CN113180254B - Small macadimia nut processing device and using method thereof - Google Patents
Small macadimia nut processing device and using method thereof Download PDFInfo
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- CN113180254B CN113180254B CN202110465314.9A CN202110465314A CN113180254B CN 113180254 B CN113180254 B CN 113180254B CN 202110465314 A CN202110465314 A CN 202110465314A CN 113180254 B CN113180254 B CN 113180254B
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 464
- 238000005520 cutting process Methods 0.000 claims abstract description 99
- 239000011265 semifinished product Substances 0.000 claims abstract description 60
- 238000001035 drying Methods 0.000 claims abstract description 58
- 238000003825 pressing Methods 0.000 claims abstract description 42
- 239000000047 product Substances 0.000 claims abstract description 41
- 238000003860 storage Methods 0.000 claims abstract description 36
- 241000208467 Macadamia Species 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims description 55
- 238000005192 partition Methods 0.000 claims description 26
- 239000004575 stone Substances 0.000 claims description 26
- 239000010985 leather Substances 0.000 claims description 25
- 235000018330 Macadamia integrifolia Nutrition 0.000 claims description 16
- 240000000912 Macadamia tetraphylla Species 0.000 claims description 16
- 235000003800 Macadamia tetraphylla Nutrition 0.000 claims description 16
- 239000010903 husk Substances 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 235000014571 nuts Nutrition 0.000 description 105
- 238000000926 separation method Methods 0.000 description 6
- 230000000717 retained effect Effects 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 241001070941 Castanea Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- 240000007049 Juglans regia Species 0.000 description 1
- 235000009496 Juglans regia Nutrition 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000011869 dried fruits Nutrition 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000003014 reinforcing effect Effects 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/08—Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/10—Rotary roasters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
- B07B1/4663—Multi-layer screening surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a small macadimia nut processing device and a using method thereof, wherein the small macadimia nut processing device comprises a rack, and a green removing device, a drying device, a semi-finished product grading temporary storage bin, a kernel cutting device, a finished product grading storage bin and a control system which are arranged in the rack; the green removing device comprises a lower fruit conveying belt, a fruit feeding hopper, a peel cutting device, a peel pressing plate and a peel collecting device, wherein the fruit feeding hopper, the peel cutting device, the peel pressing plate and the peel collecting device are arranged from top to bottom; the drying device comprises a shell, an air blower with a heater, and a big fruit screen frame, a middle fruit screen frame and a small fruit screen frame which are arranged in the shell; the semi-finished product grading temporary storage bin comprises a big fruit bin I, a middle fruit bin I and a small fruit bin I; the kernel cutting device comprises a big fruit kernel cutting device, a medium fruit kernel cutting device and a small fruit kernel cutting device; each core cutting device comprises a saw chain, a nut sawing conveyer belt and a powder suction device; the finished product grading storage bin comprises a big fruit bin II, a middle fruit bin II and a small fruit bin II; the bottom of the frame is provided with a movable wheel. The device is flexible, convenient and low in price, can be used for processing macadamia nuts, and is suitable for being used in small-sized plantation.
Description
Technical Field
The invention belongs to the technical field of agricultural auxiliary equipment, and relates to a small macadimia nut processing device and a using method thereof.
Background
Macadamia nuts are also named as Kunmai chestnut, macadamia walnut and macadamia nut, and are tree nuts native to macadamia. Macadamia nut has high nutritional value and medicinal value, and the processed macadamia nut is a snack with low sale price and high economic value, so the macadamia nut element has the reputation of 'the king of dried fruit'. The macadimia nuts are processed in batches in a large plantation in multiple steps from picking to processing, a special processing room is needed, corresponding processing equipment needs to be equipped for each process step, and the investment is high. Currently, macadimia nuts are popularized and planted in southern areas of China, but because a small-sized, low-cost and flexible matched processing device is not provided, ordinary small-scale macadimia nut planting users cannot bear the high processing investment, and the popularization of the macadimia nut planting is influenced; if the macadimia nuts are recycled uniformly and processed uniformly by a processing plant, the additional value of the macadimia nuts sold by a grower is not high, and the profit is low.
Disclosure of Invention
The invention aims to provide a small macadimia nut processing device and a using method thereof, aiming at the defects of the prior art, the device has the advantages of small volume, small occupied space, flexible and convenient movement, low price, capability of improving the processing additional value of the macadimia nuts and suitability for small macadimia nut planters.
In order to achieve the purpose, the invention adopts the following technical scheme:
a small-sized processing device for macadimia nuts comprises a rack, a green removing device, a drying device, a semi-finished product grading temporary storage bin, a kernel cutting device, a finished product grading storage bin and a control system; a partition plate I is arranged in the rack; the inner part of the rack is divided into four station areas by the partition plate I, the green removing device, the core cutting device and the finished product grading storage bin are respectively positioned in one station area in the rack, and the drying device and the semi-finished product grading temporary storage bin are positioned in the same station area in the rack together; the green removing device comprises a fruit feeding hopper, a fruit discharging conveyer belt, a peeling device, a pressing plate and a peeling device; the fruit inlet hopper penetrates out of the rack; the peel cutting device is vertically arranged below the fruit inlet hopper; the leather pressing plate is arranged below the leather cutting device; the lower fruit conveying belt is arranged opposite to the peel cutting device and the peel pressing plate; the skin cutting device comprises a skin cutting knife and a knife pressing plate; the plurality of dermatomes are distributed on the knife pressing plate; one side of each group of the peeling knives, which is edged, is opposite to the lower fruit conveying belt, and a spring is connected between the side which is not edged and the knife pressing plate; the electric cylinders are connected behind the knife pressing plate and the leather pressing plate; the fruit feeding conveyor belt is provided with baffle pieces I at intervals; the skin collecting device comprises a roller, a fruit outlet channel and a skin collecting bin; the plurality of rollers are distributed below the leather pressing plate; the fruit outlet channel is arranged at the front end of the rolling direction of the roller; the leather collecting bin is arranged below the roller; the drying device comprises a shell, a big fruit screen frame, a middle fruit screen frame and a small fruit screen frame; the big fruit net frame, the middle fruit net frame and the small fruit net frame are sequentially arranged in the shell from inside to outside; a rotating motor is arranged on the shell; the mesh apertures of the big fruit screen frame, the middle fruit screen frame and the small fruit screen frame are sequentially reduced; a drying inlet channel is arranged at the upper part of the big fruit net frame; a group of semi-finished product outlet channels are respectively arranged at the bottoms of the big fruit screen frame, the middle fruit screen frame and the small fruit screen frame; the drying inlet channel and the semi-finished product outlet channel are both communicated with the shell; the shell is also provided with a blower; an electric heater is arranged at the outlet of the blower; a temperature sensor is arranged in the shell; the blower, the electric heater and the temperature sensor are all connected with a control system; the semi-finished product grading temporary storage bin comprises a big fruit bin I, a middle fruit bin I and a small fruit bin I; the tops of the big fruit bin I, the middle fruit bin I and the small fruit bin I are respectively provided with a semi-finished product bin inlet; each group of semi-finished product bin inlets respectively correspond to semi-finished product outlet channels corresponding to the bottoms of the big fruit net frame, the middle fruit net frame and the small fruit net frame; the bottoms of the big fruit bin I, the middle fruit bin I and the small fruit bin I are respectively connected with a big fruit conveying track, a middle fruit conveying track and a small fruit conveying track; the kernel cutting device comprises a big fruit kernel cutting device, a medium fruit kernel cutting device and a small fruit kernel cutting device; the big fruit kernel cutting device, the medium fruit kernel cutting device and the small fruit kernel cutting device respectively comprise saw chains, saw fruit conveyer belts and powder suction devices; the big fruit conveying track, the medium fruit conveying track and the small fruit conveying track are respectively communicated with the big fruit kernel cutting device, the medium fruit kernel cutting device and the small fruit kernel cutting device, and outlets are all positioned above the corresponding fruit sawing conveying belts; the saw chain and the saw fruit conveying belt are vertically and oppositely arranged; a transverse rack is arranged in the middle of the saw chain; a gear is arranged below the rack in a matching and meshing manner; the gear is connected with a gear motor; the powder suction device comprises a dust collector, a dust collection bin and a dust collection port; the dust collection bin is arranged below the dust collector; the dust collecting openings are arranged on two sides of the saw chain and face the fruit sawing conveyer belt; a dust collecting pipeline is connected between the dust collector and the dust collecting port; the finished product grading storage bin is arranged below the kernel cutting device; the finished product grading storage bin comprises a big fruit bin II, a middle fruit bin II and a small fruit bin II; finished product conveying channels are respectively connected among the big fruit bin II, the middle fruit bin II and the small fruit bin II, and the big fruit kernel cutting device, the middle fruit kernel cutting device and the small fruit kernel cutting device; the inlet of the finished product conveying channel is positioned right below the fruit sawing conveying belt; the bottoms of the big fruit bin II, the middle fruit bin II and the small fruit bin II are provided with finished product outlet openings; a bottom plate is arranged at the bottom of the rack; a moving wheel is arranged below the bottom plate; the moving wheel is connected with a moving motor; the control system is arranged in the bottom plate; all the electric components in the de-enzyming device, the drying device and the kernel cutting device are connected with a control system.
The frame provides support for the whole device; the partition plate I plays roles in spacing, reinforcing and supporting; the fruit feeding hopper is used for feeding macadamia nuts into the device; the outlet aperture of the fruit inlet hopper can only allow one macadimia nut to pass through; the fruit inlet hopper is provided with a vibration motor which can generate vibration, so that macadimia nuts can easily pass through the outlet of the fruit inlet hopper; the spring can push the peeling knives forwards, so that each group of peeling knives can be tightly attached to macadimia nuts with different sizes, and green husks can be conveniently cut; the electric cylinder pushes the pressing knife plate and the peeling plate to squeeze the macadimia nuts, so that the peeling knife can cut green husks of the macadimia nuts, and the peeling plate can extrude kernels of the macadimia nuts; the macadimia nuts are driven to move downwards by the nut feeding conveyer belt; the separation blades I block the macadimia nuts, so that each macadimia nut is positioned between two adjacent separation blades I; the rollers roll to bring the macadimia nut kernels to the nut outlet channel, and the green husks fall into the peel collecting bin from gaps among the rollers; the big fruit net frame, the middle fruit net frame and the small fruit net frame are all made of metal nets; the rotary motor drives the whole drying device to rotate, large fruits cannot pass through the large fruit screen frame and are retained in the large fruit screen frame, medium fruits are retained in the medium fruit screen frame, and small fruits are retained in the small fruit screen frame; the blower is matched with the electric heater to blow hot air for drying macadimia nuts; the temperature sensor can detect the temperature in the drying device, and the control system controls the starting and stopping of the electric heating wire or the gear adjustment to realize automatic temperature adjustment. The big fruit bin I, the middle fruit bin I and the small fruit bin I are used for storing dried big fruits, dried middle fruits and dried small fruits respectively; the big fruit conveying track, the middle fruit conveying track and the small fruit conveying track are respectively provided with a clapboard for preventing the macadimia nuts from rolling off; the big fruit conveying track, the middle fruit conveying track and the small fruit conveying track can respectively convey big fruit stones, middle fruit stones and small fruit stones to the big fruit stone cutting device, the middle fruit stone cutting device and the small fruit stone cutting device; the fruit sawing conveyer belt can drive the macadimia nut kernels to move downwards, and the principle of the fruit sawing conveyer belt is similar to that of the fruit discharging conveyer belt; the gear is meshed with the rack and can drive the rack to move back and forth, so that the saw chain is close to or far away from the nut sawing conveyor belt; the rotated saw chain can saw off the kernels of the macadamia nuts; the dust collector is connected with the control system and can suck the scraps generated by sawing the macadamia nut kernels into the dust collection bin through the dust collection port and the dust collection pipeline; the big fruit bin II, the middle fruit bin II and the small fruit bin II respectively store big kernels, middle kernels and small kernels of the macadimia nuts after kernel cutting, and grading storage is realized; opening the finished product outlet to take out the corresponding kernels; the moving wheel is driven by a moving motor, so that the whole device can move; the device provides electric energy in the form of a household socket.
As a further technical improvement, a partition plate II is arranged in a station area where the de-enzyming device is located; the partition plate II divides the area where the de-enzyming device is located into at least two parts, and a group of de-enzyming devices are arranged in each part; the cylinder body of the electric cylinder is arranged on the partition plate II, and the push rod is connected with the knife pressing plate and the leather pressing plate; two ends of the lower fruit conveying belt are sleeved with conveying belt wheels; the conveying belt wheel is connected with a conveying belt motor; a support plate I is arranged on the inward surface of the lower fruit conveying belt; the support plate I is connected to the rack. The partition plate II plays roles of isolation and support; at least two groups of de-enzyming devices can increase the production efficiency; the conveying belt wheel can drive the lower fruit conveying belt to rotate through a conveying belt motor; backup pad I is used for playing the supporting role when cutting the skin device cutting.
As a further technical improvement, the leather collecting device also comprises a roller mounting plate; the rollers are distributed and installed on the roller installation plate; the roller is connected with a roller motor; a vibration motor is arranged on the partition plate I; the rotor of the vibration motor is connected with the roller mounting plate; the skin collecting bin is provided with a skin outlet. The vibration motor drives the roller mounting plate to rotate, and green husks on the roller mounting plate can be shaken down to the green husk collecting bin; the roller motor drives the roller to rotate; the green husks in the skin collecting bin can be cleaned through the skin outlet.
As a further technical improvement, the drying device further comprises a rotating shaft; one end of the rotating shaft is connected with a rotor of a rotating motor, and the other end of the rotating shaft sequentially penetrates through the small fruit net frame, the middle fruit net frame and the large fruit net frame and is then movably connected with the partition plate I; the drying inlet channel corresponds to the fruit outlet channel. The rotary motor drives the whole drying device to rotate through the rotary shaft; and a bearing is arranged between the rotating shaft and the partition plate I.
As a further technical improvement, a support plate II is arranged on the inward surface of the nut sawing conveyor belt; the support plate II is connected to the rack; the fruit sawing conveyor belt is provided with separation blades II in a distributed manner; the saw chain is annular, and chain wheels are sleeved at two ends of the saw chain; the chain wheel is connected with a chain wheel motor; saw teeth are arranged on the saw chain; a lower fruit guard plate is further arranged on one side, facing the saw chain, of the fruit sawing conveyer belt; the lower fruit guard plates are respectively arranged at two sides of the saw fruit conveying belt; the lower fruit protection plate is connected with the frame; the front end of the lower fruit protection plate is bent towards the middle. The support plate II plays a supporting role when the macadimia nut kernels are sawed by the saw chain; the separation blades II block the macadimia nuts, so that each macadimia nut is positioned between two adjacent separation blades II; the chain wheel motor drives the chain wheel to rotate, so that the saw chain is driven to rotate; the saw teeth are used for cutting macadamia nut kernels; the lower nut protection plate is used for protecting macadimia nut kernels, so that the macadimia nut kernels can move along with the saw nut conveying belt and cannot fall off.
As a further technical improvement, the bottoms of the big fruit net frame, the middle fruit net frame and the small fruit net frame are all inclined towards the middle; the bottoms of the big fruit bin I, the middle fruit bin I and the small fruit bin I are inclined towards the middle; the bottoms of the big fruit bin I, the middle fruit bin I and the small fruit bin I are provided with semi-finished product outlet openings. The bottoms of the big fruit screen frame, the middle fruit screen frame and the small fruit screen frame are all inclined towards the middle, so that the fruit stones can be concentrated at the bottoms when the fruit screen frame is static; the bottoms of the big fruit bin I, the middle fruit bin I and the small fruit bin I are inclined towards the middle, so that the fruit stones can be concentrated at the bottoms all the time; through semi-manufactured goods go out the fruit mouth and can take out the macadimia nut kernel after the stoving, realize that the macadimia nut of different processing steps takes.
As a further technical improvement, dust collecting holes are distributed on the dust collecting port.
As a further technical improvement, a push rod is further arranged on the bottom plate; a sound insulation door is also arranged on the rack; the sound insulation door is provided with openings corresponding to the finished product fruit outlet and the semi-finished product fruit outlet. The whole device can be pushed by the push rod; the soundproof door is used for isolating noise; the opening on the sound insulation door corresponds to the finished fruit outlet and the semi-finished fruit outlet, and when the sound insulation door is closed, the finished fruit outlet and the semi-finished fruit outlet can also extend out, so that fruits can be taken conveniently.
The use method of the small macadimia nut processing device comprises the following steps:
de-enzyming: pouring the picked macadimia nuts with the skin into a fruit feeding bucket, and then dropping the macadimia nuts into a fruit feeding conveyer belt; at the moment, the macadimia nuts are conveyed downwards by the baffle piece I in a rotating mode; meanwhile, the electric cylinder presses down the pressing knife plate, the skin cutter is pressed onto the macadimia nut through the spring, and the green peel of the macadimia nut is cut; the macadimia nuts continuously move downwards along with the lower nut conveying belt to reach the corresponding position of the peeling plate; the peeling plate is driven by an electric cylinder to press down, so as to extrude the macadimia nuts with the green husks cut open, and the kernels of the macadimia nuts are separated from the green husks; finally, the kernels and the green husks of the macadimia nuts are separated and fall onto a roller; with the rotation of the roller, the kernels of the macadamia nuts enter the nut outlet channel, and the green husks fall into the peeling bin from the gap of the roller;
drying: the drying device rotates to a corresponding position under the driving of the rotating motor, and the fruit outlet channel and the drying inlet channel are correspondingly close to each other at the moment; the seeds of the macadimia nuts sequentially pass through the fruit channel and the drying inlet channel and enter the big fruit net frame; starting an air blower and an electric heater in the shell, blowing hot air into the big fruit net frame, the middle fruit net frame and the small fruit net frame, and drying the kernels of the macadimia nuts; meanwhile, the drying device is driven by a rotating motor to rotate, large kernels are left in the large fruit bin I, medium and small kernels penetrate through meshes of the large fruit screen frame, medium-sized kernels are left in the medium fruit screen frame, and small kernels enter and are left in the small fruit screen frame; finishing the classification of the macadamia nut kernel grade while drying;
and (3) storing the semi-finished product: the drying device rotates to a corresponding position under the driving of the rotating motor, and the semi-finished product outlet channel is correspondingly close to the corresponding semi-finished product inlet at the moment; macadamia nut kernels of different grades roll out from corresponding semi-finished product outlet channels and respectively enter a big fruit bin I, a middle fruit bin I and a small fruit bin I; finishing the grading storage of the semi-finished products; if the semi-finished product macadamia nut kernel needs to be taken, a corresponding semi-finished product outlet can be opened;
cutting a core: the macadimia nut kernels with different grades respectively pass through a big nut conveying rail, a middle nut conveying rail and a small nut conveying rail, and enter a big nut kernel cutting device, a middle nut kernel cutting device and a small nut kernel cutting device after being lifted; at the moment, the fruit stones enter the fruit sawing conveyer belt and are carried downwards by the fruit sawing conveyer belt; at the moment, the separation blade II and the lower fruit protection plate block the fruit stones, so that the fruit stones can also move downwards along with the fruit sawing conveyor belt under the condition of not being pressed by the saw chain; rotating the fruit sawing conveyer belt; meanwhile, the gear drives the saw chain to move towards the nut sawing conveyor belt through the rack under the driving of the gear motor; finally, contacting the saw teeth on the saw chain and sawing off the macadimia nut kernels; meanwhile, a dust collector absorbs powder generated when the macadimia nut kernels are sawed through a dust collecting port and a dust collecting pipeline;
and (4) classifying and storing finished products: the slit macadimia nut kernels respectively enter the corresponding big fruit bin II, the middle fruit bin II and the small fruit bin II from the finished product conveying channel to be stored; if the fruit needs to be taken out, the finished product outlet can be opened to take the fruit.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the macadimia nut processing device, a series of processing procedures of macadimia nuts can be realized through the green removing device, the drying device, the semi-finished product grading temporary storage bin, the kernel cutting device and the finished product grading storage bin, and the macadimia nut processing device is high in automation degree and convenient and fast to use.
2. The device has the advantages that each functional device is arranged in the rack, the layout is compact and reasonable, the macadimia nut processing procedure is realized, the space utilization rate is considered, the macadimia nuts can be processed at home without configuring corresponding plants, the macadimia nut processing cost is reduced, the additional value of the macadimia nuts is increased, and the device is suitable for small-sized planters.
3. The device can take corresponding semi-finished products or finished product macadamia nut kernels in the middle link of processing or after the processing is finished through the semi-finished product outlet channel and the finished product outlet, and the processing mode is more flexible.
4. The macadimia nut kernel grading and storing device can be used for grading and storing the macadimia nuts according to the sizes of the kernels in the processing process, and the macadimia nut kernels with different grades can be easily obtained.
5. The device provided by the invention is provided with the dust collector, so that the scrap powder generated by cutting can be absorbed when the kernels are cut, and the finished macadimia nuts are cleaner.
6. The device can realize flexible movement of the device through the movable wheels, and is convenient for small macadimia nut planters to flexibly allocate and use.
Drawings
Fig. 1 is a schematic view of the overall structure of the device.
FIG. 2 is a schematic view of the de-enzyming apparatus.
Fig. 3 is a schematic structural diagram of the drying device and the semi-finished product grading temporary storage bin.
Fig. 4 is a schematic structural diagram of the nucleus cutting device.
FIG. 5 is a schematic view of the structure of the lower fruit protection plate.
Fig. 6 is a schematic structural view of the dust collecting hole.
Reference numerals: 1-a machine frame, 2-a green removing device, 3-a drying device, 4-a semi-finished product grading temporary storage bin, 5-a kernel cutting device, 6-a finished product grading storage bin, 7-a sound insulation door, 8-a fruit inlet hopper, 9-a fruit discharging conveying belt, 10-a peel cutting device, 11-a peel pressing plate, 12-an electric cylinder, 13-a roller, 14-a vibration motor, 15-a peel outlet, 16-a fruit outlet channel, 17-a big fruit screen frame, 18-a middle fruit screen frame, 19-a small fruit screen frame, 20-a big fruit bin I, 21-a middle fruit bin I, 22-a small fruit bin I, 23-a big fruit conveying rail, 24-a middle fruit conveying rail, 25-a small fruit conveying rail, 26-a saw chain, 27-a fruit conveying belt, 28-a rack and 29-a gear, 30-a dust collector, 31-a finished product conveying channel, 32-a large fruit bin II, 33-a middle fruit bin II, 34-a small fruit bin II, 35-a finished product outlet, 36-a moving wheel, 37-a push rod, 38-a peel collecting bin, 39-a partition plate II, 40-a peeling knife, 41-a spring, 42-a baffle I, 43-a pressing knife plate, 44-a support plate I, 45-macadamia nut, 46-a shell, 47-a drying inlet channel, 48-a rotating motor, 49-a semi-finished product outlet channel, 50-a dust collecting bin, 51-a dust collecting pipeline, 52-a dust collecting port, 53-a support plate II, 54-a baffle II, 55-sawteeth, 56-a lower fruit protecting plate, 57-a partition plate I, 58-a rotating shaft and 59-a semi-finished product inlet, 60-a semi-finished product outlet, 61-a dust collecting hole, 62-a bottom plate, 63-a roller mounting plate and 64-an opening.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example 1:
as shown in fig. 1-5, a small-sized processing device for macadimia nuts comprises a frame 1, a green removing device 2, a drying device 3, a semi-finished product grading temporary storage bin 4, a kernel cutting device 5, a finished product grading storage bin 6 and a control system; a partition plate I57 is arranged in the rack 1; the inner part of the rack 1 is divided into four station areas by the partition plate I57, the green removing device 2, the core cutting device 5 and the finished product grading storage bin 6 are respectively positioned in one station area in the rack 1, and the drying device 3 and the semi-finished product grading temporary storage bin 4 are positioned in the same station area in the rack 1 together; the green removing device 2 comprises a fruit feeding hopper 8, a fruit discharging conveyer belt 9, a peeling device 10, a peeling plate 11 and a peeling device; the fruit inlet hopper 8 penetrates out of the rack 1; the peel cutting device 10 is vertically arranged below the fruit inlet hopper 8; the leather pressing plate 11 is arranged below the leather cutting device 10; the lower fruit conveying belt 9 is arranged opposite to the peel cutting device 10 and the peel pressing plate 11; the skin cutting device 10 comprises a skin cutting knife 40 and a knife pressing plate 43; the plurality of dermatomes 40 are distributed on the knife pressing plate 43; the edged surface of each group of the peeling knives 40 is just opposite to the lower fruit conveying belt 9, and a spring 41 is connected between the non-edged surface and the knife pressing plate 43; the electric cylinder 12 is connected behind the knife pressing plate 43 and the leather pressing plate 11; the lower fruit conveying belt 9 is provided with baffle plates I42 at intervals; the skin collecting device comprises a roller 13, a fruit outlet channel 16 and a skin collecting bin 38; the rollers 13 are distributed below the leather pressing plate 11; the fruit outlet channel 16 is arranged at the front end of the rolling direction of the roller 13; the leather collecting bin 38 is arranged below the roller 13; the drying device 3 comprises a shell 46, a big fruit screen frame 17, a middle fruit screen frame 18 and a small fruit screen frame 19; the big fruit screen frame 17, the middle fruit screen frame 18 and the small fruit screen frame 19 are sequentially arranged in the shell 46 from inside to outside; a rotating motor 48 is arranged on the shell 46; the mesh apertures of the big fruit screen frame 17, the middle fruit screen frame 18 and the small fruit screen frame 19 are reduced in sequence; the upper part of the big fruit screen frame 17 is provided with a drying inlet channel 47; a group of semi-finished product outlet channels 49 are respectively arranged at the bottoms of the big fruit screen frame 17, the middle fruit screen frame 18 and the small fruit screen frame 19; the drying inlet channel 47 and the semi-finished product outlet channel 49 both pass through the shell 46; a blower is also arranged on the shell 46; an electric heater is arranged at the outlet of the blower; a temperature sensor is provided in the housing 46; the blower, the electric heater and the temperature sensor are all connected with a control system; the semi-finished product grading temporary storage bin 4 comprises a big fruit bin I20, a middle fruit bin I21 and a small fruit bin I22; the tops of the large fruit bin I20, the middle fruit bin I21 and the small fruit bin I22 are respectively provided with a semi-finished product bin inlet 59; each group of semi-finished product bin inlets 59 respectively correspond to the corresponding semi-finished product outlet channels 49 at the bottoms of the big fruit screen frame 17, the middle fruit screen frame 18 and the small fruit screen frame 19; the bottoms of the big fruit bin I20, the middle fruit bin I21 and the small fruit bin I22 are respectively connected with a big fruit conveying track 23, a middle fruit conveying track 24 and a small fruit conveying track 25; the kernel cutting device 5 comprises a big fruit kernel cutting device, a medium fruit kernel cutting device and a small fruit kernel cutting device; the big fruit kernel cutting device, the medium fruit kernel cutting device and the small fruit kernel cutting device respectively comprise saw chains 26, saw fruit conveyer belts 27 and powder suction devices; the big fruit conveying track 23, the medium fruit conveying track 24 and the small fruit conveying track 25 are respectively communicated with the big fruit kernel cutting device, the medium fruit kernel cutting device and the small fruit kernel cutting device, and outlets are all positioned above the corresponding fruit sawing conveying belt 27; the saw chain 26 and the saw fruit conveying belt 27 are vertically and oppositely arranged; a transverse rack 28 is arranged in the middle of the saw chain 26; a gear 29 is arranged below the rack 28 in a matching and meshing manner; the gear 29 is connected with a gear motor; the powder suction device comprises a dust collector 30, a dust collection bin 50 and a dust collection port 52; the dust collection bin 50 is arranged below the dust collector 30; the dust collecting openings 52 are arranged on two sides of the saw chain 26 and are opposite to the nut sawing conveyer belt 27; a dust collecting pipeline 51 is connected between the dust collector 30 and the dust collecting port 52; the finished product grading storage bin 6 is arranged below the kernel cutting device 5; the finished product grading storage bin 6 comprises a big fruit bin II 32, a middle fruit bin II 33 and a small fruit bin II 34; finished product conveying channels 31 are connected among the big fruit bin II 32, the middle fruit bin II 33 and the small fruit bin II 34, the big fruit kernel cutting device, the middle fruit kernel cutting device and the small fruit kernel cutting device respectively; the inlet of the finished product conveying channel 31 is positioned right below the fruit sawing conveyor belt 27; the bottoms of the big fruit bin II 32, the middle fruit bin II 33 and the small fruit bin II 34 are provided with finished product outlet ports 35; a bottom plate 62 is arranged at the bottom of the frame 1; a moving wheel 36 is arranged below the bottom plate 62; the moving wheel 36 is connected with a moving motor; the control system is disposed within the base plate 62; all the electric components in the de-enzyming device 2, the drying device 3 and the kernel cutting device 5 are connected with a control system.
A partition plate II 39 is arranged in the station area where the de-enzyming device 2 is located; the partition II 39 divides the area where the de-enzyming device 2 is located into at least two parts, and a group of de-enzyming devices 2 are arranged in each part; the cylinder body of the electric cylinder 12 is arranged on the partition plate II 39, and the push rod is connected with the knife pressing plate 43 and the leather pressing plate 11; two ends of the lower fruit conveying belt 9 are sleeved with conveying belt wheels; the conveying belt wheel is connected with a conveying belt motor; a support plate I44 is arranged on the inward surface of the lower fruit conveying belt 9; the support plate I44 is connected to the frame 1.
The leather collecting device also comprises a roller mounting plate 63; the rollers 13 are distributed and arranged on the roller mounting plate 63; the roller 13 is connected with a roller motor; the vibration motor 14 is arranged on the partition plate I57; the rotor of the vibration motor 14 is connected with a roller mounting plate 63; the leather collecting bin 38 is provided with a leather outlet 15.
The drying device 3 further includes a rotating shaft 58; one end of the rotating shaft 58 is connected with a rotor of the rotating motor 48, and the other end of the rotating shaft penetrates through the small fruit net frame 19, the middle fruit net frame 18 and the large fruit net frame 17 in sequence and is then movably connected with the partition plate I57; the drying inlet channel 47 corresponds to the fruit outlet channel 16.
A support plate II 53 is arranged on the inward surface of the nut sawing conveyor belt 27; the support plate II 53 is connected to the frame 1; the fruit sawing conveyor belt 27 is provided with baffle plates II 54 in a distributed manner; the saw chain 26 is annular, and chain wheels are sleeved at two ends of the saw chain 26; the chain wheel is connected with a chain wheel motor; saw teeth 55 are arranged on the saw chain 26; the side of the fruit sawing conveyor belt 27 facing the saw chain 26 is also provided with a lower fruit guard plate 56; the lower fruit protection plates 56 are respectively arranged at two sides of the fruit sawing conveyer belt 27; the lower fruit guard plate 56 is connected with the frame 1; the front end of the lower fruit protection plate 56 is bent towards the middle.
The bottoms of the big fruit screen frame 17, the middle fruit screen frame 18 and the small fruit screen frame 19 are all inclined towards the middle; the bottoms of the big fruit bin I20, the middle fruit bin I21 and the small fruit bin I22 are inclined towards the middle; the bottoms of the big fruit bin I20, the middle fruit bin I21 and the small fruit bin I22 are respectively provided with a semi-finished product outlet 60.
The using method of the invention is as follows:
de-enzyming: pouring the picked macadimia nuts 45 with the peel from the fruit inlet bucket, and then enabling the macadimia nuts 45 to fall into the lower fruit conveyer belt 9; at the moment, the lower nut conveyer belt 9 rotates, and the baffle I42 downwards carries the macadimia nuts 45; meanwhile, the electric cylinder 12 presses down the pressing knife plate 43, the skin cutter 40 is pressed onto the macadimia nut 45 through the spring 41, and the green peel of the macadimia nut 45 is cut; the macadimia nuts 45 continuously move downwards along with the lower nut conveying belt 9 to reach the corresponding position of the peeling plate 11; the peeling plate 11 is driven by the electric cylinder 12 to press and extrude the macadimia nut 45 with the cut green peel, so that the kernel of the macadimia nut 45 is separated from the green peel; finally, the kernels and the green husks of the macadamia nuts 45 are separated and fall onto the roller 13; with the rotation of the roller 13, the kernels of the macadamia nuts 45 enter the fruit outlet channel 16, and the green husks fall into the peeling bin 38 from the gap of the roller 13;
drying: the drying device rotates to a corresponding position under the driving of the rotating motor 48, and the fruit outlet channel 16 is correspondingly close to the drying inlet channel 47; the seeds of the macadimia nuts 45 enter the big fruit net frame 17 through the fruit channel 16 and the drying inlet channel 47 in sequence; turning on a blower and an electric heater in the shell 46, blowing hot air into the big fruit net frame 17, the middle fruit net frame 18 and the small fruit net frame 19, and drying the kernels of the macadamia nuts 45; meanwhile, the drying device is driven by a rotating motor 48 to rotate, large fruit stones are left in the large fruit bin I20, medium and small fruit stones penetrate through meshes of the large fruit net frame 17, medium fruit stones are left in the medium fruit net frame 18, and small fruit stones enter and are left in the small fruit net frame 19; finishing the classification of the macadamia nut 45 kernel grade while drying;
and (3) storing the semi-finished product: the drying device is driven by the rotating motor 48 to rotate downwards to a corresponding position, and at the moment, the semi-finished product outlet channel 49 is correspondingly close to the corresponding semi-finished product bin inlet 59; the seeds of the macadimia nuts 45 with different grades roll out from the corresponding semi-finished product outlet channels 49 and respectively enter the big fruit bin I20, the middle fruit bin I21 and the small fruit bin I22; finishing the grading storage of the semi-finished products; if the semi-finished product macadamia nut 45 kernel needs to be taken, the corresponding semi-finished product fruit outlet 60 can be opened;
cutting a core: the seeds of the macadimia nuts 45 with different grades respectively pass through the big fruit conveying track 23, the middle fruit conveying track 24 and the small fruit conveying track 25, and enter the big fruit kernel cutting device, the middle fruit kernel cutting device and the small fruit kernel cutting device after being lifted; at the moment, the fruit stones enter the fruit sawing conveyer belt 27 and are downwards conveyed by the fruit sawing conveyer belt 27; at the moment, the baffle II 54 and the lower fruit protection plate 56 block the fruit stones, so that the fruit stones can also move downwards along with the fruit sawing conveyor belt 27 under the condition of not being pressed by the saw chain 26; the sawing fruit conveyer belt 27 rotates; meanwhile, the gear 29 is driven by the gear motor to drive the saw chain 26 to move towards the nut sawing conveyor belt 27 through the rack 28; finally, the saw teeth 55 on the saw chain are contacted with and saw off the seeds of the macadimia nuts 45; meanwhile, the dust collector 30 absorbs powder generated when the seeds of the macadamia nuts 45 are sawed through the dust collecting opening 52 and the dust collecting pipeline 51;
and (4) classifying and storing finished products: the slit macadimia nut 45 kernels respectively enter the corresponding big fruit bin II 32, the middle fruit bin II 33 and the small fruit bin II 34 from the finished product conveying channel 31 for storage; if the fruit needs to be taken out, the finished product outlet 35 can be opened to take the fruit.
Example 2:
this example differs from example 1 in that: as shown in fig. 6, dust collecting holes 61 are distributed on the dust collecting opening 52.
The method of use of this example is the same as example 1.
Example 3:
this example differs from example 2 in that: a push rod 37 is also arranged on the bottom plate 62; a sound insulation door 7 is also arranged on the frame 1; the sound insulation door 7 is provided with an opening 64 corresponding to the finished fruit outlet 35 and the semi-finished fruit outlet 60.
The method of use of this example is the same as example 1.
Example 4:
this example differs from example 3 in that: as shown in fig. 1 to 6, dust collecting holes 61 are distributed on the dust collecting opening 52. A push rod 37 is also arranged on the bottom plate 62; a sound insulation door 7 is also arranged on the frame 1; the sound insulation door 7 is provided with an opening 64 corresponding to the finished fruit outlet 35 and the semi-finished fruit outlet 60.
The method of use of this example is the same as example 1.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (9)
1. The utility model provides a small-size processingequipment of australia nut which characterized in that: comprises a frame (1), a green removing device (2), a drying device (3), a semi-finished product grading temporary storage bin (4), a kernel cutting device (5), a finished product grading storage bin (6) and a control system; a partition plate I (57) is arranged in the rack (1); the inner part of the rack (1) is divided into four station areas by the partition plate I (57), the de-enzyming device (2), the kernel cutting device (5) and the finished product grading storage bin (6) are respectively positioned in one station area in the rack (1), and the drying device (3) and the semi-finished product grading temporary storage bin (4) are positioned in the same station area in the rack (1) together;
the green removing device (2) comprises a fruit feeding hopper (8), a fruit discharging conveyer belt (9), a peel cutting device (10), a peel pressing plate (11) and a peel collecting device; the fruit inlet hopper (8) penetrates out of the rack (1); the peel cutting device (10) is vertically arranged below the fruit inlet hopper (8); the leather pressing plate (11) is arranged below the leather cutting device (10); the lower fruit conveying belt (9) is arranged opposite to the peel cutting device (10) and the peel pressing plate (11); the skin cutting device (10) comprises a skin cutting knife (40) and a knife pressing plate (43); the plurality of dermatomes (40) are distributed on the knife pressing plate (43); one edged surface of each group of the peeling knives (40) is opposite to the lower fruit conveying belt (9), and a spring (41) is connected between the non-edged surface and the knife pressing plate (43); the electric cylinder (12) is connected behind the knife pressing plate (43) and the leather pressing plate (11); the lower fruit conveying belt (9) is provided with baffle plates I (42) at intervals; the skin collecting device comprises a roller (13), a fruit outlet channel (16) and a skin collecting bin (38); the rollers (13) are distributed below the leather pressing plate (11); the fruit outlet channel (16) is arranged at the front end of the rolling direction of the roller (13); the leather collecting bin (38) is arranged below the roller (13);
the drying device (3) comprises a shell (46), a big fruit screen frame (17), a middle fruit screen frame (18) and a small fruit screen frame (19); the big fruit screen frame (17), the middle fruit screen frame (18) and the small fruit screen frame (19) are sequentially arranged in the shell (46) from inside to outside; a rotating motor (48) is arranged on the shell (46); the mesh apertures of the big fruit screen frame (17), the middle fruit screen frame (18) and the small fruit screen frame (19) are reduced in sequence; a drying inlet channel (47) is arranged at the upper part of the big fruit screen frame (17); a group of semi-finished product outlet channels (49) are respectively arranged at the bottoms of the big fruit screen frame (17), the middle fruit screen frame (18) and the small fruit screen frame (19); the drying inlet channel (47) and the semi-finished product outlet channel (49) are communicated with the shell (46); a blower is also arranged on the shell (46); an electric heater is arranged at the outlet of the blower; a temperature sensor is arranged in the shell (46); the blower, the electric heater and the temperature sensor are all connected with a control system;
the semi-finished product grading temporary storage bin (4) comprises a big fruit bin I (20), a middle fruit bin I (21) and a small fruit bin I (22); semi-finished product bin inlets (59) are respectively formed in the tops of the big fruit bin I (20), the middle fruit bin I (21) and the small fruit bin I (22); each group of semi-finished product bin inlets (59) respectively correspond to corresponding semi-finished product outlet channels (49) at the bottoms of the big fruit screen frame (17), the middle fruit screen frame (18) and the small fruit screen frame (19); the bottoms of the big fruit bin I (20), the middle fruit bin I (21) and the small fruit bin I (22) are respectively connected with a big fruit conveying track (23), a middle fruit conveying track (24) and a small fruit conveying track (25);
the kernel cutting device (5) comprises a big fruit kernel cutting device, a medium fruit kernel cutting device and a small fruit kernel cutting device; the big fruit kernel cutting device, the medium fruit kernel cutting device and the small fruit kernel cutting device respectively comprise saw chains (26), saw fruit conveyer belts (27) and powder suction devices; the big fruit conveying track (23), the medium fruit conveying track (24) and the small fruit conveying track (25) are respectively communicated with the big fruit kernel cutting device, the medium fruit kernel cutting device and the small fruit kernel cutting device, and outlets are all positioned above the corresponding fruit sawing conveying belt (27); the saw chain (26) and the nut sawing conveyor belt (27) are arranged vertically and oppositely; a transverse rack (28) is arranged in the middle of the saw chain (26); a gear (29) is arranged below the rack (28) in a matching and meshing manner; the gear (29) is connected with a gear motor; the powder suction device comprises a dust collector (30), a dust collection bin (50) and a dust collection port (52); the dust collection bin (50) is arranged below the dust collector (30); the dust collecting openings (52) are arranged on two sides of the saw chain (26) and face the saw fruit conveying belt (27); a dust collecting pipeline (51) is connected between the dust collector (30) and the dust collecting port (52);
the finished product grading storage bin (6) is arranged below the kernel cutting device (5); the finished product grading storage bin (6) comprises a big fruit bin II (32), a middle fruit bin II (33) and a small fruit bin II (34); finished product conveying channels (31) are respectively connected among the big fruit bin II (32), the middle fruit bin II (33) and the small fruit bin II (34) and the big fruit kernel cutting device, the middle fruit kernel cutting device and the small fruit kernel cutting device; the inlet of the finished product conveying channel (31) is positioned right below the fruit sawing conveying belt (27); finished product outlet openings (35) are formed in the bottoms of the big fruit bin II (32), the middle fruit bin II (33) and the small fruit bin II (34);
a bottom plate (62) is arranged at the bottom of the rack (1); a moving wheel (36) is arranged below the bottom plate (62); the moving wheel (36) is connected with a moving motor;
the control system is arranged in a bottom plate (62); all the electric components in the de-enzyming device (2), the drying device (3) and the kernel cutting device (5) are connected with a control system.
2. The macadimia nut mini-processor of claim 1, wherein: a partition plate II (39) is arranged in the station area where the de-enzyming device (2) is located; the partition plate II (39) divides the area where the de-enzyming device (2) is located into at least two parts, and a group of de-enzyming devices (2) are arranged in each part; the cylinder body of the electric cylinder (12) is arranged on a partition plate II (39), and the push rod is connected with the knife pressing plate (43) and the leather pressing plate (11); two ends of the lower fruit conveying belt (9) are sleeved with conveying belt wheels; the conveying belt wheel is connected with a conveying belt motor; a support plate I (44) is arranged on the inward surface of the lower fruit conveying belt (9); the support plate I (44) is connected to the rack (1).
3. The macadimia nut mini-processor of claim 1, wherein: the leather collecting device also comprises a roller mounting plate (63); the rollers (13) are distributed and installed on the roller installation plate (63); the roller (13) is connected with a roller motor; a vibration motor (14) is arranged on the partition plate I (57); the rotor of the vibration motor (14) is connected with a roller mounting plate (63); the leather collecting bin (38) is provided with a leather outlet (15).
4. The macadimia nut mini-processor of claim 1, wherein: the drying device (3) further comprises a rotating shaft (58); one end of the rotating shaft (58) is connected with a rotor of a rotating motor (48), and the other end of the rotating shaft penetrates through the small fruit screen frame (19), the middle fruit screen frame (18) and the large fruit screen frame (17) in sequence and is then movably connected with the partition plate I (57); the drying inlet channel (47) corresponds to the fruit outlet channel (16).
5. The macadimia nut mini-processor of claim 1, wherein: a support plate II (53) is arranged on the inward surface of the nut sawing conveyor belt (27); the support plate II (53) is connected to the rack (1); the nut sawing conveyor belt (27) is provided with baffle plates II (54) in a distributed manner; the saw chain (26) is annular, and chain wheels are sleeved at two ends of the saw chain (26); the chain wheel is connected with a chain wheel motor; saw teeth (55) are arranged on the saw chain (26); a lower fruit guard plate (56) is further arranged on one side, facing the saw chain (26), of the fruit sawing conveyor belt (27); the lower fruit protection plates (56) are respectively arranged at two sides of the fruit sawing conveyor belt (27); the lower fruit protection plate (56) is connected with the rack (1); the front end of the lower fruit protection plate (56) is bent towards the middle.
6. The macadimia nut mini-processor of claim 1, wherein: the bottoms of the big fruit screen frame (17), the middle fruit screen frame (18) and the small fruit screen frame (19) are inclined towards the middle; the bottoms of the big fruit bin I (20), the middle fruit bin I (21) and the small fruit bin I (22) are inclined towards the middle; the bottoms of the big fruit bin I (20), the middle fruit bin I (21) and the small fruit bin I (22) are respectively provided with a semi-finished product outlet (60).
7. The macadimia nut mini-processor of claim 1, wherein: dust collecting holes (61) are distributed on the dust collecting opening (52).
8. The macadimia nut mini-processor of claim 1, wherein: a push rod (37) is further arranged on the bottom plate (62); a sound insulation door (7) is also arranged on the frame (1); the sound insulation door (7) is provided with openings (64) corresponding to the finished product fruit outlet (35) and the semi-finished product fruit outlet (60).
9. The method of using a macadamia nut mini-processor of any one of claims 1 to 8, wherein: the method comprises the following steps:
1) de-enzyming: pouring the picked macadamia nuts (45) with the skin from a fruit inlet hopper (8), and then enabling the macadamia nuts (45) to fall into a fruit falling conveyer belt (9); at the moment, the lower nut conveyer belt (9) rotates, and the baffle plate I (42) downwards carries the macadimia nuts (45); meanwhile, the electric cylinder (12) presses down the pressing knife plate (43), the skin cutter (40) is pressed onto the skin macadimia nut (45) through the spring (41), and the green peel of the skin macadimia nut (45) is cut; the skin macadamia nuts (45) continuously move downwards along with the lower nut conveying belt (9) to reach the corresponding position of the skin pressing plate (11); the peel pressing plate (11) is driven by the electric cylinder (12) to press and press the macadimia nuts (45) with the cut green husks, so that the kernels of the macadimia nuts (45) are separated from the green husks; finally, the kernels and the green husks of the macadamia nuts (45) are separated and fall onto the roller (13); with the rotation of the roller (13), the kernels of the macadamia nuts (45) enter the fruit outlet channel (16), and the green husks fall into the peel collecting bin (38) from the gap of the roller (13);
2) drying: the drying device is driven by a rotating motor (48) to rotate downwards to a corresponding position, and the fruit outlet channel (16) is correspondingly close to the drying inlet channel (47); the seeds of the macadimia nuts (45) sequentially pass through the seed outlet channel (16) and the drying inlet channel (47) and enter the big fruit net frame (17); starting a blower and an electric heater in the shell (46), blowing hot air into the big fruit screen frame (17), the middle fruit screen frame (18) and the small fruit screen frame (19), and drying the kernels of the macadamia nuts (45); meanwhile, the drying device is driven by a rotating motor (48) to rotate, large fruit stones are left in the large fruit bin I (20), medium fruit stones and small fruit stones penetrate through meshes of the large fruit screen frame (17), medium fruit stones are left in the medium fruit screen frame (18), and small fruit stones enter and are left in the small fruit screen frame (19); finishing the classification of the macadamia nut (45) kernel grade while drying;
3) and (3) storing the semi-finished product: the drying device is driven by a rotating motor (48) to rotate downwards to a corresponding position, and at the moment, a semi-finished product outlet channel (49) is correspondingly close to a corresponding semi-finished product inlet (59); the seeds of the macadimia nuts (45) with different grades roll out from the corresponding semi-finished product outlet channels (49) and respectively enter the big fruit bin I (20), the middle fruit bin I (21) and the small fruit bin I (22); finishing the grading storage of the semi-finished products; if the semi-finished product macadamia nut (45) kernel needs to be taken, the corresponding semi-finished product fruit outlet (60) can be opened;
4) cutting a core: the seeds of the macadimia nuts (45) with different grades respectively enter a big fruit kernel cutting device, a middle fruit kernel cutting device and a small fruit kernel cutting device after being lifted through a big fruit conveying track (23), a middle fruit conveying track (24) and a small fruit conveying track (25); at the moment, the fruit stones enter the fruit sawing conveyer belt (27) and are downwards conveyed by the fruit sawing conveyer belt (27); at the moment, the baffle II (54) and the lower fruit protection plate (56) block the fruit stones, so that the fruit stones can move downwards along with the fruit sawing conveyor belt (27) under the condition of not being pressed by the saw chain (26); the sawing fruit conveyer belt (27) rotates; meanwhile, the gear (29) is driven by the gear motor to drive the saw chain (26) to move towards the nut sawing conveyor belt (27) through the rack (28); finally, the saw teeth (55) on the saw chain are contacted with and saw off the core of the macadamia nut (45); meanwhile, the dust collector (30) absorbs powder generated when the seeds of the macadimia nuts (45) are sawed through a dust collecting port (52) and a dust collecting pipeline (51);
5) and (4) classifying and storing finished products: the slit macadimia nut (45) kernels respectively enter the corresponding big fruit bin II (32), the middle fruit bin II (33) and the small fruit bin II (34) from the finished product conveying channel (31) for storage; if the fruit needs to be taken out, the finished product outlet (35) can be opened to take the fruit.
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Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB388486A (en) * | 1931-11-04 | 1933-03-02 | Louis Bertram Cousans | Improvements in and relating to the extraction of kernels |
| US20090277472A1 (en) * | 2008-05-06 | 2009-11-12 | Novellus Systems, Inc. | Photoresist Stripping Method and Apparatus |
| CN101313773B (en) * | 2008-06-30 | 2010-12-15 | 广西壮族自治区亚热带作物研究所 | Chain type peeling machine for macadamia nut |
| CN107114810A (en) * | 2017-06-08 | 2017-09-01 | 云南云澳达坚果开发有限公司 | A kind of Queensland nut rascal peeling machine |
| US20190059436A1 (en) * | 2017-08-28 | 2019-02-28 | Zymex Industries, Inc. | Methods and Apparatus for Hulling Crops |
| CN209694008U (en) * | 2019-01-31 | 2019-11-29 | 西双版纳云垦澳洲坚果科技开发有限公司 | A kind of baking apparatus of scale standardization processing opening shelled macadimia nut |
| US20200352210A1 (en) * | 2019-05-09 | 2020-11-12 | Orchard-Rite Ltd., Inc. | Receiver with desticker |
| CN110037318A (en) * | 2019-05-28 | 2019-07-23 | 西南林业大学 | A kind of frictional Queensland nut removes green peel machine |
| CN210901282U (en) * | 2019-07-09 | 2020-07-03 | 北京电子科技职业学院 | Multifunctional nut shell breaking machine |
| CN211914538U (en) * | 2020-03-30 | 2020-11-13 | 湖南天华油茶科技股份有限公司 | Tea fruit grading incision processor |
| CN111280460A (en) * | 2020-03-31 | 2020-06-16 | 云南迪思企业集团坚果有限公司 | Processing production line for improving quality of macadamia nuts |
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