CN113181834A - High-efficiency utilization residue-free ball making method for metallurgical lime powder - Google Patents
High-efficiency utilization residue-free ball making method for metallurgical lime powder Download PDFInfo
- Publication number
- CN113181834A CN113181834A CN202110284786.4A CN202110284786A CN113181834A CN 113181834 A CN113181834 A CN 113181834A CN 202110284786 A CN202110284786 A CN 202110284786A CN 113181834 A CN113181834 A CN 113181834A
- Authority
- CN
- China
- Prior art keywords
- bevel gear
- plate
- fixedly connected
- transmission
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/40—Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills
Abstract
The invention relates to the field of lime, in particular to a residue-free ball making method for efficiently utilizing metallurgical lime powder. The technical problems to be solved by the invention are as follows: provides a method for preparing the metallurgical lime powder by high-efficiency utilization and no residue. The technical scheme is as follows: a method for efficiently utilizing metallurgical lime powder without residues is characterized in that the method for efficiently utilizing metallurgical lime powder without residues adopts the following processing equipment, and the processing equipment comprises a working underframe, an operation control screen, a ball making cleaning system and the like; the working underframe is connected with the operation control screen; the working underframe is connected with the ball-making cleaning system. The lime powder pressing device achieves the effects of timely cleaning the pressing position of lime powder, avoiding thickening of the pressing position due to lime powder residue, separating out the lime balls with gaps on the surfaces by utilizing illumination, improving the quality of the whole lime balls and reducing subsequent loss.
Description
Technical Field
The invention relates to the field of lime, in particular to a residue-free ball making method for efficiently utilizing metallurgical lime powder.
Background
The consumption of lime in steelmaking production is generally maintained at 40-60 kg/t steel level, and is high for a long time, which is one of important indexes influencing steelmaking production cost. The important reason for higher consumption is that the activity of lime is lower, and the metallurgical lime also has powder in a certain proportion, and the part of the lime powder enters a primary dust removal system to be eliminated in the feeding process, so that the lime consumption in the slag former is increased, and the production cost of steelmaking is increased.
In order to reduce the consumption of lime in the prior art, lime needs to be conveyed between two groups of cylindrical wheels with a plurality of groups of half ball sockets distributed on the outer surfaces at equal intervals, then the lime is compressed by the two groups of cylindrical wheels and then manufactured into lime balls, the loss of the lime can be reduced when the lime balls are used, but a small amount of lime powder remains in the half ball sockets when the circular wheels are used for manufacturing the lime balls, the lime powder is superposed layer by layer after the lime balls are manufactured for many times, the inner wall of the half ball sockets is thickened, the diameter of the pressed lime balls is reduced, the lime content of the lime balls is lower than a standard value, the addition amount of the lime in subsequent use is different, the industrial production is influenced, in addition, the condition that the combination degree of partial lime is weak in the pressing process, the outer surface of the lime balls is notched under the condition that the lime is looser in the outer layer, and the lime balls with notches crack in the subsequent transferring process, thereby rendering it unusable.
In conclusion, a method for preparing the metallurgical lime powder by efficiently utilizing the residue-free method is urgently needed to solve the problems.
Disclosure of Invention
In order to overcome the problems that in the prior art, in order to reduce the consumption of lime, the lime needs to be conveyed between two groups of cylindrical wheels with a plurality of groups of half ball sockets distributed on the outer surfaces at equal intervals, then the lime is compressed by the two groups of cylindrical wheels, and then the lime is manufactured into a lime ball, the loss of the lime can be reduced when the lime ball is used, but a small amount of lime powder remains in the half ball socket when the circular wheels are used for manufacturing the lime ball, the lime powder is superposed layer by layer after the lime ball is manufactured for many times, the inner wall of the half ball socket is thickened, the diameter of the pressed lime ball is reduced, the lime content in the lime ball is lower than a standard value, the addition amount of the lime in subsequent use is different, the industrial production is influenced, the bonding degree of partial lime is weaker in the pressing process, the outer surface of the lime ball is notched under the condition that the lime is looser in the outer layer, and the lime ball with the notch further cracks in the subsequent transferring process can be caused, and further leading to the defect of incapability of use, and the technical problem to be solved is as follows: provides a method for preparing the metallurgical lime powder by high-efficiency utilization and no residue.
The technical scheme is as follows: a method for efficiently utilizing metallurgical lime powder without residues is characterized in that the method for efficiently utilizing metallurgical lime powder without residues adopts the following processing equipment, and the processing equipment comprises a working underframe, an operation control screen, a ball making cleaning system, a transferring and separating system and a notch detection system; the working underframe is connected with the operation control screen; the working underframe is connected with the ball making and cleaning system; the working underframe is connected with the transferring and separating system; the working underframe is connected with the notch detection system; the ball making and cleaning system is connected with the transferring and separating system; the ball making and cleaning system is connected with the notch detection system;
the method for preparing the metallurgical lime powder by high-efficiency utilization and no residue comprises the following steps:
the method comprises the following steps: screening, namely screening the lime powder according to the requirement of pressing into balls;
step two: pressing into balls, feeding the screened lime powder meeting the requirements into a ball-making cleaning system, and agglomerating and applying pressure to the lime powder through the ball-making cleaning system to prepare lime balls;
step three: residual cleaning, namely cleaning the position of the ball-making cleaning system pressed with the lime powder and cleaning the residual lime powder at the pressing position;
step four: transferring, namely intercepting the pressed lime balls by a transfer separation system, and then discharging the lime balls one by one;
step five: transferring detection, wherein a gap detection system transfers a row of the limescalls sent out in the step four, and the gap detection is carried out on the limescalls by utilizing illumination in the transferring process in cooperation with a transferring separation system;
step six: separating, namely separating the detected row of limes by a transfer separation system, and separately collecting incomplete limes and intact limes;
step seven: and (4) storage and secondary treatment, wherein intact limewalls are collected and then stored, and incomplete limewalls are crushed and then are subjected to ball making treatment again.
Preferably, the ball making and cleaning system comprises a first transmission wheel, a first transmission shaft, a first bevel gear, a second transmission shaft, a second transmission wheel, a third transmission wheel, a fourth transmission wheel, a third transmission shaft, a linkage plate, a transmission column, a semicircular groove, a connecting plate, a U-shaped supporting plate, a connecting sliding plate, a supporting sliding rail, a fourth transmission shaft, a circular scraper, a first flat gear, a second flat gear, a fifth transmission shaft, a fifth transmission wheel, a surplus material collecting box, a first cylindrical wheel, a first huge gear, a first motor, a second huge gear, a second cylindrical wheel and a sixth transmission wheel; the first driving wheel is fixedly connected with the first driving shaft; the outer ring surface of the first driving wheel is in transmission connection with a fifth driving wheel through a belt; the outer ring surface of the first driving wheel is in transmission connection with a sixth driving wheel through a belt; the first driving wheel is connected with the notch detection system; the first transmission shaft is fixedly connected with the first bevel gear; the first transmission shaft is rotatably connected with the working underframe; the first bevel gear and the second bevel gear are meshed with each other; the second bevel gear is fixedly connected with the second transmission shaft; the second transmission shaft is rotatably connected with the working underframe through a bracket; two sides of the outer surface of the second transmission shaft are fixedly connected with the second transmission wheel and the third transmission wheel respectively; the outer ring surface of the second driving wheel is in transmission connection with a fourth driving wheel through a belt; the second driving wheel is connected with the transferring and separating system; the fourth driving wheel is fixedly connected with the third transmission shaft; the third transmission shaft is fixedly connected with the linkage plate; the third transmission shaft is rotatably connected with the working underframe; the linkage plate is fixedly connected with the transmission column; the transmission column is in transmission connection with the semicircular groove; the semi-circular groove is fixedly connected with the connecting plate; the connecting plate is fixedly connected with the U-shaped supporting plate; two groups of connecting sliding plates are arranged on the side surface of the U-shaped supporting plate; each group of connecting sliding plates is in sliding connection with one group of supporting sliding rails; the two groups of supporting slide rails are connected with the working underframe through bolts; the U-shaped supporting plate is rotatably connected with the fourth transmission shaft; five groups of circular scrapers are equidistantly arranged on the outer surface of the fourth transmission shaft; the fourth transmission shaft is fixedly connected with the first flat gear; when the first flat gear and the second flat gear are meshed with each other, the second flat gear drives the first flat gear to rotate, and when the first flat gear and the second flat gear are not meshed with each other, the first flat gear does not rotate; the second flat gear is fixedly connected with a fifth transmission shaft; the fifth transmission shaft is fixedly connected with a fifth transmission wheel; the fifth transmission shaft is rotatably connected with the working underframe through a bracket; the excess material collecting box is arranged below the U-shaped supporting plate; the excess material collecting box is fixedly connected with the working underframe; the first cylindrical wheel is arranged on the side surface of the circular scraper; the first cylindrical wheel is fixedly connected with the first huge gear; the first cylindrical wheel is fixedly connected with an output shaft of the first motor; the first cylindrical wheel is rotationally connected with the working underframe; the first large gear and the second large gear are meshed with each other; the first motor is connected with the working underframe through bolts; the second giant gear is fixedly connected with the second cylindrical wheel; the second cylindrical wheel is rotatably connected with the working underframe.
Preferably, the transferring and separating system comprises a seventh driving wheel, a first hexagonal rod, a first driving sleeve, a first connecting plate, a first electric push rod, a third bevel gear, a fourth bevel gear, a worm wheel, a sixth driving shaft, a fixed bottom plate, a blocking plate, a material conveying channel, a material carrying plate, a material discharging chute, a drawing and separating plate, a connecting crutch plate, a second electric push rod, an electric slide rail, a circular material discharging pipe, an electric slide block, a connecting block, a material pushing arc plate and a residual material collecting box; the seventh driving wheel is fixedly connected with the first hexagonal prism rod; the outer ring surface of the seventh driving wheel is in transmission connection with the second driving wheel through a belt; the first hexagonal rod is connected with the first transmission sleeve in a sliding manner; the first hexagonal rod is rotatably connected with the working underframe through a bracket; the first transmission sleeve is rotatably connected with the first connecting plate through a bearing; the first transmission sleeve is fixedly connected with the third bevel gear; the first connecting plate is connected with the first electric push rod through a bolt; the first electric push rod is connected with the working underframe through a bolt; a fourth bevel gear is arranged below the third bevel gear; when the third bevel gear and the fourth bevel gear are meshed with each other, the fourth bevel gear rotates, and when the third bevel gear and the fourth bevel gear are not meshed with each other, the fourth bevel gear does not rotate; the fourth bevel gear is fixedly connected with the worm; the worm is meshed with the worm wheel; the worm wheel is fixedly connected with the sixth transmission shaft; the sixth transmission shaft is rotatably connected with the fixed bottom plate; the sixth transmission shaft is fixedly connected with the interception plate; the sixth transmission shaft is rotatably connected with the working underframe; five groups of material conveying channels are arranged above the fixed bottom plate at equal intervals; the interception plate is rotationally connected with the material conveying channel; the five groups of material conveying channels are fixedly connected with the material carrying plate; the five groups of material conveying channels are fixedly connected with the working underframe; the material loading plate is fixedly connected with the discharge chute; the material carrying plate is sequentially connected with the five groups of drawing-off plates in a sliding manner; five groups of circular discharge pipes are arranged below the material carrying plate at equal intervals; the discharge chute is fixedly connected with the working underframe; each group of drawing plates is fixedly connected with a group of connecting crutch plates; each group of connecting crutch plates is in bolted connection with one group of second electric push rods; the five groups of second electric push rods are sequentially connected with the electric slide rail through bolts; the electric slide rail is connected with the electric slide block in a sliding way; the electric slide rail is connected with the working underframe through bolts; the electric sliding block is fixedly connected with the connecting block; the connecting block is fixedly connected with the pushing arc plate; the residual material collecting box is arranged below the five groups of discharge circular tubes; the residue collecting box is connected with the working underframe.
Preferably, the notch detection system comprises a second motor, a fifth bevel gear, a sixth bevel gear, a second hexagonal prism bar, an eighth transmission wheel, a second transmission sleeve, a seventh bevel gear, an eighth bevel gear, a second connecting plate, a third electric push rod, a ninth bevel gear, a screw rod, a transmission plate, a polish rod, a fourth electric push rod, an assembling plate and an illumination cover tube; the output shaft of the second motor is fixedly connected with a fifth bevel gear; the second motor is connected with the working underframe through bolts; the fifth bevel gear is meshed with the sixth bevel gear; the sixth bevel gear is fixedly connected with the second sixth prismatic rod; the second hexagonal rod is fixedly connected with the eighth driving wheel; the second hexagonal rod is connected with the second transmission sleeve in a sliding manner; the second hexagonal rod is rotatably connected with the working underframe through a bracket; the outer ring surface of the eighth driving wheel is in transmission connection with the first driving wheel through a belt; the outer surface of the second transmission sleeve is sequentially meshed with the seventh bevel gear and the eighth bevel gear; the second transmission sleeve is rotationally connected with the second connecting plate through a bearing; the second connecting plate is connected with a third electric push rod through a bolt; the third electric push rod is connected with the working underframe through a bolt; when the seventh bevel gear is meshed with the ninth bevel gear and the eighth bevel gear is not meshed with the ninth bevel gear, the ninth bevel gear rotates forwards, and when the seventh bevel gear is not meshed with the ninth bevel gear and the eighth bevel gear is meshed with the ninth bevel gear, the ninth bevel gear rotates backwards; the ninth bevel gear is fixedly connected with the screw rod; the screw rod is connected with the transmission plate in a rotating manner; the screw rod is rotationally connected with the working underframe through a bracket; the transmission plate is in sliding connection with the polish rod; the polish rod is fixedly connected with the working underframe; two groups of fourth electric push rods are arranged below the transmission plate; the two groups of fourth electric push rods are connected with the assembly plate through bolts; five groups of illumination cover tubes are arranged below the collection plate.
Preferably, the semi-circular groove is composed of a semi-circular sliding groove and a straight sliding groove.
Preferably, the interception plate is composed of an arc plate and a circular plate.
Preferably, the lower half part of the illumination cover tube is in a circular tube shape.
Preferably, a light source is arranged in the illumination cover pipe, and an illumination induction screen is arranged on the inner bottom surface of the horizontal channel of the material conveying channel.
The invention has the beneficial effects that: 1. in order to solve the problems in the prior art that in order to reduce the consumption of lime, lime needs to be conveyed between two groups of cylindrical wheels with a plurality of groups of half ball sockets distributed on the outer surfaces at equal intervals, then the lime is compressed by the two groups of cylindrical wheels, and then the lime is manufactured into a lime ball, the loss of the lime can be reduced when the lime ball is used, but a small amount of lime powder remains in the half ball socket when the circular wheels are used for manufacturing the lime ball, the lime powder is superposed layer by layer after the lime ball is manufactured for many times, so that the inner wall of the half ball socket is thickened, the diameter of the pressed lime ball is reduced, the lime content in the lime ball is lower than a standard value, so that the difference exists in the lime adding amount when the lime ball is used subsequently, the industrial production is influenced, in addition, the combination degree of partial lime is weaker in the pressing process, the outer surface of the lime ball is notched under the condition that the lime ball is looser, and the lime ball with the notch further cracks in the subsequent transferring process, thereby causing a problem of being unusable.
2. Designed system ball clearance system, transport piece-rate system and breach detecting system, suppress into the ball through system ball clearance system lime powder during the use and handle, simultaneously through breach detecting system transmission system ball clearance system, make system ball clearance system in time clear up the suppression lime powder position, the lime ball of pressing gets into and transports the piece-rate system through system ball clearance system transmission, and then carry out the grouping transport to the lime ball after the suppression through transporting the piece-rate system, cooperate breach detecting system to carry out the breach to the surface of lime ball to detect simultaneously, detect the completion back when breach detecting system, then separate out through transporting the lime ball that the piece-rate system will have the breach, see off intact lime ball afterwards.
3. The lime powder pressing device has the advantages that the lime powder pressing position is timely cleaned, the situation that the lime powder is remained and thickened at the pressing position is avoided, meanwhile, the lime ball with the gap on the surface is separated by illumination, the quality of the whole lime ball is improved, and the effect of follow-up loss is reduced.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a schematic view of a first perspective structure of the ball making and cleaning system of the present invention;
FIG. 4 is a schematic diagram of a second perspective view of the ball making and cleaning system of the present invention;
FIG. 5 is a schematic view of a combined three-dimensional structure of a U-shaped support plate, a fourth transmission shaft and a circular scraper according to the present invention;
FIG. 6 is a schematic diagram of a first perspective view of a transfer and separation system of the present invention;
FIG. 7 is a schematic diagram of a second perspective view of the transfer and separation system of the present invention;
FIG. 8 is a schematic diagram of a third perspective view of a transport separation system according to the present invention;
FIG. 9 is a perspective view of the combination of the interceptor plate and the material transportation passageway of the present invention;
FIG. 10 is a schematic partial perspective view of a transport separation system according to the present invention;
FIG. 11 is a schematic view of a combined three-dimensional structure of the pulling-away plate, the connecting crutch plate and the second electric push rod according to the present invention;
FIG. 12 is a schematic perspective view of a notch detection system according to the present invention;
fig. 13 is a schematic perspective view of the illumination cover tube of the present invention.
Description of reference numerals: 1_ work chassis, 2_ operation control panel, 3_ ball cleaning system, 4_ transfer-separation system, 5_ gap detection system, 301_ first drive wheel, 302_ first drive shaft, 303_ first bevel gear, 304_ second bevel gear, 305_ second drive shaft, 306_ second drive wheel, 307_ third drive wheel, 308_ fourth drive wheel, 309_ third drive shaft, 3010_ linkage plate, 3011_ drive column, 3012_ semi-circular groove, 3013_ connection plate, 3014_ U-shaped support plate, 3015_ connection slide plate, 3016_ support slide, 3017_ fourth drive shaft, 3018_ circular scraper, 3019_ first flat gear, 3020_ second flat gear, 3021_ fifth drive shaft, 3022_ fifth drive wheel, 3023_ excess collection tank, 3024_ first cylindrical wheel, 3025_ first cylindrical wheel, 3026_ first motor, 3027_ second cylindrical wheel, 3028_ second cylindrical wheel, 3029_ sixth drive wheel, 401_ seventh drive wheel, 402_ first hexagonal rod, 403_ first drive sleeve, 404_ first engaging plate, 405_ first electric push rod, 406_ third bevel gear, 407_ fourth bevel gear, 408_ worm, 409_ worm gear, 4010_ sixth drive shaft, 4011_ fixed base plate, 4012_ intercepting plate, 4013_ material carrying channel, 4014_ material carrying plate, 4015_ material discharging chute, 4016_ drawing plate, 4017_ connecting crank plate, 4018_ second electric push rod, 4019_ electric slide rail, 4020_ material discharging circular tube, 4021_ electric slide block, 4022_ connecting block, 4023_ material discharging arc plate, 4024_ residue collecting box, 501_ second electric motor, 502_ fifth bevel gear, 503_ sixth bevel gear, 504_ second hexagonal rod, 505_ eighth drive wheel, 506_ second drive sleeve, 507_ seventh drive sleeve, 508_ eighth bevel gear, 509_ second bevel gear, 5010_ third electric push rod, 5011_ ninth bevel gear, 5012_ lead screw, 5013_ driving plate, 5014_ polish rod, 5015_ fourth electric push rod, 5016_ collecting plate, 5017_ light shield tube.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
A method for preparing a ball without residues by efficiently utilizing metallurgical lime powder adopts the following processing equipment as shown in figures 1-13, wherein the processing equipment comprises a working underframe 1, an operation control screen 2, a ball preparation cleaning system 3, a transfer separation system 4 and a gap detection system 5; the working underframe 1 is connected with the operation control screen 2; the working underframe 1 is connected with a ball-making cleaning system 3; the working underframe 1 is connected with a transfer separation system 4; the working underframe 1 is connected with a gap detection system 5; the ball making and cleaning system 3 is connected with the transferring and separating system 4; the ball making and cleaning system 3 is connected with the gap detection system 5;
the method for preparing the metallurgical lime powder by high-efficiency utilization and no residue comprises the following steps:
the method comprises the following steps: screening, namely screening the lime powder according to the requirement of pressing into balls;
step two: pressing into balls, sending the screened lime powder meeting the requirements into a ball-making cleaning system 3, and agglomerating and applying pressure to the lime powder through the ball-making cleaning system 3 to prepare lime balls;
step three: residual cleaning, namely cleaning the position where the ball-making cleaning system 3 presses the lime powder and cleaning the residual lime powder at the pressing position;
step four: transferring, namely intercepting the pressed lime balls by a transfer separation system 4, and then discharging the lime balls one by one;
step five: transferring detection, wherein a gap detection system 5 transfers the row of the limescalls sent out in the step four, and the gap detection is carried out on the limescalls by utilizing illumination in the transferring process in cooperation with a transferring separation system 4;
step six: separating, namely separating the detected row of limes by a transfer separation system 4, and separately collecting incomplete limes and intact limes;
step seven: and (4) storage and secondary treatment, wherein intact limewalls are collected and then stored, and incomplete limewalls are crushed and then are subjected to ball making treatment again.
The working principle is as follows: when the device is used, a working underframe 1 of the device is horizontally fixed on a working plane in a workshop, the device is externally connected with a power supply, an operator carries out integral allocation on the device through an operation control screen 2, firstly debugs the device, starts working after the debugging is finished, feeds lime powder into a ball-making cleaning system 3 through an external feeding machine, then carries out pressed ball-making treatment on the lime powder through the ball-making cleaning system 3, simultaneously drives the ball-making cleaning system 3 through a gap detection system 5 to enable the ball-making cleaning system 3 to timely clean the position of the pressed lime powder, the pressed lime balls enter a transfer separation system 4, drives the transfer separation system 4 through the ball-making cleaning system 3 to further carry out grouped conveying on the pressed lime balls through the transfer separation system 4, and simultaneously carries out gap detection on the surface of the lime balls by matching with the gap detection system 5, after breach detecting system 5 detects the completion, then separate out jagged lime ball through transporting piece-rate system 4, send out intact lime ball after that, the device has reached and has carried out timely clearance to the suppression position of lime powder, avoids the suppression position to take place because of the condition of lime powder remaining bodiness, utilizes the illumination to separate out the lime ball that the surface has the breach simultaneously, promotes the quality of whole lime ball, reduces the effect of follow-up loss.
The ball making and cleaning system 3 comprises a first transmission wheel 301, a first transmission shaft 302, a first bevel gear 303, a second bevel gear 304, a second transmission shaft 305, a second transmission wheel 306, a third transmission wheel 307, a fourth transmission wheel 308, a third transmission shaft 309, a linkage plate 3010, a transmission column 3011, a semicircular ring slot 3012, a connecting plate 3013, a U-shaped supporting plate 3014, a connecting sliding plate 3015, a supporting sliding rail 3016, a fourth transmission shaft 3017, a circular scraper 3018, a first flat gear 3019, a second flat gear 3020, a fifth transmission shaft 3021, a fifth transmission wheel 3022, a remainder collecting box 3023, a first cylindrical wheel 3024, a first large 3025, a first motor 3026, a second large gear 3027, a second cylindrical wheel 3028 and a sixth transmission wheel 3029; the first driving wheel 301 is fixedly connected with the first driving shaft 302; the outer ring surface of the first driving wheel 301 is in driving connection with a fifth driving wheel 3022 through a belt; the outer ring surface of the first driving wheel 301 is in driving connection with a sixth driving wheel 3029 through a belt; the first driving wheel 301 is connected with the gap detection system 5; the first transmission shaft 302 is fixedly connected with a first bevel gear 303; the first transmission shaft 302 is rotatably connected with the working underframe 1; the first bevel gear 303 and the second bevel gear 304 are meshed with each other; the second bevel gear 304 is fixedly connected with a second transmission shaft 305; the second transmission shaft 305 is rotatably connected with the working underframe 1 through a bracket; two sides of the outer surface of the second transmission shaft 305 are fixedly connected with a second transmission wheel 306 and a third transmission wheel 307 respectively; the outer annular surface of the second driving wheel 306 is in driving connection with a fourth driving wheel 308 through a belt; the second driving wheel 306 is connected with the transferring and separating system 4; the fourth driving wheel 308 is fixedly connected with a third driving shaft 309; the third transmission shaft 309 is fixedly connected with the linkage plate 3010; the third transmission shaft 309 is rotatably connected with the working underframe 1; the linkage plate 3010 is fixedly connected with the transmission column 3011; the transmission post 3011 is in transmission connection with the semicircular groove 3012; the semicircular ring slot 3012 is fixedly connected with the connecting plate 3013; the connecting plate 3013 is fixedly connected to the U-shaped supporting plate 3014; two groups of connecting sliding plates 3015 are arranged on the side surface of the U-shaped supporting plate 3014; each group of connecting sliding plates 3015 is in sliding connection with a group of supporting sliding rails 3016; the two groups of support sliding rails 3016 are connected with the working underframe 1 through bolts; the U-shaped supporting plate 3014 is rotatably connected with the fourth transmission shaft 3017; five groups of circular ring scrapers 3018 are equidistantly arranged on the outer surface of the fourth transmission shaft 3017; the fourth transmission shaft 3017 is fixedly connected with the first flat gear 3019; when the first flat gear 3019 and the second flat gear 3020 are engaged with each other, the second flat gear 3020 drives the first flat gear 3019 to rotate, and when the first flat gear 3019 and the second flat gear 3020 are not engaged with each other, the first flat gear 3019 is not rotated; the second flat gear 3020 is fixedly connected to the fifth transmission shaft 3021; the fifth transmission shaft 3021 is fixedly connected with a fifth driving wheel 3022; the fifth transmission shaft 3021 is rotatably connected with the working underframe 1 through a bracket; the excess material collecting box 3023 is arranged below the U-shaped supporting plate 3014; the excess material collecting box 3023 is fixedly connected with the working underframe 1; the first cylindrical wheel 3024 is arranged on the side surface of the circular scraper 3018; the first cylindrical wheel 3024 is fixedly connected with the first large gear 3025; the first cylindrical wheel 3024 is fixedly connected with an output shaft of the first motor 3026; the first cylindrical wheel 3024 is rotatably connected with the working underframe 1; the first large gear 3025 and the second large gear 3027 mesh with each other; the first motor 3026 is bolted to the work chassis 1; the second huge gear 3027 is fixedly connected with the second cylindrical wheel 3028; a second cylindrical wheel 3028 is rotatably connected to the work undercarriage 1.
Firstly, a first motor 3026 is started to drive a first cylindrical wheel 3024 to rotate, the first cylindrical wheel 3024 drives a first large gear 3025 to rotate, the first large gear 3025 drives a second large gear 3027 engaged with the first large gear 3025 to rotate, the second large gear 3027 drives a second cylindrical wheel 3028 to rotate, the first cylindrical wheel 3024 and the second cylindrical wheel 3028 rotate in opposite directions, then lime powder is fed into a position between the first cylindrical wheel 3024 and the second cylindrical wheel 3028 through an external feeding machine, lime powder is brought into a position between the first cylindrical wheel 3024 and the second cylindrical wheel 3028 through rotation of the first cylindrical wheel 3024 and the second cylindrical wheel 3028, four rows of half ball sockets are equidistantly arranged on the circumference of the outer surfaces of the first cylindrical wheel 3024 and the second cylindrical wheel 3028, each row comprises five half ball sockets, the lime powder is pressed into the half ball sockets, and cylindrical extrusion is performed on the cylindrical surfaces of the first cylindrical wheel 3024 and the second cylindrical wheel 3028, pressing lime powder into lime balls, simultaneously transmitting a first transmission wheel 301 through a gap detection system 5, further driving a first transmission shaft 302 to rotate through the first transmission wheel 301, further driving a first bevel gear 303 to rotate through the first transmission shaft 302, further driving a second bevel gear 304 meshed with the first bevel gear 303 to rotate, further driving a second transmission shaft 305 to rotate through the second bevel gear 304, then driving a second transmission wheel 306 and a third transmission wheel 307 to simultaneously rotate through the second transmission shaft 305, at the moment, driving a transfer separation system 4 through the second transmission wheel 306, transmitting a fourth transmission wheel 308 through a belt by a third transmission wheel 307, further driving a third transmission shaft 309 to rotate through the fourth transmission wheel 308, further driving a linkage plate 3010 to rotate through the third transmission shaft 309, and further driving a transmission column 3011 to do circular track motion through the linkage plate 3010, that is, the driving post 3011 revolves around the axis of the third driving shaft 309, the semi-circular slot 3012 is composed of a semi-circular chute and a linear chute, when a row of semi-ball sockets of the first cylindrical wheel 3024 and a row of semi-ball sockets of the second cylindrical wheel 3028 are aligned, the operation of the first motor 3026 is stopped, at this time, the driving post 3011 moves in the semi-circular chute of the semi-circular slot 3012, at this time, the first flat gear 3019 and the second flat gear 3020 are engaged with each other, and at this time, the first driving wheel 301 drives the fifth driving wheel 3022 through a belt, and further drives the fifth driving shaft 3021 to rotate through the fifth driving wheel 3022, and further drives the second flat gear 3020 to rotate through the fifth driving wheel 3020, and further drives the first flat gear 3019 engaged with it to rotate, and further drives the fourth driving shaft 3017 to drive the five sets of circular scrapers 3018 to rotate simultaneously through the fourth driving shaft 3017, at this time, five groups of ring scrapers 3018 are all located in the half ball socket of the first cylindrical wheel 3024, that is, the ring scraper 3018 rotates to scrape off the residual lime powder in the half ball socket of the first cylindrical wheel 3024, the scraped lime powder falls into the excess material collection box 3023, when the driving post 3011 moves into the straight chute of the semicircular groove 3012, because the movement track of the driving post 3011 deviates from the straight chute position of the semicircular groove 3012, the driving post 3011 pushes the semicircular groove 3012 to the side away from the first cylindrical wheel 3024, and the semicircular groove 3012 drives the U-shaped support plate 3014 to move synchronously through the connection plate 3013, and at the same time, the U-shaped support plate 3014 drives the fourth driving shaft 3017, the ring scraper 3018 and the first flat gear 3019 to move synchronously, and the connection sliding plate 3015 slides in the support sliding rail 3016 to cooperate with the movement of the U-shaped support plate 3014, at this time, the five groups of ring scrapers 3018 all leave the half ball socket of the first cylindrical wheel 3024, the first motor 3026 is then activated again to rotate the first cylindrical wheel 3024 and the second cylindrical wheel 3028, and then the process is cycled, and the first driving wheel 301 drives the sixth driving wheel 3029 through a belt, and the side of the second cylindrical wheel 3028 away from the first cylindrical wheel 3024 is also provided with a first driving shaft 302, a first bevel gear 303, a second bevel gear 304, a second driving shaft 305, a second driving wheel 306, a third driving wheel 307, a fourth driving wheel 308, a third driving shaft 309, a linkage plate 3010, a driving column 3011, a semi-circular slot 3012, a connecting plate 3013, a U-shaped supporting plate 3014, a connecting sliding plate 3015, a supporting sliding rail 3016, a fourth driving shaft 3017, a circular scraper 3018, a first flat gear 3019, a second flat gear 3020, a fifth driving shaft 3021, a fifth driving wheel 3022, and a remainder collecting box 3023, and the first driving shaft 302, the second bevel gear 303, the second bevel gear 304, the second driving shaft 305 are combined, The second driving wheel 306, the third driving wheel 307, the fourth driving wheel 308, the third driving shaft 309, the linkage plate 3010, the driving column 3011, the semicircular groove 3012, the connecting plate 3013, the U-shaped supporting plate 3014, the connecting sliding plate 3015, the supporting sliding rail 3016, the fourth driving shaft 3017, the circular scraper 3018, the first flat gear 3019, the second flat gear 3020, the fifth driving shaft 3021, the fifth driving wheel 3022 and the excess material collecting box 3023 are symmetrically arranged, another group of the combination is driven by the sixth driving wheel 3029, the operation process of the other group of the combination is the same as that described above, the hemispherical pit of the second cylindrical wheel 3028 can be cleaned, and the lime balls pressed and molded by the first cylindrical wheel 3024 and the second cylindrical wheel 3028 fall into the transferring and separating system 4, so that the pressed position of the lime powder can be cleaned in time, and the situation that the pressed position is thickened due to the lime powder residue can be avoided.
The transferring and separating system 4 comprises a seventh driving wheel 401, a first hexagonal rod 402, a first driving sleeve 403, a first connecting plate 404, a first electric push rod 405, a third bevel gear 406, a fourth bevel gear 407, a worm 408, a worm gear 409, a sixth driving shaft 4010, a fixed bottom plate 4011, a blocking plate 4012, a material conveying channel 4013, a material loading plate 4014, a discharging chute 4015, a drawing and separating plate 4016, a connecting crutch plate 4017, a second electric push rod 4018, an electric sliding rail 4019, a discharging circular tube 4020, an electric sliding block 4021, a connecting block 4022, a material pushing arc plate 4023 and a residual material collecting box 4024; the seventh driving wheel 401 is fixedly connected with the first hexagonal rod 402; the outer annular surface of the seventh driving wheel 401 is in transmission connection with the second driving wheel 306 through a belt; the first hexagonal rod 402 is slidably connected with the first transmission sleeve 403; the first hexagonal rod 402 is rotatably connected with the working underframe 1 through a bracket; the first driving sleeve 403 is rotatably connected with the first connecting plate 404 through a bearing; the first transmission sleeve 403 is fixedly connected with the third bevel gear 406; the first linkage plate 404 is bolted to a first electric push rod 405; the first electric push rod 405 is connected with the working underframe 1 through bolts; a fourth bevel gear 407 is arranged below the third bevel gear 406; when the third bevel gear 406 and the fourth bevel gear 407 are engaged with each other, the fourth bevel gear 407 rotates, and when the third bevel gear 406 and the fourth bevel gear 407 are not engaged with each other, the fourth bevel gear 407 does not rotate; the fourth bevel gear 407 is fixedly connected with the worm 408; the worm 408 is meshed with the worm wheel 409; the worm wheel 409 is fixedly connected with a sixth transmission shaft 4010; the sixth transmission shaft 4010 is rotatably connected with the fixed base plate 4011; the sixth transmission shaft 4010 is fixedly connected with the interception plate 4012; the sixth transmission shaft 4010 is rotatably connected with the working underframe 1; five groups of material conveying channels 4013 are arranged above the fixed bottom plate 4011 at equal intervals; the interception plate 4012 is rotatably connected with the material conveying channel 4013; the five groups of material conveying channels 4013 are fixedly connected with a material carrying plate 4014; the five groups of material conveying channels 4013 are fixedly connected with the working underframe 1; the material carrying plate 4014 is fixedly connected with a discharge chute 4015; the material carrying plate 4014 is sequentially in sliding connection with the five groups of drawing-off plates 4016; five groups of circular discharge pipes 4020 are arranged below the material carrying plate 4014 at equal intervals; the discharging chute 4015 is fixedly connected with the working underframe 1; each group of drawing-off plates 4016 is fixedly connected with a group of connecting crutch plates 4017; each group of connecting crutch plates 4017 is in bolt connection with a group of second electric push rods 4018; the five groups of second electric push rods 4018 are sequentially connected with the electric slide rails 4019 through bolts; the electric slide rail 4019 is in sliding connection with the electric slide block 4021; the electric slide rail 4019 is connected with the working underframe 1 through bolts; the electric sliding block 4021 is fixedly connected with the connecting block 4022; the connecting block 4022 is fixedly connected with the pushing arc plate 4023; the residual material collecting box 4024 is arranged below the five groups of circular discharging pipes 4020; the residue collecting box 4024 is connected to the work underframe 1.
When the lime balls drop into the material conveying channel 4013 after being pressed and formed, the rolling-down lime balls can be intercepted by the intercepting plate 4012, when a group of lime balls need to be sent out, the seventh driving wheel 401 is driven to rotate by the second driving wheel 306, the first hexagonal rod 402 is driven to rotate by the seventh driving wheel 401, the first driving sleeve 403 is driven to rotate by the first hexagonal rod 402, the third bevel gear 406 is driven to rotate by the first driving sleeve 403, the first electric push rod 405 is started to push the first connecting plate 404 downwards, the first connecting plate 404 drives the first driving sleeve 403 to slide downwards on the surface of the first hexagonal rod 402, the third bevel gear 406 is synchronously moved downwards to a position where the third bevel gear 406 is meshed with the fourth bevel gear 407, namely, the fourth bevel gear 407 is driven to rotate by the third bevel gear 406, and the worm 408 is driven to rotate by the fourth bevel gear 407, the worm 408 drives the worm wheel 409 to rotate, the worm wheel 409 drives the sixth transmission shaft 4010 to rotate, the sixth transmission shaft 4010 drives the interception plate 4012 to rotate, the interception plate 4012 rotates for a circle, the interception plate 4012 consists of a curved plate and a circular plate, when the interception plate 4012 rotates, a lime ball is positioned on the circular plate, the curved plate revolves around the lowermost lime ball for a circle, when the curved plate revolves for one hundred eighty degrees, the lowermost lime ball is moved out through the matching of the notch detection system 5, and the curved plate continues to revolve for one hundred eighty degrees to intercept the next lime ball, five groups of the worm 408, the worm wheel 409, the sixth transmission shaft 4010, the interception plate 4012 and the material conveying channel 4013 are combined, the five groups of the worm 408 are sequentially transmitted, five lime balls pressed each time can be intercepted and transferred at the same time, and when the lime ball is positioned on a horizontal channel of the material conveying channel 4013, the lime ball conveying device is transferred through a notch detection system 5, an illumination sensing screen is arranged on the inner bottom surface of a horizontal channel of a material conveying channel 4013, the lime ball conveying device can be matched with the notch detection system 5 to detect notches of the outer surface of a lime ball when the lime ball is transferred, after detection is completed, five lime balls are transferred to the position of a material carrying plate 4014 and are positioned on a drawing plate 4016, five groups of the drawing plate 4016, a connecting crutch plate 4017, a second electric push rod 4018 and a circular discharging pipe 4020 are combined and arranged, the five groups correspond to the positions of the five material conveying channels 4013 respectively, when notches exist on the outer surface of the lime ball, the second electric push rod 4018 at the position can be started, the connecting crutch plate 4017 is pushed out, the connecting crutch plate 4017 drives the drawing plate 4016 to move away, the lime ball with the notches on the outer surface falls into a residual material collecting box 4024 through the circular discharging pipe 4020, an electric slide rail 4019 is started after the lime ball with the notches is separated, the electric sliding block 4021 is controlled to drive the material pushing arc plate 4023 to move through the connecting block 4022, then the intact lime balls are pushed to the discharging chute 4015, the lime balls slide out and are collected through the discharging chute 4015, then the components are prepared to transfer and separate the next group of lime balls, and the system realizes the transfer and separation of the lime balls.
The notch detection system 5 comprises a second motor 501, a fifth bevel gear 502, a sixth bevel gear 503, a second hexagonal rod 504, an eighth driving wheel 505, a second driving sleeve 506, a seventh bevel gear 507, an eighth bevel gear 508, a second connecting plate 509, a third electric push rod 5010, a ninth bevel gear 5011, a screw 5012, a driving plate 5013, a polished rod 5014, a fourth electric push rod 5015, a gathering plate 5016 and a light shield tube 5017; an output shaft of the second motor 501 is fixedly connected with a fifth bevel gear 502; the second motor 501 is connected with the working underframe 1 through bolts; the fifth bevel gear 502 and the sixth bevel gear 503 are engaged with each other; the sixth bevel gear 503 is fixedly connected with the second hexagonal prism bar 504; the second hexagonal rod 504 is fixedly connected with an eighth driving wheel 505; the second hexagonal rod 504 is slidably connected with the second transmission sleeve 506; the second hexagonal rod 504 is rotatably connected with the working underframe 1 through a bracket; the outer ring surface of the eighth driving wheel 505 is in driving connection with the first driving wheel 301 through a belt; the outer surface of the second transmission sleeve 506 is sequentially meshed with a seventh bevel gear 507 and an eighth bevel gear 508; the second driving sleeve 506 is rotatably connected to the second linkage plate 509 by a bearing; the second linkage plate 509 is bolted to a third electric push rod 5010; the third electric push rod 5010 is in bolted connection with the working underframe 1; when the seventh bevel gear 507 is engaged with the ninth bevel gear 5011 and the eighth bevel gear 508 is not engaged with the ninth bevel gear 5011, the ninth bevel gear 5011 rotates forward, and when the seventh bevel gear 507 is not engaged with the ninth bevel gear 5011 and the eighth bevel gear 508 is engaged with the ninth bevel gear 5011, the ninth bevel gear 5011 rotates backward; the ninth bevel gear 5011 is fixedly connected with the lead screw 5012; the screw 5012 is in screwed connection with the transmission plate 5013; the screw 5012 is rotatably connected with the working underframe 1 through a bracket; the transmission plate 5013 is in sliding connection with the polish rod 5014; the polish rod 5014 is fixedly connected with the working underframe 1; two groups of fourth electric push rods 5015 are arranged below the transmission plate 5013; the two groups of fourth electric push rods 5015 are in bolted connection with the integrated plate 5016; five groups of lighting cover tubes 5017 are arranged below the collection plate 5016.
Firstly, the second motor 501 is started to drive the fifth bevel gear 502 to rotate, then the fifth bevel gear 502 drives the sixth bevel gear 503 engaged with the fifth bevel gear to rotate, then the sixth bevel gear 503 drives the second sixth bevel gear 504 to rotate, then the second sixth bevel gear 504 drives the eighth transmission wheel 505 and the second transmission sleeve 506 to rotate, at this time, the eighth transmission wheel 505 can transmit the first transmission wheel 301, meanwhile, the second transmission sleeve 506 drives the seventh bevel gear 507 and the eighth bevel gear 508 to rotate, when the lime ball needs to be transported and detected, the third electric push rod 5010 is started to push the second connecting plate 509, then the second connection plate 509 drives the second transmission sleeve 506 to slide on the surface of the second sixth bevel gear 504, further, the movement of the seventh bevel gear 507 and the eighth bevel gear 508 can be controlled, and when the seventh bevel gear 507 is engaged with the ninth bevel gear 5011, when the eighth bevel gear 508 is not engaged with the ninth bevel gear 5011, the ninth bevel gear 5011 rotates in the forward direction, when the seventh bevel gear 507 is not engaged with the ninth bevel gear 5011, and the eighth bevel gear 508 is engaged with the ninth bevel gear 5011, the ninth bevel gear 5011 rotates in the reverse direction, and further the lead screw 5012 is driven by the ninth bevel gear 5011 to rotate, and the driving plate 5013 screwed thereto is driven by the lead screw 5012 to move, and simultaneously the driving plate 5013 slides on the surface of the polished rod 5014, and the fourth electric push rod 5015, the collecting plate 5016 and the light housing tube 5017 are driven by the driving plate 5013 to move synchronously, five sets of light housing tubes 5017 are equidistantly disposed below the collecting plate 5016, and at first, the five sets of light housing tubes 5017 are controlled to move to the position of the blocking plate 4012, the collecting plate 5016 is pushed downward by the two sets of fourth electric push rods 5015, so that the five sets of light housing tubes 5017 cover five lime balls by matching with the rotation of the blocking plate 4012, and move toward the side of the carrier plate 4014, the light source is arranged in the light cover tube 5017, the inner bottom surface of the horizontal channel of the material conveying channel 4013 is provided with a light induction screen, the light source is started after the lime balls are covered, a gap with a specified area exists between the light cover tube 5017 and the lime balls, the leaked light-emitting area is a specified value, when gaps exist on the surfaces of the lime balls, the positions with gaps of the lime balls can be irradiated by the light source in the process that the light cover tube 5017 drives the lime balls to roll, more light-emitting areas can be leaked at the gaps, the light induction screen in the material conveying channel 4013 can be used for detecting, the lime balls with the gaps can be detected, the five groups of light cover tubes 5017 respectively correspond to the five lime balls in a row, the five lime balls are transported and detected at the same time, the system realizes that the lime balls with the gaps on the surfaces are separated by light, and improves the quality of the whole lime balls, and subsequent loss is reduced.
The semicircular slot 3012 is composed of a semicircular chute and a linear chute.
When the driving post 3011 moves in the semicircular sliding slot of the semicircular slot 3012, the circular scraper 3018 stays in the hemispherical socket of the first cylindrical wheel 3024 to scrape off the residual lime, and when the driving post 3011 moves into the linear sliding slot of the semicircular slot 3012, the circular scraper 3018 moves out of the hemispherical socket of the first cylindrical wheel 3024.
The interception plate 4012 is composed of an arc plate and a circular plate.
The lime balls can be sent out one by one.
The lower half of the illumination mask 5017 is in the shape of a circular tube.
The lime ball can be covered, so that the detection and the transportation of the lime ball are facilitated.
The inside light source that is provided with of illumination cover pipe 5017, the interior bottom surface of the horizontal channel of fortune material passageway 4013 is provided with the illumination response screen.
The light cover tube 5017 and the material conveying channel 4013 can be matched for use, and the gap on the surface of the lime ball can be detected by utilizing light.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Claims (8)
1. A method for preparing balls without residues by efficiently utilizing metallurgical lime powder adopts the following processing equipment, wherein the processing equipment comprises a working underframe and an operation control screen; the device is characterized by also comprising a ball making cleaning system, a transferring and separating system and a gap detection system; the working underframe is connected with the operation control screen; the working underframe is connected with the ball making and cleaning system; the working underframe is connected with the transferring and separating system; the working underframe is connected with the notch detection system; the ball making and cleaning system is connected with the transferring and separating system; the ball making and cleaning system is connected with the notch detection system;
the method for preparing the metallurgical lime powder by high-efficiency utilization and no residue comprises the following steps:
the method comprises the following steps: screening, namely screening the lime powder according to the requirement of pressing into balls;
step two: pressing into balls, feeding the screened lime powder meeting the requirements into a ball-making cleaning system, and agglomerating and applying pressure to the lime powder through the ball-making cleaning system to prepare lime balls;
step three: residual cleaning, namely cleaning the position of the ball-making cleaning system pressed with the lime powder and cleaning the residual lime powder at the pressing position;
step four: transferring, namely intercepting the pressed lime balls by a transfer separation system, and then discharging the lime balls one by one;
step five: transferring detection, wherein a gap detection system transfers a row of the limescalls sent out in the step four, and the gap detection is carried out on the limescalls by utilizing illumination in the transferring process in cooperation with a transferring separation system;
step six: separating, namely separating the detected row of limes by a transfer separation system, and separately collecting incomplete limes and intact limes;
step seven: and (4) storage and secondary treatment, wherein intact limewalls are collected and then stored, and incomplete limewalls are crushed and then are subjected to ball making treatment again.
2. The method for making the metallurgical lime powder into the balls with no residue by high efficiency according to claim 1, wherein the ball making and cleaning system comprises a first transmission wheel, a first transmission shaft, a first bevel gear, a second transmission shaft, a second transmission wheel, a third transmission wheel, a fourth transmission wheel, a third transmission shaft, a linkage plate, a transmission column, a semi-circular groove, a connecting plate, a U-shaped supporting plate, a connecting sliding plate, a supporting sliding rail, a fourth transmission shaft, a circular scraper, a first flat gear, a second flat gear, a fifth transmission shaft, a fifth transmission wheel, a surplus material collecting box, a first cylindrical wheel, a first huge gear, a first motor, a second huge gear, a second cylindrical wheel and a sixth transmission wheel; the first driving wheel is fixedly connected with the first driving shaft; the outer ring surface of the first driving wheel is in transmission connection with a fifth driving wheel through a belt; the outer ring surface of the first driving wheel is in transmission connection with a sixth driving wheel through a belt; the first driving wheel is connected with the notch detection system; the first transmission shaft is fixedly connected with the first bevel gear; the first transmission shaft is rotatably connected with the working underframe; the first bevel gear and the second bevel gear are meshed with each other; the second bevel gear is fixedly connected with the second transmission shaft; the second transmission shaft is rotatably connected with the working underframe through a bracket; two sides of the outer surface of the second transmission shaft are fixedly connected with the second transmission wheel and the third transmission wheel respectively; the outer ring surface of the second driving wheel is in transmission connection with a fourth driving wheel through a belt; the second driving wheel is connected with the transferring and separating system; the fourth driving wheel is fixedly connected with the third transmission shaft; the third transmission shaft is fixedly connected with the linkage plate; the third transmission shaft is rotatably connected with the working underframe; the linkage plate is fixedly connected with the transmission column; the transmission column is in transmission connection with the semicircular groove; the semi-circular groove is fixedly connected with the connecting plate; the connecting plate is fixedly connected with the U-shaped supporting plate; two groups of connecting sliding plates are arranged on the side surface of the U-shaped supporting plate; each group of connecting sliding plates is in sliding connection with one group of supporting sliding rails; the two groups of supporting slide rails are connected with the working underframe through bolts; the U-shaped supporting plate is rotatably connected with the fourth transmission shaft; five groups of circular scrapers are equidistantly arranged on the outer surface of the fourth transmission shaft; the fourth transmission shaft is fixedly connected with the first flat gear; when the first flat gear and the second flat gear are meshed with each other, the second flat gear drives the first flat gear to rotate, and when the first flat gear and the second flat gear are not meshed with each other, the first flat gear does not rotate; the second flat gear is fixedly connected with a fifth transmission shaft; the fifth transmission shaft is fixedly connected with a fifth transmission wheel; the fifth transmission shaft is rotatably connected with the working underframe through a bracket; the excess material collecting box is arranged below the U-shaped supporting plate; the excess material collecting box is fixedly connected with the working underframe; the first cylindrical wheel is arranged on the side surface of the circular scraper; the first cylindrical wheel is fixedly connected with the first huge gear; the first cylindrical wheel is fixedly connected with an output shaft of the first motor; the first cylindrical wheel is rotationally connected with the working underframe; the first large gear and the second large gear are meshed with each other; the first motor is connected with the working underframe through bolts; the second giant gear is fixedly connected with the second cylindrical wheel; the second cylindrical wheel is rotatably connected with the working underframe.
3. The method for preparing the metallurgical lime powder without residues with high efficiency according to claim 2, wherein the transferring and separating system comprises a seventh driving wheel, a first hexagonal rod, a first driving sleeve, a first connecting plate, a first electric push rod, a third bevel gear, a fourth bevel gear, a worm gear, a sixth driving shaft, a fixed bottom plate, a blocking plate, a material conveying channel, a material carrying plate, a material discharging chute, a pulling-off plate, a connecting crutch plate, a second electric push rod, an electric sliding rail, a circular material discharging pipe, an electric sliding block, a connecting block, a material discharging arc plate and a residual material collecting box; the seventh driving wheel is fixedly connected with the first hexagonal prism rod; the outer ring surface of the seventh driving wheel is in transmission connection with the second driving wheel through a belt; the first hexagonal rod is connected with the first transmission sleeve in a sliding manner; the first hexagonal rod is rotatably connected with the working underframe through a bracket; the first transmission sleeve is rotatably connected with the first connecting plate through a bearing; the first transmission sleeve is fixedly connected with the third bevel gear; the first connecting plate is connected with the first electric push rod through a bolt; the first electric push rod is connected with the working underframe through a bolt; a fourth bevel gear is arranged below the third bevel gear; when the third bevel gear and the fourth bevel gear are meshed with each other, the fourth bevel gear rotates, and when the third bevel gear and the fourth bevel gear are not meshed with each other, the fourth bevel gear does not rotate; the fourth bevel gear is fixedly connected with the worm; the worm is meshed with the worm wheel; the worm wheel is fixedly connected with the sixth transmission shaft; the sixth transmission shaft is rotatably connected with the fixed bottom plate; the sixth transmission shaft is fixedly connected with the interception plate; the sixth transmission shaft is rotatably connected with the working underframe; five groups of material conveying channels are arranged above the fixed bottom plate at equal intervals; the interception plate is rotationally connected with the material conveying channel; the five groups of material conveying channels are fixedly connected with the material carrying plate; the five groups of material conveying channels are fixedly connected with the working underframe; the material loading plate is fixedly connected with the discharge chute; the material carrying plate is sequentially connected with the five groups of drawing-off plates in a sliding manner; five groups of circular discharge pipes are arranged below the material carrying plate at equal intervals; the discharge chute is fixedly connected with the working underframe; each group of drawing plates is fixedly connected with a group of connecting crutch plates; each group of connecting crutch plates is in bolted connection with one group of second electric push rods; the five groups of second electric push rods are sequentially connected with the electric slide rail through bolts; the electric slide rail is connected with the electric slide block in a sliding way; the electric slide rail is connected with the working underframe through bolts; the electric sliding block is fixedly connected with the connecting block; the connecting block is fixedly connected with the pushing arc plate; the residual material collecting box is arranged below the five groups of discharge circular tubes; the residue collecting box is connected with the working underframe.
4. The method for preparing the metallurgical lime powder without residues with high efficiency according to claim 3, wherein the notch detection system comprises a second motor, a fifth bevel gear, a sixth bevel gear, a second hexagonal rod, an eighth driving wheel, a second driving sleeve, a seventh bevel gear, an eighth bevel gear, a second connecting plate, a third electric push rod, a ninth bevel gear, a screw rod, a driving plate, a polish rod, a fourth electric push rod, a collecting plate and an illumination cover pipe; the output shaft of the second motor is fixedly connected with a fifth bevel gear; the second motor is connected with the working underframe through bolts; the fifth bevel gear is meshed with the sixth bevel gear; the sixth bevel gear is fixedly connected with the second sixth prismatic rod; the second hexagonal rod is fixedly connected with the eighth driving wheel; the second hexagonal rod is connected with the second transmission sleeve in a sliding manner; the second hexagonal rod is rotatably connected with the working underframe through a bracket; the outer ring surface of the eighth driving wheel is in transmission connection with the first driving wheel through a belt; the outer surface of the second transmission sleeve is sequentially meshed with the seventh bevel gear and the eighth bevel gear; the second transmission sleeve is rotationally connected with the second connecting plate through a bearing; the second connecting plate is connected with a third electric push rod through a bolt; the third electric push rod is connected with the working underframe through a bolt; when the seventh bevel gear is meshed with the ninth bevel gear and the eighth bevel gear is not meshed with the ninth bevel gear, the ninth bevel gear rotates forwards, and when the seventh bevel gear is not meshed with the ninth bevel gear and the eighth bevel gear is meshed with the ninth bevel gear, the ninth bevel gear rotates backwards; the ninth bevel gear is fixedly connected with the screw rod; the screw rod is connected with the transmission plate in a rotating manner; the screw rod is rotationally connected with the working underframe through a bracket; the transmission plate is in sliding connection with the polish rod; the polish rod is fixedly connected with the working underframe; two groups of fourth electric push rods are arranged below the transmission plate; the two groups of fourth electric push rods are connected with the assembly plate through bolts; five groups of illumination cover tubes are arranged below the collection plate.
5. The method for preparing the metallurgical lime powder without the residues with high efficiency according to claim 4, wherein the semi-circular groove consists of a semi-circular chute and a straight chute.
6. The method for preparing the metallurgical lime powder without residues with high efficiency according to claim 5, wherein the interception plate consists of an arc bending plate and a circular plate.
7. The method for preparing the metallurgical lime powder without residues with high efficiency according to claim 6, wherein the lower half part of the illumination cover pipe is in a circular pipe shape.
8. The method for preparing the metallurgical lime powder without residues with high efficiency according to claim 7, wherein a light source is arranged inside the illumination cover pipe, and an illumination induction screen is arranged on the inner bottom surface of the horizontal channel of the material conveying channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110284786.4A CN113181834B (en) | 2021-03-17 | 2021-03-17 | Metallurgical lime powder efficient utilization residue-free ball making method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110284786.4A CN113181834B (en) | 2021-03-17 | 2021-03-17 | Metallurgical lime powder efficient utilization residue-free ball making method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113181834A true CN113181834A (en) | 2021-07-30 |
| CN113181834B CN113181834B (en) | 2022-08-30 |
Family
ID=76973364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110284786.4A Active CN113181834B (en) | 2021-03-17 | 2021-03-17 | Metallurgical lime powder efficient utilization residue-free ball making method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113181834B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT5836U1 (en) * | 2001-08-02 | 2002-12-27 | Markus Rohrleitner | PELLET-LIKE SHAPED BODY |
| CN101307372A (en) * | 2007-05-18 | 2008-11-19 | 王云龙 | Device for manufacturing and reducing crust pellet and production process |
| CN101411971A (en) * | 2007-10-17 | 2009-04-22 | 邵汉宁 | Combination die powder molding type granulator |
| JP2009114029A (en) * | 2007-11-07 | 2009-05-28 | Chichibu Sekkai Kogyo Kk | Method for firing lime sludge |
| KR101013132B1 (en) * | 2010-08-30 | 2011-02-10 | 여운복 | The solid fuel extrusion molding device using combustibility waste |
| CN102198383A (en) * | 2008-10-20 | 2011-09-28 | 湖北省通山县通力镁业有限责任公司 | Compound desulfurizer |
| CN205522630U (en) * | 2016-01-26 | 2016-08-31 | 福建中煤化工环保科技有限公司 | Ball machine is pressed to self -cleaning formula moulded coal |
| US20190255795A1 (en) * | 2016-06-08 | 2019-08-22 | Sintokogio, Ltd. | Pressure granulation machine for molded products |
| CN110523344A (en) * | 2019-09-19 | 2019-12-03 | 山东省农业科学院农业资源与环境研究所 | A kind of biological organic fertilizer is to roller Squeezinggranulator |
| CN110652935A (en) * | 2019-09-30 | 2020-01-07 | 无锡市金华屹圆科技有限公司 | Double-roller extrusion granulator capable of changing particle shape |
-
2021
- 2021-03-17 CN CN202110284786.4A patent/CN113181834B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT5836U1 (en) * | 2001-08-02 | 2002-12-27 | Markus Rohrleitner | PELLET-LIKE SHAPED BODY |
| CN101307372A (en) * | 2007-05-18 | 2008-11-19 | 王云龙 | Device for manufacturing and reducing crust pellet and production process |
| CN101411971A (en) * | 2007-10-17 | 2009-04-22 | 邵汉宁 | Combination die powder molding type granulator |
| JP2009114029A (en) * | 2007-11-07 | 2009-05-28 | Chichibu Sekkai Kogyo Kk | Method for firing lime sludge |
| CN102198383A (en) * | 2008-10-20 | 2011-09-28 | 湖北省通山县通力镁业有限责任公司 | Compound desulfurizer |
| KR101013132B1 (en) * | 2010-08-30 | 2011-02-10 | 여운복 | The solid fuel extrusion molding device using combustibility waste |
| CN205522630U (en) * | 2016-01-26 | 2016-08-31 | 福建中煤化工环保科技有限公司 | Ball machine is pressed to self -cleaning formula moulded coal |
| US20190255795A1 (en) * | 2016-06-08 | 2019-08-22 | Sintokogio, Ltd. | Pressure granulation machine for molded products |
| CN110523344A (en) * | 2019-09-19 | 2019-12-03 | 山东省农业科学院农业资源与环境研究所 | A kind of biological organic fertilizer is to roller Squeezinggranulator |
| CN110652935A (en) * | 2019-09-30 | 2020-01-07 | 无锡市金华屹圆科技有限公司 | Double-roller extrusion granulator capable of changing particle shape |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113181834B (en) | 2022-08-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110788086B (en) | Cleaning machine for inner wall and outer wall of steel pipe | |
| CN101811103B (en) | Automatic revolution dusting device of filter casing | |
| CN102717311A (en) | Automatic finishing machine tool for two planes of sealing ring | |
| CN106944356A (en) | The station automatic detection device of auto parts and components eight | |
| CN111496521A (en) | Automatic assembly equipment for water valve | |
| CN113181834B (en) | Metallurgical lime powder efficient utilization residue-free ball making method | |
| CN107971239B (en) | Full-automatic detector for universal joint fork | |
| CN106736802A (en) | A kind of multistation automatic loading/unloading process equipment | |
| CN108356515A (en) | A kind of end cap nozzle rolling adapting device | |
| CN112792475B (en) | Cross rod and joint welding equipment and synchronous welding method | |
| CN212633980U (en) | Punching machine tool | |
| CN206356783U (en) | A kind of comprehensive steel cylinder welder | |
| CN110479933B (en) | Thread rolling machine | |
| CN219153438U (en) | Plastic granules deironing device | |
| CN218595382U (en) | Natural gas line unloading recovery device | |
| CN201676771U (en) | Automatic rotary powder sprayer for filter casing | |
| CN103511475A (en) | Ball blanking library device for bearing steel balls | |
| CN115138123B (en) | Chip removal filter equipment of graphite machine tool | |
| CN111823071B (en) | Rounding device for optical filter production and use method thereof | |
| CN214868086U (en) | Laser cutting device of automobile starter isolator | |
| CN111300181B (en) | Smoothness processing apparatus is used in production of tubulose prefab based on BIM | |
| CN110526599B (en) | Lime production process | |
| CN113017135A (en) | Double-cylinder stem and crutch rejecting machine | |
| CN220496599U (en) | Diamond processing selection material device | |
| CN111744625A (en) | Sand treatment equipment used in civil engineering |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20220808 Address after: 332500 Golden Sand Bay Industrial Park, Hukou County, Jiangxi, Jiujiang Applicant after: Jiujiang Yingxiang Minerals Co., Ltd. Address before: 563000 No. 5-1, building a, villa of Longquan Ivy League office building, Huichuan District, Zunyi City, Guizhou Province Applicant before: Chen Long |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |