CN113184246B

CN113184246B - Preparation device and method of color mud for children

Info

Publication number: CN113184246B
Application number: CN202110481382.4A
Authority: CN
Inventors: 李锐
Original assignee: Ningbo Meile Childhood Toys Co ltd
Current assignee: Ningbo Meile Childhood Toys Co ltd
Priority date: 2021-04-30
Filing date: 2021-04-30
Publication date: 2022-09-16
Anticipated expiration: 2041-04-30
Also published as: CN113184246A

Abstract

The invention discloses a preparation device of color mud for children, which comprises: the color mud conveying device comprises racks, wherein conveying belts used for conveying color mud are arranged between the racks, so that the color mud is conveyed along the conveying belts, and driving parts used for pushing the conveying belts to rotate are arranged on the racks; two transmission parts are arranged and symmetrically arranged on two sides of the rack; the cutting mechanism is slidably mounted at the top of the rack, the transmission part is located between the cutting mechanism and the driving part, the driving part drives the conveying belt and the cutting mechanism to move simultaneously, the color mud is conveyed and cut off simultaneously, the control of the air cylinder, the sensor and the PLC is not needed, the operation is simple, the cutting of the color mud at equal intervals is realized, the operation is simple, the maintenance and the operation are also convenient, and after the color mud is cut off by the cutter, the cutter is used for removing attachments on the surface of the color mud by the separating mechanism, the section of the color mud is smooth, and the color mud is inconvenient to process.

Description

Preparation device and method of color mud for children

Technical Field

The invention relates to the technical field of color clay preparation, in particular to a device and a method for preparing color clay for children.

Background

Color clay, teenagers 'children are used for making the figurative toy of benefiting intelligence of intention, but the technology and material are improved a lot than the plasticine, soft and not sticky, color clay adds appropriate amount of water after having dried and can resume soft, possess the environmental protection effect, be fit for being used for holding between the fingers creative works, color clay possesses reproducibility, can hold between the fingers into various shapes wantonly, according to the mould that is furnished with different shapes, the template, can make into various article with color clay, perhaps under mr or the head of a family's guide, create the work that oneself wanted, in the hand brain eye coordination culture to children, and have unique educational effect in the aspect of color discernment and creation thinking ability.

In the preparation process of the color mud, the raw materials are required to be mixed and stirred, after the formed semi-finished product is stirred, pouring the semi-finished product into a feed hopper of a packaging machine, extruding the semi-finished product into a cylinder shape by the packaging machine, conveying the semi-finished product by a conveyor belt, cutting the semi-finished product by a cutter controlled by a single cylinder, however, the cutting knife needs to control the retraction speed of the cylinder through the PLC in combination with the running speed of the conveyor belt, wherein, a plurality of sensors are needed to be used, the sensors are needed to be replaced after being damaged, the whole procedure is needed to be tested after replacement, the operation is more complicated, the operation and maintenance are more complicated, professional technicians are needed to take charge, moreover, after the cutter cuts off the color mud, partial color mud is easy to adhere to the surface of the cutter, which is inconvenient for controlling the surface evenness of the color mud during the subsequent color mud cutting, further, the processing of the color clay is inconvenient, and therefore, a device and a method for preparing the color clay for children are provided.

Disclosure of Invention

The invention aims to provide a device and a method for preparing color mud for children, which aim to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a preparation device of color mud for children comprises:

the color mud conveying device comprises racks, wherein conveying belts used for conveying color mud are arranged between the racks, so that the color mud is conveyed along the conveying belts, and driving parts used for pushing the conveying belts to rotate are arranged on the racks;

two transmission parts are arranged and symmetrically arranged on two sides of the rack;

the cutting mechanism is slidably mounted at the top of the rack, the transmission piece is located between the cutting mechanism and the driving piece, and the driving piece can enable the cutting mechanism to cut off color mud at equal intervals on the surface of the conveyor belt through the transmission piece.

Preferably, the driving part comprises a motor fixedly connected with the rack, a first belt pulley is fixedly connected to the free end of an output shaft of the motor, two belt grooves are formed in the surface of the first belt pulley, a second belt pulley is fixedly connected to the surface of the conveying roller of the conveying belt, the first belt pulley is in transmission connection with the second belt pulley through a belt, and the driving part is in transmission connection with the first belt pulley through a belt.

Preferably, the driving medium includes that the belt pulley third of being connected rotates with the frame, the tip fixedly connected with gear train one of belt pulley third, one side that the frame is located gear train one is equipped with gear train two, the pivot of gear train two is the bent axle, one side of bent axle rotates and is connected with the connecting rod, the one end and the shutdown mechanism of connecting rod are connected, belt pulley third is connected with the driving piece transmission.

Preferably, gear train one includes the gear one with three coaxial fixed connection of belt pulley, one side of gear one is equipped with gear two, two one sides of gear are equipped with gear three, gear two all with gear three with the pivot fixed connection of belt pulley three, the tip sliding connection of bent axle has the sleeve, gear train two includes with telescopic outside respectively fixedly connected with gear four, gear five and gear six, gear four meshes with gear one, gear five can mesh with gear two, gear six can mesh with gear three, telescopic outside is rotated and is connected with the catch bar, the bottom of frame is rotated and is connected with the screw rod, the surface of screw rod is equipped with the screw thread section of two opposite threads, the one end threaded connection of catch bar is in the screw thread section of one of them side of screw rod.

Preferably, the cutting mechanism comprises a sliding block rotatably connected with the connecting rod, a guide pillar is arranged between the sliding block and the rack, the sliding block is respectively connected with the guide pillar and the rack in a sliding manner, and a cutter is fixedly connected to one side of the sliding block.

Preferably, the both sides of cutter all are equipped with two separating mechanism that are used for taking out cutter surface debris, every separating mechanism includes the push pedal with cutter sliding connection, the both sides of push pedal are equipped with respectively with frame sliding connection's guide post, the tip of guide post with be equipped with the clamp plate, the outside of slider is equipped with the ejector pad that will promote the clamp plate and remove, the opposite side be equipped with the spring between guide post and the frame, the both ends of spring respectively with frame and guide post fixed connection.

Preferably, the two separating mechanisms are distributed in a staggered mode, and the two springs are located on opposite surfaces of the two separating mechanisms respectively.

A preparation method of a preparation device for color mud for children comprises the following steps:

firstly, respectively adding various raw materials of colored mud into a stirrer, starting the stirrer, and stirring the raw materials of the colored mud by the stirrer to complete the stirring process;

step two, taking out the color mud stirred in the step one from the stirrer, putting the color mud into a packaging machine, starting the packaging machine, and uniformly extruding the color mud into a cylindrical shape by the packaging machine and discharging the color mud from a discharge hole;

step three, the cylindrical color mud enters the conveyor belt, when the cylindrical color mud passes through the cutting mechanism, the driving piece drives the cutting mechanism to cut the color mud into strips at equal intervals through the driving piece, when the color mud with different lengths needs to be cut, the screw rod only needs to be rotated, so that the first gear and the fourth gear, the second gear and the fifth gear, and the third gear and the gears are respectively meshed, the cutting frequency of the cutter can be changed, the color mud is cut into different lengths, and the color mud is cut;

and step five, the color clay continues to move along with the conveying belt and is wrapped by a packaging bag of a packaging machine, and the color clay processing is finished.

The invention has at least the following beneficial effects:

the driving part is in transmission connection with the cutting mechanism through the driving part, so that the cutting mechanism cuts off the color mud at equal intervals in the conveying process of the conveyor belt, attachments on the surface of the cutter are removed in the movement process of the cutting mechanism through the separating mechanism, compared with the prior art that the cutter needs to control the retraction speed of the air cylinder through the PLC in combination with the operation speed of the conveyor belt, a plurality of sensors are needed, the sensors need to be replaced after being damaged, the whole program needs to be tested after replacement, the operation is complex, the operation maintenance is complex, the professional technical personnel are needed to take charge of, and after the cutter cuts off the color mud, partial color mud is easy to attach to the surface of the cutter, the control of the surface flatness of the color mud when the subsequent color mud is cut off is inconvenient, and further the processing of the color mud is inconvenient, the invention drives the conveyor belt and the cutting mechanism to move simultaneously through the driving part, cut off when transporting various mud, need not pass through cylinder, sensor and PLC control, operate comparatively simply, realize that the equidistant synchronous cutting off of various mud, it is comparatively simple to operate, and it is also comparatively convenient to maintain and operate, and after the cutter cut off various mud, the cutter was got rid of its surperficial attachment by separating mechanism moreover, and the tangent plane of various mud is comparatively level and smooth, the processing of inconvenient various mud.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a partial cross-sectional view of the present invention;

FIG. 3 is an enlarged view of area A of FIG. 2;

FIG. 4 is a partial exploded view of the present invention;

FIG. 5 is an enlarged view of area B of FIG. 4;

fig. 6 is an enlarged view of the region C in fig. 4.

In the figure: 1-a frame; 2-a conveyor belt; 3-a driving member; 4-a transmission part; 5-a cutting mechanism; 6, a motor; 7-belt pulley one; 8-belt pulley II; 9-belt pulley III; 10-gear set one; 11-gear set two; 12-a crankshaft; 13-a connecting rod; 14-gear one; 15-gear two; 16-gear three; 17-gear four; 18-gear five; 19-gear six; 20-a sleeve; 21-a push rod; 22-screw rod; 23-a slide block; 24-guide posts; 25-a cutter; 26-a separation mechanism; 27-a push plate; 28-a guide post; 29-a platen; 30-a push block; 31-spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a preparation device of color mud for children comprises:

the color mud conveyor comprises a rack 1, wherein a conveyor belt 2 for conveying color mud is arranged between the rack 1, so that the color mud is conveyed along the conveyor belt 2, and a driving piece 3 for pushing the conveyor belt 2 to rotate is arranged on the rack 1;

two transmission parts 4 are arranged and symmetrically arranged on two sides of the frame 1;

cutting mechanism 5, slidable installs at the top of frame 1, driving medium 4 is located between cutting mechanism 5 and the driving piece 3, driving piece 3 accessible driving piece 4 makes cutting mechanism 5 cut off the equidistant of colored mud on the surface of conveyer belt 2.

The driving part 3 comprises a motor 6 fixedly connected with the frame 1, a first belt pulley 7 is fixedly connected with the free end of an output shaft of the motor 6, two belt grooves are formed in the surface of the first belt pulley 7, a second belt pulley 8 is fixedly connected with the surface of the conveying roller of the conveying belt 2, the first belt pulley 7 is in transmission connection with the second belt pulley 8 through a belt, the driving part 3 is in transmission connection with the first belt pulley 7 through the belt, when the equipment works, the motor 6 rotates, the motor 6 drives the first belt pulley 7 to rotate, the first belt pulley 7 drives the second belt pulley 8 to rotate through the belt, the second belt pulley 8 drives the conveying roller of the conveying belt 2 to rotate, the belt is driven to rotate, the color mud is conveyed by the belt, meanwhile, the second belt pulley 8 drives a transmission part 4 to move through the belt, a cutting mechanism 5 is driven to cut off the color mud at equal intervals, and the motor 6 provides stable power, thereby being convenient for stably cutting off the color clay.

The driving medium 4 includes rotates the belt pulley three 9 of being connected with frame 1, the tip fixedly connected with gear train one 10 of belt pulley three 9, one side that frame 1 is located gear train one 10 is equipped with gear train two 11, the pivot of gear train two 11 is bent axle 12, one side rotation of bent axle 12 is connected with connecting rod 13, the one end and the shutdown mechanism 5 of connecting rod 13 are connected, belt pulley three 9 is connected with the 3 transmissions of driving piece, is connected through the belt between three 9 belt pulleys and the another race of belt pulley two 8.

The first gear set 10 comprises a first gear 14 which is coaxially and fixedly connected with a third belt pulley 9, a second gear 15 is arranged on one side of the first gear 14, a third gear 16 is arranged on one side of the second gear 15, the second gear 15 and the third gear 16 are both fixedly connected with a rotating shaft of the third belt pulley 9, a sleeve 20 is slidably connected to the end portion of the crankshaft 12, the second gear set 11 comprises a fourth gear 17, a fifth gear 18 and a sixth gear 19 which are fixedly connected with the outer side of the sleeve 20 respectively, the fourth gear 17 is meshed with the first gear 14, the fifth gear 18 can be meshed with the second gear 15, the sixth gear 19 can be meshed with the third gear 16, a push rod 21 is rotatably connected to the outer side of the sleeve 20, a screw rod 22 is rotatably connected to the bottom of the rack 1, thread sections of two opposite threads are arranged on the surface of the screw rod 22, and one end of the push rod 21 is in thread section of one side of the screw rod 22, the belt pulley 8 drives the belt pulley three 9 to rotate through a belt, so as to drive the gear one 14, the gear two 15 and the gear three 16 to synchronously rotate, the gear one 14 is meshed with the gear four 17, the gear one 14 drives the gear four 17 to rotate, so as to drive the sleeve 20 to rotate, so as to drive the crankshaft 12 to rotate, the crankshaft 12 pushes the connecting rod 13 to rotate and move up and down while rotating, so as to push the cutter 25 of the cutting mechanism 5 to move up and down, so as to cut off the color mud on the surface of the transmission belt, when different lengths of the cut-off color mud need to be adjusted, the screw 22 is rotated, the screw 22 drives the push rod 21 to move, the push rod 21 drives the sleeve 20 to slide on the crankshaft 12, so as to mesh the gear two 15 with the gear five 18 or the gear three 16 with the gear six 19, so as to achieve the purpose of adjusting the cut-off length of the color mud, the transmission part 4 enables the transmission belt 2 to drive the cutting mechanism 5 to continuously cut off the color mud while moving, and then make things convenient for color clay and cutter 25 simultaneous movement, further make things convenient for color clay to be cut off by synchronous, the length that the color clay cut off moreover can be adjusted through two switchings of gear train 10 and gear train two 11 between the gear train, the different length that the convenient control color clay cut off.

The cutting mechanism 5 comprises a sliding block 23 rotatably connected with the connecting rod 13, a guide pillar 24 is arranged between the sliding block 23 and the rack 1, the sliding block 23 is respectively connected with the guide pillar 24 and the rack 1 in a sliding manner, a cutter 25 is fixedly connected to one side of the sliding block 23, when the connecting rod 13 rotates, the connecting rod 13 pushes the sliding block 23 to move up and down on the rack 1, the sliding block 23 pushes the cutter 25 to move up and down, and then color mud on the conveyor belt 2 is cut off, so that the color mud can be conveniently cut off at intervals.

Two separating mechanisms 26 for taking out impurities on the surface of the cutting knife 25 are arranged on two sides of the cutting knife 25, each separating mechanism 26 comprises a push plate 27 which is in sliding connection with the cutting knife 25, guide posts 28 which are in sliding connection with the rack 1 are respectively arranged on two sides of the push plate 27, a press plate 29 is arranged at the end parts of the guide posts 28, a push block 30 which can push the press plate 29 to move is arranged on the outer side of the slide block 23, a spring 31 is arranged between the guide posts 28 and the rack 1 on the other side, two ends of the spring 31 are respectively fixedly connected with the rack 1 and the guide posts 28, when the slide block 23 of the cutting knife 25 moves upwards, a press block on one side of the slide block 23 pushes the press plate 29 to move, the press plate 29 pushes the guide posts 28 to move, at the moment, the cutting knife 25 is tightly attached to the push plate 27, the push plate 27 is pushed by the guide posts 28, the spring 31 is compressed, when the slide block 23 moves downwards, the spring 31 is reset, and the spring 31 pushes the push plate 27 to move reversely, and then get rid of the attachment on cutter 25 surface, reduce the residue of cutter 25 surface attachment, conveniently cut off the roughness of tangent plane after the color clay cuts off to the cutting of color clay.

Two separating mechanism 26 is the staggered distribution, two spring 31 is located two separating mechanism 26's opposite face respectively, through the separating mechanism 26 that is the staggered distribution, when slider 23 was used in separating mechanism 26 surface for separating mechanism 26 can be comparatively stable operation, and the effort between offsetting each other between separating mechanism 26 makes separating mechanism 26 more stable work.

step two, taking out the color clay stirred in the step one from the stirrer, putting the color clay into a packaging machine, starting the packaging machine, extruding the color clay uniformly into a cylindrical shape by the packaging machine, and discharging the color clay from a discharge port;

step three, the cylindrical color mud enters the conveyor belt 2, when the cylindrical color mud passes through the cutting mechanism 5, the driving part 3 drives the cutting mechanism 5 to cut the color mud into strips at equal intervals through the transmission part 4, when the color mud with different lengths needs to be cut, the screw 22 only needs to be rotated, so that the first gear 14 and the fourth gear 17, the second gear 15 and the fifth gear 18 and the third gear 16 are respectively meshed with the gears, the cutting frequency of the cutter 25 can be changed, the color mud is cut into different lengths, and the color mud is cut;

and step five, the color clay continues to move along with the conveyor belt 2 and is wrapped by a packaging bag of a packaging machine, and the color clay processing is finished.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a preparation facilities of color clay for children which characterized in that includes:

the color mud conveying device comprises racks (1), wherein conveying belts (2) used for conveying color mud are arranged between the racks (1) so that the color mud is conveyed along the conveying belts (2), and driving pieces (3) used for pushing the conveying belts (2) to rotate are arranged on the racks (1);

two transmission parts (4) are arranged and symmetrically arranged on two sides of the rack (1);

the cutting mechanism (5) is slidably arranged at the top of the rack (1), the transmission piece (4) is positioned between the cutting mechanism (5) and the driving piece (3), the driving piece (3) can cut off the colored mud at equal intervals on the surface of the conveyor belt (2) by the cutting mechanism (5) through the transmission piece (4),

the transmission part (4) comprises a belt pulley III (9) rotatably connected with the rack (1), the end part of the belt pulley III (9) is fixedly connected with a gear set I (10), one side of the rack (1) which is located at the gear set I (10) is provided with a gear set II (11), a rotating shaft of the gear set II (11) is a crankshaft (12), one side of the crankshaft (12) is rotatably connected with a connecting rod (13), one end of the connecting rod (13) is connected with the cutting mechanism (5), the belt pulley III (9) is in transmission connection with the driving part (3),

the cutting mechanism (5) comprises a slide block (23) rotationally connected with the connecting rod (13), a guide post (24) is arranged between the slide block (23) and the rack (1), the slide block (23) is respectively connected with the guide post (24) and the rack (1) in a sliding way, one side of the slide block (23) is fixedly connected with a cutter (25),

the both sides of cutter (25) all are equipped with two separating mechanism (26) that are used for taking out cutter (25) surface debris, every separating mechanism (26) include with cutter (25) sliding connection's push pedal (27), the both sides of push pedal (27) are equipped with guide post (28) with frame (1) sliding connection respectively, the tip of guide post (28) with be equipped with clamp plate (29), the outside of slider (23) is equipped with ejector pad (30) that will promote clamp plate (29) and remove, the opposite side be equipped with spring (31) between guide post (28) and frame (1), the both ends of spring (31) respectively with frame (1) and guide post (28) fixed connection.

2. The device for preparing color mud for children according to claim 1, wherein: the driving part (3) comprises a motor (6) fixedly connected with the frame (1), the free end of an output shaft of the motor (6) is fixedly connected with a first belt pulley (7), two belt grooves are formed in the surface of the first belt pulley (7), the surface of the conveying roller of the conveying belt (2) is fixedly connected with a second belt pulley (8), the first belt pulley (7) and the second belt pulley (8) are connected through belt transmission, and the driving part (3) is connected with the first belt pulley (7) through belt transmission.

3. The device for preparing color mud for children according to claim 1, wherein: the first gear set (10) comprises a first gear (14) which is coaxially and fixedly connected with a third belt pulley (9), a second gear (15) is arranged on one side of the first gear (14), a third gear (16) is arranged on one side of the second gear (15), the second gear (15) and the third gear (16) are fixedly connected with a rotating shaft of the third belt pulley (9), a sleeve (20) is connected to the end part of the crankshaft (12) in a sliding manner, the second gear set (11) comprises a fourth gear (17), a fifth gear (18) and a sixth gear (19) which are fixedly connected with the outer side of the sleeve (20) respectively, the fourth gear (17) is meshed with the first gear (14), the fifth gear (18) is meshed with the second gear (15), the sixth gear (19) is meshed with the third gear (16), a push rod (21) is rotatably connected to the outer side of the sleeve (20), and a screw rod (22) is rotatably connected to the bottom of the rack (1), the surface of the screw rod (22) is provided with two thread sections with opposite threads, and one end of the push rod (21) is in threaded connection with the thread section on one side of the screw rod (22).

4. The device for preparing color mud for children according to claim 1, wherein: the two separating mechanisms (26) are distributed in a staggered mode, and the two springs (31) are respectively located on the opposite faces of the two separating mechanisms (26).

5. A preparation method applied to the color mud preparation device for children in claim 1, which is characterized in that: the method comprises the following steps:

step three, the cylindrical color mud enters the conveyor belt (2), when the cylindrical color mud passes through the cutting mechanism (5), the driving piece (3) drives the cutting mechanism (5) to cut the color mud into strips at equal intervals through the transmission piece (4), when the color mud with different lengths needs to be cut, the screw rod (22) only needs to be rotated, so that the first gear (14) and the fourth gear (17), the second gear (15) and the fifth gear (18) and the third gear (16) are respectively meshed with the gears, the cutting frequency of the cutter (25) can be changed, the color mud is cut into different lengths, and the color mud is cut;

and step five, the color clay continues to move along with the conveyor belt (2) and is wrapped by a packaging bag of a packaging machine, and the color clay processing is finished.