CN113187353A - Method for reforming old steel door and window sash into energy-saving environment-friendly door and window - Google Patents
Method for reforming old steel door and window sash into energy-saving environment-friendly door and window Download PDFInfo
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- CN113187353A CN113187353A CN202110478326.5A CN202110478326A CN113187353A CN 113187353 A CN113187353 A CN 113187353A CN 202110478326 A CN202110478326 A CN 202110478326A CN 113187353 A CN113187353 A CN 113187353A
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- saving
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Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/67—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
- E06B3/6707—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased acoustical insulation
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/67—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
- E06B3/6715—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention discloses a method for reforming an old steel door window sash into an energy-saving and environment-friendly door window. In the invention, the low-emissivity coated glass is selected, and on the premise of keeping the original low-emissivity coated layer, the transmittance of sunlight, particularly near infrared light in the sunlight is properly reduced and the reflection of the sunlight is improved by changing the thicknesses of other film layers, so that the coated glass with low emissivity and low shading coefficient is obtained. If the selection is proper, the comprehensive energy-saving effect of the low-radiation coated glass is quite good, most of the energy is reflected back to the indoor space, the indoor heat is guaranteed not to be dissipated to the outdoor space, and therefore the heating cost is saved; in summer, the glass can prevent heat radiation emitted by outdoor ground and buildings from entering the room, and saves the refrigeration cost of an air conditioner, thereby reducing the household electricity charge expense in the use process of the glass and lightening the economic burden of people in use; the glass is more energy-saving and environment-friendly.
Description
Technical Field
The invention belongs to the technical field of door and window production, and particularly relates to a method for reforming an old steel door and window sash into an energy-saving and environment-friendly door and window.
Background
The building, the traffic and the industry are three energy consumption fields of the whole society, the building energy consumption accounts for one third of the total energy consumption, the window is an opening part of a peripheral structure of the building and is an eye of the building, the window accounts for about half of the whole building energy consumption, and 80% of the window energy consumption is borne by glass, so that the vigorous development of the energy-saving doors and windows is a key link about energy conservation and emission reduction. According to the measurement and calculation of experts, if the energy-saving level of doors and windows in the existing building area of 110 hundred million square meters in China reaches the current European standard, 4.2 hundred million tons of standard coal are saved every year, which is equivalent to 20 percent of the total annual coal yield in China
But common old steel door and window can only abandon it after the use for the great waste of going on of resource, common door and window is not enough to indoor thermal insulation performance in winter and summer simultaneously, makes indoor heat produce the exchange with the external world easily, and is not energy-concerving and environment-protective enough.
Disclosure of Invention
The invention aims to: in order to solve the problems, a method for reforming an old steel door window sash into an energy-saving and environment-friendly door window is provided.
The technical scheme adopted by the invention is as follows: a method for reforming an old steel door window sash into an energy-saving environment-friendly door window comprises the following steps:
s1, taking a cutting machine, cutting the old steel door and window sash into strip-shaped section steel, taking an electric welding machine, and welding the cut old section steel;
s2, carrying out treatment such as priming coating, surface coating color matching, finishing and the like on the water-soluble paint which is welded in the step S1 and takes PVDF resin as a base material and metal particles or mica crystals as a pigment, and baking and curing at high temperature to form a coating;
s3, selecting a sealing rubber strip, wherein MVQ sealing rubber strips are selected as sealing materials; only the ethylene propylene diene monomer is changed into the silicon rubber; after the sealant is selected, a first layer of sealant is coated on the outer part of the glass, and then a second layer of sealant is coated between the glass plate and the spacing frame to realize structural bonding;
s4, selecting a polyamide nylon PA66 heat insulation strip as the heat insulation strip of the energy-saving door and window, and inserting the polyamide nylon PA66 heat insulation strip into the toothed section through a tooth punching machine, a strip penetrating machine and a strip assembling machine to be processed in a compounding way during the production process;
s5, selecting low-radiation coated glass as the glass of the door and window, and then fixedly installing the low-radiation coating on the inner wall of the frame in the step S4 by using glass cement;
s6, setting a spacing frame, canceling a connector, and directly forming a continuous bent angle group frame of a spacing strip into a mouth shape to eliminate a corner permeation channel;
s7, after the step S6 is finished, the installation of hardware on the door and the window is started;
and S8, immediately finishing the production and preparation of the energy-saving and environment-friendly door window changed from the whole old steel door window sash after the hardware in the step S7 is installed, obtaining a finished door window at the moment, and then installing and fixing the finished door window.
In a preferred embodiment, in step S1, the welded door window may be a casement window or a fixed window, and a sealing bead is disposed between a window sash and a window frame of the casement window or the fixed window, and after the window sash is closed, the sealing bead is pressed tightly, so that there is almost no gap, and convection is hardly formed.
In a preferred embodiment, in step S1, the product with the performance identifier should be preferred when selecting the old door and window; the seller should be required to issue a relevant quality check test report; products which are unqualified and do not meet the minimum strength requirement are not selected for use.
In a preferred embodiment, in step S3, the MVQ sealant strip is prepared by mixing and extruding silicone rubber as a main raw material with a corresponding vulcanizing agent and an anti-aging agent.
In a preferred embodiment, in the processing procedure of step S6, a fully automatic molecular sieve filling machine is configured to fill the cavity of the door and window with molecular sieve to ensure the filling amount.
In a preferred embodiment, the processing in step S6 may be filled with oxygen and fluorine gas to improve the heat insulation effect of the hollow glass; the sulfur hexafluoride is filled in, so that the sound insulation effect of the hollow glass can be improved.
In a preferred embodiment, in step S7, the handle is made of zinc-based alloy or aluminum alloy, and the surface of the handle is treated by spraying; the transmission piece is generally made of zinc-based alloy or stainless steel material, and the surface is treated by ; the hinge is generally made of zinc-based alloy or aluminum alloy material, the shaft core is made of steel material, and the outer surface of the substrate can be sprayed; the lock points and the lock seats are made of zinc-based alloy materials, and the surfaces of the lock points and the lock seats are subjected to nameization treatment.
In a preferred embodiment, in step S5, the window and door products and the glass should have a special place for placing; the coated glass is placed in a clean and flat room to avoid exposure to the sun and rain and is not required to be in contact with corrosive substances, and a special glass placing frame is adopted for placing; the vertical placement angle is required to be vertically placed and prevent toppling; the number of single-layer glass lamination sheets should not exceed 20 sheets, and the number of hollow glass lamination sheets should not exceed 15 sheets.
In a preferred embodiment, in step S8, the finished door/window should be placed in a clean, ventilated and dry place, and strictly contact with acid, alkali and salt substances is prohibited; and rainwater is prevented from entering the finished product and is strictly prevented from directly contacting the ground, the bottom padding height is not less than 100mm, and the standing angle is not less than 70 ℃; protection of the glass finished product: adhering high-quality brand protection films on two surfaces of the glass surface for protection and maintenance until the engineering is handed over and accepted; the cleaning of the protective film is carried out in the effective period after the pasting, otherwise, the protective film has the risks of cracking and glue dropping, and once the glue dropping phenomenon appears in a large area, the treatment is difficult; the glass film is recommended to adopt an electrostatic adsorption process, so that the glass surface is prevented from being influenced by residual glue caused by long-time sticking of a protective film on the glass.
In a preferred embodiment, in step S8, after the aluminum alloy door and window frame is installed, the protective gummed paper must be pasted, and the lower rail is covered by the concave wooden box; cleaning the mortar remained on the door and window frame in time after caulking and painting; after the handle, the door lock and the door hinge are assembled, the handle, the door lock and the door hinge are wrapped by protective adhesive paper; prevent the glass from being damaged by sparks and splashed particle substances generated by operations such as welding, cutting, sand blasting and the like.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. the invention can reduce the transmittance of sunlight, especially near infrared light, and improve the reflection of sunlight, especially near infrared light, by changing the thickness of other film layers, to obtain the low-emissivity and low-shading-coefficient coated glass, which can reflect most of the heat to indoor to avoid the heat loss to outdoor, and save the cost of heating.
2. In the invention, special gas is filled in the glass during production, so that the effect of the hollow glass in a certain aspect can be correspondingly improved, and the heat insulation effect of the hollow glass can be improved by filling oxygen and fluorine gas; the sulfur hexafluoride is filled into the glass, so that the sound insulation effect of the hollow glass can be improved, the glass plays a better role in heat insulation and sound insulation in the using process, and meanwhile, the glass is stacked in a protection mode for finished door and window glass, so that the appearance of the door and window can not be damaged in the production process, and the protection of the door and window in the production method process is enhanced.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A method for reforming an old steel door window sash into an energy-saving environment-friendly door window comprises the following steps:
s1, taking a cutting machine, cutting the old steel door and window sash into strip-shaped section steel, taking an electric welding machine, and welding the cut old section steel; in the step S1, the welded door window may be selected as a casement window or a fixed window, a sealing bead is disposed between a window sash and a window frame of the casement window or the fixed window, and after the window sash is closed, the sealing bead is pressed tightly, almost no gap is formed, and convection is hardly formed; in step S1, selecting a product with a performance identifier when selecting an old door or window; the seller should be required to issue a relevant quality check test report; products which are unqualified and do not meet the minimum strength requirement are not selected;
s2, carrying out treatment such as priming coating, surface coating color matching, finishing and the like on the water-soluble paint which is welded in the step S1 and takes PVDF resin as a base material and metal particles or mica crystals as a pigment, and baking and curing at high temperature to form a coating;
s3, selecting a sealing rubber strip, wherein MVQ sealing rubber strips are selected as sealing materials; only the ethylene propylene diene monomer is changed into the silicon rubber; after the sealant is selected, a first layer of sealant is coated on the outer part of the glass, and then a second layer of sealant is coated between the glass plate and the spacing frame to realize structural bonding; in the step S3, the MVQ sealing rubber strip is prepared by mixing and extrusion molding silicon rubber serving as a main raw material with a corresponding vulcanizing agent and an anti-aging agent;
s4, selecting a polyamide nylon PA66 heat insulation strip as the heat insulation strip of the energy-saving door and window, and inserting the polyamide nylon PA66 heat insulation strip into the toothed section through a tooth punching machine, a strip penetrating machine and a strip assembling machine to be processed in a compounding way during the production process;
s5, selecting low-radiation coated glass as the glass of the door and window, and then fixedly installing the low-radiation coating on the inner wall of the frame in the step S4 by using glass cement; in step S5, the door and window products and the glass should have special placing places; the coated glass is placed in a clean and flat room to avoid exposure to the sun and rain and is not required to be in contact with corrosive substances, and a special glass placing frame is adopted for placing; the vertical placement angle is required to be vertically placed and prevent toppling; the number of single-layer glass laminations should not exceed 20, and the number of hollow glass laminations should not exceed 15;
s6, setting a spacing frame, canceling a connector, and directly forming a continuous bent angle group frame of a spacing strip into a mouth shape to eliminate a corner permeation channel; in the processing process of the step S6, a full-automatic molecular sieve filling machine is configured, and a molecular sieve is filled in the cavity of the door and the window, so that the filling amount is ensured; in the processing process of the step S6, oxygen and fluorine gas can be filled in to improve the heat insulation effect of the hollow glass; sulfur hexafluoride is filled in the hollow glass, so that the sound insulation effect of the hollow glass can be improved; the glass is filled with special gas during production, so that the effect of certain aspect of the hollow glass can be correspondingly improved, and the heat insulation effect of the hollow glass can be improved by filling oxygen and fluorine gas; the sulfur hexafluoride is filled into the glass, so that the sound insulation effect of the hollow glass can be improved, the glass has better heat insulation and sound insulation effects in the use process, and meanwhile, the protection stacking of the finished door and window glass is matched, so that the appearance of the door and window is not damaged in the production process, and the protection of the door and window in the production method process is enhanced;
s7, after the step S6 is finished, the installation of hardware on the door and the window is started; in step S7, the handle is generally made of zinc-based alloy or aluminum alloy, and the surface is treated by spraying; the transmission piece is generally made of zinc-based alloy or stainless steel material, and the surface is treated by ; the hinge is generally made of zinc-based alloy or aluminum alloy material, the shaft core is made of steel material, and the outer surface of the substrate can be sprayed; the lock points and the lock seats are made of zinc-based alloy materials, and the surfaces of the lock points and the lock seats are subjected to nameization treatment;
s8, immediately finishing the production and preparation of the energy-saving and environment-friendly door window changed from the whole old steel door window sash after the hardware in the step S7 is installed, obtaining a finished door window at the moment, and then installing and fixing the finished door window; in step S8, the door and window finished product should be placed in a clean, ventilated and dry place, and is strictly prohibited to contact with acid, alkali and salt substances; and rainwater is prevented from entering the finished product and is strictly prevented from directly contacting the ground, the bottom padding height is not less than 100mm, and the standing angle is not less than 70 ℃; protection of the glass finished product: adhering high-quality brand protection films on two surfaces of the glass surface for protection and maintenance until the engineering is handed over and accepted; the cleaning of the protective film is carried out in the effective period after the pasting, otherwise, the protective film has the risks of cracking and glue dropping, and once the glue dropping phenomenon appears in a large area, the treatment is difficult; the glass film is recommended to adopt an electrostatic adsorption process, so that the influence of residual glue on the surface of the glass due to the fact that the glass is stuck with a protective film for a long time is avoided; in step S8, after the aluminum alloy door and window frame is installed, the protective gummed paper is adhered to the aluminum alloy door and window frame, and the lower rail is covered by a concave wooden box; cleaning the mortar remained on the door and window frame in time after caulking and painting; after the handle, the door lock and the door hinge are assembled, the handle, the door lock and the door hinge are wrapped by protective adhesive paper; the glass is prevented from being damaged by sparks and splashed particle substances generated by operations such as welding, cutting, sand blasting and the like; the low-radiation coated glass has the advantages that on the premise that the original low-radiation coated layer is kept, the transmittance of sunlight, particularly near infrared light, is properly reduced by changing the thickness of other film layers, the reflection of the sunlight (particularly the near infrared light) is improved, and the coated glass with low radiance and low shading coefficient is obtained.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. A method for reforming an old steel door window sash into an energy-saving environment-friendly door window is characterized by comprising the following steps: the method for remanufacturing the old steel door and window sash into the energy-saving environment-friendly door and window comprises the following steps:
s1, taking a cutting machine, cutting the old steel door and window sash into strip-shaped section steel, taking an electric welding machine, and welding the cut old section steel;
s2, carrying out treatment such as priming coating, surface coating color matching, finishing and the like on the water-soluble paint which is welded in the step S1 and takes PVDF resin as a base material and metal particles or mica crystals as a pigment, and baking and curing at high temperature to form a coating;
s3, selecting a sealing rubber strip, wherein MVQ sealing rubber strips are selected as sealing materials; only the ethylene propylene diene monomer is changed into the silicon rubber; after the sealant is selected, a first layer of sealant is coated on the outer part of the glass, and then a second layer of sealant is coated between the glass plate and the spacing frame to realize structural bonding;
s4, selecting a polyamide nylon PA66 heat insulation strip as the heat insulation strip of the energy-saving door and window, and inserting the polyamide nylon PA66 heat insulation strip into the toothed section through a tooth punching machine, a strip penetrating machine and a strip assembling machine to be processed in a compounding way during the production process;
s5, selecting low-radiation coated glass as the glass of the door and window, and then fixedly installing the low-radiation coating on the inner wall of the frame in the step S4 by using glass cement;
s6, setting a spacing frame, canceling a connector, and directly forming a continuous bent angle group frame of a spacing strip into a mouth shape to eliminate a corner permeation channel;
s7, after the step S6 is finished, the installation of hardware on the door and the window is started;
and S8, immediately finishing the production and preparation of the energy-saving and environment-friendly door window changed from the whole old steel door window sash after the hardware in the step S7 is installed, obtaining a finished door window at the moment, and then installing and fixing the finished door window.
2. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: in the step S1, the welded door window may be a casement window or a fixed window, a sealing bead is disposed between a window sash and a window frame of the casement window or the fixed window, and after the window sash is closed, the sealing bead is pressed tightly, so that almost no gap is formed, and convection is hardly formed.
3. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: in step S1, it is preferable to select an old steel door window sash with a performance mark on the profile when selecting an old door window.
4. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: in the step S3, the MVQ sealant strip is prepared by mixing and extrusion molding silicone rubber as a main raw material with a corresponding vulcanizing agent and an anti-aging agent.
5. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: and in the processing process of the step S6, a full-automatic molecular sieve filling machine is configured, and the cavity of the door and the window is filled with the molecular sieve.
6. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: in the processing of step S6, oxygen and fluorine gas can be filled in to improve the heat insulation effect of the hollow glass; the sulfur hexafluoride is filled in, so that the sound insulation effect of the hollow glass can be improved.
7. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: in the step S7, the handle is generally made of zinc-based alloy or aluminum alloy, and the surface of the handle is treated by spraying; the transmission piece is generally made of zinc-based alloy or stainless steel material, and the surface is treated by ; the hinge is generally made of zinc-based alloy or aluminum alloy material, the shaft core is made of steel material, and the outer surface of the substrate can be sprayed; the lock points and the lock seats are made of zinc-based alloy materials, and the surfaces of the lock points and the lock seats are subjected to nameization treatment.
8. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: in the step S5, the door and window products and the glass should have special placing places; the coated glass is placed in a clean and flat room to avoid exposure to the sun and rain and is not required to be in contact with corrosive substances, and a special glass placing frame is adopted for placing; the vertical placement angle is required to be vertically placed and prevent toppling; the number of single-layer glass lamination sheets should not exceed 20 sheets, and the number of hollow glass lamination sheets should not exceed 15 sheets.
9. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: in the step S8, the door and window finished product is placed in a clean, ventilated and dry place, and is strictly prohibited to contact with acid, alkali and salt substances; and rainwater is prevented from entering the finished product and is strictly prevented from directly contacting the ground, the bottom padding height is not less than 100mm, and the standing angle is not less than 70 ℃; and (4) protecting the glass finished product.
10. The method for reforming the old steel door and window sash into the energy-saving and environment-friendly door and window as claimed in claim 1, wherein: in the step S8, after the aluminum alloy door and window frame is installed, enough protective gummed paper must be pasted, and the lower rail is covered by a concave wooden box; cleaning the mortar remained on the door and window frame in time after caulking and painting; after the handle, the door lock and the door hinge are assembled, the handle, the door lock and the door hinge are wrapped by protective adhesive paper; prevent the glass from being damaged by sparks and splashed particle substances generated by operations such as welding, cutting, sand blasting and the like.
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| CN202110478326.5A CN113187353A (en) | 2021-04-30 | 2021-04-30 | Method for reforming old steel door and window sash into energy-saving environment-friendly door and window |
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Application publication date: 20210730 |