CN113178967B - High-power high-speed permanent magnet synchronous motor rotor - Google Patents
High-power high-speed permanent magnet synchronous motor rotor Download PDFInfo
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- 239000000463 material Substances 0.000 claims description 12
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 12
- 150000002910 rare earth metals Chemical class 0.000 claims description 12
- 239000000696 magnetic material Substances 0.000 claims description 7
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- 230000003313 weakening effect Effects 0.000 abstract description 5
- 238000013016 damping Methods 0.000 abstract description 3
- 230000016507 interphase Effects 0.000 abstract 1
- 230000005415 magnetization Effects 0.000 description 28
- 238000010586 diagram Methods 0.000 description 26
- 230000007423 decrease Effects 0.000 description 22
- 230000005389 magnetism Effects 0.000 description 16
- 230000035699 permeability Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000005347 demagnetization Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/28—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
- H02K29/03—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/16—Mechanical energy storage, e.g. flywheels or pressurised fluids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract
大功率高速永磁同步电机转子,属于电机技术领域。本发明的目的是为了解决现有大功率高速永磁同步电机存在的弱磁控制磁场调节范围小、转子永磁体固定防护困难、对永磁体施加的预应力调节难度大、转子涡流损耗大温升高的问题。本申请设计的转子结构,使得永磁体的安装固定、防护容易,并可利用护板或弓形板安装时的径向形变来调整作用于永磁体上的预应力;利用转子铁心齿与永磁体嵌放通槽周向相间结构,增大直轴电感以及弱磁控制磁场调节范围,减小转子涡流损耗,抑制转子温升,提高电机可靠性;端板还可作为转子阻尼系统的导电端环以及转子不平衡时的去重部件。它为大功率高速永磁同步电机的转子结构。
A high-power high-speed permanent magnet synchronous motor rotor belongs to the technical field of motors. The purpose of the present invention is to solve the problem of existing high-power high-speed permanent magnet synchronous motors, such as the small adjustment range of the field weakening control field, the difficulty of fixing and protecting the rotor permanent magnet, the difficulty of adjusting the prestress applied to the permanent magnet, and the large temperature rise of the rotor eddy current loss. high question. The rotor structure designed in this application makes it easy to install, fix and protect the permanent magnets, and can use the radial deformation of the guard plate or bow plate to adjust the prestress acting on the permanent magnets; The circumferential interphase structure of the discharge groove increases the adjustment range of the direct axis inductance and the field weakening control field, reduces the eddy current loss of the rotor, suppresses the temperature rise of the rotor, and improves the reliability of the motor; the end plate can also be used as the conductive end ring of the rotor damping system and Weight-removing parts when the rotor is unbalanced. It is the rotor structure of high-power high-speed permanent magnet synchronous motor.
Description
技术领域technical field
本发明属于电机技术领域,具体涉及到大功率高速永磁同步电机的转子结构。The invention belongs to the technical field of motors, and in particular relates to a rotor structure of a high-power high-speed permanent magnet synchronous motor.
背景技术Background technique
由于高速电机的转速高、功率密度大,因此电机的几何尺寸远小于同功率的中低速电机,成为电机领域的研究热点。目前,高速电机的应用领域越来越广泛,如高速磨床及其它加工机床、高速飞轮储能系统、高速离心压缩机、鼓风机以及用于分布式供电系统的微型燃气轮机驱动高速发电机等。而永磁同步电机由于其具有结构简单、效率与功率密度高和无励磁损耗等优点,最适合用于高速电机。Due to the high speed and high power density of high-speed motors, the geometric size of the motors is much smaller than that of low- and medium-speed motors of the same power, which has become a research hotspot in the field of motors. At present, the application fields of high-speed motors are becoming more and more extensive, such as high-speed grinding machines and other processing machine tools, high-speed flywheel energy storage systems, high-speed centrifugal compressors, blowers, and micro gas turbines for distributed power supply systems to drive high-speed generators. The permanent magnet synchronous motor is most suitable for high-speed motors because of its simple structure, high efficiency and power density, and no excitation loss.
图11为传统的高速永磁同步电机的定、转子结构。大功率高速永磁同步电机在高速旋转的条件下,转子会产生很大的离心力,考虑永磁材料的抗压强度较大而抗拉强度有限(一般≤80MPa),主要通过在永磁体外表面安装护套,对永磁体施加预应力的方法来抵消高速离心力作用,对永磁体进行保护。保护永磁体的方法之一,是在永磁体外面加一高强度非磁性金属护套,永磁体与护套间采用过盈配合;另外保护方法是采用碳纤维绑扎永磁体。Figure 11 shows the stator and rotor structure of a traditional high-speed permanent magnet synchronous motor. Under the condition of high-speed rotation of high-power high-speed permanent magnet synchronous motor, the rotor will generate a large centrifugal force. Considering the high compressive strength of the permanent magnet material and the limited tensile strength (generally ≤80MPa), it is mainly through the outer surface of the permanent magnet. Install the sheath and apply prestress to the permanent magnet to offset the high-speed centrifugal force and protect the permanent magnet. One of the methods to protect the permanent magnet is to add a high-strength non-magnetic metal sheath outside the permanent magnet, and use interference fit between the permanent magnet and the sheath; another protection method is to use carbon fiber to bind the permanent magnet.
采用高强度非磁性金属护套时,利用热胀冷缩的原理,通常需要将护套高温加热,使护套直径增大,然后套在永磁体外面,当温度降低时,护套直径减小,箍紧在永磁体上,产生预应力。但是,金属护套产生的涡流损耗大,转子温升高,永磁体容易产生高温退磁,且由于金属护套为非磁性材料,电机的等效气隙大、直轴电感小,弱磁控制磁场调节范围小、损耗高。同时,当电机的功率大时,转子的直径、轴向长度以及永磁体的尺寸大,永磁体安装及热套工艺复杂。碳纤维绑扎需要一边在永磁体外表面缠绕碳纤维,一边施加一定的预紧力,这种方法产生的预应力小,不能抵消高速离心力作用。When using a high-strength non-magnetic metal sheath, using the principle of thermal expansion and contraction, it is usually necessary to heat the sheath to a high temperature to increase the diameter of the sheath, and then put it on the outside of the permanent magnet. When the temperature decreases, the diameter of the sheath decreases. , clamped on the permanent magnet to generate prestress. However, the eddy current loss generated by the metal sheath is large, the rotor temperature rises, and the permanent magnet is prone to high-temperature demagnetization, and because the metal sheath is a non-magnetic material, the equivalent air gap of the motor is large, the direct axis inductance is small, and the magnetic field is controlled by weakening The adjustment range is small and the loss is high. At the same time, when the power of the motor is large, the diameter and axial length of the rotor and the size of the permanent magnet are large, and the installation and shrink-fitting process of the permanent magnet is complicated. Carbon fiber binding needs to wind the carbon fiber on the outer surface of the permanent magnet while applying a certain pre-tightening force. The pre-stress generated by this method is small and cannot offset the high-speed centrifugal force.
发明内容Contents of the invention
本发明的目的是为了解决现有大功率高速永磁同步电机存在的弱磁控制磁场调节范围小、转子永磁体固定防护困难、对永磁体施加的预应力调节难度大、转子涡流损耗大温升高的问题,现提供大功率高速永磁同步电机转子。The purpose of the present invention is to solve the existing problems of existing high-power high-speed permanent magnet synchronous motors, such as the small adjustment range of the field weakening control field, the difficulty of fixing and protecting the rotor permanent magnet, the difficulty of adjusting the prestress applied to the permanent magnet, and the large temperature rise of the rotor eddy current loss. For high-level problems, we now provide high-power high-speed permanent magnet synchronous motor rotors.
第一种结构:The first structure:
大功率高速永磁同步电机转子,所述永磁同步电机转子包括转子铁心、永磁铁、护板、端板和转轴,High-power high-speed permanent magnet synchronous motor rotor, the permanent magnet synchronous motor rotor includes a rotor core, permanent magnets, guard plates, end plates and shafts,
转子铁心套在转轴上,且转子铁心与转轴为一体式结构;The rotor core is sleeved on the shaft, and the rotor core and the shaft are integrated;
转子铁心为圆柱形,在转子铁心表面沿轴向开有2nP个永磁体嵌放通槽,P为电机的极对数,n≥1,形成的铁心齿和永磁体嵌放通槽沿圆周方向依次交替排列;铁心齿齿顶宽度大于齿身宽度;The rotor core is cylindrical. There are 2nP permanent magnet embedding slots on the surface of the rotor core along the axial direction. P is the number of pole pairs of the motor, n≥1. The formed core teeth and permanent magnet embedding slots are along the circumferential direction Arranged alternately in sequence; the width of the tooth tip of the iron core is greater than the width of the tooth body;
永磁体沿转子铁心的轴向分段安装在每个永磁体嵌放通槽中,永磁体为径向充磁或径向平行充磁,每极下n个相邻永磁体嵌放通槽中永磁体的充磁方向相同,不同极下永磁体嵌放通槽中永磁体的充磁方向相反;The permanent magnets are installed in each permanent magnet embedding through slot along the axial section of the rotor core. The permanent magnets are radially magnetized or radially parallel magnetized, and n adjacent permanent magnets under each pole are embedded in the through slots. The magnetization directions of the permanent magnets are the same, and the magnetization directions of the permanent magnets embedded in the slots under different poles are opposite;
护板采用高强度非磁性金属材料或非金属材料,护板为长条形,护板沿宽度方向为中间厚度大于左右两边厚度;护板安装在永磁体嵌放通槽中永磁体的径向外侧,护板的左右两边分别与左右两边的铁心齿齿顶贴合,每个永磁体嵌放通槽中都安装有一个护板;The guard plate is made of high-strength non-magnetic metal material or non-metallic material. The guard plate is long and the thickness in the middle of the guard plate is greater than the thickness of the left and right sides along the width direction; the guard plate is installed in the radial direction of the permanent magnet in the permanent magnet embedding slot. On the outside, the left and right sides of the guard plate are respectively attached to the tops of the iron core teeth on the left and right sides, and a guard plate is installed in each permanent magnet embedding slot;
端板为圆盘形,两个端板分别套设在转轴两端,并与转子铁心的铁心齿轴向端面接触。The end plates are disc-shaped, and the two end plates are sleeved on both ends of the rotating shaft respectively, and are in contact with the axial end faces of the core teeth of the rotor core.
优选地,铁心齿包括2P个宽铁心齿和2P(n-1)个窄铁心齿;宽铁心齿中心线与电机直轴轴线重合;宽铁心齿齿顶和窄铁心齿齿顶宽度均大于齿身宽度;每相邻两个宽铁心齿之间的n个永磁体嵌放通槽中永磁体的充磁方向相同,每个宽铁心齿相邻两侧永磁体嵌放通槽中永磁体的充磁方向相反;Preferably, the core teeth include 2P wide core teeth and 2P(n-1) narrow core teeth; the center line of the wide core teeth coincides with the axis of the straight shaft of the motor; Body width; n permanent magnets between two adjacent wide core teeth are embedded in the permanent magnets in the through slot. The direction of magnetization is opposite;
护板为轴向通长结构或轴向分段结构;护板与永磁体之间有径向正压力;The guard plate is an axial full-length structure or an axial segmental structure; there is radial positive pressure between the guard plate and the permanent magnet;
永磁体横截面为矩形、梯形或扇形;The cross-section of the permanent magnet is rectangular, trapezoidal or fan-shaped;
转子铁心和转轴均采用高磁导率金属材料;Both the rotor core and the shaft are made of metal materials with high magnetic permeability;
端板采用高强度非磁性金属材料。The end plate is made of high-strength non-magnetic metal material.
优选地,每极下n个永磁体嵌放通槽的宽度均相等,每极下n个永磁体嵌放通槽的深度均相同;磁极中心线位置永磁体嵌放通槽中永磁体的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体的剩磁逐渐减小;Preferably, the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are all the same; The magnetism is the highest, and the residual magnetism of the permanent magnet in the permanent magnet embedded in the slot gradually decreases as it approaches the position between the magnetic poles;
或者每极下n个永磁体嵌放通槽的宽度不相等,每极下n个永磁体嵌放通槽的深度相同;磁极中心线位置永磁体嵌放通槽的宽度最大,随着靠近磁极极间位置,永磁体嵌放通槽的宽度逐渐减小,永磁体嵌放通槽中永磁体宽度随槽宽的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are not equal, and the depths of the n permanent magnet embedding slots under each pole are the same; At the position between poles, the width of the permanent magnet embedding slot gradually decreases, and the width of the permanent magnet in the permanent magnet embedding slot changes with the slot width;
或者每极下n个永磁体嵌放通槽的宽度相等,每极下n个永磁体嵌放通槽的深度不同;磁极中心线位置永磁体嵌放通槽的深度最大,随着靠近磁极极间位置,永磁体嵌放通槽的深度逐渐减小,永磁体嵌放通槽中永磁体厚度随槽深的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are different; Between positions, the depth of the permanent magnet embedding groove gradually decreases, and the thickness of the permanent magnet in the permanent magnet embedding groove changes with the groove depth;
永磁体横截面为矩形、梯形或扇形;The cross-section of the permanent magnet is rectangular, trapezoidal or fan-shaped;
转子铁心和转轴均采用高磁导率金属材料;Both the rotor core and the shaft are made of metal materials with high magnetic permeability;
端板采用高强度非磁性金属材料。The end plate is made of high-strength non-magnetic metal material.
优选地,永磁体横向宽度小于永磁体嵌放通槽宽度,永磁体左右两侧面与铁心齿侧壁之间形成轴向通风槽。Preferably, the transverse width of the permanent magnet is smaller than the width of the through slot for embedding the permanent magnet, and an axial ventilation slot is formed between the left and right sides of the permanent magnet and the side walls of the core teeth.
优选地,永磁体采用稀土永磁体或非稀土永磁体或稀土永磁体与非稀土永磁体的组合。Preferably, the permanent magnets are rare-earth permanent magnets or non-rare-earth permanent magnets or a combination of rare-earth permanent magnets and non-rare-earth permanent magnets.
第二种结构:The second structure:
大功率高速永磁同步电机转子,所述永磁同步电机转子包括转子铁心、非磁性齿、护板、端板、转轴和永磁体,A high-power high-speed permanent magnet synchronous motor rotor, the permanent magnet synchronous motor rotor includes a rotor core, non-magnetic teeth, guard plates, end plates, shafts and permanent magnets,
转子铁心套在转轴上,且转子铁心与转轴为一体式结构;The rotor core is sleeved on the shaft, and the rotor core and the shaft are integrated;
转子铁心为圆柱形,在转子铁心表面沿轴向开有2nP个非磁性齿嵌放槽,P为电机的极对数,n≥1,非磁性齿嵌放槽的横截面为“T”形,每个非磁性齿嵌放槽中嵌放有一个非磁性齿,非磁性齿采用高强度非磁性金属材料或非金属材料,2nP个非磁性齿沿圆周方向排列,每相邻两个非磁性齿之间开设一个永磁体嵌放通槽,一共形成了2nP个永磁体嵌放通槽;The rotor core is cylindrical, and there are 2nP non-magnetic tooth insertion slots on the surface of the rotor core along the axial direction, P is the number of pole pairs of the motor, n≥1, and the cross section of the non-magnetic tooth insertion slot is "T" shape , each non-magnetic tooth slot is embedded with a non-magnetic tooth, the non-magnetic tooth is made of high-strength non-magnetic metal material or non-metallic material, 2nP non-magnetic teeth are arranged along the circumferential direction, every adjacent two non-magnetic A permanent magnet embedding slot is opened between the teeth, forming a total of 2nP permanent magnet embedding slots;
永磁体沿轴向分段安装在每个永磁体嵌放通槽中;永磁体为径向充磁或径向平行充磁;每极下n个相邻永磁体嵌放通槽中永磁体的充磁方向相同,不同极下永磁体嵌放通槽中永磁体的充磁方向相反;The permanent magnets are installed in sections along the axial direction in each permanent magnet embedding slot; the permanent magnets are radially magnetized or radially parallel magnetized; n adjacent permanent magnets under each pole are embedded in the slots. The magnetization direction is the same, and the magnetization directions of the permanent magnets embedded in the slots under different poles are opposite;
护板采用高刚度高导磁材料,护板为长条形,护板沿宽度方向为中间厚度大于左右两边厚度,护板安装在永磁体嵌放通槽中永磁体的径向外侧,护板左右两边分别与左右两边的非磁性齿顶端贴合,每个永磁体嵌放通槽中都安装有一个护板;The guard plate is made of high rigidity and high magnetic permeability material. The guard plate is long strip shape. The thickness of the guard plate in the middle of the width direction is greater than the thickness of the left and right sides. The guard plate is installed on the radial outer side of the permanent magnet in the permanent magnet embedding slot. The left and right sides are respectively attached to the tops of the non-magnetic teeth on the left and right sides, and a guard plate is installed in each permanent magnet embedding slot;
端板为圆盘形,两个端板分别套设在转轴两端,并与非磁性齿轴向端面接触。The end plates are disc-shaped, and the two end plates are sleeved on both ends of the rotating shaft respectively, and are in contact with the end faces of the non-magnetic gear shafts.
优选地,每极下n个永磁体嵌放通槽的宽度均相等,每极下n个永磁体嵌放通槽的深度均相同;磁极中心线位置永磁体嵌放通槽中永磁体的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体的剩磁逐渐减小;Preferably, the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are all the same; The magnetism is the highest, and the residual magnetism of the permanent magnet in the permanent magnet embedded in the slot gradually decreases as it approaches the position between the magnetic poles;
或者每极下n个永磁体嵌放通槽的宽度不相等,每极下n个永磁体嵌放通槽的深度相同;磁极中心线位置永磁体嵌放通槽的宽度最大,随着靠近磁极极间位置,永磁体嵌放通槽的宽度逐渐减小,永磁体嵌放通槽中永磁体宽度随槽宽的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are not equal, and the depths of the n permanent magnet embedding slots under each pole are the same; At the position between poles, the width of the permanent magnet embedding slot gradually decreases, and the width of the permanent magnet in the permanent magnet embedding slot changes with the slot width;
或者每极下n个永磁体嵌放通槽的宽度相等,每极下n个永磁体嵌放通槽的深度不同;磁极中心线位置永磁体嵌放通槽的深度最大,随着靠近磁极极间位置,永磁体嵌放通槽的深度逐渐减小,永磁体嵌放通槽中永磁体厚度随槽深的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are different; Between positions, the depth of the permanent magnet embedding groove gradually decreases, and the thickness of the permanent magnet in the permanent magnet embedding groove changes with the groove depth;
永磁体横截面为矩形、梯形或扇形;The cross-section of the permanent magnet is rectangular, trapezoidal or fan-shaped;
转子铁心和转轴均采用高磁导率金属材料;Both the rotor core and the shaft are made of metal materials with high magnetic permeability;
端板采用高强度非磁性金属材料。The end plate is made of high-strength non-magnetic metal material.
优选地,永磁体横向宽度小于永磁体嵌放通槽宽度,永磁体左右两侧面与铁心齿侧壁之间形成轴向通风槽。Preferably, the transverse width of the permanent magnet is smaller than the width of the through slot for embedding the permanent magnet, and an axial ventilation slot is formed between the left and right sides of the permanent magnet and the side walls of the core teeth.
第三种结构:The third structure:
大功率高速永磁同步电机转子,所述永磁同步电机转子包括转子铁心、永磁铁、端板和转轴,High-power high-speed permanent magnet synchronous motor rotor, the permanent magnet synchronous motor rotor includes a rotor core, permanent magnets, end plates and a rotating shaft,
转子铁心套在转轴上,且转子铁心与转轴为一体式结构;The rotor core is sleeved on the shaft, and the rotor core and the shaft are integrated;
转子铁心为圆柱形,在靠近转子铁心端面的内部沿轴向开有2nP个永磁体嵌放通孔,P为电机的极对数,n≥1,永磁体嵌放通孔的横截面为扇形或梯形,形成的铁心齿和永磁体嵌放通孔沿圆周方向依次交替排列;The rotor core is cylindrical, and there are 2nP permanent magnet embedding holes in the axial direction near the end face of the rotor core. P is the number of pole pairs of the motor, n≥1, and the cross section of the permanent magnet embedding holes is fan-shaped. Or trapezoidal, the formed iron core teeth and permanent magnet embedding through holes are arranged alternately along the circumferential direction;
永磁体沿轴向分段安装在每个永磁体嵌放通孔中;永磁体为径向充磁或径向平行充磁;每极下n个相邻永磁体嵌放通孔中永磁体的充磁方向相同,不同极下永磁体嵌放通孔中永磁体的充磁方向相反;The permanent magnets are installed in each permanent magnet embedding through hole in sections along the axial direction; the permanent magnets are radially magnetized or radially parallel magnetized; n adjacent permanent magnets under each pole are embedded in the permanent magnets in the through holes The magnetization direction is the same, and the magnetization direction of the permanent magnet embedded in the through hole under different poles is opposite;
端板为圆盘形,两个端板分别套设在转轴两端,并与转子铁心的铁心齿轴向端面接触。The end plates are disc-shaped, and the two end plates are sleeved on both ends of the rotating shaft respectively, and are in contact with the axial end surfaces of the core teeth of the rotor core.
优选地,铁心齿包括2P个宽铁心齿和2P(n-1)个窄铁心齿;宽铁心齿中心线与电机直轴轴线重合;宽铁心齿齿顶和窄铁心齿齿顶宽度均大于齿身宽度;每相邻两个宽铁心齿之间的n个永磁体嵌放通槽中永磁体的充磁方向相同,每个宽铁心齿相邻两侧永磁体嵌放通槽中永磁体的充磁方向相反;Preferably, the core teeth include 2P wide core teeth and 2P(n-1) narrow core teeth; the center line of the wide core teeth coincides with the axis of the straight shaft of the motor; Body width; n permanent magnets between two adjacent wide core teeth are embedded in the permanent magnets in the through slot. The direction of magnetization is opposite;
护板为轴向通长结构或轴向分段结构;护板与永磁体之间有径向正压力;The guard plate is an axial full-length structure or an axial segmental structure; there is radial positive pressure between the guard plate and the permanent magnet;
永磁体横截面为矩形、梯形或扇形;The cross-section of the permanent magnet is rectangular, trapezoidal or fan-shaped;
转子铁心和转轴均采用高磁导率金属材料;Both the rotor core and the shaft are made of metal materials with high magnetic permeability;
端板采用高强度非磁性金属材料。The end plate is made of high-strength non-magnetic metal material.
优选地,每极下n个永磁体嵌放通槽的宽度均相等,每极下n个永磁体嵌放通槽的深度均相同;磁极中心线位置永磁体嵌放通槽中永磁体的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体的剩磁逐渐减小;Preferably, the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are all the same; The magnetism is the highest, and the residual magnetism of the permanent magnet in the permanent magnet embedded in the slot gradually decreases as it approaches the position between the magnetic poles;
或者每极下n个永磁体嵌放通槽的宽度不相等,每极下n个永磁体嵌放通槽的深度相同;磁极中心线位置永磁体嵌放通槽的宽度最大,随着靠近磁极极间位置,永磁体嵌放通槽的宽度逐渐减小,永磁体嵌放通槽中永磁体宽度随槽宽的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are not equal, and the depths of the n permanent magnet embedding slots under each pole are the same; At the position between poles, the width of the permanent magnet embedding slot gradually decreases, and the width of the permanent magnet in the permanent magnet embedding slot changes with the slot width;
或者每极下n个永磁体嵌放通槽的宽度相等,每极下n个永磁体嵌放通槽的深度不同;磁极中心线位置永磁体嵌放通槽的深度最大,随着靠近磁极极间位置,永磁体嵌放通槽的深度逐渐减小,永磁体嵌放通槽中永磁体厚度随槽深的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are different; Between positions, the depth of the permanent magnet embedding groove gradually decreases, and the thickness of the permanent magnet in the permanent magnet embedding groove changes with the groove depth;
永磁体横截面为矩形、梯形或扇形;The cross-section of the permanent magnet is rectangular, trapezoidal or fan-shaped;
转子铁心和转轴均采用高磁导率金属材料;Both the rotor core and the shaft are made of metal materials with high magnetic permeability;
端板采用高强度非磁性金属材料。The end plate is made of high-strength non-magnetic metal material.
优选地,永磁体横向宽度小于永磁体嵌放通槽宽度,永磁体左右两侧面与铁心齿侧壁之间形成轴向通风槽。Preferably, the transverse width of the permanent magnet is smaller than the width of the through slot for embedding the permanent magnet, and an axial ventilation slot is formed between the left and right sides of the permanent magnet and the side walls of the core teeth.
优选地,永磁体采用稀土永磁体或非稀土永磁体或稀土永磁体与非稀土永磁体的组合。Preferably, the permanent magnets are rare-earth permanent magnets or non-rare-earth permanent magnets or a combination of rare-earth permanent magnets and non-rare-earth permanent magnets.
第四种结构:The fourth structure:
大功率高速永磁同步电机转子,所述永磁同步电机转子包括转子铁心、永磁铁、定位键、护套、弧形板、端板和转轴,High-power high-speed permanent magnet synchronous motor rotor, the permanent magnet synchronous motor rotor includes rotor core, permanent magnet, positioning key, sheath, arc plate, end plate and rotating shaft,
转子铁心套在转轴上,且转子铁心与转轴为一体式结构;The rotor core is sleeved on the shaft, and the rotor core and the shaft are integrated;
转子铁心为圆柱形,在转子铁心表面沿轴向开有2nP个定位键槽,P为电机的极对数,n≥1,定位键槽的横截面为梯形或矩形,每个定位键槽中嵌放有一根长条形定位键,2nP根定位键沿圆周方向排列,每相邻两个定位键之间开设一个永磁体嵌放通槽,一共形成了2nP个永磁体嵌放通槽;The rotor core is cylindrical, and there are 2nP positioning key slots in the axial direction on the surface of the rotor core. P is the number of pole pairs of the motor, n≥1, and the cross section of the positioning key slot is trapezoidal or rectangular. One strip-shaped positioning key, 2nP positioning keys are arranged along the circumferential direction, and a permanent magnet embedding slot is opened between every two adjacent positioning keys, forming a total of 2nP permanent magnet embedding slots;
弧形板为长条形,弧形板横截面为圆弧形,弧形板由高刚度高导磁材料构成,弧形板横向宽度小于永磁体嵌放通槽槽底宽度,在每个永磁体嵌放通槽槽底处安装一个弧形板;The arc-shaped plate is elongated, the cross-section of the arc-shaped plate is arc-shaped, and the arc-shaped plate is made of high-rigidity and high-magnetic-permeability materials. An arc-shaped plate is installed at the bottom of the magnet embedding slot;
永磁体沿轴向分段铺装在每个永磁体嵌放通槽中弧形板上;永磁体为径向充磁或径向平行充磁;每极下n个相邻永磁体嵌放通槽中永磁体的充磁方向相同,不同极下永磁体嵌放通槽中永磁体的充磁方向相反;The permanent magnets are paved in sections along the axial direction on the arc-shaped plate in each permanent magnet embedding slot; the permanent magnets are radially magnetized or radially parallel magnetized; n adjacent permanent magnets are embedded in each pole The magnetization directions of the permanent magnets in the slots are the same, and the magnetization directions of the permanent magnets embedded in the slots under different poles are opposite;
护套为圆筒形,套装在转子铁心外表面,护套为变磁性结构,定位键采用磁性材料或非磁性材料;The sheath is cylindrical and fits on the outer surface of the rotor core. The sheath is a variable magnetic structure, and the positioning key is made of magnetic or non-magnetic material;
端板为圆盘形,两个端板分别套设在转轴两端,并与转子铁心的铁心齿轴向端面接触。The end plates are disc-shaped, and the two end plates are sleeved on both ends of the rotating shaft respectively, and are in contact with the axial end faces of the core teeth of the rotor core.
优选地,每极下n个永磁体嵌放通槽的宽度均相等,每极下n个永磁体嵌放通槽的深度均相同;磁极中心线位置永磁体嵌放通槽中永磁体的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体的剩磁逐渐减小;Preferably, the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are all the same; The magnetism is the highest, and the residual magnetism of the permanent magnet in the permanent magnet embedded in the slot gradually decreases as it approaches the position between the magnetic poles;
或者每极下n个永磁体嵌放通槽的宽度不相等,每极下n个永磁体嵌放通槽的深度相同;磁极中心线位置永磁体嵌放通槽的宽度最大,随着靠近磁极极间位置,永磁体嵌放通槽的宽度逐渐减小,永磁体嵌放通槽中永磁体宽度随槽宽的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are not equal, and the depths of the n permanent magnet embedding slots under each pole are the same; At the position between poles, the width of the permanent magnet embedding slot gradually decreases, and the width of the permanent magnet in the permanent magnet embedding slot changes with the slot width;
或者每极下n个永磁体嵌放通槽的宽度相等,每极下n个永磁体嵌放通槽的深度不同;磁极中心线位置永磁体嵌放通槽的深度最大,随着靠近磁极极间位置,永磁体嵌放通槽的深度逐渐减小,永磁体嵌放通槽中永磁体厚度随槽深的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are different; Between positions, the depth of the permanent magnet embedding groove gradually decreases, and the thickness of the permanent magnet in the permanent magnet embedding groove changes with the groove depth;
永磁体横截面为矩形、梯形或扇形;The cross-section of the permanent magnet is rectangular, trapezoidal or fan-shaped;
转子铁心和转轴均采用高磁导率金属材料;Both the rotor core and the shaft are made of metal materials with high magnetic permeability;
端板采用高强度非磁性金属材料。The end plate is made of high-strength non-magnetic metal material.
优选地,永磁体横向宽度小于永磁体嵌放通槽宽度,永磁体左右两侧面与铁心齿侧壁之间形成轴向通风槽。Preferably, the transverse width of the permanent magnet is smaller than the width of the through slot for embedding the permanent magnet, and an axial ventilation slot is formed between the left and right sides of the permanent magnet and the side walls of the core teeth.
优选地,弧形板为轴向通长结构或轴向分段结构;弧形板与永磁体之间有径向正压力。Preferably, the arc-shaped plate is an axially long structure or an axially segmented structure; there is radial positive pressure between the arc-shaped plate and the permanent magnet.
第五种结构:The fifth structure:
大功率高速永磁同步电机转子,所述永磁同步电机转子包括转子铁心、永磁体、护套、弧形板、端板和转轴,A high-power high-speed permanent magnet synchronous motor rotor, the permanent magnet synchronous motor rotor includes a rotor core, a permanent magnet, a sheath, an arc plate, an end plate and a rotating shaft,
转子铁心套在转轴上,且转子铁心与转轴为一体式结构;The rotor core is sleeved on the shaft, and the rotor core and the shaft are integrated;
转子铁心为圆柱形,在转子铁心表面上沿轴向开有2nP个永磁体嵌放通槽,P为电机的极对数,n≥1,形成的铁心齿和永磁体嵌放通槽沿圆周方向依次交替排列;The rotor core is cylindrical, and there are 2nP permanent magnet embedding slots on the surface of the rotor core along the axial direction, P is the number of pole pairs of the motor, n≥1, and the formed core teeth and permanent magnet embedding slots are The directions are arranged alternately;
弧形板为长条形,弧形板横截面为圆弧形,由高导磁材料构成,弧形板横向宽度小于永磁体嵌放通槽槽底宽度,在每个永磁体嵌放通槽槽底处安装一个弧形板;The arc-shaped plate is long and the cross-section of the arc-shaped plate is arc-shaped. It is made of high magnetic permeability material. The transverse width of the arc-shaped plate is smaller than the width of the bottom of the permanent magnet embedding slot. A curved plate is installed at the bottom of the tank;
永磁体沿轴向分段铺装在每个永磁体嵌放通槽中弧形板上;永磁体为径向充磁或径向平行充磁;每极下n个相邻永磁体嵌放通槽中永磁体的充磁方向相同,不同极下永磁体嵌放通槽中永磁体的充磁方向相反;The permanent magnets are paved in sections along the axial direction on the arc-shaped plate in each permanent magnet embedding slot; the permanent magnets are radially magnetized or radially parallel magnetized; n adjacent permanent magnets are embedded in each pole The magnetization directions of the permanent magnets in the slots are the same, and the magnetization directions of the permanent magnets embedded in the slots under different poles are opposite;
护套为圆筒形,套装在转子铁心外表面,护套采用非磁性材料,端板为圆盘形,两个端板分别套设在转轴两端,并与转子铁心的铁心齿轴向端面接触。The sheath is cylindrical and fits on the outer surface of the rotor core. The sheath is made of non-magnetic material. The end plates are disc-shaped. touch.
优选地,每极下n个永磁体嵌放通槽的宽度均相等,每极下n个永磁体嵌放通槽的深度均相同;磁极中心线位置永磁体嵌放通槽中永磁体的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体的剩磁逐渐减小;Preferably, the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are all the same; The magnetism is the highest, and the residual magnetism of the permanent magnet in the permanent magnet embedded in the slot gradually decreases as it approaches the position between the magnetic poles;
或者每极下n个永磁体嵌放通槽的宽度不相等,每极下n个永磁体嵌放通槽的深度相同;磁极中心线位置永磁体嵌放通槽的宽度最大,随着靠近磁极极间位置,永磁体嵌放通槽的宽度逐渐减小,永磁体嵌放通槽中永磁体宽度随槽宽的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are not equal, and the depths of the n permanent magnet embedding slots under each pole are the same; At the position between poles, the width of the permanent magnet embedding slot gradually decreases, and the width of the permanent magnet in the permanent magnet embedding slot changes with the slot width;
或者每极下n个永磁体嵌放通槽的宽度相等,每极下n个永磁体嵌放通槽的深度不同;磁极中心线位置永磁体嵌放通槽的深度最大,随着靠近磁极极间位置,永磁体嵌放通槽的深度逐渐减小,永磁体嵌放通槽中永磁体厚度随槽深的变化而变化;Or the widths of the n permanent magnet embedding slots under each pole are equal, and the depths of the n permanent magnet embedding slots under each pole are different; Between positions, the depth of the permanent magnet embedding groove gradually decreases, and the thickness of the permanent magnet in the permanent magnet embedding groove changes with the groove depth;
永磁体横截面为矩形、梯形或扇形;The cross-section of the permanent magnet is rectangular, trapezoidal or fan-shaped;
转子铁心和转轴均采用高磁导率金属材料;Both the rotor core and the shaft are made of metal materials with high magnetic permeability;
端板采用高强度非磁性金属材料。The end plate is made of high-strength non-magnetic metal material.
优选地,永磁体横向宽度小于永磁体嵌放通槽宽度,永磁体左右两侧面与铁心齿侧壁之间形成轴向通风槽。Preferably, the transverse width of the permanent magnet is smaller than the width of the through slot for embedding the permanent magnet, and an axial ventilation slot is formed between the left and right sides of the permanent magnet and the side walls of the core teeth.
优选地,弧形板为轴向通长结构或轴向分段结构;弧形板与永磁体之间有径向正压力。Preferably, the arc-shaped plate is an axially long structure or an axially segmented structure; there is radial positive pressure between the arc-shaped plate and the permanent magnet.
本发明的有益效果是:The beneficial effects of the present invention are:
本申请设计的转子结构,使得永磁体的安装固定、防护容易,并可利用护板或弓形板安装时的径向形变来调整作用于永磁体上的预应力;利用转子铁心齿与永磁体嵌放通槽周向相间结构,增大直轴电感以及弱磁控制磁场调节范围,减小转子涡流损耗,抑制转子温升,提高电机可靠性;通过永磁体嵌放通槽槽数选择、永磁体剩磁选择、宽度设计或厚度设计,可提高气隙磁场与绕组反电势的正弦度,提高电机的转矩密度,减小电机的定位转矩以及转矩波动;同时,端板还可作为转子阻尼系统的导电端环以及转子不平衡时的去重部件,转子的结构简单、阻尼性能好。The rotor structure designed in this application makes it easy to install, fix and protect the permanent magnets, and can use the radial deformation of the guard plate or bow plate to adjust the prestress acting on the permanent magnets; Circumferential phase-to-phase structure of through slots increases the adjustment range of direct axis inductance and magnetic field weakening control, reduces rotor eddy current loss, suppresses rotor temperature rise, and improves motor reliability; through permanent magnet embedding slot number selection, permanent magnet Remanence selection, width design or thickness design can increase the sine degree of the air gap magnetic field and the back EMF of the winding, increase the torque density of the motor, reduce the positioning torque and torque fluctuation of the motor; at the same time, the end plate can also be used as a rotor The conductive end ring of the damping system and the weight-removing parts when the rotor is unbalanced, the rotor has a simple structure and good damping performance.
因此,采用本申请转子的大功率高速永磁同步电机的直轴同步电感大,磁场调节范围宽;转子永磁体固定方法简单,预紧力调整方便;转子涡流损耗小、温升低、可靠性高;气隙磁场的正弦度高、电机的定位转矩小、转矩波动低、振动小、噪声低。Therefore, the direct-axis synchronous inductance of the high-power high-speed permanent magnet synchronous motor adopting the rotor of the present application is large, and the magnetic field adjustment range is wide; the rotor permanent magnet fixing method is simple, and the preload adjustment is convenient; High; the sine degree of the air gap magnetic field is high, the positioning torque of the motor is small, the torque fluctuation is low, the vibration is small, and the noise is low.
附图说明Description of drawings
图1为实施例1的大功率高速永磁同步电机转子的侧视图;Fig. 1 is the side view of the high-power high-speed permanent magnet synchronous motor rotor of embodiment 1;
图2为实施例1的大功率高速永磁同步电机转子的立体结构图;Fig. 2 is the three-dimensional structural diagram of the high-power high-speed permanent magnet synchronous motor rotor of embodiment 1;
图3为图2中护板的结构图;Fig. 3 is the structural diagram of guard plate in Fig. 2;
图4为图2中永磁体的结构图;Fig. 4 is the structural diagram of permanent magnet in Fig. 2;
图5(a)为实施例2的大功率高速永磁同步电机转子的侧视图;图5(b)为实施例2的大功率高速永磁同步电机转子的立体结构图;图5(c)为非磁性齿在转子铁心上的位置图;图5(d)为图5(b)中护板的结构图;图5(e)为图5(b)中永磁体的结构图;图5(f)为图5(b)中端板的结构图;Fig. 5 (a) is the side view of the high-power high-speed permanent magnet synchronous motor rotor of
图6(a)为实施例3的大功率高速永磁同步电机转子的侧视图;图6(b)为实施例3的大功率高速永磁同步电机转子的立体结构图;图6(c)为在靠近转子铁心端面的内部沿轴向开设永磁体嵌放通孔的结构图;图6(d)为图6(b)中永磁体的结构图;图6(e)为图6(b)中端板的结构图;Fig. 6 (a) is the side view of the high-power high-speed permanent magnet synchronous motor rotor of
图7(a)为实施例4的大功率高速永磁同步电机转子的侧视图;图7(b)为实施例4的大功率高速永磁同步电机转子的立体结构图;图7(c)为转子铁心上开槽的结构图;Fig. 7 (a) is the side view of the high-power high-speed permanent magnet synchronous motor rotor of
图7(d)为图7(b)中护套的结构图;图7(e)为图7(b)中永磁体的结构图;图7(f)为弧形板的结构图;Fig. 7 (d) is the structural diagram of sheath in Fig. 7 (b); Fig. 7 (e) is the structural diagram of permanent magnet in Fig. 7 (b); Fig. 7 (f) is the structural diagram of arc plate;
图8(a)为实施例5的大功率高速永磁同步电机转子的侧视图;图8(b)为实施例5的大功率高速永磁同步电机转子的立体结构图;Fig. 8 (a) is the side view of the high-power high-speed permanent magnet synchronous motor rotor of
图9(a)为实施例6的大功率高速永磁同步电机转子的侧视图;图9(b)为实施例6的大功率高速永磁同步电机转子的立体结构图;图9(c)为在转子铁心端面上开设永磁体嵌放通孔的结构图;图9(d)为图9(b)中永磁体的结构图;图9(e)为护板的结构图;Fig. 9 (a) is the side view of the high-power high-speed permanent magnet synchronous motor rotor of
图10(a)为实施例7的大功率高速永磁同步电机转子的侧视图;图10(b)为实施例7的大功率高速永磁同步电机转子的立体结构图;图10(c)为在转子铁心端面的内部沿轴向开设永磁体嵌放通孔的结构图;图10(d)为永磁体的结构图;图10(e)为端板的结构图;Fig. 10 (a) is the side view of the high-power high-speed permanent magnet synchronous motor rotor of
图11为传统的高速永磁同步电机的定、转子结构图。Fig. 11 is a structure diagram of a stator and a rotor of a traditional high-speed permanent magnet synchronous motor.
具体实施方式Detailed ways
实施例1:Example 1:
图1至图4为本实施例的大功率高速永磁同步电机转子,包括转子铁心1、永磁铁2、护板3、端板4和转轴5,Fig. 1 to Fig. 4 are the high-power high-speed permanent magnet synchronous motor rotor of this embodiment, including rotor core 1,
转子铁心1套在转轴5上,且转子铁心1与转轴5为一体式结构,采用高强度、高磁导率金属材料;The rotor core 1 is set on the
转子铁心1为圆柱形,在转子铁心1表面沿轴向开有10个永磁体嵌放通槽,电机的极对数为1,形成的铁心齿和永磁体嵌放通槽沿圆周方向依次交替排列;铁心齿齿顶宽度大于齿身宽度;The rotor core 1 is cylindrical, and there are 10 permanent magnet embedding grooves on the surface of the rotor core 1 along the axial direction. Arrangement; the width of the tip of the core tooth is greater than the width of the tooth body;
永磁体2横截面为扇形,永磁体2沿轴向分段安装在永磁体嵌放通槽中,永磁体2为径向充磁或径向平行充磁;每极下5个相邻永磁体嵌放通槽中永磁体2的充磁方向相同,不同极下永磁体嵌放通槽中永磁体2的充磁方向相反;The cross section of the
护板3采用高强度非磁性金属材料或非金属材料,护板3为长条形,沿宽度方向,其中间厚度大于左右两边厚度;护板3安装在永磁体嵌放通槽中永磁体的径向外侧,即安装在槽口处,其左右两个边分别嵌入铁心齿齿顶内侧,每个永磁体嵌放通槽中都安装有一个护板3;The
端板4采用高强度非磁性金属材料,为圆盘形,两个端板4分别固定在转子铁心1的轴向两端,并与转子铁心1的铁心齿轴向端面接触良好;The
每极下5个永磁体嵌放通槽的宽度相等、深度相同;磁极中心线位置永磁体嵌放通槽中永磁体的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体的剩磁逐渐减小。The width and depth of the 5 permanent magnet embedding slots under each pole are equal and the same; the residual magnetism of the permanent magnet in the permanent magnet embedding slot at the centerline of the magnetic pole is the highest. The residual magnetism of the medium permanent magnet gradually decreases.
实施例2:Example 2:
图5为本实施例的大功率高速永磁同步电机转子,包括转子铁心1、非磁性齿6、护板3、端板4、转轴5和永磁体2;Fig. 5 is the high-power high-speed permanent magnet synchronous motor rotor of this embodiment, including rotor core 1,
转子铁心1套在转轴5上,且转子铁心1与转轴5为一体式结构,采用高强度、高磁导率金属材料;The rotor core 1 is set on the
转子铁心1为圆柱形,在转子铁心1表面沿轴向开有10个非磁性齿嵌放槽,电机的极对数为1,非磁性齿嵌放槽的横截面为“T”形,每个非磁性齿嵌放槽中嵌放有一个非磁性齿6,非磁性齿6采用高强度非磁性金属材料或非金属材料,10个非磁性齿沿圆周方向排列,形成了10个永磁体嵌放通槽;永磁体2横截面为扇形,永磁体2沿轴向分段安装在永磁体嵌放通槽中;永磁体2为径向充磁或径向平行充磁;每极下5个相邻永磁体嵌放通槽中永磁体2的充磁方向相同,不同极下永磁体嵌放通槽中永磁体2的充磁方向相反;The rotor core 1 is cylindrical. On the surface of the rotor core 1, there are 10 non-magnetic tooth insertion slots along the axial direction. The number of pole pairs of the motor is 1. The cross-section of the non-magnetic tooth insertion slot is "T" A
护板3采用高刚度高导磁材料,护板3为长条形,沿宽度方向,其中间厚度大于左右两边厚度;护板3安装在永磁体嵌放通槽中永磁体的径向外侧,即安装在槽口处,其左右两个边分别嵌入非磁性齿顶端内侧,每个永磁体嵌放通槽中都安装有一个护板3;
端板4采用高强度非磁性金属材料,为圆盘形,两个端板4分别固定在转子铁心的轴向两端,并与转子铁心1的铁心齿轴向端面接触良好;The
每极下5个永磁体嵌放通槽的宽度相等、深度相同;磁极中心线位置永磁体嵌放通槽中永磁体的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体2的剩磁逐渐减小。The width and depth of the 5 permanent magnet embedding slots under each pole are equal and the same; the residual magnetism of the permanent magnet in the permanent magnet embedding slot at the centerline of the magnetic pole is the highest. The residual magnetism of the middle
实施例3:Example 3:
图6为本实施例的大功率高速永磁同步电机转子,包括转子铁心1、永磁铁2、端板3和转轴4,Fig. 6 is the high-power high-speed permanent magnet synchronous motor rotor of this embodiment, including rotor core 1,
转子铁心1套在转轴4上,且转子铁心1与转轴4为一体式结构;The rotor core 1 is set on the
转子铁心1为圆柱形,在靠近转子铁心1表面的内部沿轴向开有10个永磁体嵌放通孔,电机的极对数为1,通孔的横截面为扇形,形成的铁心齿和永磁体嵌放通孔沿圆周方向依次交替排列;永磁体2横截面为扇形,永磁体2沿轴向分段安装在永磁体嵌放通孔中;The rotor core 1 is cylindrical, and there are 10 through-holes for embedding permanent magnets in the axial direction near the surface of the rotor core 1. The number of pole pairs of the motor is 1, and the cross-section of the through-holes is fan-shaped. The formed core teeth and The permanent magnet embedding through-holes are alternately arranged along the circumferential direction; the cross-section of the
永磁体2为径向充磁或径向平行充磁;每极下5个相邻永磁体嵌放通孔中永磁体2的充磁方向相同,不同极下永磁体嵌放通孔中永磁体2的充磁方向相反;The
端板3采用高强度非磁性金属材料,为圆盘形,两个端板3分别固定在转子铁心1的轴向两端,并与转子铁心1的铁心齿轴向端面接触良好;The
每极下5个永磁体嵌放通槽的宽度相等、深度相同;磁极中心线位置永磁体嵌放通槽中永磁体2的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体2的剩磁逐渐减小。The width and depth of the 5 permanent magnet embedding slots under each pole are equal and the same; the
实施例4:Example 4:
图7为本实施例的大功率高速永磁同步电机转子,包括转子铁心1、永磁体2、护套3、弧形板7、端板4和转轴5;Fig. 7 is the rotor of the high-power high-speed permanent magnet synchronous motor of this embodiment, including the rotor core 1, the
转子铁心1套在转轴5上,且转子铁心1与转轴5为一体式结构;采用高强度、高磁导率金属材料;The rotor core 1 is set on the
转子铁心1为圆柱形,在转子铁心1表面沿轴向开有10个永磁体嵌放通槽,电机的极对数为1,形成的铁心齿和永磁体嵌放通槽沿圆周方向依次交替排列;The rotor core 1 is cylindrical, and there are 10 permanent magnet embedding grooves on the surface of the rotor core 1 along the axial direction. arrangement;
弧形板7为长条形,其横截面为圆弧形,由高刚度高导磁材料构成,其横向宽度小于永磁体嵌放通槽槽底宽度,在每个永磁体嵌放通槽槽底处安装一个弧形板7;The arc-shaped
永磁体2横截面为扇形,永磁体2沿轴向分段铺装在永磁体嵌放通槽中弧形板7上;永磁体2为径向充磁或径向平行充磁;每极下5个相邻永磁体嵌放通槽中永磁体2的充磁方向相同,不同极下永磁体嵌放通槽中永磁体2的充磁方向相反;The cross section of the
护套3为圆筒形,套装在转子外表面,护套3采用非磁性材料;The
端板4采用高强度非磁性金属材料,为圆盘形,两个端板4分别固定在转子铁心1的轴向两端,并与转子铁心1的铁心齿轴向端面接触良好;The
每极下5个永磁体嵌放通槽的宽度相等、深度相同;磁极中心线位置永磁体嵌放通槽中永磁体2的剩磁最高,随着靠近磁极极间位置,永磁体嵌放通槽中永磁体2的剩磁逐渐减小。The width and depth of the 5 permanent magnet embedding slots under each pole are equal and the same; the
实施例5:Example 5:
图8为本实施例的大功率高速永磁同步电机转子,包括转子铁心、永磁体、护板、端板和转轴;Fig. 8 is the high-power high-speed permanent magnet synchronous motor rotor of this embodiment, including rotor core, permanent magnet, guard plate, end plate and rotating shaft;
转子铁心套在转轴上,且转子铁心与转轴为一体式结构,采用高强度、高磁导率金属材料;The rotor core is sleeved on the shaft, and the rotor core and the shaft are of an integrated structure, using high-strength, high-permeability metal materials;
转子铁心为圆柱形,在转子铁心表面沿轴向开有10个永磁体嵌放通槽,电机的极对数为1,形成的铁心齿和永磁体嵌放通槽沿圆周方向依次交替排列;铁心齿齿顶宽度大于齿身宽度;The rotor core is cylindrical, and there are 10 permanent magnet embedding slots on the surface of the rotor core along the axial direction. The number of pole pairs of the motor is 1, and the formed core teeth and permanent magnet embedding slots are arranged alternately along the circumferential direction; The width of the tooth tip of the iron core is greater than the width of the tooth body;
永磁体横截面为扇形,永磁体沿轴向分段安装在永磁体嵌放通槽中,永磁体为径向充磁或径向平行充磁;每极下5个相邻永磁体嵌放通槽中永磁体的充磁方向相同,不同极下永磁体嵌放通槽中永磁体的充磁方向相反;The cross-section of the permanent magnet is fan-shaped, and the permanent magnet is installed in the permanent magnet embedding channel in sections along the axial direction. The permanent magnet is magnetized radially or radially parallel; The magnetization directions of the permanent magnets in the slots are the same, and the magnetization directions of the permanent magnets embedded in the slots under different poles are opposite;
护板采用高强度非磁性金属材料或非金属材料,护板为长条形,沿宽度方向,其中间厚度大于左右两边厚度;护板安装在永磁体嵌放通槽中永磁体的径向外侧,即安装在槽口处,其左右两个边分别嵌入铁心齿齿顶内侧,每个永磁体嵌放通槽中都安装有一个护板;The guard plate is made of high-strength non-magnetic metal material or non-metallic material. The guard plate is strip-shaped, and along the width direction, the thickness in the middle is greater than that of the left and right sides; the guard plate is installed on the radial outside of the permanent magnet in the permanent magnet embedding slot. , which is installed at the notch, the left and right sides of which are respectively embedded in the inner side of the tooth top of the core tooth, and a guard plate is installed in the insertion slot of each permanent magnet;
端板采用高强度非磁性金属材料,为圆盘形,两个端板分别固定在转子铁心的轴向两端,并与转子铁心的铁心齿轴向端面接触良好;The end plates are made of high-strength non-magnetic metal material and are disc-shaped. The two end plates are respectively fixed on the axial ends of the rotor core, and are in good contact with the axial end faces of the rotor core teeth;
每极下5个永磁体嵌放通槽的宽度不相等,但深度相同;磁极中心线位置永磁体嵌放通槽的宽度最大,随着靠近磁极极间位置,永磁体嵌放通槽的宽度逐渐减小;永磁体嵌放通槽中永磁体宽度随槽宽的变化而变化。The width of the 5 permanent magnet embedding slots under each pole is not equal, but the depth is the same; the width of the permanent magnet embedding slot at the centerline of the magnetic pole is the largest, and as it approaches the position between the poles, the width of the permanent magnet embedding slot Decreases gradually; the width of the permanent magnet in the permanent magnet embedding slot changes with the variation of the slot width.
实施例6:Embodiment 6:
图9为本实施例的大功率高速永磁同步电机转子,包括转子铁心、永磁体、护板和端板;Fig. 9 is the high-power high-speed permanent magnet synchronous motor rotor of this embodiment, including rotor core, permanent magnet, guard plate and end plate;
转子铁心套在转轴上,且转子铁心与转轴为一体式结构,采用高强度、高磁导率金属材料;The rotor core is sleeved on the shaft, and the rotor core and the shaft are of an integrated structure, using high-strength, high-permeability metal materials;
转子铁心为圆柱形,在转子铁心表面沿轴向开有10个永磁体嵌放通槽,电机的极对数为1,开槽后形成2个宽铁心齿和8个窄铁心齿;2个宽铁心齿1-1、8个窄铁心齿1-2和永磁体嵌放通槽沿圆周方向依次交替排列;宽铁心齿1-1中心线与电机直轴轴线重合;铁心齿齿顶宽度大于齿身宽度;The rotor core is cylindrical, and there are 10 permanent magnet embedded slots on the surface of the rotor core along the axial direction. The number of pole pairs of the motor is 1, and 2 wide core teeth and 8 narrow core teeth are formed after slotting; 2 The wide core teeth 1-1, 8 narrow core teeth 1-2 and the permanent magnet embedding slots are alternately arranged along the circumferential direction; the center line of the wide core teeth 1-1 coincides with the straight axis of the motor; the width of the core teeth is greater than Tooth body width;
永磁体横截面为扇形,永磁体沿轴向分段安装在永磁体嵌放通槽中,永磁体为径向充磁或径向平行充磁;每相邻两个宽铁心齿1-1之间的5个永磁体嵌放通槽中永磁体的充磁方向相同,每个宽铁心齿1-1相邻两侧永磁体嵌放通槽中永磁体的充磁方向相反;The cross section of the permanent magnet is fan-shaped, and the permanent magnet is installed in the permanent magnet embedding slot along the axial direction. The magnetization directions of the permanent magnets embedded in the through slots between the five permanent magnets are the same, and the magnetization directions of the permanent magnets embedded in the through slots on the adjacent sides of each wide core tooth 1-1 are opposite;
护板为长条形,沿宽度方向,其中间厚度大于左右两边厚度;护板安装在永磁体嵌放通槽中永磁体的径向外侧,即安装在槽口处,其左右两个边分别嵌入铁心齿齿顶内侧,每个永磁体嵌放通槽中都安装有一个护板;The guard plate is elongated, along the width direction, and its middle thickness is greater than the thickness of the left and right sides; the guard plate is installed on the radially outer side of the permanent magnet in the permanent magnet embedding slot, that is, installed at the notch, and its left and right sides are respectively Embedded in the inner side of the tooth top of the iron core, each permanent magnet is installed with a guard plate in the slot;
端板采用高强度非磁性金属材料,为圆盘形,两个端板分别固定在转子铁心的轴向两端,并与转子铁心的铁心齿轴向端面接触良好。The end plates are made of high-strength non-magnetic metal material and are disc-shaped. The two end plates are respectively fixed on the axial ends of the rotor core and are in good contact with the axial end faces of the core teeth of the rotor core.
实施例7:Embodiment 7:
图10为本实施例的大功率高速永磁同步电机转子,包括转子铁心、永磁体、端板和转轴;Fig. 10 is the high-power high-speed permanent magnet synchronous motor rotor of this embodiment, including rotor core, permanent magnet, end plate and rotating shaft;
转子铁心为圆柱形,在靠近转子铁心表面的内部沿轴向开有10个永磁体嵌放通孔,电机的极对数为1,通孔的横截面为扇形,开孔后形成2个宽铁心齿1-1和8个窄铁心齿1-2;2个宽铁心齿1-1、8个窄铁心齿1-2和永磁体嵌放通孔沿圆周方向依次交替排列;宽铁心齿中心线与电机直轴轴线重合;The rotor core is cylindrical, and there are 10 through-holes for embedding permanent magnets in the axial direction near the surface of the rotor core. The number of pole pairs of the motor is 1, and the cross-section of the through-holes is fan-shaped. Core teeth 1-1 and 8 narrow core teeth 1-2; 2 wide core teeth 1-1, 8 narrow core teeth 1-2 and permanent magnet embedding through holes are arranged alternately along the circumferential direction; wide core teeth center The line coincides with the axis of the motor's direct shaft;
永磁体横截面为扇形,永磁体沿轴向分段安装在永磁体嵌放通孔中,永磁体为径向充磁或径向平行充磁;每相邻两个宽铁心齿1-1之间的5个永磁体嵌放通孔中永磁体的充磁方向相同,每个宽铁心齿1-1相邻两侧永磁体嵌放通孔中永磁体的充磁方向相反;The cross section of the permanent magnet is fan-shaped, and the permanent magnet is installed in the through hole of the permanent magnet in sections along the axial direction. The permanent magnet is magnetized radially or radially parallel; The magnetization directions of the permanent magnets in the 5 permanent magnet embedding holes are the same, and the magnetization directions of the permanent magnets in the permanent magnet embedding holes on the adjacent sides of each wide core tooth 1-1 are opposite;
端板采用高强度非磁性金属材料,为圆盘形,两个端板分别固定在转子铁心的轴向两端,并与转子铁心轴向端面接触良好。The end plates are made of high-strength non-magnetic metal material and are disc-shaped. The two end plates are respectively fixed on the axial ends of the rotor core and are in good contact with the axial end surface of the rotor core.
实施例8:Embodiment 8:
大功率高速永磁同步电机转子,所述永磁同步电机转子包括转子铁心、永磁铁、定位键、护套、弧形板、端板和转轴,High-power high-speed permanent magnet synchronous motor rotor, the permanent magnet synchronous motor rotor includes rotor core, permanent magnet, positioning key, sheath, arc plate, end plate and rotating shaft,
转子铁心套在转轴上,且转子铁心与转轴为一体式结构;The rotor core is sleeved on the shaft, and the rotor core and the shaft are integrated;
转子铁心为圆柱形,在转子铁心外圆周面上沿轴向开有2nP个定位键槽,P为电机的极对数,n≥1,定位键槽的横截面为梯形或矩形,每个定位键槽中嵌放有一根长条形定位键,2nP根定位键沿圆周方向排列,每相邻两个定位键之间开设一个永磁体嵌放通槽,一共形成了2nP个永磁体嵌放通槽;The rotor core is cylindrical, and there are 2nP positioning key slots in the axial direction on the outer circumference of the rotor core. P is the number of pole pairs of the motor, n≥1, and the cross section of the positioning key slot is trapezoidal or rectangular. There is a long bar-shaped positioning key embedded, and 2nP positioning keys are arranged along the circumferential direction, and a permanent magnet embedding slot is opened between every two adjacent positioning keys, forming a total of 2nP permanent magnet embedding slots;
弧形板为长条形,弧形板横截面为圆弧形,弧形板由高刚度高导磁材料构成,弧形板横向宽度小于永磁体嵌放通槽槽底宽度,在每个永磁体嵌放通槽槽底处安装一个弧形板;The arc-shaped plate is elongated, the cross-section of the arc-shaped plate is arc-shaped, and the arc-shaped plate is made of high-rigidity and high-magnetic-permeability materials. An arc-shaped plate is installed at the bottom of the magnet embedding slot;
永磁体沿轴向分段铺装在每个永磁体嵌放通槽中弧形板上;永磁体为径向充磁或径向平行充磁;每极下n个相邻永磁体嵌放通槽中永磁体的充磁方向相同,不同极下永磁体嵌放通槽中永磁体的充磁方向相反;The permanent magnets are paved in sections along the axial direction on the arc-shaped plate in each permanent magnet embedding slot; the permanent magnets are radially magnetized or radially parallel magnetized; n adjacent permanent magnets are embedded in each pole The magnetization directions of the permanent magnets in the slots are the same, and the magnetization directions of the permanent magnets embedded in the slots under different poles are opposite;
护套为圆筒形,套装在转子铁心外表面,护套为变磁性结构,定位键采用磁性材料或非磁性材料;The sheath is cylindrical and fits on the outer surface of the rotor core. The sheath is a variable magnetic structure, and the positioning key is made of magnetic or non-magnetic material;
端板采用高强度非磁性金属材料,端板为圆盘形,两个端板分别套设在转轴两端,并与转子铁心的铁心齿轴向端面接触。The end plate is made of high-strength non-magnetic metal material, and the end plate is disc-shaped. The two end plates are respectively sleeved at both ends of the rotating shaft, and are in contact with the axial end faces of the core teeth of the rotor core.
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