CN113184764A

CN113184764A - Integral type climbing equipment and climbing structure

Info

Publication number: CN113184764A
Application number: CN202110458290.4A
Authority: CN
Inventors: 李薇
Original assignee: Beijing Yaliduo Creative Technology Ltd
Current assignee: Beijing Yaliduo Creative Technology Ltd
Priority date: 2021-04-27
Filing date: 2021-04-27
Publication date: 2021-07-30

Abstract

The invention discloses an integrated climbing device and a climbing structure, wherein the integrated climbing device comprises a control box, a machine column and a power box which are sequentially arranged from top to bottom, the control box and the machine column are integrally arranged, the machine column is detachably connected with the power box, and the control box can control the power box to climb on an HSS guide rail. In the integrated climbing equipment, the power supply and the bearing are integrated, so that the structure is more compact, and the integrated climbing equipment can be detached more quickly.

Description

Integral type climbing equipment and climbing structure

Technical Field

The invention relates to the field of climbing robots, in particular to integrated climbing equipment and a climbing structure.

Background

The existing climbing equipment based on the HSS guide rail is roughly divided into two types, one is a climbing device based on manpower climbing, and the other is a climbing device realized through electric driving.

In the prior art, like patent application number "CN 202010735549.0", in the name of the patent of "folding climbing robot, climbing structure", headstock, power supply box and bearing box are articulated components of a whole that can function independently structure in proper order, and the structure is comparatively loose, is not convenient for use in the less environment in space, and dismouting equipment need spend more time, and efficiency remains to be improved.

The person skilled in the art therefore endeavors to develop a one-piece climbing device which is compact.

Disclosure of Invention

In view of the above-mentioned drawbacks of the prior art, the present invention provides an integrated climbing apparatus with a compact structure.

In order to achieve the purpose, the invention provides integrated climbing equipment which comprises a control box, a machine column and a power box, wherein the control box, the machine column and the power box are sequentially arranged from top to bottom, the control box and the machine column are integrally arranged, the machine column is detachably connected with the power box, and the control box can control the power box to climb on an HSS guide rail.

Preferably, the power box comprises a support frame, a battery arranged on the support frame, a control module and a climbing module matched with the HSS guide rail, wherein the control module is respectively electrically connected with the battery, the climbing module and the control box.

Preferably, the climbing module comprises two driving motors symmetrically arranged on the support frame, a speed reducer connected to the output ends of the driving motors and a driving gear, and the driving gear can be meshed with a rack of the HSS guide rail;

the support frame is provided with a rotary holding module, and the rotary holding module comprises a rolling wheel which can be matched with the front surface of the HSS guide rail and a holding device which can hold the HSS guide rail tightly;

the clasping device comprises a shell hinged on the supporting frame, a connecting shaft fixedly connected on the shell and a clasping wheel arranged on the connecting shaft, and the clasping wheel can be matched with the back of the HSS guide rail;

the two ends of the shell are provided with corresponding limiting holes, keys and a combined pin shaft are arranged in the limiting holes, the combined pin shaft comprises a supporting block, a limiting block arranged on the supporting block and a linkage pin, and the linkage pin at one end of the shell penetrates through the supporting block at the other end of the shell and is fixedly connected with the keys at the other end of the shell;

a return spring is arranged between the supporting block and the key;

the supporting frame is provided with a convex limiting boss, an articulated shaft is arranged on the limiting boss in a penetrating mode, two ends of the shell are provided with articulated parts in sliding fit with the articulated shaft, and the limiting blocks can abut against the limiting boss when the supporting blocks move in opposite directions.

Preferably, the rotary enclasping module further comprises an inductance sensor, and the inductance sensor is electrically connected with the control module.

Preferably, a support plate is arranged on the machine column, and another rotary holding module is arranged on the support plate.

Preferably, the support frame is provided with two opposite vertical support plates, and the vertical support plates are provided with two pin shafts connected with the machine column.

Preferably, the support frame is provided with an upper sealing plate and a pedal plate arranged at an interval with the upper sealing plate, and the pedal plate is provided with a handle.

Preferably, the upper sealing plate is provided with a weighing sensor, and the weighing sensor is electrically connected with the control module through a weighing transmitter.

Preferably, the support frame is provided with a lower shell which can enclose the battery, the control module and the climbing module, and the lower shell is provided with a rubber column, an audible warning lamp, a buzzer and a limit sensor;

wheels are also arranged on the supporting frame;

the machine column is provided with a hanging ring, a hook, a holding rod and a lifting handle.

In a second aspect, the invention further provides a climbing structure, which comprises an HSS guide rail, wherein the HSS guide rail is provided with the integrated climbing equipment.

The invention has the beneficial effects that: in the integrated climbing equipment, the power supply and the bearing are integrated, so that the structure is more compact, and the integrated climbing equipment can be detached more quickly.

Drawings

Fig. 1 is a schematic overall structure diagram of an integrated climbing device in an embodiment of the invention.

Fig. 2 is a schematic perspective view of a power box in the integrated climbing device according to an embodiment of the present invention.

Figure 3 is a schematic front view structure view of a power box in the integrated climbing equipment according to one embodiment of the invention.

Fig. 4 is a schematic bottom view of fig. 3.

Figure 5 is a schematic structural diagram of the integrated climbing equipment with the power box removed from the lower shell according to the embodiment of the invention.

Fig. 6 is a schematic diagram of the right-side structure of fig. 5.

Fig. 7 is a schematic view of the power box of fig. 5 with the foot rest removed.

Fig. 8 is a schematic diagram of the right-side view structure of fig. 7.

Fig. 9 is a schematic structural view of the power box of fig. 7 with the upper closure plate removed.

Figure 10 is a schematic structural view of a support frame in the integrated climbing device according to one embodiment of the present invention.

Figure 11 is a schematic perspective view of a rotating clasping module in the integrated climbing device according to an embodiment of the present invention.

Fig. 12 is a front view schematically showing the structure of fig. 11.

Figure 13 is a schematic structural diagram of a housing of a clasping device in an integrated climbing apparatus according to an embodiment of the present invention.

Fig. 14 is a schematic top view of the structure of fig. 13.

FIG. 15 is a schematic view of a connection structure of a connection shaft and a clasping wheel in the integrated climbing device according to an embodiment of the present invention.

Figure 16 is a structural schematic diagram of a connecting shaft of a holding device in the integrated climbing equipment according to the embodiment of the invention.

Fig. 17 is a schematic view of a connection structure between a key and a combined pin of a clasping device in an integrated climbing apparatus according to an embodiment of the present invention.

Figure 18 is a schematic perspective view of a control box and a column of the integrated climbing apparatus according to an embodiment of the present invention.

Fig. 19 is a schematic diagram of the right view structure of fig. 18.

Fig. 20 is a schematic top view of the structure of fig. 19.

Figure 21 is a schematic diagram of a climbing structure in accordance with an embodiment of the present invention.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and examples, wherein the terms "upper", "lower", "left", "right", "inner", "outer", and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings, which is for convenience and simplicity of description, and does not indicate or imply that the referenced devices or components must be in a particular orientation, constructed and operated in a particular manner, and thus should not be construed as limiting the present invention. The terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

As shown in fig. 1-21, an integrated climbing device comprises a control box 100, a machine column 200 and a power box 300 which are sequentially arranged from top to bottom, wherein the control box 100 and the machine column 200 are integrally arranged, the machine column 200 and the power box 300 are detachably connected, and the control box 100 can control the power box 300 to climb on an HSS guide rail 400.

The power box 300 includes a support frame 310, a battery 320 disposed on the support frame 310, a control module, and a climbing module engaged with the HSS rail 400, the control module being electrically connected to the battery 320, the climbing module, and the control box 100, respectively.

As shown in fig. 9, the climbing module includes two driving motors 311 symmetrically disposed on the supporting frame 310, a speed reducer 312 connected to an output end of the driving motor 311, and a driving gear 313, wherein the driving gear 313 can be engaged with the rack of the HSS rail 400.

The support frame 310 is provided with a rotary clasping module, and the rotary clasping module comprises a rolling wheel 320 which can be matched with the front surface of the HSS guide rail 400 and a clasping device 330 which can clasp the HSS guide rail 400.

As shown in fig. 11, the clasping device 330 includes a housing 331 hinged on the supporting frame 310, a connecting shaft 332 fixedly connected to the housing 331, and clasping wheels 333 provided on the connecting shaft 332, and the clasping wheels 333 can be engaged with the back of the HSS rail 400.

In this embodiment, as shown in fig. 16, the left end of the connecting shaft 332 has a limit end cap, the right end has a limit nut, and the connecting shaft 332 is further provided with two bearings engaged with the clasping wheel 333.

Two ends of the shell 331 are provided with corresponding limiting holes 334, a key 335 and a combined pin shaft 336 are arranged in the limiting holes 334, the combined pin shaft 336 comprises a supporting block 336a, a limiting block 336b arranged on the supporting block 336a and a linkage pin 336c, and the linkage pin 336c at one end of the shell 331 penetrates through the supporting block 336a at the other end of the shell 331 and is fixedly connected with the key 335 at the other end of the shell 331.

As shown in fig. 17, a return spring 337 is provided between the supporting block 336a and the key 335.

The supporting frame 310 is provided with a convex limiting boss 340, the limiting boss 340 is provided with a hinge shaft 341 in a penetrating manner, two ends of the shell 331 are provided with a hinge portion 331a in sliding fit with the hinge shaft 341, and when the two supporting blocks 336a move oppositely, the limiting block 336b can abut against the limiting boss 340.

As shown in fig. 10, the rotary hugging module further comprises an inductive sensor 380, the inductive sensor 380 being electrically connected with the control module. The inductive sensor plays a role of a position switch in the equipment, the magnetic switch is arranged inside the sensor, the sensor is always kept in a normally open state, when the equipment is installed on the track, whether the rotary enclasping module is in place or not can be detected, the position of the rotary enclasping module is displayed on a touch screen of the control box, an operator is reminded to carry out safety inspection, and the safety factor of the equipment during operation is improved.

The column 200 is provided with a support plate 210, and the support plate 210 is provided with another rotary clasping module. In this embodiment, the main function of another rotary clasping module is guiding, which is beneficial to smooth operation of the equipment on the track.

Two opposite vertical support plates 314 are arranged on the support frame 310, and two pin shafts 315 connected with the machine column 200 are arranged on the vertical support plates 314. The machine column 200 and the power box 300 are detachably connected through two pin shafts 315, and the disassembly and the assembly are convenient. When the single pin shaft 315 is used, the machine column 200 is hinged to the power box 300, so that the equipment can be folded.

The support frame 310 is provided with an upper sealing plate 350 and a pedal plate 360 arranged at an interval with the upper sealing plate 350, and the pedal plate 360 is provided with a handle 361. The arrangement of the handle 361 facilitates the transfer of the power box. In this embodiment, the upper sealing plate 350 has nylon blocks 353 disposed at four corners thereof to separate the upper sealing plate 350 from the foot pedal 360.

In this embodiment, as shown in fig. 8, a brake 311a having a manual release lever is provided on one driving motor 311. The lever of the brake 311a extends upward beyond the foot pedal 360 to facilitate braking in an emergency.

In this embodiment, the control box has a touch screen, an emergency brake switch, a transfer switch, a power main switch, and the like. The signal transmission and power supply system adopts a quick-release aviation plug, and can realize quick assembly and disassembly without tools when in use in field construction. The signal and the power supply circuit of the control box extend downwards through the interior of the machine column and are electrically connected with the control module on the power box through the quick-release aviation plug.

And the upper sealing plate 350 is provided with a weighing sensor 351, and the weighing sensor 351 is electrically connected with the control module through a weighing transmitter 352. When a person stands or an object is placed on the pedal plate 360, the weighing sensor 351 outputs current to the weighing transmitter 352, and the inside of the weighing transmitter outputs a signal to the internal chip of the control module through current processing. The current actual weight is compiled and calculated through the program, the control module transmits the calculated actual weight to the touch screen of the control box through the network cable for displaying, operators can watch the actual weight conveniently or monitor the actual weight through the program, if the equipment is overloaded, the alarm is given, and the equipment cannot run.

The support frame 310 is provided with a lower shell 370 which can enclose the battery 320, the control module and the climbing module, and the lower shell 370 is provided with a rubber column 371, an audible warning lamp 372, a buzzer 373 and a limit sensor. In this embodiment, four rubber columns 371 are disposed at four corners of the bottom surface of the lower housing 370. The audible warning lamp 372, the buzzer 373 and the limit sensor are electrically connected with the control module. The limiting sensor is arranged to be beneficial to protection setting, and when the equipment is away from the bottom limiting device by a certain distance, the equipment is shut down and protected to prevent the equipment from touching the bottom.

Wheels 390 are also provided on the support frame 310. The walking is convenient.

The machine column 200 is provided with a hanging ring 220, a hook 230, a handrail 240 and a handle 250.

The lifting eye 220 facilitates lifting the column 200. The hook 230 is arranged on the front side of the column 200, and can fix the storage basket, so that transportation tools or other goods can be conveniently carried out in site construction, the working efficiency is improved, and the working strength of workers is reduced. The support rod 240 provides a stress point for the operation of the operator, and in this embodiment, an operation button is arranged on the support rod, so that the operation is convenient. The handle 250 facilitates the transfer of the mast.

As shown in fig. 21, the above-mentioned integrated climbing apparatus can be applied to a climbing structure, which includes an HSS rail 400, and the integrated climbing apparatus is provided on the HSS rail 400. Is favorable for fast dismounting of the climbing structure.

The integrated climbing equipment can expand functions according to demands and field working environments, can carry on a video monitoring module, and can check related patrol data in real time through a mobile phone, a computer and other display terminals to store videos and images. The function replaces manual tower climbing inspection work, inspection work efficiency is improved, and labor intensity is reduced.

Foretell integral type climbing equipment is from taking the battery as the power supply, realizes the up-and-down motion along HSS track, and quick assembly disassembly on the track can be followed to integral type climbing equipment.

When the integrated climbing equipment is used, an operator needs to open the clasping device 330 on the equipment, fix the equipment on the HSS track and ensure that the driving gear 313 is meshed with the rack of the HSS guide rail 400. Operating personnel need both feet to stand on the running-board 360 of headstock, hold up pole 240 on the control box by both hands, hold up the pole upper end and install the operating button, open the power master switch, select the traffic direction on the touch-sensitive screen of control box, the back is accomplished in the direction selection, press the operating button on the pole is held up to the left and right sides simultaneously, the rethread is torn aviation plug soon open and is given signal transfer to control module, through control module drive climbing module, can realize the upper and lower operation of equipment. When an emergency occurs, an emergency brake switch on the control box can be immediately pressed to stop the operation of the equipment, and after the fault is eliminated, the brake 311a is unlocked to recover the operation state.

The equipment can effectively reduce the labor intensity of operators, improve the working efficiency under the condition of ensuring safety, can be used as a carrying elevator for carrying people and remote operation, and can also be added with a plurality of iron tower monitoring functions.

The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims

1. The utility model provides an integral type climbing equipment which characterized by: including control box (100), machine column (200) and headstock (300) that from top to bottom set gradually, control box (100) and the integrative setting of machine column (200), machine column (200) can be dismantled with headstock (300) and be connected, controllable headstock (300) of control box (100) scrambles on HSS guide rail (400).

2. The integrated climbing apparatus of claim 1, wherein: the power box (300) comprises a support frame (310), a battery (320) arranged on the support frame (310), a control module and a climbing module matched with the HSS guide rail (400), wherein the control module is electrically connected with the battery (320), the climbing module and the control box (100) respectively.

3. The integrated climbing apparatus of claim 2, wherein: the climbing module comprises two driving motors (311) symmetrically arranged on the support frame (310), a speed reducer (312) connected to the output ends of the driving motors (311) and a driving gear (313), and the driving gear (313) can be meshed with a rack of the HSS guide rail (400);

the support frame (310) is provided with a rotary enclasping module, and the rotary enclasping module comprises a rolling wheel (320) which can be matched with the front surface of the HSS guide rail (400) and an enclasping device (330) which can enclasp the HSS guide rail (400);

the clasping device (330) comprises a shell (331) hinged on the support frame (310), a connecting shaft (332) fixedly connected on the shell (331), and clasping wheels (333) arranged on the connecting shaft (332), wherein the clasping wheels (333) can be matched with the back of the HSS guide rail (400);

the two ends of the shell (331) are provided with corresponding limiting holes (334), a key (335) and a combined pin shaft (336) are arranged in the limiting holes (334), the combined pin shaft (336) comprises a supporting block (336a), a limiting block (336b) arranged on the supporting block (336a) and a linkage pin (336c), and the linkage pin (336c) at one end of the shell (331) penetrates through the supporting block (336a) at the other end of the shell (331) and is fixedly connected with the key (335) at the other end of the shell (331);

a return spring (337) is arranged between the supporting block (336a) and the key (335);

the supporting frame (310) is provided with a convex limiting boss (340), a hinge shaft (341) penetrates through the limiting boss (340), two ends of the shell (331) are provided with hinge parts (331a) in sliding fit with the hinge shaft (341), and when the two supporting blocks (336a) move in opposite directions, the limiting blocks (336b) can abut against the limiting boss (340).

4. The integrated climbing apparatus of claim 3, wherein: the rotary enclasping module further comprises an inductive sensor (380), and the inductive sensor (380) is electrically connected with the control module.

5. The integrated climbing apparatus of claim 3, wherein: the airplane column (200) is provided with a supporting plate (210), and the supporting plate (210) is provided with another rotary enclasping module.

6. The integrated climbing device according to any one of claims 2 to 5, characterized in that: two opposite vertical support plates (314) are arranged on the support frame (310), and two pin shafts (315) connected with the machine column (200) are arranged on the vertical support plates (314).

7. The integrated climbing device according to any one of claims 2 to 5, characterized in that: the support frame (310) is provided with an upper sealing plate (350) and a pedal plate (360) arranged at an interval with the upper sealing plate (350), and the pedal plate (360) is provided with a handle (361).

8. The integrated climbing apparatus of claim 7, wherein: and a weighing sensor (351) is arranged on the upper sealing plate (350), and the weighing sensor (351) is electrically connected with the control module through a weighing transmitter (352).

9. The integrated climbing device according to any one of claims 2 to 5, characterized in that: the support frame (310) is provided with a lower shell (370) which can enclose the battery (320), the control module and the climbing module, and the lower shell (370) is provided with a rubber column (371), an audible warning lamp (372), a buzzer (373) and a limit sensor;

wheels (390) are also arranged on the support frame (310);

the machine column (200) is provided with a hanging ring (220), a hook (230), a holding rod (240) and a lifting handle (250).

10. A climbing structure comprising a HSS guide rail (400), characterized in that: the HSS rail (400) is provided with an integrated climbing device according to any of claims 1 to 9.