CN113182229B

CN113182229B - Automatic cover die cleaning machine

Info

Publication number: CN113182229B
Application number: CN202110523596.3A
Authority: CN
Inventors: 刘剑; 雷德意; 张奎
Original assignee: Guangzhou Deya Machinery Manufacturing Co ltd
Current assignee: Guangzhou Deya Machinery Manufacturing Co ltd
Priority date: 2021-05-13
Filing date: 2021-05-13
Publication date: 2023-09-05
Anticipated expiration: 2041-05-13
Also published as: CN113182229A

Abstract

The invention discloses an automatic cover die cleaning machine which comprises a cleaning machine frame, a cover die cavity cleaning mechanism and a cover die convex position cleaning mechanism, wherein the cleaning machine frame is provided with a channel arranged along the horizontal direction, and the channel can be used for a cover die to pass through from the cleaning machine frame; the cover die cavity cleaning mechanism is arranged at one end of the cleaning rack, is positioned at the inlet of the channel and comprises a cleaning structure for cleaning the cavity of the cover die; the protruding position clearance mechanism of cover mould sets up in the inside of clearance frame, and protruding position clearance mechanism of cover mould is including the protruding position roller structure of clearance that is used for the protruding position of cover mould to clear up. The cleaning structure of the cover die cavity cleaning mechanism is used for cleaning the cavity, and the cover die convex position cleaning mechanism is arranged to clean the cover die convex position in the cleaning rack, so that the cover die is cleaned more cleanly, the automatic cover die cleaning machine is cleaned more thoroughly, manual operation is avoided, the working efficiency is improved, and the labor force is saved.

Description

Automatic cover die cleaning machine

Technical Field

The invention relates to the field of pipe pile production equipment, in particular to an automatic cover die cleaning machine.

Background

The tubular pile is a pile foundation material commonly used for foundation construction, is also an important concrete product, and is widely applied to foundation engineering of various buildings and constructions. The existing method for manufacturing the tubular pile adopts a tubular pile forming die (for short, a tubular die) comprising an upper die and a lower die, wherein the tubular die is usually composed of two half dies, which are called an upper die and a lower die in the industry, slurry is put into the lower die, the upper die is closed and fixed with the lower die, or the upper die and the lower die are combined first and then the slurry is put into a die cavity, the tubular pile is obtained after the steps of stretching, centrifuging, steam curing, demoulding and the like, and in the demoulding process, the upper die and the lower die are required to be separated first, the upper die is moved to a vacant position, and the tubular pile and the lower die are required to be separated by turning the lower die. After the whole set of procedure is finished, the pipe die needs to be cleaned, if the pipe die is not cleaned or is not cleaned completely, the negative influence can be generated on the next pipe pile manufacturing, and the quality problem of the pipe pile can be caused when the pipe pile manufacturing is serious.

In the past, the pipe die is cleaned by using a manual brush to brush the pipe die, and the operation method has low automation degree and is time-consuming and labor-consuming. The existing automatic cleaning of the mop materials of most of the bore cleaners is made of soft materials, the cleaning effect of the soft materials on concrete waste materials is not ideal, and the cleaning effect of the bore cleaners at the back can be further reduced due to the fact that no real-time collection of the cleaned concrete waste materials is carried out.

In addition, after the pipe die is cleaned, the release agent needs to be sprayed on the pipe die, but the existing release agent spraying is mostly performed manually, and the efficiency and labor of manually spraying the release agent are low.

Therefore, a technical solution for solving the above problems is needed

Disclosure of Invention

In order to make up for the defects existing in the prior art, the invention aims to provide an automatic cover die cleaning machine.

In order to achieve the purpose, the invention adopts the following technical scheme: an automated cover die cleaner comprising:

the cleaning machine frame is provided with a channel arranged along the horizontal direction, and the channel can be used for the cover die to pass through the cleaning machine frame;

the cover die cavity cleaning mechanism is arranged at one end of the cleaning rack, and is positioned at the inlet of the channel and comprises a cleaning structure for cleaning the cavity of the cover die; and

the cover die boss cleaning mechanism is arranged in the cleaning rack and comprises a cleaning boss roller structure for cleaning the cover die boss.

The invention has the following effects: the cover die cavity cleaning mechanism is arranged at one end of the cleaning frame, the cover die firstly carries out cavity cleaning through the cleaning structure of the cover die cavity cleaning mechanism before entering the cleaning frame, the cover die convex position cleaning mechanism is arranged in the cleaning frame, and can clean the cover die after the cover die cavity is cleaned by the cover die cavity cleaning mechanism, so that the cover die is cleaned more cleanly.

In some embodiments, the cover die cavity cleaning mechanism further comprises a cavity cleaning rack and a cavity cleaning driving device, the cavity cleaning driving device is mounted on the cavity cleaning rack, the cleaning structure is mounted on the cavity cleaning driving device, and the cleaning structure is in driving connection with the cavity cleaning driving device, and the cleaning structure can be used for cleaning the cavity of the cover die through the cavity cleaning driving device. From this, the inner chamber clearance drive arrangement drive that sets up in the clearance frame through the inner chamber clearance structure can be used for clearing up the cover die inner chamber.

In some embodiments, the lumen cleaning rack includes a support rack and a flip rack; the bottom of the supporting frame is arranged on the supporting underframe; the cleaning structure is installed to upset frame one end, and upset frame other end movable mounting is at the top of supporting the frame, and the upset frame can overturn at supporting the frame top, and the cleaning structure can overturn in the inner chamber cleaning frame. Therefore, the cleaning structure can be turned over on the inner cavity cleaning rack, so that the cleaning structure of the cover die inner cavity cleaning mechanism is more comprehensive and thorough to clean.

In some embodiments, the cleaning structure comprises a gland and a first wire brush, a first through hole is formed in the gland, the glands can be tightly connected together by penetrating through the first through hole through bolts, one end of the first wire brush is tightly pressed between the glands, and the other end of the first wire brush extends outside the glands to clean the cavity of the cover die. Therefore, the cover die is cleaned more cleanly by the cover die inner cavity cleaning mechanism through the first steel wire brush on the cleaning structure.

In some embodiments, the cleaning cam roller structure is provided with a cleaning groove, which can be adapted to the cover die cam, so that the cleaning cam roller structure can be used for cleaning the cover die cam. Therefore, the cleaning groove is arranged on the cleaning cam roller to be matched with the cover die cam, so that the cleaning cam roller structure can clean the cover die cam more thoroughly.

In some embodiments, the cover die relief clearance mechanism further includes a roller slot clearance structure, the roller slot clearance structure is provided with a clearance pin, the clearance pin is just opposite to a clearance groove on the clearance relief roller structure, and the clearance pin can be used for clearing the clearance groove. From this, roller groove clearance structure establishes and can clear up the clearance recess through the clearance round pin in clearance boss roller structure bottom.

In some embodiments, the cover die boss cleaning mechanism further comprises a rolling brush structure, the rolling brush structure comprises a rolling brush driving device and a rolling brush, the rolling brush driving device is installed on the cleaning rack, the rolling brush is in driving connection with the rolling brush driving device, and the rolling brush driving device can drive the rolling brush to rotate. Therefore, the rolling brush structure can clean the cover die convex position through rolling of the rolling brush.

In some embodiments, the cover die relief cleaning mechanism further comprises a wire cleaning structure on which a second wire brush for cleaning the cover die relief is provided. Therefore, the upper part of the cover die is cleaner through the second steel wire brush.

In some embodiments, the cleaning cam roller structure, the rolling brush structure and the steel wire cleaning structure are arranged in the cleaning frame along the length direction of the channel, the cleaning cam roller structure, the rolling brush structure and the steel wire cleaning structure are all arranged below the channel, the cleaning cam roller structure and the steel wire cleaning structure are distributed on two sides of the rolling brush structure, and the steel wire cleaning structure is arranged on the inner side of the cleaning cam roller structure. From this, clearance boss roller structure, round brush structure and steel wire clearance structure all establish in the passageway below, can clear up the cover mould many times, make the protruding position clearance of cover mould more thorough, the cleaning effect is better.

In some embodiments, protective baffles are mounted within the cleaning frame, the protective baffles being disposed on the sides and top surface of the cleaning frame. Therefore, when the cover die cavity is cleaned by the cover die convex cleaning mechanism through the partition plate, the cleaned concrete is prevented from flying out, and noise generated when the cover die convex is cleaned by the cover die convex cleaning mechanism can be reduced.

In some embodiments, the device further comprises a release agent spraying mechanism, when the cover die cavity cleaning mechanism is arranged at one end of the cleaning frame, the release agent spraying mechanism is arranged at the other end of the cleaning frame, the release agent spraying mechanism is positioned at the outlet of the channel, and the release agent spraying mechanism is provided with a release agent spray head for spraying release agent to the cover die to be demoulded. Therefore, the mold release agent spraying mechanism can be used for automatically spraying the mold release agent on the cleaned cover mold, so that the labor intensity of operators is reduced, and the working efficiency is greatly improved.

In some embodiments, the release agent spraying mechanism comprises a release agent spraying bracket, a release agent collecting structure and a release agent guiding structure, wherein the release agent spraying nozzle, the release agent collecting structure and the release agent guiding structure are all arranged on the release agent spraying bracket, the release agent guiding structure is positioned beside the release agent spraying nozzle, the release agent guiding structure can be used for guiding release agent sprayed by the release agent spraying nozzle to the release agent collecting structure, and the release agent collecting structure is arranged below the release agent spraying nozzle and the cover die oiling structure. Therefore, the release agent and the cover die can be oiled for recycling through the release agent spraying collecting structure and the release agent guiding structure, and waste is prevented.

In some embodiments, the release agent collection structure comprises a release agent collection hopper and a release agent collection box, the release agent spray head and the cover mold oiling structure are positioned above the release agent collection hopper, the release agent collection box is positioned right below the release agent collection hopper, the bottom of the release agent collection hopper is provided with a slag-liquid separator, the bottom of the release agent collection box is provided with a liquid outlet pipe, and the liquid outlet pipe is provided with a ball valve. Therefore, the release agent can be collected through the release agent collecting hopper, concrete slag on the cover die can be separated through the slag-liquid separator on the release agent collecting hopper, and the release agent collected by the release agent collecting hopper can be stored through the release agent collecting box, so that the release agent can be recycled.

In some embodiments, the mold release agent spraying mechanism further comprises a cover mold oiling structure, wherein the cover mold oiling structure is arranged on the mold release agent spraying bracket, and the mold release agent collecting structure is arranged below the cover mold oiling structure; the cover die oiling structure comprises an oil tank and an oiling roller, the oil tank is arranged on the spraying release agent support, the oiling roller is arranged on the oil tank through a bearing seat, the oiling roller can rotate on the oil tank, the oiling roller is partially positioned in the oil tank, and oiling in the oil tank can be carried out when the oiling roller rotates. Thereby, the oiling roller can be rotated on the oil tank for oiling the cover mold.

In some embodiments, the release agent deflector structure includes a release agent shelf mounted on the release agent spraying bracket and a release agent deflector mounted on the release agent shelf with the release agent deflector located beside the release agent spraying head. Therefore, the release agent baffle plates are arranged on two sides of the release agent spray head through the release agent baffle frame, and the release agent sprayed by the release agent spray head can be guided back into the release agent collecting structure.

In some embodiments, a concrete recycling hopper is arranged on the cleaning frame and is arranged below the cover die cavity cleaning mechanism. Therefore, the concrete recycling hopper is arranged, so that the cover die convex cleaning mechanism can clean concrete cleaned from the cover die to collect the concrete, and environmental pollution is prevented.

Drawings

FIG. 1 is a perspective view of an automated die cleaner in accordance with one embodiment of the present invention;

FIG. 2 is a diagram showing an internal construction of a cleaning frame according to a first embodiment of the present invention;

FIG. 3 is a second internal construction diagram of a cleaning frame in accordance with the first embodiment of the present invention;

FIG. 4 is a perspective view of a cover mold cavity cleaning mechanism according to an embodiment of the present invention;

FIG. 5 is a perspective view of a cover mold cavity cleaning mechanism with the cavity cleaning shield removed in accordance with an embodiment of the present invention;

FIG. 6 is a perspective view of a cleaning structure in accordance with one embodiment of the present invention;

FIG. 7 is a perspective view of a gland in accordance with one embodiment of the present invention;

FIG. 8 is a perspective view of a support chassis in accordance with one embodiment of the present invention;

FIG. 9 is a perspective view of a cleaning cam roller structure in accordance with one embodiment of the present invention;

FIG. 10 is a cross-sectional view of a cleaning cam roller structure in accordance with one embodiment of the present invention;

FIG. 11 is a perspective view of a scrub roller according to one embodiment of the present invention;

FIG. 12 is a perspective view of a bearing according to an embodiment of the present invention;

FIG. 13 is a perspective view of a roller brush according to an embodiment of the present invention;

FIG. 14 is a perspective view of a roll groove cleaning structure in accordance with an embodiment of the present invention;

FIG. 15 is a perspective view of a roll groove cleaning structure with a roll groove cleaning shield removed in accordance with an embodiment of the present invention;

FIG. 16 is a perspective view of a cotter pin in accordance with one embodiment of the present invention;

FIG. 17 is a perspective view of a cleaning pin in accordance with one embodiment of the present invention;

FIG. 18 is a perspective view of a wire cleaning structure in accordance with one embodiment of the present invention;

FIG. 19 is a perspective view of a wire cleaning structure with a wire cleaning shield removed in accordance with one embodiment of the present invention;

FIG. 20 is a perspective view of a wire cleaning shield in accordance with one embodiment of the present invention;

FIG. 21 is a perspective view of a cover mold according to an embodiment of the present invention;

FIG. 22 is an enlarged schematic view of the structure of FIG. 21 at position A;

FIG. 23 is a schematic diagram of an automated die cleaner in accordance with one embodiment of the present invention;

FIG. 24 is a perspective view of an automated die cleaner in accordance with a second embodiment of the present invention;

FIG. 25 is a perspective view of a second embodiment of the present invention of a mechanism for spraying release agent;

FIG. 26 is a perspective view of a cover mold oiling structure in a second embodiment of the invention;

FIG. 27 is a schematic diagram of an automated die cleaner in accordance with a second embodiment of the present invention.

In the figure: 1. cleaning a rack; 11. a channel; 12. a protective barrier; 13. a concrete recovery bucket; 2. a cover die cavity cleaning mechanism; 21. cleaning the structure; 211. a gland; 212. a first wire brush; 213. a mounting groove; 214. a mounting hole; 215. a first through hole; 22. a support chassis; 221. a guide bottom plate; 222. a compression spring; 223. a guide rail; 224. a limiting plate; 23. an inner cavity cleaning rack; 231. a support frame; 232. a turnover frame; 233. a rotating shaft; 234. a shaft gland; 24. an inner cavity cleaning driving device; 241. a driving motor; 242. a first pulley; 243. a second pulley; 244. a driving cylinder; 25. cleaning a protective cover in the inner cavity; 3. a cover die convex position cleaning mechanism; 31. cleaning a cam roller structure; 311. cleaning the groove; 312. a bearing seat; 313. a first shaft; 314. a cleaning roller; 315. an end cap; 316. a roll shell; 317. a limit sleeve; 318. a stepped groove; 32. a rolling brush structure; 321. a rolling brush driving device; 322. a rolling brush; 33. a roller groove cleaning structure; 331. a mounting rod; 332. a slide rail; 333. a slide block; 334. a cushion block; 335. a mounting base; 336. cleaning a protective cover of the roller groove; 337. cleaning the pin; 338. a cotter pin; 339. a limiting hole; 34. a steel wire cleaning structure; 341. a telescoping assembly; 3411. a mounting plate; 3412. a connecting rod; 3413. a spring; 3414. a limit nut; 342. a steel wire cleaning assembly; 3421. a steel wire installation block; 3422. a second wire brush; 3423. a second through hole; 343. cleaning a protective cover by using a steel wire; 4. covering a die; 41. cover die boss; 42. a cover die cavity; 5. a release agent spraying mechanism; 51. a release agent spray head; 52. a cover mold oiling structure; 521. an oil tank; 522. oiling roller; 53. spraying a release agent bracket; 54. a release agent collection structure; 541. a release agent collection hopper; 542. a release agent collection box; 543. a slag-liquid separator; 544. a liquid outlet pipe; 545. a ball valve; 55. a release agent diversion structure; 551. a release agent shelf; 552. a release agent deflector; 56. a release agent supply system.

Detailed Description

The invention is described in further detail below with reference to the accompanying drawings.

Embodiment case one:

fig. 1 schematically shows an automated cap die cleaning machine for cleaning caps dies in a pipe pile production process according to the present invention.

Referring to fig. 1 to 23, the automatic cover die cleaning machine comprises a cleaning frame 1, a cover die cavity cleaning mechanism 2 and a cover die convex position cleaning mechanism 3, wherein the cleaning frame 1 is provided with a channel 11 along the horizontal direction, and the channel 11 can allow a cover die 4 to pass through the cleaning frame 1; the cover die cavity cleaning mechanism 2 is arranged at one end of the cleaning frame 1, the cover die cavity cleaning mechanism 2 is positioned at the inlet of the channel 11, and the cover die cavity cleaning mechanism 2 is provided with a cleaning structure 21 which can be used for cleaning the cover die cavity 42, so that when the cover die 4 passes through the cleaning frame 1, the cover die cavity cleaning mechanism 2 passes through the cover die cavity cleaning mechanism 2 firstly, and the cavity can be cleaned by the cover die cavity cleaning mechanism 2; the protruding clearance mechanism 3 of cover mould sets up in the inside of clearance frame 1, and the protruding clearance mechanism 3 of cover mould is equipped with the clearance protruding roller structure 31 of clearance and can be used for the clearance of the protruding 41 of cover mould, makes when cover mould 4 gets into clearance frame 1 from passageway 11, can clear up through clearance protruding roller structure 31. Wherein:

referring to fig. 4 to 8, in some embodiments, the cavity cleaning mechanism 2 for a cover mold further includes a support chassis 22, a cavity cleaning rack 23 and a cavity cleaning driving device 24, the cavity cleaning rack 23 is mounted on the support chassis 22, the cavity cleaning driving device 24 is mounted on the cavity cleaning rack 23, the cleaning structure 21 is mounted on the cavity cleaning driving device 24, and the cleaning structure 21 is in driving connection with the cavity cleaning driving device 24, the cleaning structure 21 can drive the cleaning mechanism 4 for cleaning the cavity 42 for the cover mold through the cavity cleaning driving device 24 arranged on the support chassis 22 and the cavity cleaning rack 23, the cavity 42 for the cover mold can be automatically cleaned through the cavity cleaning mechanism for the cover mold, the automation degree of the equipment is high, the manual cleaning is avoided, the labor intensity of operators is reduced, the working efficiency is greatly improved, the labor force is saved, and the requirement of automatic cleaning for the cover mold 4 is met.

Preferably, in the present embodiment, when the cavity cleaning frame 23 is mounted on the support chassis 22, a shock-absorbing member is further provided between the support chassis 22 and the cavity cleaning frame 23. Specifically, the supporting chassis 22 is provided with the guide bottom plate 221, the guide bottom plate 221 is provided with the compression springs 222 and the guide rails 223, the guide rails 223 can be provided with 1-4, preferably, the two guide rails 223 are arranged, the cavity cleaning rack 23 can move on the guide rails 223 through the sliding blocks movably mounted on the guide rails 223, the compression springs 222 are arranged between the guide rails 223, the compression springs 222 can be provided with a plurality of compression springs, the compression springs are arranged on the inner side and/or the outer side of the guide rails 223, the middle part of the guide bottom plate 221 is provided with the limiting plates 224, preferably, the compression springs 222 are provided with two compression springs 222, one ends of the two compression springs 222 are connected to the sliding blocks of the supporting chassis 22, the other ends of the two compression springs 222 are respectively connected to the two sides of the limiting plates 224, so that the compression springs 222 serve as shockproof pieces between the supporting chassis 22 and the cavity cleaning rack 23, when the cavity cleaning rack 23 is mounted on the guide rails 223, the extension direction of the compression springs 222 is identical to the extension direction of the guide rails, the cavity cleaning rack 23 can slightly move within the elastic range of the compression springs 222, and vibration is reduced on the cavity cleaning mechanism 2 and the cleaning structure 21. Alternatively, the shock absorbing member may be an extension spring, a leaf spring, elastic rubber, elastic sponge, or the like.

Moreover, the inner cavity cleaning rack 23 comprises a supporting rack 231 and a turnover rack 232, wherein the bottom of the supporting rack 231 is movably arranged on the guide rail 223 through a sliding block, the cleaning structure 21 is arranged at one end of the turnover rack 232, the other end of the turnover rack 232 is movably arranged at the top of the supporting rack 231 through a rotating shaft, so that the turnover rack 232 can turn over at the top of the supporting rack 231, the cleaning structure 21 can turn over on the inner cavity cleaning rack 23, the cleaning range of the cleaning structure 21 is wider, and the cleaning structure 21 of the cover die inner cavity cleaning mechanism 2 is more comprehensive and more thorough.

Further, the cleaning structure 21 includes a pressing cover 211 and a first wire brush 212, a plurality of first through holes 215 are provided on the pressing cover 211, preferably, the pressing cover 211 is provided with a plurality of pressing covers 211, the pressing covers 211 can be connected together by pressing through the first through holes 215 through bolts, one end of the first wire brush 212 is pressed between the pressing covers 211, the other end of the first wire brush 212 extends towards the outer side of the pressing cover 211 along the radial direction of the pressing cover 211, the first wire brush 212 installed on the pressing cover 211 is used for cleaning the inner cavity 42 of the cover mold, and the cleaning mechanism 2 of the inner cavity cleaning mechanism of the cover mold 4 of the cover mold is cleaner through the first wire brush 212 on the cleaning structure 21. More preferably, the press covers 211 are provided with mounting grooves 213, the mounting grooves 213 are arranged in an annular array around the press covers 211, the mounting grooves 213 between the press covers 211 correspond to each other, and when the two press covers 211 are pressed together, one end of the first wire brush 212 is pressed into the mounting grooves 213 on the two press covers 211, so that the first wire brush 212 is more easily fixed on the press covers 211.

The inner cavity cleaning driving device 24 comprises a driving motor 241, a first belt pulley 242, a second belt pulley 243 and a driving air cylinder 244, wherein the driving motor 241 is fixedly arranged on the side surface of the supporting frame 231 through bolts, the first belt pulley 242 is arranged at the top of the supporting frame 231 through a rotating shaft, so that the first belt pulley 242 can movably rotate at the top of the supporting frame 231, and the first belt pulley 242 is connected with the driving motor 241 through belt transmission; the second belt pulley 243 is mounted on the turnover frame 232, and the second belt pulley 243 can movably rotate on the turnover frame 232, and the second belt pulley 243 is connected with the first belt pulley 242 through belt transmission, so that the kinetic energy of the driving motor 241 on the support frame 231 can be transferred to the turnover frame 232, and the turnover of the turnover frame 232 on the support frame 231 is not affected.

Moreover, the cleaning structure 21 is mounted on the turnover frame 232 and is in driving connection with the second belt pulley 243 on the turnover frame 232, so that the cleaning structure 21 can be driven by the driving motor 241 on the supporting frame 231 to clean the cavity 42 of the cover die when the turnover frame 232 turns over. Specifically, a mounting hole 214 is formed in the middle of a gland 211 of the cleaning structure 21, a rotating shaft 233 capable of rotating is arranged on the overturning frame 232, the gland 211 is mounted on one end of the rotating shaft 233 through the mounting hole 214, the cleaning structure 21 is in transmission connection with the rotating shaft 233 through a shaft key, the cleaning structure 21 is limited on the rotating shaft 233 through a shaft gland 234, and the cleaning structure 21 is mounted on the overturning frame 232 to rotate; and the second belt pulley 243 is fixedly installed at the other end of the rotating shaft 233, so that the second belt pulley 243 and the rotating shaft 233 rotate simultaneously, the second belt pulley 243 can drive the cleaning structure 21 to rotate, the cleaning structure 21 can be in driving connection with the inner cavity cleaning driving device 24, the cleaning structure 21 can be coaxially connected with the second belt pulley 243, and the cleaning structure 21 can be driven to clean after the second belt pulley 243 is driven by the driving motor 241.

One end of the driving cylinder 244 is hinged on the supporting frame 231, and the other end is hinged in the middle of the overturning frame 232, so that the overturning frame 232 can be driven by the driving cylinder 244 to overturn on the supporting frame 231, and the overturning frame 232 can automatically overturn on the supporting frame 231.

The cover die cavity cleaning mechanism 2 further comprises a cavity cleaning protective cover 25, the cavity cleaning protective cover 25 is arranged on the supporting underframe 22, the cavity cleaning protective cover 25 is covered outside the guide bottom plate 221 and the cavity cleaning rack 23 and is used for protecting the cavity cleaning rack 23 and the cavity cleaning driving device 24 arranged on the cavity cleaning rack 23, the cavity cleaning protective cover 25 is provided with an opening, the overturning rack 232 can extend out of the opening, the overturning rack 232 can overturn outside the cavity cleaning protective cover 25, and the cavity cleaning driving device 24 is protected from being damaged by fragments of concrete through the cavity cleaning protective cover 25.

Referring to fig. 2 and 3, the cover die boss cleaning mechanism 3 further comprises a rolling brush structure 32, a roller groove cleaning structure 33 and a steel wire cleaning structure 34, the cleaning boss roller structure 31, the rolling brush structure 32, the roller groove cleaning structure 33 and the steel wire cleaning structure 34 are all installed in the cleaning frame 1, and the cleaning boss roller structure 31, the rolling brush structure 32 and the steel wire cleaning structure 34 are arranged in the cleaning frame along the length direction of the channel 11, the cleaning boss roller structure 31, the rolling brush structure 32 and the steel wire cleaning structure 34 are all arranged below the channel 11, when the cover die 4 passes through the cleaning frame 1, the cleaning boss roller structure 31, the rolling brush structure 32 and the steel wire cleaning structure 34 are located at the bottom of the cover die 4 and are used for cleaning bosses of the cover die 4, the cleaning boss roller structure 31 and the steel wire cleaning structure 34 are all installed at two sides of the rolling brush structure 32, the steel wire cleaning structure 34 is arranged on the inner side of the cleaning boss roller structure 31, the roller groove cleaning structure 33 is installed at the bottom of the boss roller structure 31, the roller groove cleaning structure 33 can be used for cleaning the boss roller structure 31, the cover die 4 can be cleaned by the cleaning boss roller structure 32, the cover die can be better cleaned by the cover die 4 through the cleaning structure 32, and the cover die 4 can be cleaned by the cover die boss cleaning structure 4, and the cover die cleaning structure can be better cleaned by the cover die cleaning structure 4 through the roller structure and the cover die boss structure 32.

Referring to fig. 9 to 12, a cleaning groove 311 for cleaning the cover film position is formed in the cleaning cam roller structure 31, the size of the cleaning groove 311 can be matched with the size of the cover mold position 41, the cleaning cam roller structure 31 can be specially used for cleaning the cam position of the cover mold 4, the cleaning cam roller structure 31 can clean the cover mold position 41 more thoroughly, the cover mold 4 can be cleaned more cleanly, and the cleaning effect is better. Specifically, the cleaning cam roller structure 31 includes a bearing block 312, a first shaft 313 and a cleaning roller 314, the first shaft 313 is mounted on the bearing block 312 to be rotatable, the cleaning roller 314 is mounted on the first shaft 313 to be rotatable along with the rotation of the first shaft 313, the cleaning groove 311 is provided with a plurality of cleaning grooves 311, the plurality of cleaning grooves 311 are arranged on the outer surface of the cleaning roller 314 along the axial direction of the cleaning roller 314, the cleaning roller 314 is enabled to be rotatable along with the movement of the cover mold 4, the rigid collision between the cover mold 4 and the cleaning roller 314 is reduced, the cover mold 4 is not easily damaged, and the cleaning groove on the cleaning roller 314 can be used for cleaning the cover mold cam 41.

Still further, the cleaning roller 314 includes an end cap 315 and a roller shell 316, the cleaning roller 314 is detachably sleeved on the first shaft 313 through the end cap 315, the two ends of the roller shell 316 are detachably mounted on the two end caps 315 through bolts, the end cap 315 is mounted on the first shaft 313, the roller shell 316 is in a cylindrical structure, the cleaning grooves 311 are arranged on the outer surface of the roller shell 316 along the axial direction of the roller shell 316, the distance between the cleaning grooves 311 is slightly larger than the width of the cover die protrusions 41, the cover die protrusions 41 can be embedded into the cleaning grooves 311, the roller shell 316 can be used for cleaning the cover die protrusions 41, the cleaning roller 314 is simple in structure and convenient to detach and replace.

The cleaning cam roller structure 31 further includes a stop collar 317, the first shaft 313 is provided with a protrusion at a middle position, so that diameters of two ends of the first shaft are smaller than those of the middle, stepped grooves 318 are formed between two ends of the first shaft 313 and the middle, and end caps 315 of the cleaning roller 314 are sleeved on the first shaft 313, so that the cleaning roller 314 is movably mounted on the first shaft 313, and the cleaning roller 313 can move on the first shaft; the limiting sleeves 317 are sleeved at two ends of the first shaft 313, the cleaning roller 314 is limited at two ends of the first shaft 313 through the limiting sleeves 317 and the stepped grooves 318, so that the cleaning roller 313 can move in a space between the limiting sleeves 317 and the stepped grooves, the cleaning roller 314 can rotate on the first shaft 313, the cleaning roller 314 is fixed on the first shaft 313 with a seat, the cleaning roller 314 is installed on the first shaft 313 and has the functions of left-right movement and rotation, and the phenomenon of inconsistent pipe die protruding positions is adapted; when the cover die 4 passes through the cleaning roller, the cleaning roller 314 is driven by the cover die 4 to rotate, and when the cleaning roller 314 rotates, the first shaft 313 is driven to rotate by the rolling friction force between the cleaning roller 314 and the first shaft 313, so that abrasion between the cleaning roller 314 and the first shaft 313 is reduced, and the cleaning roller 314 is driven by the pipe die 4.

Referring to fig. 13, the rolling brush structure 32 includes a rolling brush driving device 321 and a rolling brush 322, the rolling brush driving device 321 is installed on the cleaning frame 1, the rolling brush 322 is provided with a plurality of rolling brushes, the plurality of rolling brushes 322 are in driving connection with the rolling brush driving device 321, the rolling brush driving device 321 can drive the rolling brushes 322 to rotate, the rolling brushes 322 on the rolling brush structure 32 can rotate, and the cover die protruding positions 41 are cleaned. Specifically, in the present embodiment, the rolling brush structure 32 is a driving motor.

Referring to fig. 14 to 17, the roller groove cleaning structure 33 includes a mounting rod 331, a slide rail 332, a slide block 333, a pad 334, a mounting base 335, a roller groove cleaning shield 336, cleaning pins 337 and cotter pins 338, the mounting rod 331 is provided with a fixing plate mounted on the cleaning frame 1 by bolts, the slide rail 332 is fixedly mounted on the mounting rod 331, the slide block 333 is mounted on the slide rail 332, the pad 334 is mounted on the slide block 333, the mounting base 335 is mounted on the pad 334, and the mounting base 335 is mounted on the slide rail 332 so as to be movable on the slide rail 332; the cleaning pin mounting holes (not marked) are formed in the mounting seat 335, the cleaning pins 337 are mounted on the mounting seat 335 through the cleaning pin mounting holes, limiting holes 339 are formed in the side faces of the mounting seat 335 and the side faces of the cleaning pins 337, the limiting holes 339 are communicated into the cleaning pin mounting holes, the cotter pins 338 can be inserted into the side faces of the mounting seat 335 and the limiting holes 339 in the side faces of the cleaning pins 337 to limit and fix the cleaning pins 337, the roller groove cleaning protective cover 336 is covered outside the mounting seat 335, the roller groove cleaning protective cover 336 can be adjusted according to the position of the cleaning convex roller structure 31, the service life of the roller groove cleaning protective cover 336 can be guaranteed, and when the roller groove cleaning structure 33 is mounted at the bottom of the cleaning convex roller structure 31, the cleaning pins 337 are opposite to the cleaning grooves 311 in the cleaning convex roller structure 31, and the cleaning pins 337 can be used for cleaning the cleaning grooves 311.

Referring to fig. 18 to 20, the wire cleaning structure 34 includes a telescopic assembly 341, a wire cleaning assembly 342, and a wire cleaning shield 343, the telescopic assembly 341 is installed on the cleaning frame 1, the wire cleaning assembly 342 is connected on the telescopic assembly 341, the telescopic assembly 341 can be used for telescopic operation, the wire cleaning shield 343 is covered on the wire cleaning assembly 342, the wire cleaning assembly 342 can be installed on the cleaning frame 1 through the telescopic assembly 341 to reduce vibration, and the shield can ensure the service life of the wire cleaning structure 34.

Still further, the telescopic assembly 341 includes a mounting plate 3411, a connecting rod 3412, a spring 3413 and a limit nut 3414, the telescopic assembly 341 is mounted on the cleaning frame 1 through the mounting plate 3411, the connecting rod 3412 is sequentially connected with the spring 3413, the mounting plate 3411 and the limit nut 3414 from top to bottom, and the steel wire cleaning assembly 342 is connected with the connecting rod 3412 at one end of the connecting rod 3412 and is in contact with the spring 3413, so that vibration of the steel wire cleaning assembly 342 can be reduced by arranging the spring 3413.

Still further, the wire cleaning assembly 342 includes a wire mounting block 3421 and a second wire brush 3422, the wire cleaning assembly 342 is provided with a wire mounting hole and a wire limiting hole, the second wire brush 3422 is penetrated into the wire mounting hole to enable the second wire brush 3422 to be mounted on the wire mounting block 3421, the second wire brush 3422 is vertically arranged on the wire cleaning structure 34, and the second wire brush 3422 tightly pushes the second wire brush 3422 on the wire mounting block 3421 by mounting bolts on the wire limiting hole, the second wire brush 3422 extends into the channel 11, and the wire mounting block 3421 is connected to the connecting rod 3412; and be equipped with second through-hole 3423 on the steel wire clearance protection casing 343, the steel wire clearance protection casing 343 is established on steel wire installation piece 3421, and second wire brush 3422 can stretch out from second through-hole 3423, and second wire brush 3422 is corresponding with the protruding position 41 of cover mould, and the second wire brush 3422 that the steel wire clearance subassembly 342 set up can clear up the protruding position 41 of cover mould, makes the protruding position 41 of cover mould clear up more thoroughly, and the cleaning effect is better.

Further, referring to fig. 1 and 2, in the present embodiment, the protection partition plate 12 and the concrete recovery bucket 13 are installed in the cleaning frame 1, the protection partition plate 12 is provided on the side surface and the top surface of the cleaning frame 1, and when the cover mold cavity 42 is cleaned by the cover mold protrusion cleaning mechanism 3 by providing the protection partition plate 12, the cleaned concrete is prevented from flying out, and the noise generated when the cover mold protrusion 41 is cleaned by the cover mold protrusion cleaning mechanism 3 can be reduced; the concrete recycling hopper 13 is arranged below the cover die boss cleaning mechanism 3, and the concrete can be cleaned by the cover die boss cleaning mechanism 3 and collected from the cover die 4 by arranging the concrete recycling hopper 13, so that the environment is prevented from being polluted.

The working principle of the invention is as follows:

referring to 23, for the cover mold 4 to be cleaned, during production, the cover mold 4 can be moved by an external cover mold moving mechanism or a cover mold driving belt, so that the cover mold passes through the cover mold cavity cleaning mechanism 2 and then enters the cleaning rack 1. When the cover die 4 passes through the cover die cavity cleaning mechanism 2, the driving air cylinder 244 drives the overturning frame 232, so that the cleaning structure 21 on the overturning frame 232 moves to the position of the cover die cavity 42, the first steel wire brush 212 on the cleaning structure 21 is driven by the driving motor 241 to clean the inner cavity of the cover die 42, and the cleaning structure 21 can be driven by the driving air cylinder 244 to clean the inner cavity 42 of the cover die back and forth, so that the cleaning is cleaner. When the cover die 4 enters the cleaning rack 1, the cleaning cam roller structure 31, the rolling brush structure 32 and the steel wire cleaning structure 34 in the cleaning rack 1 can clean the cam at the bottom of the cover die 4, and the roller groove cleaning structure 33 can clean the cleaning cam roller structure 31, so that the cleaning cam roller structure 31 has a better cleaning effect.

Second embodiment

Referring to fig. 24 to 27, another automated cover mold cleaning machine of the present invention is provided in this embodiment, which differs from the first embodiment in that: still including spouting release agent mechanism 5, when cover die inner chamber clearance mechanism 2 set up the one end at clearance frame 1, spout release agent mechanism 5 and install the other end at clearance frame 1, and spout release agent mechanism 5 and be located the exit of passageway 11, spout release agent mechanism 5 and be equipped with release agent shower nozzle 51 and can be used for spouting release agent for the cover die 4 that needs the drawing of patterns, can be used for the cover die 4 after the clearance to spout release agent through spouting release agent mechanism 5 and spout release agent voluntarily, can reduce operating personnel's intensity of labour, improved work efficiency greatly. Wherein:

in this embodiment, the mold release agent spraying mechanism 5 further includes a mold release agent spraying structure 52, a mold release agent spraying support 53, a mold release agent collecting structure 54 and a mold release agent guiding structure 55, the mold release agent spraying head 51, the mold release agent spraying structure 52, the mold release agent collecting structure 54 and the mold release agent guiding structure 55 are all installed on the mold release agent spraying support 53, the mold release agent spraying structure 52 is arranged on one side of the mold release agent spraying support 53 close to the cleaning frame 1, the mold release agent spraying head 51 is arranged on one side of the mold release agent spraying support 53 far away from the cleaning frame 1, the mold release agent guiding structure 55 is located beside the moving direction of the mold release agent spraying head 51 and beside the spraying direction of the mold release agent, so that the mold release agent guiding structure can be used for guiding a part of the mold release agent sprayed by the mold release agent spraying head and which is not sprayed onto the mold release agent spraying head 4 to the mold release agent collecting structure, and the mold release agent collecting structure 54 is installed below the mold release agent spraying head 51 and the mold release agent spraying structure 52, and the mold release agent guiding structure 55 can be used for recycling the mold release agent and the mold release agent spraying structure by arranging the mold release agent spraying structure 54 and the mold release agent guiding structure 55, and waste is prevented.

Specifically, the release agent collecting structure 54 includes a release agent collecting bucket 541 and a release agent collecting box 542, the release agent spray head 51 and the cover mold oiling structure 52 are located above the release agent collecting bucket 541, the release agent collecting box 542 is located right below the release agent collecting bucket 541, a slag-liquid separator 543 is disposed at the bottom of the release agent collecting bucket 541, a liquid outlet pipe 544 is disposed at the bottom of the release agent collecting box 542, a ball valve 545 is disposed on the liquid outlet pipe 544, and the release agent dropped from the release agent spray head 51 and the cover mold oiling structure 52 can be collected through the release agent collecting bucket 541, concrete slag on the cover mold 4 can be separated through the slag-liquid separator 543 on the release agent collecting bucket 541, and then the release agent dropped from the release agent collecting bucket 51 into the release agent collecting box 542, and the release agent collected by the release agent collecting bucket 541 can be stored through the release agent collecting box 542, so that the release agent is recycled.

Preferably, the mold release agent spraying mechanism 5 is located at the outlet of the channel 11, when the cover mold 4 enters the channel, the cover mold oiling structure 52 is located below the cover mold, the cover mold oiling structure 52 comprises an oil tank 521 and an oiling roller 522, the oil tank 521 is mounted on the mold release agent spraying bracket 53, the oiling roller 522 is mounted on the oil tank 521 through a bearing seat 312, the oiling roller 522 can rotate on the oil tank 521, the oiling roller 522 is partially located in the oil tank 521, oiling in the oil tank 521 can be carried out when the oiling roller 522 rotates, and oiling of the cover mold 4 can be used by rotating the oiling roller 522 on the oil tank 521.

Preferably, the mold release agent guiding structure 55 includes a mold release agent guiding frame 551 and a mold release agent guiding plate 552, the mold release agent guiding plate 551 is mounted on the mold release agent spraying support 53, the mold release agent guiding plate 552 is mounted on the mold release agent guiding frame 551, and is located at the side of the moving direction of the mold release agent spraying head 51, and is located at the side of the spraying direction of the mold release agent spraying head 51, when the mold release agent spraying head 4 passes through the channel, the mold release agent guiding plate 552 is located at two sides of the mold release agent spraying head 4, the mold release agent 4 can pass between the mold release agent guiding plates 552, the mold release agent guiding plate 552 is arranged at the side of the mold release agent spraying head 51 through the mold release agent guiding frame, and the mold release agent sprayed by the mold release agent spraying head 51 can be guided back into the mold release agent collecting structure 54.

Referring to fig. 27, when the mold release agent spraying head 51 is externally connected with a mold release agent supply system 56, after the cover mold 4 is cleaned by the cover mold cavity cleaning mechanism 2 and the cover mold convex position cleaning mechanism 3 in sequence, the mold release agent spraying head is carried out from the cleaning frame 1, and the mold release agent spraying mechanism 5 arranged at the other end of the cleaning mechanism can spray the mold release agent on the cleaned cover mold 4.

The cleaning machine frame 1, the cleaning mechanism 2 for the cavity of the cover mold and the cleaning mechanism 3 for the convex position of the cover mold in this embodiment are the same as those in embodiment 1, and will not be described here again.

In other embodiments, the cleaning cam roller structure 31, the rolling brush structure 32, the roller groove cleaning structure 33 and the wire cleaning structure 34 can also be randomly replaced in the cleaning frame 1.

The cover die cavity cleaning mechanism is arranged at one end of the cleaning frame, the cover die firstly carries out cavity cleaning through the cleaning structure of the cover die cavity cleaning mechanism before entering the cleaning frame, the cover die convex position cleaning mechanism is arranged in the cleaning frame, and can clean the cover die after the cover die cavity is cleaned by the cover die cavity cleaning mechanism, so that the cover die is cleaned more cleanly.

What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.

Claims

1. Automatic change cover die descaling machine, its characterized in that includes:

the cleaning machine frame is provided with a channel arranged along the horizontal direction, and the channel can be used for a cover die to pass through the cleaning machine frame;

the cover die cavity cleaning mechanism is arranged at one end of the cleaning rack, and is positioned at the inlet of the channel, and comprises a cleaning structure for cleaning the cavity of the cover die; and

the cover die bulge cleaning mechanism is arranged in the cleaning rack and comprises a cleaning bulge roller structure, a roller groove cleaning structure and a rolling brush structure, wherein the cleaning bulge roller structure is used for cleaning the cover die bulge, a plurality of cleaning grooves are formed in the cleaning bulge roller structure and are used for cleaning the cover die bulge, the cleaning grooves can be matched with the cover die bulge, the cover die bulge can be embedded into the cleaning grooves, cleaning pins are arranged on the roller groove cleaning structure and are opposite to the cleaning grooves in the cleaning bulge roller structure, the cleaning pins can be used for cleaning the cleaning grooves, the rolling brush structure comprises a rolling brush driving device and a rolling brush, the rolling brush driving device is arranged on the cleaning rack, and the rolling brush is in driving connection with the rolling brush driving device and can drive the rolling brush to rotate the cover die bulge.

2. The automated cover die cleaning machine of claim 1, wherein the cover die cavity cleaning mechanism further comprises a cavity cleaning frame and a cavity cleaning drive, the cavity cleaning drive is mounted on the cavity cleaning frame, the cleaning structure is mounted on the cavity cleaning drive, and the cleaning structure is in driving connection with the cavity cleaning drive, the cleaning structure is capable of driving the cleaning cover die cavity through the cavity cleaning drive.

3. The automated cover die cleaning machine of claim 2, wherein the cavity cleaning frame comprises a support frame and a turnover frame; the utility model discloses a cleaning device, including upset frame, support frame, upset frame, clearance structure, upset frame one end is installed clearance structure, upset frame other end movable mounting is in the top of support frame, the upset frame can overturn support frame top, clearance structure can overturn in the inner chamber clearance frame.

4. The automatic cover die cleaning machine according to claim 1, wherein the cleaning structure comprises a gland and a first wire brush, a first through hole is formed in the gland, the glands are tightly connected together through bolts penetrating through the first through hole, one end of the first wire brush is tightly pressed between the glands, and the other end of the first wire brush extends outside the glands to clean an inner cavity of the cover die.

5. The automated cover die cleaning machine of claim 1, wherein the cover die cam cleaning mechanism further comprises a wire cleaning structure on which a second wire brush for cleaning the cover die cam is provided.

6. The automated cover die cleaner of claim 5, wherein the cleaning cam roller structure, the rolling brush structure, and the wire cleaning structure are disposed in the cleaning frame along a length direction of the channel, the cleaning cam roller structure, the rolling brush structure, and the wire cleaning structure are disposed below the channel, the cleaning cam roller structure and the wire cleaning structure are disposed on two sides of the rolling brush structure, and the wire cleaning structure is disposed inside the cleaning cam roller structure.

7. The automated cover mold cleaning machine of any one of claims 1-6, wherein a protective barrier is mounted within the cleaning frame, the protective barrier being disposed on a side and a top surface of the cleaning frame.

8. The automated cover die cleaning machine of any one of claims 1-6, further comprising a release agent spraying mechanism, wherein when the cover die cavity cleaning mechanism is disposed at one end of the cleaning frame, the release agent spraying mechanism is disposed at the other end of the cleaning frame, and the release agent spraying mechanism is disposed at the outlet of the channel, and the release agent spraying mechanism is provided with a release agent spray head for spraying the release agent to the cover die.

9. The automated cover die cleaning machine of claim 8, wherein the release agent spraying mechanism further comprises a release agent spraying bracket, a release agent collecting structure and a release agent guiding structure, wherein the release agent spraying bracket, the release agent collecting structure and the release agent guiding structure are all mounted on the release agent spraying bracket, the release agent guiding structure is positioned beside the release agent spraying nozzle, the release agent guiding structure can be used for guiding release agent sprayed by the release agent spraying nozzle to the release agent collecting structure, and the release agent collecting structure is mounted below the release agent spraying nozzle.

10. The automated cover die cleaning machine of claim 9, wherein the mold release agent spraying mechanism further comprises a cover die oiling structure mounted on the mold release agent spraying bracket, and the mold release agent collecting structure is mounted below the cover die oiling structure; the cover die oiling structure comprises an oil tank and an oiling roller, wherein the oil tank is arranged on the spraying release agent support, the oiling roller is arranged on the oil tank through a bearing seat, the oiling roller can rotate on the oil tank, the oiling roller is partially positioned in the oil tank, and oiling in the oil tank can be carried out when the oiling roller rotates.

11. The automated cover die cleaning machine of claim 10, wherein the release agent collection structure comprises a release agent collection hopper and a release agent collection tank, the release agent spray head and the cover die oiling structure are positioned above the release agent collection hopper, the release agent collection tank is positioned right below the release agent collection hopper, a slag-liquid separator is arranged at the bottom of the release agent collection hopper, a liquid outlet pipe is arranged at the bottom of the release agent collection tank, and a ball valve is arranged on the liquid outlet pipe.

12. The automated cover die cleaning machine of claim 9, wherein the release agent deflector structure comprises a release agent shelf and a release agent deflector, the release agent shelf being mounted on the release agent spray bracket, the release agent deflector being mounted on the release agent shelf with the release agent deflector being located beside the release agent spray head.

13. The automated cover die cleaning machine of any one of claims 1-6, wherein a concrete recovery bucket is provided on the cleaning frame, the concrete recovery bucket being provided below the cover die cavity cleaning mechanism.