CN113182977A - Intelligent processing machine and processing method for backlight module production - Google Patents
Intelligent processing machine and processing method for backlight module production Download PDFInfo
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- CN113182977A CN113182977A CN202110517480.9A CN202110517480A CN113182977A CN 113182977 A CN113182977 A CN 113182977A CN 202110517480 A CN202110517480 A CN 202110517480A CN 113182977 A CN113182977 A CN 113182977A
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- plate
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- polishing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/06—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/007—Cleaning of grinding wheels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention relates to an intelligent processing machine for backlight module production and a processing method, and the intelligent processing machine comprises a bottom plate, a rotating device, an adjusting device, a grinding device and a polishing device, wherein the rotating device is arranged at the lower end of the bottom plate, the adjusting device is arranged on the rotating device, the grinding device is arranged at the right end of the bottom plate, and the polishing device is arranged at the rear side of the right end of the bottom plate; secondly, when the preceding frame of current backlight unit was polished after the welding was accomplished, mostly the manual work was polished and is handled, and the efficiency of manual work burnishing and polishing is low to the quality of polishing is not high, has reduced the production efficiency of preceding frame.
Description
Technical Field
The invention relates to the technical field of backlight module production and processing, in particular to an intelligent processing machine and a processing method for backlight module production.
Background
The backlight module is one of key components of a liquid crystal display panel, the manufacture of a front frame is one of important technologies of the backlight module, the cost problem is considered in the manufacture of the front frame of the backlight module, the front frame is generally formed by welding and splicing four side frames, the front frame needs to be clamped and spliced during welding, and the front frame needs to be polished after the welding is finished.
However, the following problems exist when the front frame of the existing backlight module is welded, spliced and polished, firstly, the front frame of the traditional backlight module needs to be spliced and positioned before welding, and is mostly manually held by hands for splicing and positioning and then welded, and the splicing is unstable, so that the welding quality of the front frame is affected; secondly, when the preceding frame of current backlight unit was polished after the welding was accomplished, mostly the manual work was polished and is handled, and the efficiency of manual work burnishing and polishing is low to the quality of polishing is not high, has reduced the production efficiency of preceding frame.
Disclosure of Invention
Technical problem to be solved
The invention provides an intelligent processing machine and a processing method for backlight module production, which can solve the problems of welding, splicing and polishing of a front frame of a backlight module.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the intelligent processing machine for producing the backlight module comprises a bottom plate, a rotating device, an adjusting device, a grinding device and a polishing device, wherein the rotating device is installed at the lower end of the bottom plate, the adjusting device is installed on the rotating device, the grinding device is installed at the right end of the bottom plate, and the polishing device is installed on the rear side of the right end of the bottom plate.
The rotary device include L template, a motor, power pole, power round bar, power disc, driven disc, rotatory round bar, cross plate and bracing piece, the bottom plate lower extreme evenly install the bracing piece, bottom plate central point puts the department and has seted up rotatory circular slot, install rotatory round bar through normal running fit's mode in the rotatory circular slot, rotatory round bar upper end is located the bottom plate upside and installs the cross plate, rotatory round bar lower extreme is located the bottom plate downside and installs driven disc, the bottom plate lower extreme is located rotatory circular slot left side and installs the L template, install a motor on the L template, the power pole is installed to a motor output, the power disc is installed to the power pole, power round bar upper end left side is installed the power round bar, provide stable power for polishing and the polishing of preceding frame.
The adjusting device comprises a clamping plate, a U-shaped plate, a T-shaped threaded rod, a pushing plate, a balance ball, a sliding round rod, a positioning block, a semi-circular rod, a pushing block and a rubber plate, wherein the front part, the rear part, the left part and the right part of the upper end of the cross plate are respectively provided with a clamping groove, the clamping plate is installed in the clamping grooves in a sliding fit mode, a power threaded groove is formed in the clamping plate, the T-shaped threaded rod is installed on the outer side of the clamping groove on the cross plate in a rotating fit mode, the inner end of the T-shaped threaded rod is installed on the inner wall of the clamping groove in a rotating fit mode, the T-shaped threaded rod is installed in the power threaded groove in a threaded fit mode, the U-shaped plate is installed at the upper end of the clamping plate, a sliding groove is formed in the inner wall of the upper end of the U-shaped plate, the pushing plate is installed on the outer wall of the U-shaped plate in a sliding fit mode, the pushing threaded groove is installed with the pushing threaded rod in a threaded fit mode, and the one end that impels the threaded rod to be close to the piece that supports tight is installed at impel board outer end outer wall middle part through normal running fit's mode, the balancing tank has been seted up on the impel board, evenly be provided with balanced ball through the roll complex mode in the balancing tank, the slip pole is installed through sliding fit's mode at the balancing tank both ends, the constant head tank has been seted up on the slip pole, all be provided with the locating piece on the inner wall of balancing tank both ends, and the locating piece passes through sliding fit's mode and installs in the constant head tank, the semicircle pole is installed to slip pole outer end, impel the inner mid-mounting of board and support tight piece, support and install the rubber slab on the tight piece, can carry out stable centre gripping location operation to the frame.
As a preferred technical scheme of the invention, the polishing device comprises a return plate, a return cylinder, a U-shaped sliding plate, a straight plate, an L-shaped plate, a motor II, a transmission gear, an internal toothed belt, a transmission round roller, a rotating belt and a sand-containing scouring cloth, wherein the middle part of the right end of a bottom plate is provided with a flat groove, the right end of the bottom plate is provided with the return plate on the right side of the flat groove, the return cylinder is arranged on the return plate, the output end of the return cylinder is provided with the U-shaped sliding plate, the U-shaped sliding plate is arranged in the flat groove in a sliding fit manner, the straight plate is symmetrically arranged on the outer wall of the left end of the U-shaped sliding plate from front to back, the outer wall of the left end of the straight plate is provided with a square groove, the transmission round roller is symmetrically arranged on the front and back of the inner wall of the lower end of the square groove through a bearing, the square groove on the straight board that is located U form sliding plate is interior to be close to the transmission circle roller upper end that bottom plate central point put one end and is passed the square groove inner wall and install drive gear, be connected through the internal tooth belt between the drive gear, the straight board upper end that is located U form sliding plate upper front end is installed L form board, install No. two motors on the L form board, No. two motor output end connections are located U form sliding plate upper front end on the square groove on the straight board lean on into the drive gear on the transmission circle roller of bottom plate central point put one end, be connected through rotatory area between the transmission circle roller of the square groove on the straight board, evenly be provided with along its circumference direction on the rotatory area outer wall and contain the sand all clean cloth, can carry out stable polishing treatment to the preceding frame outer wall.
As a preferred technical scheme of the invention, the polishing device comprises a square plate, a telescopic cylinder, a U-surface sliding plate, an L-shaped panel, a third motor, a transmission threaded rod, a U-shaped sliding plate, a fourth motor, a polishing round rod and a polishing round roller, wherein the rear part of the left end of the bottom plate is provided with a polishing groove, the U-surface sliding plate is arranged in the polishing groove in a sliding fit manner, the U-surface sliding plate is arranged on the U-surface sliding plate, the L-shaped panel is provided with a T-shaped groove, the U-shaped sliding plate is arranged in the T-shaped groove in a sliding fit manner, the U-shaped sliding plate is provided with the transmission threaded groove, the third motor is arranged at the upper end of the L-shaped panel, the output end of the third motor penetrates through the L-shaped panel to be provided with the transmission threaded rod, the lower end of the transmission threaded rod is arranged on the U-surface sliding plate in a rotating fit manner, and the transmission threaded rod is arranged in the transmission threaded groove in a thread fit manner, all install the motor No. four on U face sliding plate and the U type sliding plate right-hand member outer wall, No. four motor output passes U face sliding plate and U type sliding plate respectively and installs the polishing pole, install respectively on the front end inner wall of U face sliding plate and U type sliding plate through the bearing polishing pole front end, polishing pole mid-mounting has the polishing round roller, the left end rear portion is located polishes the groove left side on the bottom plate and installs the square plate, install telescopic cylinder on the square plate, telescopic cylinder output is connected on the L panel, can carry out comprehensive polishing operation to the front bezel.
As a preferable technical scheme of the invention, a cleaning round rod is arranged between the U-face sliding plate and the inner wall of the U-shaped sliding plate and positioned on the left side of the polishing round roller through a bearing, and a cleaning round brush is arranged on the cleaning round rod, so that the cleaning round rod can timely clean the residual debris on the outer wall when the polishing round roller is polished.
As a preferable technical scheme of the invention, the rear side of the middle part of the bottom plate is provided with a level gauge, so that the bottom plate can be in a horizontal state.
As a preferred technical scheme of the invention, tooth grooves are uniformly formed in the inner wall of the rotating belt along the circumferential direction of the rotating belt, clamping teeth are uniformly formed in the outer wall of the transmission round roller along the circumferential direction of the transmission round roller, and the clamping teeth and the tooth grooves are matched with each other for use, so that the transmission round roller can drive the rotating belt to perform stable rotating operation.
As a preferable technical scheme of the invention, the middle part of the balance groove on the pushing plate is a round-mouth arc-shaped groove, two ends of the balance groove are straight round grooves, and two ends of the round-mouth arc-shaped groove are connected with the straight round grooves, so that the balance ball can perform balance operation on the sliding round rod.
As a preferred technical scheme of the invention, the left part of the power circular disc is provided with an arc-shaped notch, the arc-shaped notch and the driven circular disc are matched with each other for use, the outer wall of the driven circular disc is uniformly provided with arc-shaped grooves along the circumferential direction of the outer wall of the driven circular disc, the arc-shaped grooves and the power circular disc are matched with each other for use, straight grooves are uniformly arranged between adjacent arc-shaped grooves on the outer wall of the driven circular disc, and the straight grooves and the power circular rod are matched with each other for use, so that the power circular rod can drive the driven circular disc to rotate.
In addition, the invention also provides an intelligent processing method for producing the backlight module, which comprises the following steps:
s1, manually measuring through a level meter to enable the bottom plate to be in a horizontal state, manually placing the frame to be welded on the U-shaped plate, manually rotating the push threaded rod to drive the push plate to move, under the adjusting action of the balance balls, the sliding round rod and the semi-round rod horizontally prop against the frame to be welded on the inner wall of the U-shaped plate, meanwhile, the abutting block and the rubber plate abut the frame to be welded on the inner wall of the U-shaped plate, clamping and positioning the frame to be welded, manually rotating the T-shaped threaded rod, driving the frame to be welded, which is clamped and positioned on the U-shaped plate, to move to a proper combination position through the clamping plate by the T-shaped threaded rod, repeating the steps, clamping and positioning the frames of the four sides to be welded, and splicing the frames of the four sides to be welded into a front frame;
s2, welding the joint of the front frame spliced in the S1 by using a tool manually, driving a power round rod to rotate for one circle by a motor through a power rod after welding is finished, driving a driven disc to rotate for 90 degrees by the power round rod, driving a cross plate to rotate for 90 degrees by the driven disc through a rotating round rod, enabling the joint of the frame spliced manually to rotate to a polishing position, and continuously using the tool manually to weld the joint of the front frame spliced in the S1;
s3, a return cylinder drives a U-shaped sliding plate to move to a proper polishing position, a motor II drives a transmission gear to rotate, the transmission gear is driven by an internal tooth belt to drive a transmission round roller to rotate, the transmission round roller drives a sand-containing scouring pad to rotate by a rotating belt, the sand-containing scouring pad polishes the welding position of the outer wall of the frame, after the welding position of the outer wall of the frame is polished, the return cylinder drives the U-shaped sliding plate to move to an initial position, the motor I continuously drives a power round rod to rotate for one circle by a power rod, the power round rod drives a driven disc to rotate for 90 degrees, the driven disc drives a cross plate to rotate for 90 degrees by the rotating round rod, and the corner polished by the outer wall of the frame rotates to a polishing position;
s4, the telescopic cylinder drives the U-shaped sliding plate to move to a proper polishing position, the third motor drives the U-shaped sliding plate to move to a proper polishing position through a transmission threaded rod, so that the polishing round roller is abutted against the corner position welded by the frame, the fourth motor drives the polishing round rod to rotate, the polishing round rod drives the polishing round roller to perform polishing operation on the corner position welded by the frame, the cleaning round brush performs cleaning operation on the outer wall of the polishing round roller, meanwhile, the telescopic cylinder drives the U-shaped sliding plate to move, so that the polishing round roller can perform comprehensive polishing operation on the corner welded by the frame, and after the polishing operation is completed, the telescopic cylinder drives the U-shaped sliding plate to move to an initial position;
s5, manually reversing the pushing threaded rod, pushing the threaded rod to drive the pushing plate to move to the initial position, enabling the sliding round rod, the semi-round rod, the abutting block and the rubber plate to remove clamping and positioning operation on the front frame, manually taking down the front frame subjected to welding and polishing, cleaning operation, repeating the operation, and continuously performing welding and polishing treatment on the front frame.
(III) advantageous effects
1. The invention can solve the following problems existing in the welding, splicing and polishing of the front frame of the traditional backlight module, namely, the front frame of the traditional backlight module needs to be spliced and positioned before welding, is mostly manually held by hands for splicing and positioning and then is welded, and the splicing is unstable, thereby influencing the welding quality of the front frame; secondly, when the preceding frame of current backlight unit was polished after the welding was accomplished, mostly the manual work was polished and is handled, and the efficiency of manual work burnishing and polishing is low to the quality of polishing is not high, has reduced the production efficiency of preceding frame.
2. The rotating device designed by the invention drives the driven disc to rotate through the power rod and the power round rod, and the driven disc drives the cross plate to rotate through the rotating round rod, so that the front frame clamped and spliced on the U-shaped plate can move to a proper grinding and polishing position, and convenience is provided for grinding and polishing the front frame.
3. The adjusting device designed by the invention can stably clamp the frame on the U-shaped plate through the sliding round rod and the semi-round rod, can stably clamp and position the frame on the U-shaped plate through the balance operation of the balance balls, and can stably splice the frame by preventing the frame from sliding on the U-shaped plate through the clamping and positioning operation of the abutting block and the rubber plate.
4. The grinding device and the polishing device drive the sand-containing scouring pad to rotate through the rotating belt, so that the sand-containing scouring pad performs grinding operation on the outer wall of the frame, and performs polishing operation on the corner welding part of the frame through the polishing round roller, so that the frame is subjected to comprehensive polishing operation, and the grinding and polishing efficiency and quality of the frame are improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a partial structure of the adjusting device of the present invention;
FIG. 3 is a partial cross-sectional view of the adjustment device of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;
FIG. 5 is a partial schematic view of the rotary apparatus of the present invention;
FIG. 6 is a schematic view of a portion of the grinding apparatus of the present invention;
FIG. 7 is a cross-sectional view (from above looking down) of FIG. 6 of the present invention;
FIG. 8 is a schematic view of a partial structure of the polishing apparatus of the present invention;
FIG. 9 is a cross-sectional view (from the front to the back) of FIG. 8 of the present invention;
FIG. 10 is a cross-sectional view taken along line B-B of FIG. 9 in accordance with the present invention;
fig. 11 is a schematic diagram of the operation of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 11, an intelligent processing machine for backlight module production comprises a bottom plate 1, a rotating device 2, an adjusting device 3, a polishing device 4 and a polishing device 5, wherein the rotating device 2 is installed at the lower end of the bottom plate 1, the adjusting device 3 is installed on the rotating device 2, the polishing device 4 is installed at the right end of the bottom plate 1, and the polishing device 5 is installed at the rear side of the right end of the bottom plate 1.
The adjusting device 3 comprises a clamping plate 3a, a U-shaped plate 3b, a T-shaped threaded rod 3c, a pushing threaded rod 3d, a pushing plate 3e, a balance ball 3f, a sliding round rod 3g, a positioning block 3h, a semi-circular rod 3i, a pressing block 3j and a rubber plate 3k, clamping grooves are formed in the front portion, the rear portion, the left portion and the right portion of the upper end of the cross plate 27, the clamping plate 3a is installed in the clamping grooves in a sliding fit mode, power threaded grooves are formed in the clamping plate 3a, the T-shaped threaded rod 3c is installed on the outer sides of the clamping grooves on the cross plate 27 in a rotating fit mode, the inner ends of the T-shaped threaded rods 3c are installed on the inner walls of the clamping grooves in a rotating fit mode, the T-shaped threaded rods 3c are installed in the power threaded grooves in a threaded fit mode, the U-shaped plate 3b is installed at the upper ends of the clamping plates 3a, sliding grooves are formed in the inner walls of the upper ends of the U-shaped plates 3b, a pushing plate 3e is arranged in the sliding groove in a sliding fit manner, a pushing thread groove is formed in the outer wall of the outer end of the U-shaped plate 3b, a pushing thread rod 3d is arranged in the pushing thread groove in a thread fit manner, one end, close to the abutting block 3j, of the pushing thread rod 3d is arranged in the middle of the outer wall of the outer end of the pushing plate 3e in a rotating fit manner, a balance groove is formed in the pushing plate 3e, balance balls 3f are uniformly arranged in the balance groove in a rolling fit manner, sliding round rods 3g are arranged at two ends of the balance groove in a sliding fit manner, a positioning groove is formed in each sliding round rod 3g, positioning blocks 3h are arranged on the inner walls at two ends of the balance groove, each positioning block 3h is arranged in each positioning groove in a sliding fit manner, a semicircular rod 3i is arranged at the outer end of each sliding round rod 3g, and the abutting block 3j is arranged in the middle of the inner end of the pushing plate 3e, the rubber plate 3k is attached to the abutting block 3 j.
The rear side of the middle part of the bottom plate 1 is provided with a level gauge 11.
The middle part of the balance groove on the pushing plate 3e is a round-mouth arc groove, two ends of the balance groove are straight round grooves, and two ends of the round-mouth arc groove are connected with the straight round grooves.
When the welding device works, a bottom plate 1 is in a horizontal state through the measurement of a level gauge 11 manually, a frame to be welded is placed on a U-shaped plate 3b manually, a pushing threaded rod 3d is rotated manually, the pushing threaded rod 3d rotates in a pushing threaded groove in a threaded fit mode, the pushing threaded rod 3d drives a pushing plate 3e to move, the pushing plate 3e drives a sliding round rod 3g to move, the sliding round rod 3g drives a semi-circular rod 3i to move, under the adjusting action of a balance ball 3f, the sliding round rod 3g and the semi-circular rod 3i enable the frame to be welded to be horizontally abutted against the inner wall of the U-shaped plate 3b, meanwhile, the pushing plate 3e drives an abutting block 3j and a rubber plate 3k to move, the abutting block 3j and the rubber plate 3k enable the frame to be welded to be abutted against the inner wall of the U-shaped plate 3b, and the frame to be welded is clamped and positioned, artifical T type threaded rod 3c that rotates, T type threaded rod 3c drives cardboard 3a motion through screw-thread fit' S mode, cardboard 3a drives U template 3b and goes up the needs that the centre gripping location was accomplished and carry out welded frame and move suitable integrated position, it is so repeated, carry out the welded frame with the needs of four sides and all carry out centre gripping location operation, and carry out the welded frame with the needs of four sides and splice into preceding frame, artifical use tools carries out welding operation to the preceding frame junction of concatenation completion in S1.
The power disc 24 left part seted up the arc breach, and mutually support between arc breach and the driven disc 25 and use, evenly seted up the cambered surface groove along its circumference direction on the driven disc 25 outer wall, and mutually support between cambered surface groove and the power disc 24 and use, lie in evenly on the driven disc 25 outer wall and be provided with the straight flute between the adjacent cambered surface groove, and mutually support between straight flute and the power round bar 23 and use.
When the concrete work is done, after the welding of front frame junction was accomplished, a motor 21 drives power pole 22 and rotates the round, power pole 22 drives power round bar 23 and rotates, power round bar 23 pass through with the straight flute on the driven disc 25 between the operation of mutually supporting, make power round bar 23 drive driven disc 25 and rotate 90 degrees, driven disc 25 drives rotatory round bar 26 and rotates 90 degrees, rotatory round bar 26 drives cross 27 and rotates 90 degrees, cross 27 drives the frame junction that manual welding accomplished and rotates the position department of polishing, the artifical front frame junction that continues to use the instrument to the concatenation completion carries out the welding operation.
The polishing device 4 comprises a return plate 4a, a return cylinder 4b, a U-shaped sliding plate 4c, a straight plate 4d, an L-shaped plate 4e, a second motor 4f, a transmission gear 4g, an internally toothed belt 4h, a transmission round roller 4i, a rotating belt 4j and a sand-containing scouring pad 4k, the middle of the right end of the bottom plate 1 is provided with a flat groove, the right end of the bottom plate 1 is positioned on the right side of the flat groove and provided with the return plate 4a, the return cylinder 4b is arranged on the return plate 4a, the output end of the return cylinder 4b is provided with the U-shaped sliding plate 4c, the U-shaped sliding plate 4c is arranged in the flat groove in a sliding fit manner, the straight plate 4d is symmetrically arranged on the front and back of the outer wall of the left end of the U-shaped sliding plate 4c, a square groove is arranged on the outer wall of the left end of the straight plate 4d, the transmission round roller 4i is symmetrically arranged on the inner wall of the lower end of the square groove through a bearing and is arranged on the front and back of the inner wall of the lower end of the square groove, the inner wall of the square groove, the transmission round roller 4i arranged on the straight plate 4d on the U-shaped sliding plate 4c and far away from the end of the central position of the bottom plate 1 is arranged on the upper end of the square groove through the square groove The dress is on square groove upper end inner wall, the square groove on the straight board 4d that is located U form sliding plate 4c is close to the transmission circle roller 4i upper end of 1 central point of bottom plate and is installed drive gear 4g through the square groove inner wall, be connected through internal tooth belt 4h between the drive gear 4g, the straight board 4d upper end that is located U form sliding plate 4c upper front end is installed L form board 4e, install No. two motor 4f on the L form board 4e, No. two motor 4f output is connected and is located on the square groove on the straight board 4d of U form sliding plate 4c upper end and lean on into on the drive gear 4g on the transmission circle roller 4i of bottom plate 1 central point one end, be connected through rotatory area 4j between the transmission circle roller 4i of square groove on the straight board 4d, evenly be provided with along its circumference direction on the outer wall of rotatory area 4j and contain sand scouring pad 4 k.
The inner wall of the rotating belt 4j is uniformly provided with tooth grooves along the circumferential direction, the outer wall of the transmission round roller 4i is uniformly provided with clamping teeth along the circumferential direction, and the clamping teeth and the tooth grooves are matched with each other for use.
When the grinding machine works specifically, the return cylinder 4b drives the U-shaped sliding plate 4c to move to a proper grinding position, the second motor 4f drives the transmission gear 4g to rotate, the transmission gear 4g is transmitted through the internal tooth belt 4h, so that the transmission gear 4g drives the transmission circular roller 4i to rotate, the transmission circular roller 4i drives the rotating belt 4j to rotate, the rotating belt 4j drives the sand-containing scouring pad 4k to rotate, so that the sand-containing scouring pad 4k carries out comprehensive grinding treatment on the welding position of the outer wall of the frame, after the grinding of the welding position of the outer wall of the frame is finished, the return cylinder 4b drives the U-shaped sliding plate 4c to move to the initial position, the first motor 21 drives the power rod 22 to rotate for one circle, the power rod 22 drives the power circular rod 23 to rotate, the power circular rod 23 is matched with the straight groove on the driven disc 25 to operate, so that the power circular rod 23 drives the driven disc 25 to rotate for 90 degrees, driven disc 25 drives rotatory round bar 26 and rotates 90 degrees, and rotatory round bar 26 drives cross 27 and rotates 90 degrees, and cross 27 drives the frame and rotates 90 degrees for the turning that the frame outer wall was polished and is accomplished rotates polishing position department.
The polishing device 5 comprises a square plate 50, a telescopic cylinder 51, a U-shaped sliding plate 52, an L-shaped panel 53, a third motor 54, a transmission threaded rod 55, a U-shaped sliding plate 56, a fourth motor 57, a polishing round rod 58 and a polishing round roller 59, wherein the rear part of the left end of the bottom plate 1 is provided with a polishing groove, the U-shaped sliding plate 52 is arranged in the polishing groove in a sliding fit mode, the L-shaped panel 53 is arranged on the U-shaped sliding plate 52, a T-shaped groove is arranged on the L-shaped panel 53, the U-shaped sliding plate 56 is arranged in the T-shaped groove in a sliding fit mode, the transmission threaded groove is arranged on the U-shaped sliding plate 56, the third motor 54 is arranged at the upper end of the L-shaped panel 53, the output end of the third motor 54 penetrates through the L-shaped panel 53 to be provided with the transmission threaded rod 55, the lower end of the transmission threaded rod 55 is arranged on the U-shaped sliding plate 52 in a rotating fit mode, and the transmission threaded rod 55 is arranged in the transmission threaded groove in a thread fit mode, four motors 57 are installed on the outer walls of the right ends of the U-face sliding plate 52 and the U-shaped sliding plate 56, the output ends of the four motors 57 penetrate through the U-face sliding plate 52 and the U-shaped sliding plate 56 respectively to install polishing round rods 58, the front ends of the polishing round rods 58 are installed on the inner walls of the front ends of the U-face sliding plate 52 and the U-shaped sliding plate 56 through bearings respectively, polishing round rollers 59 are installed in the middle of the polishing round rods 58, the rear portion of the left end of the bottom plate 1 is located on the left side of a polishing groove to install a square plate 50, a telescopic cylinder 51 is installed on the square plate 50, and the output end of the telescopic cylinder 51 is connected to the L-shaped panel 53.
A cleaning round rod 511 is arranged between the U-shaped sliding plate 52 and the inner wall of the U-shaped sliding plate 56 and positioned on the left side of the polishing round roller 59 through a bearing, and a cleaning round brush 512 is arranged on the cleaning round rod 511.
When the polishing machine works specifically, after a corner polished on the outer wall of a frame rotates to a polishing position, the telescopic cylinder 51 drives the L panel 53 to move, the L panel 53 drives the U-shaped sliding plate 52 to move to a proper polishing position, the third motor 54 drives the transmission threaded rod 55 to rotate, the third motor 54 is a forward and reverse motor, the transmission threaded rod 55 drives the U-shaped sliding plate 56 to move to a proper polishing position in a threaded fit mode, so that the polishing circular roller 59 abuts against the corner welded on the frame, the fourth motor 57 drives the polishing circular rod 58 to rotate, the polishing circular rod 58 drives the polishing circular roller 59 to perform polishing operation on the corner welded on the frame, the cleaning circular brush 512 performs cleaning operation on the outer wall of the polishing circular roller 59, meanwhile, the telescopic cylinder 51 drives the U-shaped sliding plate 52 to move, so that the polishing circular roller 59 can perform comprehensive polishing operation on the corner welded on the frame, after the polishing operation is completed, the telescopic cylinder 51 drives the U-face sliding plate 52 to move to the initial position.
Artifical reversal propulsion threaded rod 3d, propulsion threaded rod 3d drive propulsion board 3e move to initial position department for the centre gripping location operation to preceding frame is relieved to slip round bar 3g, semicircle pole 3i, support piece 3j and rubber slab 3k, and the preceding frame of welding polishing is taken off to the manual work, and clean operation, so repeatedly, can weld the polishing treatment to preceding frame in succession.
In addition, the invention also provides an intelligent processing method for producing the backlight module, which comprises the following steps:
s1, manually measuring through a level gauge 11 to enable a bottom plate 1 to be in a horizontal state, manually placing frames to be welded on a U-shaped plate 3b, manually rotating a pushing threaded rod 3d, driving the pushing threaded rod 3d to drive a pushing plate 3e to move, enabling a sliding round rod 3g and a semi-circular rod 3i to horizontally abut against the inner wall of the U-shaped plate 3b under the adjusting action of a balance ball 3f, meanwhile, abutting blocks 3j and a rubber plate 3k abut against the inner wall of the U-shaped plate 3b, clamping and positioning the frames to be welded, manually rotating a T-shaped threaded rod 3c, driving the frames to be welded on the U-shaped plate 3b to move to a proper combination position through a clamping plate 3a, repeating the steps, and clamping and positioning the frames to be welded on the four sides, splicing the four side frames to be welded into a front frame;
s2, welding the joint of the front frame spliced in the S1 by using a tool manually, driving a power round rod 23 to rotate for one circle by a first motor 21 through a power rod 22 after welding, driving a driven disc 25 to rotate for 90 degrees by the power round rod 23, driving a cross plate 27 to rotate for 90 degrees by the driven disc 25 through a rotating round rod 26, enabling the joint of the frame spliced manually to rotate to a polishing position, and continuously welding the joint of the front frame spliced in the S1 by using the tool manually;
s3, the return cylinder 4b drives the U-shaped sliding plate 4c to move to a proper polishing position, the second motor 4f drives the transmission gear 4g to rotate, the transmission gear 4g is transmitted through the internal tooth belt 4h, so that the transmission gear 4g drives the transmission round roller 4i to rotate, the transmission round roller 4i drives the sand-containing scouring pad 4k to rotate through the rotating belt 4j, the sand-containing scouring pad 4k polishes the welding part of the outer wall of the frame, after the grinding of the welding position of the outer wall of the frame is finished, the return cylinder 4b drives the U-shaped sliding plate 4c to move to the initial position, the first motor 21 continuously drives the power round rod 23 to rotate for one circle through the power rod 22, the power round rod 23 drives the driven disc 25 to rotate for 90 degrees, the driven disc 25 drives the cross plate 27 to rotate for 90 degrees through the rotating round rod 26, and the corner of the outer wall of the frame which is finished with grinding is rotated to the polishing position;
s4, the telescopic cylinder 51 drives the U-face sliding plate 52 to move to a proper polishing position, the third motor 54 drives the U-shaped sliding plate 56 to move to a proper polishing position through the transmission threaded rod 55, so that the polishing circular roller 59 is abutted against the corner position of the frame welding, the fourth motor 57 drives the polishing circular rod 58 to rotate, the polishing circular rod 58 drives the polishing circular roller 59 to perform polishing operation on the corner position of the frame welding, the cleaning circular brush 512 performs cleaning operation on the outer wall of the polishing circular roller 59, meanwhile, the telescopic cylinder 51 drives the U-face sliding plate 52 to move, so that the polishing circular roller 59 can perform comprehensive polishing operation on the corner of the frame welding, and after the polishing operation is completed, the telescopic cylinder 51 drives the U-face sliding plate 52 to move to an initial position;
s5, manually reversing the pushing threaded rod 3d, driving the pushing plate 3e to move to the initial position by the pushing threaded rod 3d, enabling the sliding round rod 3g, the semi-circle rod 3i, the abutting block 3j and the rubber plate 3k to remove clamping and positioning operation on the front frame, manually taking down the front frame subjected to welding and polishing, cleaning operation, repeating the operation, and continuously performing welding and polishing treatment on the front frame.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a backlight unit production intelligence processing machine, includes bottom plate (1), rotary device (2), adjusting device (3), grinding device (4) and burnishing device (5), its characterized in that: the polishing device is characterized in that a rotating device (2) is installed at the lower end of the bottom plate (1), an adjusting device (3) is installed on the rotating device (2), a polishing device (4) is installed at the right end of the bottom plate (1), and a polishing device (5) is installed on the rear side of the right end of the bottom plate (1); wherein:
the rotating device (2) comprises an L-shaped plate (20), a first motor (21), a power rod (22), a power round rod (23), a power disc (24), a driven disc (25), a rotating round rod (26), a cross plate (27) and a supporting rod (28), wherein the supporting rod (28) is uniformly installed at the lower end of the bottom plate (1), a rotating round groove is formed in the center position of the bottom plate (1), the rotating round rod (26) is installed in the rotating round groove in a rotation fit mode, the cross plate (27) is installed at the upper end of the rotating round rod (26) and positioned at the upper side of the bottom plate (1), the driven disc (25) is installed at the lower end of the rotating round rod (26) and positioned at the lower side of the bottom plate (1), the L-shaped plate (20) is installed at the left side of the rotating round groove at the lower end of the bottom plate (1), the first motor (21) is installed at the output end of the first motor (21), a power disc (24) is installed on the power rod (22), and a power round rod (23) is installed on the left side of the upper end of the power rod (22);
the adjusting device (3) comprises a clamping plate (3a), a U-shaped plate (3b), a T-shaped threaded rod (3c), a pushing threaded rod (3d), a pushing plate (3e), a balance ball (3f), a sliding round rod (3g), a positioning block (3h), a semi-round rod (3i), a resisting block (3j) and a rubber plate (3k), wherein the front part, the rear part, the left part and the right part of the upper end of the cross plate (27) are respectively provided with a clamping groove, the clamping plate (3a) is installed in the clamping groove in a sliding fit manner, a power threaded groove is formed in the clamping plate (3a), the T-shaped threaded rod (3c) is installed on the outer side of the clamping groove in a rotating fit manner on the cross plate (27), the inner end of the T-shaped threaded rod (3c) is installed on the inner wall of the clamping groove in a rotating fit manner, and the T-shaped threaded rod (3, a U-shaped plate (3b) is installed at the upper end of a clamping plate (3a), a sliding groove is formed in the inner wall of the upper end of the U-shaped plate (3b), a pushing plate (3e) is installed in the sliding groove in a sliding fit mode, a pushing thread groove is formed in the outer wall of the outer end of the U-shaped plate (3b), a pushing threaded rod (3d) is installed in the pushing thread groove in a thread fit mode, one end, close to a propping block (3j), of the pushing threaded rod (3d) is installed in the middle of the outer wall of the outer end of the pushing plate (3e) in a rotating fit mode, a balancing groove is formed in the pushing plate (3e), balancing balls (3f) are uniformly arranged in the balancing groove in a rolling fit mode, sliding round rods (3g) are installed at the two ends of the balancing groove in a sliding fit mode, positioning grooves are formed in the sliding round rods (3g), positioning blocks (3h) are arranged on the inner walls at the two ends of the balancing groove, and the locating piece (3h) is installed in the locating slot through sliding fit, the outer end of the sliding round rod (3g) is provided with a semi-circle rod (3i), the middle part of the inner end of the pushing plate (3e) is provided with a propping block (3j), and the propping block (3j) is provided with a rubber plate (3 k).
2. The intelligent backlight module production processing machine as claimed in claim 1, wherein: the polishing device (4) comprises a return plate (4a), a return cylinder (4b), a U-shaped sliding plate (4c), a straight plate (4d), an L-shaped plate (4e), a second motor (4f), a transmission gear (4g), an internal toothed belt (4h), a transmission round roller (4i), a rotating belt (4j) and a sand-containing scouring pad (4k), wherein a flat groove is formed in the middle of the right end of the bottom plate (1), the return plate (4a) is arranged on the right side of the flat groove at the right end of the bottom plate (1), the return cylinder (4b) is arranged on the return plate (4a), the U-shaped sliding plate (4c) is arranged at the output end of the return cylinder (4b), the U-shaped sliding plate (4c) is arranged in the flat groove in a sliding fit manner, the straight plate (4d) is symmetrically arranged on the front and back of the outer wall of the left end of the U-shaped sliding plate (4c), and a square groove, transmission round rollers (4i) are symmetrically arranged on the inner wall of the lower end of the square groove in the front-back direction through bearings, the upper ends of the transmission round rollers (4i) which are positioned on the straight plate (4d) on the U-shaped sliding plate (4c) and are far away from one end of the central position of the bottom plate (1) in the square groove, the upper ends of the transmission round rollers (4i) which are positioned on the straight plate (4d) on the U-shaped sliding plate (4c) and are close to one end of the central position of the bottom plate (1) pass through the inner wall of the square groove, transmission gears (4g) are arranged between the transmission gears (4g) through an internal toothed belt (4h), an L-shaped plate (4e) is arranged at the upper end of the straight plate (4d) at the upper front end of the U-shaped sliding plate (4c), a second motor (4f) is arranged on the L-shaped plate (4e), the output end of the second motor (4f) is connected with the square groove on the straight plate (4d) positioned on the upper end of the U-shaped sliding plate (4c), and is close to the central position of the bottom plate (1) On the transmission gear (4g) on the round roller (4i), the transmission round rollers (4i) in the square groove on the straight plate (4d) are connected through a rotating belt (4j), and the outer wall of the rotating belt (4j) is uniformly provided with a sand-containing scouring pad (4k) along the circumferential direction.
3. The intelligent backlight module production processing machine as claimed in claim 1, wherein: the polishing device (5) comprises a square plate (50), a telescopic cylinder (51), a U-shaped sliding plate (52), an L-shaped panel (53), a third motor (54), a transmission threaded rod (55), a U-shaped sliding plate (56), a fourth motor (57), a polishing round rod (58) and a polishing round roller (59), wherein a polishing groove is formed in the rear part of the left end of the bottom plate (1), the U-shaped sliding plate (52) is installed in the polishing groove in a sliding fit mode, the U-shaped sliding plate (52) is installed on the U-shaped sliding plate (52), a T-shaped groove is formed in the L-shaped panel (53), the U-shaped sliding plate (56) is installed in the T-shaped groove in a sliding fit mode, a transmission threaded groove is formed in the U-shaped sliding plate (56), the third motor (54) is installed at the upper end of the L-shaped sliding plate (53), and the output end of the third motor (54) penetrates through the L-shaped panel (53) to be installed with the transmission threaded rod (55), the lower end of the transmission threaded rod (55) is arranged on the U-surface sliding plate (52) in a rotating fit way, and drive threaded rod (55) are installed at the drive thread groove through screw-thread fit's mode, all install No. four motor (57) on U face sliding plate (52) and U type sliding plate (56) right-hand member outer wall, No. four motor (57) output passes U face sliding plate (52) and U type sliding plate (56) respectively and installs polishing round bar (58), install respectively on the front end inner wall of U face sliding plate (52) and U type sliding plate (56) through the bearing polishing round bar (58) front end, polishing round bar (58) mid-mounting has polishing round roller (59), bottom plate (1) are gone up left end rear portion and are located the polishing groove left side and install square plate (50), install telescopic cylinder (51) on square plate (50), telescopic cylinder (51) output is connected on L panel (53).
4. The intelligent backlight module production processing machine as claimed in claim 3, wherein: and a cleaning round rod (511) is arranged between the U-shaped sliding plate (52) and the inner wall of the U-shaped sliding plate (56) and positioned on the left side of the polishing round roller (59) through a bearing, and a cleaning round brush (512) is arranged on the cleaning round rod (511).
5. The intelligent backlight module production processing machine as claimed in claim 1, wherein: the rear side of the upper middle part of the bottom plate (1) is provided with a level gauge (11).
6. The intelligent backlight module production processing machine as claimed in claim 2, wherein: the inner wall of the rotating belt (4j) is uniformly provided with tooth grooves along the circumferential direction, the outer wall of the transmission round roller (4i) is uniformly provided with clamping teeth along the circumferential direction, and the clamping teeth and the tooth grooves are matched with each other for use.
7. The intelligent backlight module production processing machine as claimed in claim 1, wherein: the middle part of the balance groove on the pushing plate (3e) is a round-mouth arc groove, two ends of the balance groove are straight round grooves, and two ends of the round-mouth arc groove are connected with the straight round grooves.
8. The intelligent backlight module production processing machine as claimed in claim 1, wherein: the power disc (24) left part seted up the arc breach, and mutually support between arc breach and driven disc (25) and use, evenly seted up the cambered surface groove along its circumference direction on driven disc (25) outer wall, and mutually support between cambered surface groove and power disc (24) and use, lie in on driven disc (25) outer wall and evenly be provided with the straight flute between the adjacent cambered surface groove, and mutually support between straight flute and power round bar (23) and use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110517480.9A CN113182977A (en) | 2021-05-12 | 2021-05-12 | Intelligent processing machine and processing method for backlight module production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110517480.9A CN113182977A (en) | 2021-05-12 | 2021-05-12 | Intelligent processing machine and processing method for backlight module production |
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| Publication Number | Publication Date |
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| CN113182977A true CN113182977A (en) | 2021-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202110517480.9A Withdrawn CN113182977A (en) | 2021-05-12 | 2021-05-12 | Intelligent processing machine and processing method for backlight module production |
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| Country | Link |
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| CN (1) | CN113182977A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113560404A (en) * | 2021-09-02 | 2021-10-29 | 徐州苏惠智能电气有限公司 | Binding post stamping forming machine |
| CN115229650A (en) * | 2022-09-22 | 2022-10-25 | 邳州市安达电子有限公司 | Polishing machine tool suitable for display front frame |
| CN115256107A (en) * | 2022-10-08 | 2022-11-01 | 苏州瑞禾信息科技有限公司 | Corner polishing device for control display |
| CN115716226A (en) * | 2022-10-26 | 2023-02-28 | 江阴鼎鑫铝业有限公司 | Aluminium alloy window frame turning grinding device |
-
2021
- 2021-05-12 CN CN202110517480.9A patent/CN113182977A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113560404A (en) * | 2021-09-02 | 2021-10-29 | 徐州苏惠智能电气有限公司 | Binding post stamping forming machine |
| CN115229650A (en) * | 2022-09-22 | 2022-10-25 | 邳州市安达电子有限公司 | Polishing machine tool suitable for display front frame |
| CN115256107A (en) * | 2022-10-08 | 2022-11-01 | 苏州瑞禾信息科技有限公司 | Corner polishing device for control display |
| CN115256107B (en) * | 2022-10-08 | 2023-08-18 | 苏州瑞禾信息科技有限公司 | Control display corner grinding device |
| CN115716226A (en) * | 2022-10-26 | 2023-02-28 | 江阴鼎鑫铝业有限公司 | Aluminium alloy window frame turning grinding device |
| CN115716226B (en) * | 2022-10-26 | 2023-09-15 | 江阴鼎鑫铝业有限公司 | Aluminum profile window frame corner polishing device |
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Application publication date: 20210730 |
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Addressee: Wuhan minzhijie Photoelectric Technology Co.,Ltd. Document name: Refund Approval Notice |