CN113182882A - Full-automatic assembling equipment for recorder component - Google Patents
Full-automatic assembling equipment for recorder component Download PDFInfo
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- CN113182882A CN113182882A CN202110471028.3A CN202110471028A CN113182882A CN 113182882 A CN113182882 A CN 113182882A CN 202110471028 A CN202110471028 A CN 202110471028A CN 113182882 A CN113182882 A CN 113182882A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention discloses full-automatic assembling equipment for a recorder assembly, which comprises a workbench and is characterized in that a hollow conveying line is arranged on the left side of the upper surface of the workbench, a rotary table is arranged on the right side of the upper surface of the workbench, a base feeding mechanism, a welding part feeding mechanism, a welding seam opening mechanism and a welding mechanism are sequentially arranged from left to right along the hollow conveying line, a cam divider is arranged below the rotary table and drives the rotary table to rotate, a plurality of jig seats are equally arranged on the upper surface of the rotary table along the circumference, a heating mechanism, a pressing mechanism, a polishing mechanism, a bending mechanism and a blanking mechanism are respectively arranged on the workbench on the circumferential side of the rotary table corresponding to the jig seats, and a transplanting mechanism is arranged between the rotary table and the hollow conveying line; compared with the prior art, the automatic conveying line has the advantages that the structure is compact, the design is reasonable, the automatic production is realized, the conveying line and the turntable are combined, the production efficiency is effectively improved, the labor is saved, and the market application value is very good.
Description
Technical Field
The invention relates to the technical field of recorder assembling equipment, in particular to full-automatic assembling equipment for recorder components.
Background
The recorder is portable evidence obtaining technical equipment integrating functions of real-time video and audio shooting, recording and the like, integrates functions of shooting, talkback, positioning and storage, can transmit video in real time, can carry out dynamic and static digital recording on scene conditions, is convenient to use in various environments, is widely applied to various indoor and outdoor detection places and other scenes needing real-time communication, the existing recorder needs to depend on manpower for assembling and welding part of components in the production process, and cannot realize automatic production, so the defects exist in the prior art, and improvement is needed.
Disclosure of Invention
In view of the shortcomings of the prior art, the present invention provides a fully automatic assembling device for recorder components, so as to solve the problems in the background art. In order to achieve the purpose, the invention adopts the following technical scheme: the full-automatic assembling device for the recorder component comprises a workbench, wherein a hollow conveying line is arranged on the left side of the upper surface of the workbench, a turntable is arranged on the right side of the upper surface of the workbench, a base feeding mechanism, a welding part feeding mechanism, a welding seam opening mechanism and a welding mechanism are sequentially arranged on the workbench from left to right along the hollow conveying line, a cam divider is arranged below the rotary disc and drives the rotary disc to rotate, a plurality of jig seats are equally arranged on the upper surface of the rotary disc along the circumference, a heating mechanism, a pressing mechanism, a polishing mechanism, a bending mechanism and a blanking mechanism are respectively arranged on the workbench corresponding to the jig seat and around the turntable, a transplanting mechanism is arranged between the rotary table and the hollow conveying line, and a jacking device and a material blocking device are respectively arranged on the hollow conveying line corresponding to the welding part feeding mechanism, the welding seam opening mechanism and the welding mechanism.
Preferably, the welding seam opening mechanism comprises a second support frame, a guide rod cylinder is vertically arranged on the front side face of the second support frame, a seam opening seat is vertically arranged at the working end of the guide rod cylinder, a spring is vertically arranged in the seam opening seat, a seam opening pressure head is connected to the bottom end of the spring, the seam opening pressure head penetrates through and is in sliding connection with the bottom end of the seam opening seat, and a seam opening knife is vertically arranged at the bottom end of the seam opening seat.
Preferably, the welding part feeding mechanism comprises a vibrating disc, a straight vibrator, a straight vibrating channel, a discharging device and a feeding device, wherein the straight vibrating channel is arranged on the straight vibrator, a feeding port of the straight vibrator is abutted against a discharging port of the vibrating disc, the discharging device is abutted against a discharging port of the straight vibrating channel, the discharging device comprises a discharging support frame, a discharging seat is arranged at the top end of the discharging support frame, a discharging slide rail is vertically arranged on the side surface of the discharging support frame, a discharging slide block is slidably arranged on the discharging slide rail, a discharging cylinder is arranged at the bottom end of the discharging slide rail, the working end of the discharging cylinder is connected with the bottom end of the discharging slide block, a material ejecting rod is vertically arranged at the top end of the discharging slide block, and the material ejecting rod penetrates through and is slidably connected with the discharging seat;
the feeding device comprises a feeding support frame, the feeding support frame is arranged on one side of the hollow conveying line on the workbench, a feeding linear sliding table is horizontally arranged at the top end of the feeding support frame, a sliding table cylinder is vertically arranged at the working end of the feeding linear sliding table, a feeding seat fixing plate is vertically arranged at the working end of the sliding table cylinder, a feeding seat is arranged at the bottom of the front end of the feeding seat fixing plate, a jacking cylinder is vertically arranged at the top end of the feeding seat fixing plate, a jacking rod is vertically arranged at the working end of the jacking cylinder, the jacking rod penetrates through and is connected with the feeding seat in a sliding mode, a feeding sliding table cylinder is horizontally arranged on the side of the feeding seat, the working end of the feeding sliding table cylinder corresponds to the jacking rod, a top plate is arranged on the jacking rod, and the bottom end of the jacking rod corresponds to one side of the top plate.
Preferably, the welding mechanism comprises a welding device and a clamping device, the welding device comprises a welding support frame, a rotary shaft seat is vertically arranged at the top end inside the welding support frame, a rotary shaft is rotationally arranged in the rotary shaft seat, a servo motor is arranged at the top end of the welding support frame and drives the rotary shaft to rotate, a rotary plate is horizontally arranged at the bottom end of the rotary shaft, second sliding table cylinders are respectively and vertically arranged at two ends of the rotary plate, adjusting plates are respectively and horizontally arranged at working ends of the two second sliding table cylinders, a welding guide seat is arranged at the outer side of the bottom of each adjusting plate, a material taking support plate is arranged at the inner side of each adjusting plate, a material taking finger cylinder is horizontally arranged at the bottom end of each material taking finger cylinder, a material taking clamping jaw is respectively arranged at the working end of each material taking finger cylinder, a welding guide plate is horizontally arranged in each welding guide seat, and the welding guide plate is vertically and slidably connected with the welding guide seats, a push rod cylinder is vertically arranged at the outer end of the adjusting plate, the working end of the push rod cylinder is connected with the welding guide plate, and a welding wire guide rod is vertically arranged on the inner side of the bottom end of the welding guide plate;
clamping device includes the centre gripping support frame, the centre gripping support frame sets up bottom in the welding support frame, centre gripping support frame top is provided with third slip table cylinder perpendicularly, the work end level of third slip table cylinder is provided with wide angle jack catch cylinder, two work ends of wide angle jack catch cylinder correspond respectively and are provided with the clamping jaw.
Preferably, the transplanting mechanism comprises a transplanting assembly and a reversing assembly, the reversing assembly is positioned in the working range of the transplanting assembly, the transplanting assembly comprises a transplanting support frame, a transplanting mounting plate is vertically arranged on the transplanting support frame, a transplanting motor is arranged at the rear end of the transplanting mounting plate, a rotating shaft of the transplanting motor penetrates through and is rotatably connected with the transplanting mounting plate, a first cam and a second cam are respectively arranged at the front end of the transplanting assembly, a first linear shaft seat is vertically arranged at the left side of the front wall of the transplanting mounting plate, a first optical axis is vertically and slidably connected in the first linear shaft seat, a first connecting plate is horizontally arranged at the top end of the first optical axis, a second linear shaft seat is horizontally arranged at the bottom end of the first optical axis, a second optical axis is horizontally and slidably arranged in the second linear shaft seat, a second connecting plate is vertically arranged in the second optical axis, and a second mounting plate is vertically arranged at the left end of the second optical axis, a connecting rod shaft is arranged on the right side of the front wall of the transplanting mounting plate, a first connecting rod and a second connecting rod are respectively rotatably arranged on the connecting rod shaft, a first roller is arranged in the middle of the first connecting rod, a first driving wheel is arranged at the front end of the first connecting rod, the first roller is abutted against the first cam, the first driving wheel is abutted against the first connecting plate, the second connecting rod is of a V shape, the middle of the first connecting rod is rotatably connected with the connecting rod shaft, a second roller is arranged at one end of the connecting rod shaft, a second driving wheel is arranged at the other end of the connecting rod, the second roller is abutted against the second cam, the second driving wheel is abutted against the second connecting plate, a spring fixing rod is arranged below the front wall of the transplanting mounting plate, a first spring and a second spring are respectively arranged on the spring fixing rod, the first spring is connected with the first connecting rod, the second spring is connected with the second connecting rod, and a transplanting cylinder mounting plate is horizontally arranged at the bottom end of the second mounting plate, transplant cylinder mounting panel bottom surface left and right sides and be provided with respectively and transplant finger cylinder, two the work end of transplanting the finger cylinder is provided with the clamping jaw respectively.
Preferably, the switching-over subassembly is including the switching-over backup pad, the switching-over backup pad sets up perpendicularly on the workstation, switching-over backup pad lower part level sets up the upset cylinder, the work end of upset cylinder is provided with first pivot, first pivot through rotation is connected the switching-over backup pad to install first synchronizing wheel, switching-over backup pad top level is run through and is rotated and set up the second pivot, second pivot left end is provided with the second synchronizing wheel, first synchronizing wheel with the second synchronizing wheel passes through the hold-in range and connects, second pivot right-hand member is provided with switching-over cylinder mounting panel, switching-over cylinder mounting panel right flank is provided with the switching-over and points the cylinder, two work ends that the cylinder was pointed in the switching-over are provided with the clamping jaw respectively.
Preferably, heating mechanism is including heating the support frame, heating the support frame and setting up perpendicularly on the workstation, heating support frame front end is provided with hot pressing cylinder perpendicularly, hot pressing cylinder's work end is provided with the connecting rod perpendicularly, the connecting rod bottom is provided with the hot pressing seat, hot pressing seat upper surface is provided with a plurality of slides, and a plurality of slides are centering setting respectively, and is a plurality of horizontal slip is provided with the slider in the slide respectively, slider front end level is provided with the heating rod mounting panel, and is a plurality of all run through perpendicularly and be provided with the heating rod, and is a plurality of the heating rod runs through perpendicularly respectively the hot pressing seat.
Preferably, the pressing mechanism comprises a pressing support frame, the pressing support frame is vertically arranged on the workbench, a pressing cylinder is vertically arranged at the top end of the pressing support frame, a pressing guide rail is vertically arranged on the front wall of the pressing support frame, a pressing mounting plate is slidably arranged on the pressing guide rail, a pressing rod mounting seat is arranged at the front end of the pressing mounting plate, the working end of the pressing cylinder is connected with the pressing rod mounting seat, a pressing rod is vertically arranged at the bottom end of the pressing rod mounting seat, a positioning sleeve is slidably arranged on the pressing rod in a sleeved mode, a pressing spring is arranged on the pressing rod above the positioning sleeve in a sleeved mode, and a pressing head is arranged at the bottom end of the pressing rod.
Preferably, polishing mechanism includes the polishing supporting seat, polishing supporting seat top is provided with X axle sharp slip table, the work end of X axle sharp slip table is provided with Y axle sharp slip table, the work end of Y axle sharp slip table is provided with Z axle sharp slip table, the work end of Z axle sharp slip table is provided with the axle bed mounting panel, be provided with the axle bed on the axle bed mounting panel, Z axle sharp slip table top is provided with polishes the axle mounting panel, it runs through perpendicularly and rotates and be provided with the polishing telescopic shaft to polish axle mounting panel front end, and its rear end is provided with the polishing motor supporting seat, be provided with polishing motor on the polishing motor supporting seat, polishing motor drives the polishing telescopic shaft rotates, polishing telescopic shaft is rotated and is connected the axle bed, and its bottom is provided with the throwing aureola.
Preferably, the bending mechanism comprises a bending support seat, the top end of the bending support seat is horizontally provided with a guide shaft fixing plate, the top end of the guide shaft fixing plate is vertically provided with a bending air cylinder, the bottom end of the guide shaft fixing plate is vertically provided with two guide shafts, the two guide shafts are horizontally and slidably connected with a bending installation seat, the working end of the bending air cylinder is connected with the bending installation seat, the bottom end of the bending installation seat is respectively and vertically provided with a plurality of optical shafts, the optical shafts are slidably connected with a bending mold seat, the middle part of the bottom end of the bending installation seat is vertically provided with a bending guide rod, the bending guide rod is slidably connected with the bending mold seat, the periphery of the bottom of the bending installation seat is respectively and centrally provided with a plurality of connecting seats, mold sliders are respectively connected in the connecting seats through pin shafts, and the mold sliders are respectively and vertically and slidably connected with the bending mold seat, the die comprises a plurality of die sliding blocks, and is characterized in that sliding grooves are formed in the die sliding blocks respectively, rolling wheels are arranged in the sliding grooves in a rolling mode, rotating shafts of the rolling wheels are connected with bending jacking blocks in a rotating mode, each bending jacking block is connected with a bending die seat in a horizontal sliding mode, and a plurality of limiting pins are arranged at the bottom of the bending die seat in a vertical sliding mode.
Compared with the prior art, the automatic production line has the advantages that by adopting the scheme, the automatic production line is compact in structure and reasonable in design, automatic production is realized, the production efficiency is effectively improved, manpower is saved by adopting the combination of the conveying line and the rotary table, and the automatic production line has good market application value.
Drawings
FIG. 1 is a schematic view of the overall assembly structure of one embodiment of the present invention;
FIG. 2 is a schematic structural view of a seam opening mechanism of the embodiment of FIG. 1 of the present invention;
FIG. 3 is a schematic structural view of a weldment feed mechanism of the embodiment of FIG. 1 of the present invention;
FIG. 4 is a schematic structural view of a loading device according to the embodiment of FIG. 1;
FIG. 5 is a schematic view of the welding mechanism of the embodiment of FIG. 1 of the present invention;
FIG. 6 is a schematic view of a portion of the welding mechanism of the embodiment of FIG. 1 of the present invention;
FIG. 7 is a schematic view of the exemplary embodiment of the transplanting assembly of FIG. 1;
FIG. 8 is a schematic view of the reversing assembly of the embodiment of FIG. 1 of the present invention;
FIG. 9 is a schematic view of the heating mechanism of the embodiment of FIG. 1 of the present invention;
FIG. 10 is a schematic structural view of the pressing mechanism of FIG. 1 according to the present invention;
FIG. 11 is a schematic diagram of the polishing mechanism of the embodiment of FIG. 1 according to the present invention;
FIG. 12 is a schematic view of the bending mechanism of the embodiment of FIG. 1 of the present invention;
FIG. 13 is a schematic view of the internal structure of the bending die base in the embodiment of FIG. 1 according to the present invention;
FIG. 14 is a schematic structural view of a blanking mechanism according to the embodiment of FIG. 1 of the present invention;
FIG. 15 is a schematic diagram of a jacking device according to the embodiment of FIG. 1;
fig. 16 is a schematic structural view of the striker device in the embodiment of fig. 1.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," "front," "rear," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 to 16, an embodiment of the present invention is a full-automatic assembly detection apparatus for recorder modules, which includes a workbench 1, a hollow conveyor line 2 is disposed on the left side of the upper surface of the workbench 1, a turntable 3 is disposed on the right side of the upper surface of the workbench 1, a base feeding mechanism 4, a weldment feeding mechanism 5, a seam opening mechanism 6, and a welding mechanism 7 are sequentially disposed on the workbench from left to right along the hollow conveyor line 2, a cam divider is disposed below the turntable 3, the cam divider drives the turntable 3 to rotate, a plurality of jig seats 8 are equally disposed on the upper surface of the turntable 3 along the circumference, a heating mechanism 10, a pressing mechanism 11, a polishing mechanism 12, a bending mechanism 13, and a blanking mechanism 14 are respectively disposed on the workbench 1 around the turntable 3 corresponding to the jig seats 8, a transplanting mechanism 15 is disposed between the turntable 3 and the hollow conveyor line 2, and the hollow conveying line 2 is provided with a jacking device 16 and a material blocking device 17 corresponding to the welding part feeding mechanism 5, the welding seam opening mechanism 6 and the welding mechanism 7 respectively.
Preferably, the seam welding mechanism 6 comprises a second support frame 20, a guide rod cylinder 21 is vertically arranged on the front side surface of the second support frame 20, a seam opening seat 22 is vertically arranged at the working end of the guide rod cylinder 21, a spring 23 is vertically arranged in the seam opening seat 22, a seam opening pressure head 24 is connected to the bottom end of the spring 23, the seam opening pressure head 24 penetrates through and is in sliding connection with the bottom end of the seam opening seat 22, and a seam opening knife 25 is vertically arranged at the bottom end of the seam opening seat 22.
Preferably, the welding part feeding mechanism 5 comprises a vibrating disc 30, a straight vibrator 31, a straight vibrating channel 32, a discharging device and a feeding device, wherein the straight vibrating channel 32 is arranged on the straight vibrator 31, a feeding port of the straight vibrator 31 is abutted to a discharging port of the vibrating disc 30, the discharging device is abutted to a discharging port of the straight vibrating channel 32, the discharging device comprises a discharging support frame 35, a discharging seat 36 is arranged at the top end of the discharging support frame 35, a discharging slide rail 37 is vertically arranged on the side surface of the discharging support frame 35, a discharging slide block 38 is slidably arranged on the discharging slide rail 37, a discharging cylinder 39 is arranged on the discharging support frame 35 at the bottom end of the discharging slide rail 37, the working end of the discharging cylinder 39 is connected with the bottom end of the discharging slide block 38, an ejecting rod 40 is vertically arranged at the top end of the discharging slide block 38, and the ejecting rod 40 penetrates through and is slidably connected with the discharging seat 36;
the feeding device comprises a feeding support frame 41, the feeding support frame 41 is arranged on the workbench 1 at one side of the hollow conveying line 2, a feeding linear sliding table 42 is horizontally arranged at the top end of the feeding support frame 41, a sliding table cylinder 43 is vertically arranged at the working end of the feeding linear sliding table 42, a feeding base fixing plate 44 is vertically arranged at the working end of the sliding table cylinder 43, a feeding base 45 is arranged at the bottom of the front end of the feeding base fixing plate 44, the top end of the lifting device is vertically provided with a jacking cylinder 46, the working end of the jacking cylinder 46 is vertically provided with a jacking rod 47, the jacking rod 47 penetrates through and is connected with the feeding seat 45 in a sliding manner, a feeding sliding table cylinder 48 is horizontally arranged on the side surface of the feeding seat 45, the working end of the feeding sliding table cylinder 48 corresponds to the jacking rod 47 and is provided with a top plate 49, and one side, corresponding to the top plate 49, of the bottom end of the jacking rod 47 is a plane.
Preferably, the welding mechanism 7 comprises a welding device and a clamping device, the welding device comprises a welding support frame 50, a rotary shaft seat 51 is vertically arranged at the top end inside the welding support frame 50, a rotary shaft 52 is rotatably arranged in the rotary shaft seat 51, a servo motor 53 is arranged at the top end of the welding support frame 50, the servo motor 53 drives the rotary shaft 52 to rotate, a rotary plate 54 is horizontally arranged at the bottom end of the rotary shaft 52, two second sliding table cylinders 55 are respectively and vertically arranged at two ends of the rotary plate 54, two working ends of the second sliding table cylinders 55 are respectively and horizontally provided with an adjusting plate 56, a welding guide seat 57 is arranged at the outer side of the bottom of the adjusting plate 56, a material taking support plate 58 is arranged at the inner side of the bottom end of the material taking support plate 58, a material taking finger cylinder 59 is horizontally arranged at the bottom end of the material taking finger cylinder 59, and a material taking clamping jaw 60 is respectively arranged at the working end of the material taking finger cylinder 59, a welding guide plate 61 is horizontally arranged in the welding guide seat 57, the welding guide plate 61 is vertically and slidably connected with the welding guide seat 57, a push rod cylinder 62 is vertically arranged at the outer end of the adjusting plate 56, the working end of the push rod cylinder 62 is connected with the welding guide plate 61, and a welding wire guide rod 63 is vertically arranged on the inner side of the bottom end of the welding guide plate 61;
clamping device includes centre gripping support frame 65, centre gripping support frame 65 sets up the bottom in the welding support frame 50, centre gripping support frame 65 top is provided with third slip table cylinder 66 perpendicularly, the work end level of third slip table cylinder 66 is provided with wide angle jack catch cylinder 67, two work ends of wide angle jack catch cylinder 67 correspond respectively and are provided with the clamping jaw. The wide-angle jack catch cylinder in this embodiment is prior art, and the model is preferred: HDL-3CS, the components such as cylinder and motor used in this embodiment are all conventional components, and are not described herein in any greater detail.
Preferably, the transplanting mechanism 15 comprises a transplanting component and a reversing component, the reversing component is located in the working range of the transplanting component, the transplanting component comprises a transplanting support frame 70, a transplanting mounting plate 71 is vertically arranged on the transplanting support frame 70, a transplanting motor is arranged at the rear end of the transplanting mounting plate 71, a rotating shaft of the transplanting motor penetrates through and is rotatably connected with the transplanting mounting plate 71, a first cam 73 and a second cam 74 are respectively arranged at the front end of the transplanting mounting plate 71, a first linear shaft seat 72 is vertically arranged on the left side of the front wall of the transplanting mounting plate 71, a first optical axis 75 is vertically and slidably connected in the first linear shaft seat 72, a first connecting plate 76 is horizontally arranged at the top end of the first optical axis 75, a second linear shaft seat 706 is horizontally arranged at the bottom end of the first linear shaft seat 706, a second optical axis 77 is horizontally and slidably arranged in the second linear shaft seat 706, and a second connecting plate 78 is vertically arranged at the right end of the second optical axis 77, a second mounting plate 79 is vertically arranged at the left end of the transplanting device, a connecting rod shaft 80 is arranged at the right side of the front wall of the transplanting mounting plate 71, a first connecting rod 81 and a second connecting rod 82 are respectively arranged on the connecting rod shaft 80 in a rotating manner, a first roller 83 is arranged in the middle of the first connecting rod 81, a first driving wheel 84 is arranged at the front end of the first connecting rod, the first roller 83 abuts against the first cam 73, the first driving wheel 84 abuts against the first connecting plate 76, the second connecting rod 82 is V-shaped, the middle of the first connecting rod 81 is connected with the connecting rod shaft 80 in a rotating manner, a second roller 85 is arranged at one end of the connecting rod, a second driving wheel 86 is arranged at the other end of the connecting rod, the second roller 85 abuts against the second cam 74, the second driving wheel 86 abuts against the second connecting plate 78, a spring fixing rod 87 is arranged below the front wall of the transplanting mounting, first spring 88 connects first connecting rod 81, second spring 89 connects second connecting rod 82, second mounting panel 79 bottom level is provided with transplants cylinder mounting panel 90, it is provided with respectively to transplant the cylinder mounting panel 90 bottom surface left and right sides and transplant finger cylinder 91, two the work end of transplanting finger cylinder 91 is provided with the clamping jaw respectively.
Preferably, the switching-over subassembly includes switching-over backup pad 92, switching-over backup pad 92 sets up perpendicularly on the workstation 1, switching-over backup pad 92 lower part level sets up upset cylinder 93, the working end of upset cylinder 93 is provided with first pivot 94, first pivot 94 runs through to rotate and connects switching-over backup pad 92 to install first synchronizing wheel 95, switching-over backup pad 92 top level runs through and rotates and set up second pivot 96, second pivot 96 left end is provided with second synchronizing wheel 97, first synchronizing wheel 95 with second synchronizing wheel 97 passes through the hold-in range and connects, second pivot 96 right-hand member is provided with switching-over cylinder mounting panel 98, switching-over cylinder mounting panel 98 right flank is provided with switching-over finger cylinder 99, two working ends of switching-over finger cylinder 99 are provided with the clamping jaw respectively.
Preferably, heating mechanism 10 is including heating support frame 101, heating support frame 101 sets up perpendicularly on workstation 1, heating support frame 101 front end is provided with hot pressing cylinder 102 perpendicularly, hot pressing cylinder 102's work end is provided with connecting rod 103 perpendicularly, connecting rod 103 bottom is provided with hot pressing seat 104, hot pressing seat 104 upper surface is provided with a plurality of slides 105, and a plurality of slides 105 centering setting respectively, and is a plurality of slide 105 interior horizontal slip is provided with slider 106 respectively, slider 106 front end level is provided with hot-bar mounting panel 107, and is a plurality of hot-bar mounting panel 107 front end all runs through perpendicularly and is provided with hot-bar 108, and is a plurality of hot-bar 108 runs through perpendicularly respectively hot pressing seat 104.
Preferably, the pressing mechanism 11 includes a pressing support frame 110, the pressing support frame 110 is vertically disposed on the workbench 1, a pressing cylinder 111 is vertically disposed at the top end of the pressing support frame 110, a pressing guide rail 112 is vertically disposed on the front wall of the pressing support frame 110, a pressing mounting plate 113 is slidably disposed on the pressing guide rail 112, a pressing rod mounting seat 114 is disposed at the front end of the pressing mounting plate 113, the working end of the pressing cylinder 111 is connected to the pressing rod mounting seat 114, a pressing rod 115 is vertically disposed at the bottom end of the pressing rod mounting seat 114, a positioning sleeve 116 is slidably disposed on the pressing rod 115, a pressing spring 117 is sleeved on the pressing rod 115 above the positioning sleeve 116, and a pressing head is disposed at the bottom end of the pressing rod 115.
Preferably, the polishing mechanism 12 comprises a polishing support 120, the top end of the polishing support 120 is provided with an X-axis linear sliding table 121, a Y-axis linear sliding table 122 is arranged at the working end of the X-axis linear sliding table 121, a Z-axis linear sliding table 123 is arranged at the working end of the Y-axis linear sliding table 122, a shaft seat mounting plate 124 is arranged at the working end of the Z-axis linear sliding table 123, a shaft seat 125 is arranged on the shaft seat mounting plate 124, a polishing shaft mounting plate 126 is arranged at the top end of the Z-axis linear sliding table 123, a polishing telescopic shaft 127 is vertically penetrated and rotatably arranged at the front end of the polishing shaft mounting plate 126, the rear end of the polishing machine is provided with a polishing motor supporting seat 128, a polishing motor 129 is arranged on the polishing motor supporting seat 128, the polishing motor 129 drives the polishing telescopic shaft 127 to rotate, the polishing telescopic shaft is rotatably connected with the shaft seat 125, and a polishing wheel 130 is arranged at the bottom end of the polishing telescopic shaft.
Preferably, the bending mechanism 13 includes a bending support seat 131, the top end of the bending support seat 131 is horizontally provided with a guide shaft fixing plate 132, the top end of the guide shaft fixing plate 132 is vertically provided with a bending cylinder 133, the bottom end of the guide shaft fixing plate is vertically provided with two guide shafts 134, the two guide shafts 134 are horizontally and slidably connected with a bending installation seat 135, the working end of the bending cylinder 133 is connected with the bending installation seat 135, the bottom end of the bending installation seat 135 is respectively and vertically provided with a plurality of optical shafts 136, the plurality of optical shafts 136 are slidably connected with a bending mold seat 137, the middle part of the bottom end of the bending installation seat 135 is vertically provided with a bending guide rod 138, the bending guide rod 138 is slidably connected with the bending mold seat 137, the periphery of the bottom of the bending installation seat 135 is respectively and centrally provided with a plurality of connection seats 139, and the plurality of connection seats 139 are respectively connected with mold sliders 141 through pin shafts, the plurality of die sliding blocks 141 are respectively vertically and slidably connected with the bending die seat 137, sliding grooves 142 are respectively formed in the plurality of die sliding blocks 141, rolling wheels 143 are arranged in each sliding groove 142 in a rolling mode, rotating shafts of the rolling wheels 143 are connected with bending jacking blocks 144 in a rotating mode, each bending jacking block 144 is horizontally and slidably connected with the bending die seat 137, and a plurality of limiting pins 145 are vertically and slidably arranged at the bottom of the bending die seat 137.
Preferably, unloading mechanism 14 includes unloading support frame 150, unloading support frame 150 top level sets up unloading slip table cylinder 151, the work end of unloading slip table cylinder 151 is provided with unloading push rod cylinder 152 perpendicularly, the work end of unloading push rod cylinder 152 is provided with unloading finger cylinder 153 perpendicularly, two work ends of unloading finger cylinder 153 are provided with the clamping jaw respectively, base feed mechanism 4 with unloading mechanism 14 structure is the same.
Preferably, the jacking device includes jacking fixing base 160, jacking fixing base 160 sets up perpendicularly 2 bottoms of cavity transfer chain, jacking fixing base 160 bottom is provided with first jacking cylinder 161 and second jacking cylinder 162 respectively perpendicularly, the work end of first jacking cylinder 161 and second jacking cylinder 162 is provided with kicking block fixing base 163, two kicking block fixing base 163 top all is provided with kicking block 164, kicking block 164 runs through and sliding connection cavity transfer chain 2.
Preferably, the material blocking device comprises a material blocking cylinder fixing frame 170, the material blocking cylinder fixing frame 170 is arranged on the side face of the hollow conveying line 2, a material blocking cylinder 171 is horizontally arranged at the rear end of the material blocking cylinder fixing frame 170, a material blocking rod 172 is arranged at the working end of the material blocking cylinder 171, and the material blocking rod 172 is in sliding connection with the hollow conveying line 2.
The working process is as follows: the base feeding mechanism places the base on a hollow conveying line, the hollow conveying line transfers the base to the working range of the welding part feeding mechanism, a material blocking cylinder of the material blocking device pushes a material blocking rod to block materials, a first jacking cylinder and a second jacking cylinder of the jacking device jack the base, and the two jacking cylinders are matched to enable the workpiece to be stable;
a vibrating disc of the welding part feeding mechanism is matched with a straight vibrator to feed the welding parts into a discharging seat, a discharging cylinder pushes a discharging sliding block to move upwards on a discharging sliding rail, and the discharging sliding block pushes an ejector rod to move upwards to eject the welding parts out of the discharging seat;
a feeding linear sliding table of the feeding device drives a feeding fixed plate to move above the discharging device, the jacking cylinder pushes the jacking rod to move downwards, the feeding sliding table cylinder pushes the top plate to move leftwards, the jacking rod and the ejector rod are matched to clamp a welding part, the feeding device moves the welding part into a base of the jacking device, the jacking rod presses the welding part into the base, the jacking device descends, and the hollow conveying line drives the workpiece to move to the working range of a seam opening mechanism;
a guide rod cylinder of the seam opening mechanism pushes a seam opening seat to move downwards, the seam opening seat drives a seam opening pressure head to press a workpiece, the guide rod cylinder continues to push the seam opening seat downwards, the seam opening pressure head slides upwards in the seam opening seat, and a seam opening knife at the bottom of the seam opening seat extrudes a seam on the workpiece;
the hollow conveying line continuously drives the workpiece to move to the working range of the welding mechanism, the second sliding table cylinder pushes the adjusting plate to move downwards, the material taking finger cylinder clamps the workpiece, the servo motor rotates to drive the rotating shaft to rotate, the workpiece is moved to the position above the clamping device, the third sliding table cylinder of the clamping device pushes the wide-angle clamping jaw cylinder to move upwards, the wide-angle clamping jaw cylinder clamps the workpiece, the material taking finger cylinder loosens the workpiece, the push rod cylinder pushes the welding guide plate to slide downwards in the welding guide seat, the welding wire is heated and melted through the welding wire guide rod, the welding part and the base are welded, the servo motor rotates after welding to move the workpiece to the hollow conveying line, and the hollow conveying line conveys the workpiece to the working range of the transplanting mechanism;
a transplanting motor of the transplanting mechanism rotates to drive a first cam and a second cam to rotate, the first cam drives a first connecting rod to move up and down, the first connecting rod drives a first connecting plate to move, the first connecting plate drives a first optical axis to move up and down, the first optical axis drives a second linear shaft seat to move up and down, the second linear shaft seat drives a second optical axis to move up and down, the second cam drives a second connecting rod to move left and right, the second connecting rod drives a second connecting plate to move, the second connecting plate drives the second optical axis to move left and right, so that horizontal and vertical movement of a transplanting finger cylinder is realized, a finger cylinder at the left end of the transplanting assembly is used for transplanting a workpiece into a reversing assembly, and a finger cylinder at the right end of the transplanting assembly is used for transplanting the workpiece from the reversing assembly into a jig seat on a turntable; the overturning cylinder of the reversing assembly drives the first rotating shaft to rotate, the first rotating shaft drives the second rotating shaft to rotate, the second rotating shaft drives the reversing finger cylinder to rotate, and the workpiece is placed on the rotary table by the transplanting assembly after being overturned by the reversing finger cylinder;
the cam divider drives the turntable to rotate, the turntable conveys the workpiece to the working range of the heating mechanism, the heating mechanism is used for heating the welding position at the bottom of the workpiece, the hot pressing cylinder pushes the hot pressing seat to move downwards through the connecting rod, the hot pressing seat drives the heating rod to move downwards, the hot pressing rod heats the welding position, and the heated workpiece is transferred to the working range of the pressing mechanism through the turntable;
the pressing cylinder pushes the pressing rod mounting plate to slide downwards along the pressing guide rail, the pressing mounting base pushes the pressing rod to move downwards, the positioning sleeve is pressed on the workpiece, then the pressing is continued to be pressed downwards, the pressing head performs pressing on the heating position, and after the pressing is finished, the workpiece is transferred to the working range of the polishing mechanism by the turntable;
the X, Y, Z linear sliding table of the polishing mechanism is matched with a polishing shaft and a polishing motor to be used for adjusting the positions of the polishing shaft and the polishing motor, the polishing motor drives the polishing shaft to rotate, the polishing wheel polishes the welding part of a workpiece, the polishing is completed, the workpiece enters the working range of the bending mechanism, the bending cylinder of the bending mechanism pushes the bending mounting seat to vertically move along two guide shafts, the bending die seat is pressed around the workpiece, when the bending mounting seat continues to move downwards, the bending guide rod is pushed to move downwards, the bending guide rod drives the roller in the sliding groove to move inwards, the roller drives the bending top block to move inwards in the bending die seat, the bending top block bends the bending part on the workpiece, after the bending is completed, the turntable drives the workpiece to enter the working range of the blanking mechanism, the blanking mechanism carries out blanking, and one working cycle is completed.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A full-automatic assembling device for recorder components comprises a workbench and is characterized in that a hollow conveying line is arranged on the left side of the upper surface of the workbench, a turntable is arranged on the right side of the upper surface of the workbench, a base feeding mechanism, a welding component feeding mechanism, a welding seam opening mechanism and a welding mechanism are sequentially arranged on the workbench from left to right along the hollow conveying line, a cam divider is arranged below the rotary disc and drives the rotary disc to rotate, a plurality of jig seats are equally arranged on the upper surface of the rotary disc along the circumference, a heating mechanism, a pressing mechanism, a polishing mechanism, a bending mechanism and a blanking mechanism are respectively arranged on the workbench corresponding to the jig seat and around the turntable, a transplanting mechanism is arranged between the rotary table and the hollow conveying line, and a jacking device and a material blocking device are respectively arranged on the hollow conveying line corresponding to the welding part feeding mechanism, the welding seam opening mechanism and the welding mechanism.
2. The full-automatic assembling device for the recorder assembly according to claim 1, wherein the seam opening mechanism comprises a second support frame, a guide rod cylinder is vertically arranged on the front side surface of the second support frame, a seam opening seat is vertically arranged at the working end of the guide rod cylinder, a spring is vertically arranged in the seam opening seat, a seam opening pressure head is connected to the bottom end of the spring, the seam opening pressure head penetrates through and is in sliding connection with the bottom end of the seam opening seat, and a seam opening knife is vertically arranged at the bottom end of the seam opening seat.
3. The full-automatic assembling device for recorder components according to claim 1, wherein the welding component feeding mechanism comprises a vibrating disk, a straight vibrator, a straight vibrating channel, a discharging device and a feeding device, wherein the straight vibrating channel is arranged on the straight vibrator, a feeding port of the straight vibrator is abutted to a discharging port of the vibrating disk, the discharging device is abutted to a discharging port of the straight vibrating channel, the discharging device comprises a discharging support frame, a discharging seat is arranged at the top end of the discharging support frame, a discharging slide rail is vertically arranged on the side surface of the discharging support frame, a discharging slide block is slidably arranged on the discharging slide rail, a discharging cylinder is arranged at the bottom end of the discharging slide rail, the working end of the discharging cylinder is connected with the bottom end of the discharging slide block, an ejector rod is vertically arranged at the top end of the discharging slide block, and the ejector rod penetrates through and is slidably connected with the discharging seat;
the feeding device comprises a feeding support frame, the feeding support frame is arranged on one side of the hollow conveying line on the workbench, a feeding linear sliding table is horizontally arranged at the top end of the feeding support frame, a sliding table cylinder is vertically arranged at the working end of the feeding linear sliding table, a feeding seat fixing plate is vertically arranged at the working end of the sliding table cylinder, a feeding seat is arranged at the bottom of the front end of the feeding seat fixing plate, a jacking cylinder is vertically arranged at the top end of the feeding seat fixing plate, a jacking rod is vertically arranged at the working end of the jacking cylinder, the jacking rod penetrates through and is connected with the feeding seat in a sliding mode, a feeding sliding table cylinder is horizontally arranged on the side of the feeding seat, the working end of the feeding sliding table cylinder corresponds to the jacking rod, a top plate is arranged on the jacking rod, and the bottom end of the jacking rod corresponds to one side of the top plate.
4. The full-automatic assembling device for recorder components according to claim 1, wherein the welding mechanism comprises a welding device and a clamping device, the welding device comprises a welding support frame, a rotary shaft seat is vertically arranged at the top end inside the welding support frame, a rotary shaft is rotationally arranged in the rotary shaft seat, a servo motor is arranged at the top end of the welding support frame and drives the rotary shaft to rotate, a rotary plate is horizontally arranged at the bottom end of the rotary shaft, second sliding table cylinders are respectively and vertically arranged at two ends of the rotary plate, adjusting plates are respectively and horizontally arranged at working ends of the two second sliding table cylinders, a welding guide seat is arranged at the outer side of the bottom of the adjusting plate, a material taking support plate is arranged at the inner side of the welding guide seat, a material taking finger cylinder is horizontally arranged at the bottom end of the material taking support plate, and material taking clamping jaws are respectively arranged at the working ends of the material taking finger cylinder, a welding guide plate is horizontally arranged in the welding guide seat, the welding guide plate is vertically connected with the welding guide seat in a sliding mode, a push rod cylinder is vertically arranged at the outer end of the adjusting plate, the working end of the push rod cylinder is connected with the welding guide plate, and a welding wire guide rod is vertically arranged on the inner side of the bottom end of the welding guide plate;
clamping device includes the centre gripping support frame, the centre gripping support frame sets up bottom in the welding support frame, centre gripping support frame top is provided with third slip table cylinder perpendicularly, the work end level of third slip table cylinder is provided with wide angle jack catch cylinder, two work ends of wide angle jack catch cylinder correspond respectively and are provided with the clamping jaw.
5. The fully automatic assembling apparatus for recorder assembly according to claim 1, wherein said transplanting mechanism comprises a transplanting assembly and a reversing assembly, said reversing assembly is located in the working range of said transplanting assembly, said transplanting assembly comprises a transplanting support frame, a transplanting mounting plate is vertically arranged on said transplanting support frame, a transplanting motor is arranged at the rear end of said transplanting mounting plate, the rotating shaft of said transplanting motor penetrates and is rotatably connected with said transplanting mounting plate, the front end of said transplanting motor is respectively provided with a first cam and a second cam, a first linear shaft seat is vertically arranged at the left side of the front wall of said transplanting mounting plate, a first optical axis is vertically slidably connected in said first linear shaft seat, a first connecting plate is horizontally arranged at the top end of said first optical axis, a second linear shaft seat is horizontally arranged at the bottom end of said first optical axis, a second optical axis is horizontally slidably arranged in said second linear shaft seat, a second connecting plate is vertically arranged at the right end of the second optical axis, a second mounting plate is vertically arranged at the left end of the second optical axis, a connecting rod shaft is arranged at the right side of the front wall of the transplanting mounting plate, a first connecting rod and a second connecting rod are respectively and rotatably arranged on the connecting rod shaft, a first roller is arranged in the middle of the first connecting rod, a first driving wheel is arranged at the front end of the first connecting rod, the first roller is abutted against the first cam, the first driving wheel is abutted against the first connecting plate, the second connecting rod is V-shaped, the middle of the first connecting rod is rotatably connected with the connecting rod shaft, a second roller is arranged at one end of the connecting rod shaft, a second driving wheel is arranged at the other end of the connecting rod, the second roller is abutted against the second cam, the second driving wheel is abutted against the second connecting plate, a spring fixing rod is arranged below the front wall of the transplanting mounting plate, and a first spring and a second spring are respectively arranged on the spring fixing rod, first spring coupling first connecting rod, second spring coupling the second connecting rod, second mounting panel bottom level is provided with transplants the cylinder mounting panel, it is provided with respectively to transplant the cylinder mounting panel bottom surface left and right sides and transplants finger cylinder, two the work end of transplanting the finger cylinder is provided with the clamping jaw respectively.
6. A fully automated assembly apparatus for a logger assembly as in claim 5, the reversing component comprises a reversing supporting plate which is vertically arranged on the workbench, the lower part of the reversing support plate is horizontally provided with a turnover cylinder, the working end of the turnover cylinder is provided with a first rotating shaft, the first rotating shaft is connected with the reversing support plate in a penetrating and rotating way, a first synchronous wheel is arranged, a second rotating shaft horizontally penetrates through the top of the reversing supporting plate and is rotatably arranged, a second synchronizing wheel is arranged at the left end of the second rotating shaft, the first synchronizing wheel is connected with the second synchronizing wheel through a synchronizing belt, the right end of the second rotating shaft is provided with a reversing cylinder mounting plate, the right side face of the reversing cylinder mounting plate is provided with a reversing finger cylinder, and two working ends of the reversing finger cylinder are respectively provided with a clamping jaw.
7. The full-automatic assembling device for the recorder assembly according to claim 1, wherein the heating mechanism comprises a heating support frame, the heating support frame is vertically arranged on the workbench, a hot-pressing cylinder is vertically arranged at the front end of the heating support frame, a connecting rod is vertically arranged at the working end of the hot-pressing cylinder, a hot-pressing seat is arranged at the bottom end of the connecting rod, a plurality of sliding seats are arranged on the upper surface of the hot-pressing seat, the sliding seats are respectively and centrally arranged, a plurality of sliding seats are respectively and horizontally slidably provided with sliding blocks, a heating rod mounting plate is horizontally arranged at the front end of each sliding block, a heating rod is vertically arranged at the front end of each heating rod mounting plate in a penetrating manner, and the heating rods are respectively and vertically arranged on the hot-pressing seat.
8. The full-automatic assembling device for the recorder assembly according to claim 1, wherein the pressing mechanism comprises a pressing support frame, the pressing support frame is vertically arranged on the workbench, a pressing cylinder is vertically arranged at the top end of the pressing support frame, a pressing guide rail is vertically arranged on the front wall of the pressing support frame, a pressing mounting plate is slidably arranged on the pressing guide rail, a pressing rod mounting seat is arranged at the front end of the pressing mounting plate, the working end of the pressing cylinder is connected with the pressing rod mounting seat, a pressing rod is vertically arranged at the bottom end of the pressing rod mounting seat, a positioning sleeve is slidably arranged on the pressing rod, a pressing spring is sleeved on the pressing rod above the positioning sleeve, and a pressing head is arranged at the bottom end of the pressing rod.
9. The fully automatic assembly equipment for recorder assembly as claimed in claim 1, wherein said polishing mechanism comprises a polishing support base, said polishing support base top is provided with an X-axis linear sliding table, said working end of the X-axis linear sliding table is provided with a Y-axis linear sliding table, said working end of the Y-axis linear sliding table is provided with a Z-axis linear sliding table, said working end of the Z-axis linear sliding table is provided with an axle seat mounting plate, said axle seat mounting plate is provided with an axle seat, said top end of the Z-axis linear sliding table is provided with a polishing axle mounting plate, said front end of the polishing axle mounting plate vertically penetrates and is rotatably provided with a polishing telescopic axle, the rear end of the polishing axle mounting plate is provided with a polishing motor support, said polishing motor support is provided with a polishing motor, said polishing motor drives said polishing telescopic axle to rotate, said polishing telescopic axle is rotatably connected with said axle seat, the bottom end of the polishing wheel is provided with a polishing wheel.
10. The fully automatic assembling device for recorder assembly according to claim 1, wherein the bending mechanism comprises a bending support seat, the bending support seat has a horizontally disposed guide shaft fixing plate at the top end, a bending cylinder is vertically disposed at the top end of the guide shaft fixing plate, two guide shafts are vertically disposed at the bottom end of the guide shaft fixing plate, a bending mounting seat is horizontally slidably connected to the two guide shafts, the working end of the bending cylinder is connected to the bending mounting seat, a plurality of optical shafts are respectively vertically disposed at the bottom end of the bending mounting seat, a bending mold seat is slidably connected to the plurality of optical shafts, a bending guide rod is vertically disposed at the middle portion of the bottom end of the bending mounting seat, the bending guide rod is slidably connected to the bending mold seat, a plurality of connecting seats are respectively centrally disposed at the bottom periphery of the bending mounting seat, and mold sliders are respectively connected to the plurality of connecting seats through pin shafts, the die comprises a plurality of die sliding blocks, a bending die seat and a plurality of die sliding blocks, wherein the die sliding blocks are vertically and slidably connected with the bending die seat respectively, a sliding groove is formed in each die sliding block, a roller is arranged in each sliding groove in a rolling mode, a rotating shaft of each roller is rotatably connected with a bending top block, each bending top block is horizontally and slidably connected with the bending die seat, and a plurality of limiting pins are arranged at the bottom of the bending die seat in a vertical sliding mode.
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| CN202110471028.3A CN113182882B (en) | 2021-04-29 | 2021-04-29 | Full-automatic assembly equipment for recorder component |
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| CN202110471028.3A CN113182882B (en) | 2021-04-29 | 2021-04-29 | Full-automatic assembly equipment for recorder component |
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| CN113182882B CN113182882B (en) | 2023-04-25 |
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| CN113182882B (en) | 2023-04-25 |
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