CN113184595B - Deviation rectifying method and device for amorphous strip processing device - Google Patents
Deviation rectifying method and device for amorphous strip processing device Download PDFInfo
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- CN113184595B CN113184595B CN202110746534.9A CN202110746534A CN113184595B CN 113184595 B CN113184595 B CN 113184595B CN 202110746534 A CN202110746534 A CN 202110746534A CN 113184595 B CN113184595 B CN 113184595B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/0204—Sensing transverse register of web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/0204—Sensing transverse register of web
- B65H23/0216—Sensing transverse register of web with an element utilising photoelectric effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
- B65H2701/11332—Size of webs strip, tape, narrow web
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- Manufacturing Cores, Coils, And Magnets (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention relates to a deviation rectifying method and equipment for an amorphous strip processing device. The deviation rectifying method for the amorphous strip processing device comprises a sensor for monitoring deviation of an amorphous strip and a deviation rectifying roller, wherein the deviation rectifying roller is arranged above or below the amorphous strip, two groups of deviation rectifying components are arranged in the deviation rectifying roller and are respectively close to two sides of the amorphous strip, the deviation rectifying components can press or jack the amorphous strip, when the sensor monitors that the amorphous strip deflects, the deviation rectifying components in the deflection direction press or jack the amorphous strip, and after the amorphous strip is reset again, the deviation rectifying components reset; the deviation rectifying method and the deviation rectifying equipment for the amorphous strip processing device are simple in structure, ingenious in design and convenient to operate, are very suitable for deviation rectifying in amorphous strip processing, and are convenient to popularize and use in the industry.
Description
Technical Field
The invention belongs to the technical field of amorphous strip processing, and particularly relates to a deviation rectifying method and equipment for an amorphous strip processing device.
Background
The amorphous ribbon has excellent soft magnetic property, mechanical property, chemical property, low loss rate and other characteristics, so that the amorphous ribbon is widely applied to the preparation of transformer cores. Both cutting and winding of the amorphous strip require sufficient positional accuracy of the amorphous strip during the transfer process. Due to the influence of the error and vibration of the conveying equipment, the non-parallel of the conveying rollers, the surface defect of the amorphous strip, the uneven conveying tension and other factors, the amorphous strip is easy to deviate from a production and processing center line in the conveying process, and the processing precision, the finished product quality and the winding quality of the amorphous strip are seriously influenced. The conveying equipment of the amorphous strip should be added with a deviation rectifying process so as to ensure the conveying precision of the amorphous strip.
The traditional deviation rectifying means for conveying the amorphous strip usually adopts manual deviation rectifying. When workers visually observe the deviation of the amorphous strip or receive a deviation alarm signal, the speed of the amorphous strip conveying equipment is reduced urgently, the conveying direction of the amorphous strip is adjusted through the control console, and the speed is increased slowly until the amorphous strip returns to the correct conveying position. The deviation rectifying mode has the defects of low deviation rectifying precision and high cost, is low in efficiency and is not beneficial to batch cutting or winding of the amorphous strips.
Disclosure of Invention
The invention aims to solve the problems and provide a deviation rectifying method and equipment for an amorphous strip processing device, which have simple structure and reasonable design.
The invention realizes the purpose through the following technical scheme:
a deviation rectifying method for an amorphous strip processing device comprises a sensor for monitoring deviation of an amorphous strip and a deviation rectifying roller, wherein the deviation rectifying roller is arranged above or below the amorphous strip, two groups of deviation rectifying components are arranged in the deviation rectifying roller and are respectively close to two sides of the amorphous strip, the deviation rectifying components can press or jack the amorphous strip, when the sensor monitors that the amorphous strip deflects, the deviation rectifying components in the deflection direction press or jack the amorphous strip, and after the amorphous strip resets again, the deviation rectifying components reset; and after the length distance of the deviation rectifying assembly pressed down or jacked up reaches the set distance based on the offset, monitoring the offset change of the amorphous strip based on the sensor, and adjusting the length distance of the deviation rectifying assembly pressed down or jacked up.
As a further optimization scheme of the invention, the length distance of the downward pressing or the length distance of the jacking is ten times of the offset, the offset is the distance that the edge of the amorphous strip protrudes out of the end face of the deviation correction roller, the sensors are arranged at the two ends of the deviation correction roller, the distance that the amorphous strip protrudes out of the end face of the deviation correction roller is monitored, and when the protruding distance is larger than or equal to a set value, the deviation correction assembly acts.
The utility model provides an amorphous strip processingequipment is with equipment of rectifying, includes a support spare and skew sensor, the internal connection of support spare has the roller of rectifying, the roller of rectifying includes main roller spare and auxiliary roll spare, be provided with the subassembly of rectifying between main roller spare and the auxiliary roll spare, the subassembly of rectifying can protrude in the upper end plane of main roller spare and auxiliary roll spare.
As a further optimization scheme of the invention, the deviation rectifying assembly comprises at least one group of arc-shaped top plates, and the deviation rectifying assembly comprises a telescopic device which drives the arc-shaped top plates to protrude out of or retract into the surface of the deviation rectifying roller.
As a further optimized scheme of the invention, the telescopic device comprises an outer pipe and an inner rod, one end of the inner rod is fixedly connected with the arc-shaped top plate, the other end of the inner rod is fixedly connected with the sealing plate, the outer pipe is connected with the connecting pipe, and the connecting pipe is connected with the air pipe.
As a further optimized scheme of the invention, an inner shaft member is connected in the support member, the air pipe member and the connecting pipe member are both positioned in the inner shaft member, the connecting pipe member is connected with a control valve member, and the end face of the inner shaft member is connected with an inflation connecting pipe.
As a further optimization scheme of the invention, the arc-shaped top plate comprises a top plate shell, a sliding belt is arranged in the top plate shell and protrudes out of the end face of the top plate shell, and a bearing wheel and a tightening wheel are arranged in the top plate shell.
As a further optimized solution of the present invention, the deviation rectification roller comprises a rotating pipe and a fixed rod, and the rotating pipe can rotate around the outer surface of the fixed rod.
The invention has the beneficial effects that: the invention can realize the transmission and real-time deviation correction of the amorphous strip, has the characteristics of high deviation correction efficiency and high deviation correction precision, is particularly suitable for the transmission and deviation correction of a plurality of layers of amorphous strips, and is beneficial to the large-batch cutting or winding of the amorphous strips; the deviation rectifying method and the deviation rectifying equipment for the amorphous strip processing device have the advantages of simple structure, ingenious design and convenient operation, are very suitable for deviation rectifying in the processing of the amorphous strip, and are convenient to popularize and use in the industry.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of FIG. 1 of the present invention;
FIG. 3 is a schematic view of the internal structure of FIG. 2 of the present invention;
FIG. 4 is a schematic structural view of the arcuate top plate of the present invention;
FIG. 5 is a schematic view of the internal structure of FIG. 4 of the present invention;
FIG. 6 is a schematic view of an arrangement of the arcuate top plate of the present invention.
In the figure: 1. a deviation rectifying roller; 11. a main roll member; 12. an auxiliary roller member; 13. a restraining plate; 14. transferring the pipe fitting; 15. fixing the rod piece; 2. a bracket member; 3. an inner shaft member; 31. a gas pipe member; 32. connecting pipe fittings; 33. a control valve; 34. an inflation connecting pipe; 4. a deviation rectifying component; 41. an arc-shaped top plate; 411. a top plate housing; 412. a sliding belt; 413. a load wheel; 414. a tension wheel; 42. an outer tubular member; 43. an inner rod member; 44. and sealing the plate member.
Detailed Description
The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.
Example 1
The deviation rectifying method for the amorphous strip processing device comprises a sensor for monitoring deviation of an amorphous strip and a deviation rectifying roller 1, wherein the deviation rectifying roller 1 is arranged above or below the amorphous strip, two groups of deviation rectifying assemblies 4 are arranged in the deviation rectifying roller 1 and are respectively close to two sides of the amorphous strip, the deviation rectifying assemblies 4 can press or jack the amorphous strip, when the sensor monitors that the amorphous strip deflects, the deviation rectifying assemblies 4 in the deflection direction press or jack the amorphous strip, and after the amorphous strip is reset again, the deviation rectifying assemblies 4 reset.
And when the length distance of the deviation rectifying component 4 pressed or jacked is the set distance based on the offset, monitoring the offset change of the amorphous strip based on the sensor, and adjusting the length distance of the deviation rectifying component 4 pressed or jacked. The length distance of pushing down or the length distance of jacking is ten times of the offset, the offset is the distance that the edge of amorphous strip material protrudes out of the end face of the deviation correction roller 1, the sensors are arranged at the two ends of the deviation correction roller 1 and used for monitoring the distance that the amorphous strip material protrudes out of the end face (any end) of the deviation correction roller 1, and when the protruding distance is larger than or equal to a set value, the deviation correction assembly 4 acts. The set value is an offset threshold value preset in advance, in the prior art, the amorphous strip can have micro displacement in the moving process, the phenomenon is normal, and when the offset threshold value is exceeded, the intervention and correction processing is needed.
In this embodiment, the sensor can select for use multiunit photoelectric sensor to arrange the use side by side, also can use the range finding sensor, range finding to the edge of amorphous strip, in this implementation, the quantity of this sensor is two sets of, sets up respectively in the both sides of amorphous strip, generally sets up in the surface of support piece 2, offset when amorphous strip surpasss the setting value, then this subassembly 4 of rectifying gets trigger work, this method can cooperate a controller to use, the singlechip of arbitrary model can be selected for use to this controller, make it can obtain simple hierarchical control.
In practical use, for example, when the offset detected by the sensor reaches 1cm, the deviation rectifying assembly 4 is triggered to act, the length distance of pressing or jacking the deviation rectifying assembly 4 is 10cm, when the deviation rectifying assembly 4 reaches 10cm, the sensor is equivalent to monitoring the deflection condition of the amorphous strip in real time, when the offset is reduced, the movement amount of the deviation rectifying assembly 4 is reduced at the same time, and when the offset is reduced to 0.3cm, the deviation rectifying assembly 4 is slowly reset until the surface of the deviation rectifying assembly 4 is received in the deviation rectifying roller 1.
It should be noted that the pressing or jacking position of the deviation rectifying component 4 can be adjusted according to the processing device of the amorphous strip, and it should be noted that the deviation of the amorphous strip should be reduced by pressing or jacking the deviation rectifying component 4, and the deviation rectifying component 4 in this embodiment may be a small pipe roller component or other jacking components with smooth surfaces.
Example 2
As shown in fig. 1-3, a deviation rectifying device for an amorphous strip processing device comprises a support member 2 and a deviation sensor, wherein a deviation rectifying roller 1 is connected inside the support member 2, the deviation rectifying roller 1 comprises a main roller member 11 and an auxiliary roller member 12, a deviation rectifying assembly 4 is arranged between the main roller member 11 and the auxiliary roller member 12, and the deviation rectifying assembly 4 can protrude out of the upper end plane of the main roller member 11 and the upper end plane of the auxiliary roller member 12.
The deviation rectifying assembly 4 comprises at least one group of arc-shaped top plate 41, the deviation rectifying assembly 4 comprises a telescopic device, and the telescopic device drives the arc-shaped top plate 41 to protrude or retract on the surface of the deviation rectifying roller 1. The telescoping device includes outer member 42 and interior member 43, the one end and the arc roof 41 fixed connection of interior member 43, the other end fixedly connected with seal plate 44 of interior member 43, outer member 42 is connected with and connects pipe fitting 32, it is connected with trachea spare 31 to connect pipe fitting 32. The rectification roller 1 comprises a pipe rotating part 14 and a fixed rod part 15, wherein the pipe rotating part 14 can rotate around the outer surface of the fixed rod part 15.
In this embodiment, the sensor can select for use multiunit photoelectric sensor to arrange the use side by side, also can use the range finding sensor, range finding to the edge of amorphous strip, in this implementation, the quantity of this sensor is two sets of, sets up respectively in the both sides of amorphous strip, generally sets up in the surface of support piece 2, offset when amorphous strip surpasss the setting value, then this subassembly 4 of rectifying gets trigger work, this method can cooperate a controller to use, the singlechip of arbitrary model can be selected for use to this controller, make it can obtain simple hierarchical control.
In this embodiment, the rotating pipe 14 can rotate around the fixing rod 15, but the deviation rectifying component 4 is fixed, so the number of the deviation rectifying components 4 is two, and the deviation rectifying component 4 includes a set of arc-shaped top plate 41, the outer surface of the arc-shaped top plate 41 should be smooth, and in this embodiment, the inflation inlet of the air pipe 31 can be directly connected to the inflation device, the vertical position of the end face of the arc-shaped top plate 41 can be adjusted by controlling the inflation amount of the inflation device, the sealing plate 44 is a rubber plate, the inner wall of the outer pipe 42 is smooth, and a limiting part is further disposed inside the outer pipe.
Specifically, the rotation mode of the rotating pipe member 14 may be used by a built-in bearing or by being matched with a structure such as a slip ring, and in order to ensure the stability of the rotation, the limiting plates 13 may be arranged at the two ends of the fixed rod member 15, so as to improve the stability of the device.
Example 3
As shown in fig. 1-3, a deviation rectifying device for an amorphous strip processing device comprises a support member 2 and a deviation sensor, wherein a deviation rectifying roller 1 is connected inside the support member 2, the deviation rectifying roller 1 comprises a main roller member 11 and an auxiliary roller member 12, a deviation rectifying assembly 4 is arranged between the main roller member 11 and the auxiliary roller member 12, and the deviation rectifying assembly 4 can protrude out of the upper end plane of the main roller member 11 and the upper end plane of the auxiliary roller member 12.
The deviation rectifying assembly 4 comprises at least one group of arc-shaped top plate 41, the deviation rectifying assembly 4 comprises a telescopic device, and the telescopic device drives the arc-shaped top plate 41 to protrude or retract on the surface of the deviation rectifying roller 1. The telescoping device includes outer member 42 and interior member 43, the one end and the arc roof 41 fixed connection of interior member 43, the other end fixedly connected with seal plate 44 of interior member 43, outer member 42 is connected with and connects pipe fitting 32, it is connected with trachea spare 31 to connect pipe fitting 32.
In this embodiment, the sensor can select for use multiunit photoelectric sensor to arrange the use side by side, also can use the range finding sensor, range finding to the edge of amorphous strip, in this implementation, the quantity of this sensor is two sets of, sets up respectively in the both sides of amorphous strip, generally sets up in the surface of support piece 2, offset when amorphous strip surpasss the setting value, then this subassembly 4 of rectifying gets trigger work, this method can cooperate a controller to use, the singlechip of arbitrary model can be selected for use to this controller, make it can obtain simple hierarchical control.
The inner shaft element 3 is connected in the support element 2, the air pipe element 31 and the connecting pipe element 32 are both positioned in the inner shaft element 3, the connecting pipe element 32 is connected with a control valve element 33, and the end face of the inner shaft element 3 is connected with an inflation connecting pipe 34.
In the present embodiment, the rectification roller 1 may be set as follows: the rectification roller 1 comprises a pipe rotating piece 14 and a fixed rod piece 15, wherein the pipe rotating piece 14 can rotate around the outer surface of the fixed rod piece 15; in this embodiment, the inner shaft 3 can also be used to rotate the whole deviation rectifying roller 1, and at this time, the top plates 41 of the arc plates in the deviation rectifying assembly 4 are at least two groups, so that the amorphous strip can be better supported and adjusted.
Example 4
On the basis of the above embodiment 2 or embodiment 3, as shown in fig. 4 to 6, the arc top plate 41 is modified as follows: the arc-shaped top plate 41 comprises a top plate shell 411, a sliding belt 412 is arranged inside the top plate shell 411, the sliding belt 412 protrudes out of the end face of the top plate shell 411, and a bearing wheel 413 and a tightening wheel 414 are arranged inside the top plate shell 411.
The whole sliding belt 412 is tightened by the bearing wheel 413 and the tightening wheel 414, so that the sliding belt is also arc-shaped, the surface contact of the sliding belt with the amorphous belt is facilitated, a large blocking effect is not caused, the amorphous belt is convenient to adjust, and the damage to the amorphous belt is reduced.
When the deviation rectifying device for the amorphous strip processing device is used, the deviation rectifying device for the ultrathin amorphous strip can realize the transmission and real-time deviation rectification of the amorphous strip, has the characteristics of high deviation rectifying efficiency and high deviation rectifying precision, is particularly suitable for the transmission and the deviation rectification of a plurality of layers of amorphous strips, and is beneficial to the large-batch cutting or winding of the amorphous strips; the deviation rectifying method and the deviation rectifying equipment for the amorphous strip processing device have the advantages of simple structure, ingenious design and convenient operation, are very suitable for deviation rectifying in the processing of the amorphous strip, and are convenient to popularize and use in the industry.
In the description of the present invention, it is to be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (3)
1. The deviation rectifying equipment for the amorphous strip processing device is characterized by comprising a support piece (2) and a deviation sensor for monitoring deviation of an amorphous strip body, wherein a deviation rectifying roller (1) is connected inside the support piece (2), the deviation rectifying roller (1) is arranged above or below the amorphous strip body, the deviation rectifying roller (1) comprises a main roller piece (11) and an auxiliary roller piece (12), deviation rectifying assemblies (4) are arranged between the main roller piece (11) and the auxiliary roller piece (12), the number of the deviation rectifying assemblies (4) is two, the deviation rectifying assemblies are respectively close to two sides of the amorphous strip body, and the deviation rectifying assemblies (4) can protrude out of the upper end plane of the main roller piece (11) and the upper end plane of the auxiliary roller piece (12); the deviation sensors are arranged at the two ends of the deviation correction roller (1), the distance of the amorphous strip protruding out of the end face of the deviation correction roller (1) is monitored, and when the protruding distance is larger than or equal to a set value, the deviation correction assembly (4) acts; the deviation rectifying assembly (4) comprises a telescopic device, and the telescopic device drives the arc-shaped top plate (41) to protrude out of or retract into the surface of the deviation rectifying roller (1); the arc-shaped top plate (41) comprises a top plate shell (411), a sliding belt (412) is arranged inside the top plate shell (411), the sliding belt (412) protrudes out of the end face of the top plate shell (411), and a bearing wheel (413) and a tightening wheel (414) are arranged inside the top plate shell (411); the deviation rectifying roller (1) comprises a rotating pipe piece (14) and a fixed rod piece (15), wherein the rotating pipe piece (14) can rotate around the outer surface of the fixed rod piece (15); an inner shaft part (3) is connected in the support part (2), the deviation rectifying roller (1) can rotate around the inner shaft part (3), and the number of the arc-shaped top plates (41) is at least two.
2. The apparatus of claim 1, wherein the apparatus comprises: the telescoping device includes outer member (42) and interior member (43), the one end and the arc roof (41) fixed connection of interior member (43), the other end fixedly connected with sealing plate (44) of interior member (43), outer member (42) are connected with and connect pipe fitting (32), it is connected with trachea spare (31) to connect pipe fitting (32).
3. The apparatus of claim 2, wherein the apparatus comprises: the air pipe fitting (31) and the connecting pipe fitting (32) are both located in the inner shaft fitting (3), the connecting pipe fitting (32) is connected with a control valve (33), and the end face of the inner shaft fitting (3) is connected with an inflating connecting pipe (34).
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| CN116902656B (en) * | 2023-09-12 | 2023-12-15 | 海目星激光智能装备（江苏）有限公司 | Deviation rectifying and roller passing device |
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| CN201023941Y (en) * | 2007-02-15 | 2008-02-20 | 上海海事大学 | Conveyer belt off-tracing signal detection device |
| JP5331603B2 (en) * | 2009-07-16 | 2013-10-30 | 三菱重工印刷紙工機械株式会社 | Width register adjusting device and printing machine |
| CN204161944U (en) * | 2014-10-24 | 2015-02-18 | 河北工程大学 | The automatic sideslip of mining belt conveyor detects and correcting device |
| US10183510B2 (en) * | 2015-10-14 | 2019-01-22 | Océ-Technologies B.V. | Guide device for guiding a printed medium onto a take-up roll in a printing system |
| CN111532830B (en) * | 2020-05-14 | 2022-06-07 | 安徽省阜阳市国泰彩印包装有限公司 | Compound centering device of color printing film |
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