270000301
As shown in table 1, the curable resin compositions of examples using the epoxy resin containing an epoxy group (part of the epoxy resin 3 and the epoxy resin 4) bonded to the aromatic ring to which the electron donating group is not bonded and the curing agent (curing agent 2) having a hydroxyl group bonded to the aromatic ring to which the electron donating group is bonded have better curing properties at low temperatures than the curable resin compositions of comparative examples which do not satisfy these conditions.
Furthermore, the curable resin compositions of examples 3 and 4 using an imidazole compound as a curing accelerator have better curability at low temperatures than the curable resin compositions of examples 1 and 2 using a curing accelerator different from an imidazole compound.

Claims (8)

1. A curable resin composition comprising an epoxy resin and a curing agent, wherein the epoxy resin comprises an epoxy group-containing epoxy resin having an epoxy group bonded to an aromatic ring to which an electron-donating group is not bonded, and the curing agent comprises a curing agent having a hydroxyl group bonded to an aromatic ring to which an electron-donating group is bonded.
2. The curable resin composition according to claim 1, wherein the electron-donating group is at least one selected from the group consisting of an alkyl group having 1 to 6 carbon atoms, an amino group and a methoxy group.
3. The curable resin composition according to claim 1 or 2, wherein the epoxy group-containing epoxy resin bonded to the aromatic ring to which an electron-donating group is not bonded has a biphenyl structure.
4. The curable resin composition according to any one of claims 1 to 3, wherein the curing agent having a hydroxyl group bonded to the aromatic ring to which the electron-donating group is bonded has a structure obtained by novolak-converting a phenol compound to which the electron-donating group is bonded.
5. The curable resin composition according to any one of claims 1 to 4, wherein the curing agent having a hydroxyl group bonded to the aromatic ring to which the electron-donating group is bonded has a structure obtained by novolak-converting a phenol compound to which the electron-donating group is bonded at an ortho position.
6. The curable resin composition according to any one of claims 1 to 5, further comprising an imidazole compound.
7. The curable resin composition according to any one of claims 1 to 6, which is used as a sealing material for electronic component devices.
8. An electronic part device comprising: an element; and a cured product of the curable resin composition according to any one of claims 1 to 7 sealing the element.
CN202080007052.5A 2019-02-21 2020-02-17 Curable resin composition and electronic component device Pending CN113195585A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2019-029777 2019-02-21
JP2019029777 2019-02-21
PCT/JP2020/005993 WO2020171004A1 (en) 2019-02-21 2020-02-17 Curable resin composition and electronic component device

Publications (1)

Publication Number Publication Date
CN113195585A true CN113195585A (en) 2021-07-30

Family

ID=72143430

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202080007052.5A Pending CN113195585A (en) 2019-02-21 2020-02-17 Curable resin composition and electronic component device

Country Status (4)

Country Link
JP (2) JP7533439B2 (en)
CN (1) CN113195585A (en)
TW (1) TW202035558A (en)
WO (1) WO2020171004A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006002139A (en) * 2004-05-20 2006-01-05 Nippon Kayaku Co Ltd Phenolic resin, epoxy resin, and cured product of the same
US20080054234A1 (en) * 2006-09-04 2008-03-06 Chang Chun Plastics Co., Ltd. Flame retardative resin composition
JP2008231239A (en) * 2007-03-20 2008-10-02 Dic Corp Curable resin composition, cured product thereof, new phenol resin and method for producing the same
JP2009179764A (en) * 2008-02-01 2009-08-13 Sumitomo Bakelite Co Ltd Semiconductor sealing resin composition and semiconductor device
US20120205822A1 (en) * 2009-10-26 2012-08-16 Yusuke Tanaka Resin composition for encapsulating semiconductor and semiconductor device using the resin composition
US20140151091A1 (en) * 2011-05-31 2014-06-05 Daisuke Fujimoto Primer layer for plating process, laminate for circuit board and production method for same, and multilayer circuit board and production method for same

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61268721A (en) * 1985-05-24 1986-11-28 Asahi Chem Ind Co Ltd Curing agent for epoxy resin
JP2009231605A (en) * 2008-03-24 2009-10-08 Sekisui Chem Co Ltd Adhesive and method of manufacturing bonded body
JP5463110B2 (en) * 2009-09-24 2014-04-09 ナミックス株式会社 Coverlay film
JP5736718B2 (en) * 2010-10-18 2015-06-17 Jsr株式会社 Radiation-sensitive resin composition, cured film and method for forming the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006002139A (en) * 2004-05-20 2006-01-05 Nippon Kayaku Co Ltd Phenolic resin, epoxy resin, and cured product of the same
US20080054234A1 (en) * 2006-09-04 2008-03-06 Chang Chun Plastics Co., Ltd. Flame retardative resin composition
JP2008231239A (en) * 2007-03-20 2008-10-02 Dic Corp Curable resin composition, cured product thereof, new phenol resin and method for producing the same
JP2009179764A (en) * 2008-02-01 2009-08-13 Sumitomo Bakelite Co Ltd Semiconductor sealing resin composition and semiconductor device
US20120205822A1 (en) * 2009-10-26 2012-08-16 Yusuke Tanaka Resin composition for encapsulating semiconductor and semiconductor device using the resin composition
US20140151091A1 (en) * 2011-05-31 2014-06-05 Daisuke Fujimoto Primer layer for plating process, laminate for circuit board and production method for same, and multilayer circuit board and production method for same

Also Published As

Publication number Publication date
JP2024100861A (en) 2024-07-26
JP7533439B2 (en) 2024-08-14
JPWO2020171004A1 (en) 2020-08-27
WO2020171004A1 (en) 2020-08-27
TW202035558A (en) 2020-10-01

Similar Documents

Publication Publication Date Title
TWI829708B (en) Curable resin composition and electronic device
JP7287281B2 (en) EPOXY RESIN COMPOSITION FOR BALL GRID ARRAY PACKAGE SEALING, EPOXY RESIN CURED MATERIAL, AND ELECTRONIC PARTS DEVICE
JPWO2019054217A1 (en) Epoxy resin composition and electronic component equipment
JPWO2020066856A1 (en) Manufacturing method of sealing resin composition, electronic component device and electronic component device
CN114599729A (en) Epoxy resin composition, electronic component device, and method for manufacturing electronic component device
JP2023068032A (en) Additive for curable resin composition, curable resin composition and electronic component device
JP2024091744A (en) Resin composition for encapsulation, electronic component device and method for manufacturing electronic component device
JP2024092000A (en) Curable resin composition and electronic component device
JP2021116331A (en) Sealing resin composition, electronic component device, and method for producing electronic component device
JP2024096265A (en) Resin composition and electronic component device
JP2022101587A (en) Epoxy resin composition, curable resin composition, and electronic part device
JP2021088635A (en) Sealing resin composition, electronic component device, and method for producing electronic component device
JP7269579B2 (en) Epoxy resin composition and electronic component device
JP2020152825A (en) Resin composition for sealing, electronic component device, and production method for electronic component device
JP7119823B2 (en) Epoxy resin composition for encapsulation and electronic component device
JP2021195480A (en) Resin composition for sealing, and electronic component device
JP2021113253A (en) Sealing resin composition, electronic component device, and method for producing electronic component device
JP2021084980A (en) Sealing resin composition, electronic component device and method for producing electronic component device
JP7533439B2 (en) Curable resin composition and electronic component device
JPWO2020158851A1 (en) A resin composition for encapsulation, an electronic component device, and a method for manufacturing the electronic component device.
JPWO2020067016A1 (en) Manufacturing method of sealing resin composition, electronic component device and electronic component device
JP7571407B2 (en) Encapsulating resin composition and electronic component device
JP7487596B2 (en) Encapsulating resin composition, electronic component device, and method for producing electronic component device
JP2022021900A (en) Sealing resin composition and electronic component device
WO2021220726A1 (en) Epoxy resin composition for sealing, electronic part device, and method for manufacturing same

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
CB02 Change of applicant information
CB02 Change of applicant information

Address after: No. 13-9, Shigemen 1-chome, Tokyo Port Area, Japan

Applicant after: Lishennoco Co.,Ltd.

Address before: 9-2 Marunouchi, Chiyoda, Tokyo, Japan (postal code: 100-6606)

Applicant before: Showa electrical materials Co.,Ltd.

CB02 Change of applicant information
CB02 Change of applicant information

Country or region after: Japan

Address after: 9-1 Higashinbashi 1-chome, Tokyo Port Area, Japan

Applicant after: Lishennoco Co.,Ltd.

Address before: No. 13-9, Shigemen 1-chome, Tokyo Port Area, Japan

Applicant before: Lishennoco Co.,Ltd.

Country or region before: Japan