CN113174712A - Spinning fiber bundle dyeing process - Google Patents
Spinning fiber bundle dyeing process Download PDFInfo
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- CN113174712A CN113174712A CN202110453775.4A CN202110453775A CN113174712A CN 113174712 A CN113174712 A CN 113174712A CN 202110453775 A CN202110453775 A CN 202110453775A CN 113174712 A CN113174712 A CN 113174712A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a dyeing process of a spun fiber bundle, which adopts a dyeing device of the spun fiber bundle, wherein the dyeing device of the spun fiber bundle comprises a base, a supporting frame, a sheave mechanism, a supporting column, an actuating mechanism, a gear turning mechanism, a transmission mechanism, an L-shaped box and a baffle plate, the sheave mechanism is arranged on the upper end surface of the base through the supporting frame, the lower end of the sheave mechanism passes through the supporting frame and is installed on the upper end of the base, the actuating mechanism is arranged on the upper end of the supporting column, the gear turning mechanism and the transmission mechanism are respectively arranged on the front side and the rear side of the actuating mechanism on the upper end surface of the base, the L-shaped box is arranged on the front side and the right side of the upper end surface of the base, and the baffle plate is arranged in the middle of the L-shaped box; the invention can solve the problems existing in the prior art that the dyeing process of the spinning fiber bundle comprises the following steps: the efficiency of fishing up the spinning fiber bundles from the dyeing pond is low; the spinning fiber bundles are easily twisted during the processes of dip dyeing and centrifugal dewatering.
Description
Technical Field
The invention relates to the field of spinning processing, in particular to a spinning fiber bundle dyeing process.
Background
Spinning is a yarn obtained by sequentially stirring, mixing, standing, carding and twisting a plurality of animal and plant fibers, and dividing the yarn into threads, wherein the threads are wound to form a twist-shaped structure to form a spun fiber bundle, and the spun fiber bundle can be subjected to subsequent processing and finally used for weaving. While many articles made of cloth materials seen in daily life have various colors, the colors of cloth are dyed before weaving, and the dyeing process is usually carried out after stirring and mixing or winding into a twist-like structure, and in the process of dyeing the spun fiber bundle wound into the twist-like structure, the twist-like structure is loose, so the twisting is easily caused in the dyeing process, and the dyeing of the spun fiber bundle is particularly important;
however, the prior art generally has the following problems in dyeing the spun fiber bundle:
1. in the prior art, the spun fiber bundles in the dyeing tank are usually taken out manually and then transferred to a dewatering machine for dewatering, however, the efficiency of the process of fishing up the spun fiber bundles from the dyeing tank is low, and in the process of transferring the dyed spun fiber bundles, dyes contained in the spun fiber bundles easily drop downwards, so that the dyes are wasted;
2. in the prior art, a large batch of spinning fiber bundles are usually subjected to dip dyeing and centrifugal stirring dehydration at one time, but the spinning fiber bundles are easily wound in the process, so that the poor rate of dyeing the spinning fiber bundles is increased;
disclosure of Invention
In order to solve the problems, the invention provides a dyeing process for a spun fiber bundle, which adopts a dyeing device for the spun fiber bundle, the dyeing device for the spun fiber bundle comprises a base, a support frame, a sheave mechanism, a support column, an executing mechanism, a baffle overturning mechanism, a transmission mechanism, an L-shaped box and a baffle, wherein the sheave mechanism is arranged on the upper end surface of the base through the support frame, the lower end of the sheave mechanism penetrates through the support frame to be installed on the upper end surface of the base through the support column, the support column and the base are in rotating fit, the executing mechanism is arranged at the upper end of the support column, the baffle overturning mechanism and the transmission mechanism are respectively arranged on the front side and the right side of the upper end surface of the base, which are positioned below the executing mechanism, the L-shaped box is arranged on the front side and the right side of the upper end surface of the base, and the baffle is arranged in the middle of the L-shaped box:
the executing mechanism comprises Y-shaped plates, reset pull spring rods, sliding blocks, rotating rods, bevel gears, rotating motors, rotating plates, clamping branched chains and magnetic absorption positioning branched chains, the Y-shaped plates are uniformly arranged on the outer side surfaces of the supporting columns along the circumferential direction of the outer side surfaces of the supporting columns, rectangular sliding grooves are symmetrically formed in the lower sides of the ends, far away from the supporting columns, of the Y-shaped plates, the reset pull spring rods are arranged on the lower end surfaces of the upper side walls of the rectangular sliding grooves, the sliding blocks are arranged at the lower ends of the reset pull spring rods, the sliding blocks are in up-and-down sliding fit with the Y-shaped plates, the rotating rods are arranged in the middle parts of the sliding blocks in a rotating fit mode, the bevel gears are arranged on the opposite sides of the rotating rods and are meshed with the adjacent bevel gears, the rotating motors are arranged at the front ends and the rear ends of the bevel gears on the left side and the right side, the rotating motors are respectively arranged on the front side and the rear side through sliding block motor seats, the rotating plates are arranged on the opposite sides of the rotating rods, the upper end of the rotating plate is made of a non-metal material, the lower end of the rotating plate is made of an iron material, clamping branched chains are arranged on one side, located on the iron material, of the opposite side face of the rotating plate, and magnetic suction positioning branched chains corresponding to the clamping branched chains are arranged at the upper end of the base and the lower end of the supporting frame;
the spinning fiber bundle dyeing device comprises the following steps of:
s1, spinning fiber bundle production: stirring and mixing production raw materials of the spinning fiber bundle, and then sequentially standing, carding, twisting, branching and winding the raw materials to obtain the spinning fiber bundle with a twist-shaped structure;
s2, device check: before starting the spinning fiber bundle dyeing device, carrying out routine inspection on the device before operation;
s3, standing and dyeing: the spinning fiber bundle is placed between the clamping branched chains on the left side of the executing mechanism, then the sheave mechanism drives the executing mechanism to rotate intermittently by ninety degrees clockwise, so that the executing mechanism can drive the spinning fiber bundle positioned on the front side of the executing mechanism to dip-dye, and the spinning fiber bundle is placed on the left side of the executing mechanism again after the executing mechanism rotates;
s4, wringing materials: after the step S3, the geneva gear drives the actuator and the spun fiber bundle to rotate ninety degrees again, so that the actuator can wring the spun fiber bundle rotated to the right side of the actuator;
s5, stripping and conveying: when the spinning fiber bundle rotates to the rear side of the base along with the actuating mechanism, the actuating mechanism can place the spinning fiber bundle at the upper end of the transmission mechanism, and then the transmission mechanism drives the spinning fiber bundle to transmit backwards.
As a preferred technical scheme of the invention, the clamping branched chain comprises a cylinder plate, a waterproof bidirectional cylinder, a clamping lower plate, a limiting rod, a clamping upper plate and a triangular block, wherein the cylinder plate is arranged at the lower end of the opposite side of the rotating plate, the waterproof bidirectional cylinder is arranged in the middle of the cylinder plate, the clamping lower plate is arranged at the lower end of the waterproof bidirectional cylinder, the limiting rod is arranged at the upper end of one side of the clamping lower plate, which is far away from the rotating plate, the clamping upper plate is arranged at the upper end of the waterproof bidirectional cylinder, and the triangular block is arranged on the lower end surface of the clamping upper plate.
According to a preferred technical scheme, the magnetic attraction positioning support chain comprises an electromagnet plate, a first electromagnet block, a bearing vertical plate, a second electromagnet block, a mounting frame and a third electromagnet block, wherein the electromagnet plate is arranged on the left side of the upper end face of the base and below the clamping branch chain, the first electromagnet block is arranged at the front end of the left side of the support frame, the bearing vertical plates are symmetrically arranged on the right side of the upper end face of the base in a front-back mode, the second electromagnet blocks are symmetrically arranged at the upper ends of the bearing vertical plates and the overturning blocking mechanism, and the third electromagnet block is symmetrically arranged on the right side of the upper end of the support frame through the mounting frame in a left-right mode.
According to a preferred technical scheme, the sheave mechanism comprises a sheave, an arc-shaped supporting plate, a poking disc, a driving poking plate, a poking rod, a motor frame and a driving motor, wherein the upper end of a supporting column penetrates through a supporting frame to be provided with the sheave, arc-shaped grooves and poking grooves are uniformly and alternately formed in the outer side surface of the sheave, the arc-shaped supporting plate is arranged on the left side of the upper end of the supporting frame, the poking disc is arranged at the upper end of the arc-shaped supporting plate in a rotating fit mode, the arc-shaped grooves corresponding to the sheave are formed in the outer side surface of the poking disc, the driving poking plate is arranged at the upper end of the middle of each arc-shaped groove, the poking rod corresponding to each poking groove is arranged at the lower end of the driving poking plate, the motor frame is arranged above the poking disc on the left side of the upper end of the supporting frame, the driving motor frame is provided with the driving motor, and the lower end of an output shaft of the driving motor penetrates through the motor frame to be connected with the poking disc.
As a preferred technical scheme, the baffle overturning mechanism comprises supporting side plates, rotating round rods, a rotating motor, driving rotating plates and arc-shaped baffles, the supporting side plates are arranged on the front side of the upper end face of the base in a bilateral symmetry mode, the rotating round rods are arranged at the upper ends of the supporting side plates in a rotating fit mode, the rotating motor penetrates through the supporting side plates at the right end of the rotating round rod, the rotating motor is installed on the upper end face of the base through a motor base, the driving rotating plates are arranged between the rotating round rods, the arc-shaped baffles of semicircular structures are arranged at the rear ends of the driving rotating plates, and the lower end faces of the arc-shaped baffles are attached to the upper end face of the L-shaped box.
As a preferred technical scheme of the invention, the transmission mechanism comprises supporting vertical plates, transmission rollers, transmission belts and a transmission motor, the supporting vertical plates are symmetrically arranged on the left side and the right side of the rear side of the upper end surface of the base in a left-right mode, the transmission rollers are arranged between the supporting vertical plates on the left side and the right side in a rotating fit mode, the transmission rollers are connected through the transmission belts, the transmission motor is arranged at the right end of the transmission roller on the rear side, penetrates through the supporting vertical plates, and is installed on the upper end surface of the base through a motor base.
As a preferred technical scheme of the invention, adjacent sliding blocks are connected through an L-shaped connecting plate, one side of the L-shaped connecting plate, which is close to a supporting column, is connected through a sliding ring, the sliding ring is connected with the supporting column in an up-and-down sliding fit mode, the lower end of a supporting frame is provided with a mounting ring through uniformly arranged connecting rods, annular seats are uniformly arranged on the lower end face of the mounting ring and the upper end face of the sliding ring, and limiting beads are arranged on the opposite side faces of the annular seats in a rotating fit mode.
As a preferred technical scheme of the invention, a triangular supporting plate is arranged on the right side of the supporting frame, a rectangular groove is arranged at the lower end of the triangular supporting plate, and an air heater is arranged in the rectangular groove; during specific work, when the execution mechanism carries out wringing processing on the spinning fiber bundle, the hot air blower can carry out blowing and drying on the spinning fiber bundle, and therefore the effect that the spinning fiber bundle is dehydrated can be increased.
As a preferred technical scheme of the invention, the inner sides of the corners of the supporting frame are provided with supporting inclined plates; during specific work, the supporting inclined plate can support the corner of the supporting frame, so that the stability of the supporting frame can be improved.
The invention has the beneficial effects that:
the invention can solve the following problems in the process of dyeing a spun fiber bundle in the prior art: a. in the prior art, the spun fiber bundles in the dyeing tank are usually taken out manually and then transferred to a dewatering machine for dewatering, however, the efficiency of the process of fishing up the spun fiber bundles from the dyeing tank is low, and in the process of transferring the dyed spun fiber bundles, dyes contained in the spun fiber bundles easily drop downwards, so that the dyes are wasted; b. in the prior art, a large batch of spinning fiber bundles are usually subjected to dip dyeing and centrifugal stirring dehydration at one time, but the spinning fiber bundles are easily wound in the process, so that the poor rate of dyeing the spinning fiber bundles is increased;
the automatic discharging device can drive the actuating mechanism to sequentially discharge, dip-dye, wring and release the spun fiber bundles through the sheave mechanism, saves the processes of fishing up the spun fiber bundles from the dyeing tank and transferring the spun fiber bundles to the dewatering machine compared with the prior art that the spun fiber bundles dyed in the dyeing tank need to be manually fished up and transferred to the dewatering machine for dewatering, improves the automation degree and efficiency, avoids the phenomenon that the dye drops downwards in the process of transferring the spun fiber bundles dyed in the dyeing tank, and saves the dye;
and compared with the prior art that both ends of the spun fiber bundles are simultaneously dip-dyed and centrifugally stirred and dewatered at one time, the spun fiber bundles are prevented from being wound, so that the bad rate caused by winding in the dyeing process is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of the present invention except for the actuator and the reverse gear mechanism;
FIG. 4 is a schematic view of the invention except for the Geneva gear, the reverse gear and the transmission mechanism;
FIG. 5 is a schematic view of the invention except for the Geneva gear and the reverse gear mechanism;
FIG. 6 is an enlarged view taken along line A of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic view (from top to bottom) of the operation of the present invention between the Y-shaped plate, the slide block, the rotating lever, the bevel gear, the rotating motor, the L-shaped connecting plate, the supporting post and the base.
In the figure, 1, a base; 2. a support frame; 3. a sheave mechanism; 4. a support pillar; 5. an actuator; 6. a gear turning mechanism; 7. a transport mechanism; 8. an L-shaped box; 9. a partition plate; 21. a triangular supporting plate; 22. a rectangular groove; 23. supporting the inclined plate; 31. a grooved wheel; 32. an arc-shaped supporting plate; 33. a dial plate; 34. actively dialing a plate; 35. a poke rod; 36. a motor frame; 37. a drive motor; 41. an L-shaped connecting plate; 42. a slip ring; 43. a connecting rod; 44. a mounting ring; 45. an annular seat; 46. a limiting bead; 51. a Y-shaped plate; 52. a reset tension spring rod; 53. a slider; 54. rotating the rod; 55. a bevel gear; 56. rotating the motor; 57. a rotating plate; 58. clamping the branched chain; 59. magnetic attraction positioning branched chains; 581. a cylinder plate; 582. a waterproof bidirectional cylinder; 583. clamping the lower plate; 584. a limiting rod; 585. clamping the upper plate; 586. a triangular block; 591. an electromagnet plate; 592. a first electromagnet block; 593. supporting a vertical plate; 594. a second electromagnet block; 595. a mounting frame; 596. a third electromagnet block; 61. supporting the side plates; 62. rotating the round bar; 63. a rotating electric machine; 64. actively rotating the plate; 65. an arc-shaped baffle plate; 71. a support vertical plate; 72. a driving roller; 73. a conveyor belt; 74. and a transmission motor.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, a spun fiber bundle dyeing process using a spun fiber bundle dyeing apparatus, the spinning fiber bundle dyeing device comprises a base 1, a support frame 2, a sheave mechanism 3, a support column 4, an actuating mechanism 5, a baffle turning mechanism 6, a transmission mechanism 7, an L-shaped box 8 and a baffle 9, wherein the sheave mechanism 3 is arranged on the upper end surface of the base 1 through the support frame 2, the lower end of the sheave mechanism 3 passes through the support frame 2 through the support column 4 and is arranged on the upper end surface of the base 1, the supporting column 4 is in rotating fit with the base 1, the upper end of the supporting column 4 is provided with an actuating mechanism 5, the upper end face of the base 1, which is positioned at the front side and the rear side of the actuating mechanism 5, is provided with a gear turning mechanism 6 and a transmission mechanism 7 respectively, the front side and the right side of the upper end face of the base 1, which are positioned below the actuating mechanism 5, are provided with L-shaped boxes 8, and the middle parts of the L-shaped boxes 8 are provided with partition plates 9;
during specific work, the dyeing device can be used for dyeing the spinning fiber bundle; firstly dye is added to the left side of the clapboard 9 in the L-shaped box 8, then the spinning fiber bundle is placed at the left side of the executing mechanism 5, and the left side of the actuating mechanism 5 is a material placing position, the front side is a dip dyeing position, the right side is a wringing position, the rear side is a material removing position, then the sheave mechanism 3 can drive the actuating mechanism 5 to intermittently rotate clockwise by ninety degrees, so that the actuating mechanism 5 can drive the spinning fiber bundle positioned at the dip dyeing position to move downwards into the L-shaped box 8 for dip dyeing treatment, and the spinning fiber bundle is placed at the discharging position again after the actuating mechanism 5 rotates, when the spinning fiber bundle rotates to the wringing position, the actuating mechanism 5 can wring the spinning fiber bundle at the wringing position, when the spinning fiber bundle is positioned at the material releasing position, the execution mechanism 5 can place the spinning fiber bundle at the upper end of the transmission mechanism 7, and then the transmission mechanism 7 drives the spinning fiber bundle to be transmitted backwards;
the inner sides of the corners of the support frame 2 are provided with support sloping plates 23; during specific work, the supporting inclined plate 23 can support the corners of the supporting frame 2, so that the stability of the supporting frame 2 can be improved.
The actuating mechanism 5 comprises a Y-shaped plate 51, a reset pull spring rod 52, a sliding block 53, a rotating rod 54, bevel gears 55, a rotating motor 56, a rotating plate 57, a clamping branch chain 58 and a magnetic absorption positioning branch chain 59, the Y-shaped plate 51 is uniformly arranged on the outer side surface of the supporting column 4 along the circumferential direction of the outer side surface, rectangular sliding grooves are symmetrically formed in the lower side of one end of the Y-shaped plate 51, which is far away from the supporting column 4, the reset pull spring rods 52 are arranged on the lower end surfaces of the upper side walls of the rectangular sliding grooves, the sliding blocks 53 are arranged at the lower ends of the reset pull spring rods 52, the sliding blocks 53 are in up-down sliding fit with the Y-shaped plate 51, the rotating rods 54 are arranged in the middle of the sliding blocks 53 in rotating fit, the bevel gears 55 are arranged on the opposite sides of the rotating rods 54, the adjacent bevel gears 55 are engaged with each other, the rotating motors 56 are arranged at the front and back ends of the bevel gears 55 on the left and right sides, and the rotating motors 56 are respectively arranged on the sliding blocks 53 on the front and back sides through motor bases, rotating plates 57 are arranged on opposite side surfaces of the rotating rod 54, the upper ends of the rotating plates 57 are made of non-metal materials, the lower ends of the rotating plates 57 are made of iron materials, clamping branched chains 58 are arranged on one sides, located on the iron materials, of the opposite side surfaces of the rotating plates 57, and magnetic absorption positioning branched chains 59 corresponding to the clamping branched chains 58 are arranged at the upper end of the base 1 and the lower end of the support frame 2;
during specific work, the actuating mechanism 5 can drive the spinning fiber bundle to be sequentially subjected to dip dyeing, wringing and stripping; firstly, a spinning fiber bundle is hung between clamping branched chains 58 of a material placing position, two ends of the spinning fiber bundle can be clamped through the clamping branched chains 58, then the geneva mechanism 3 can drive a Y-shaped plate 51 to rotate intermittently by ninety degrees clockwise through a supporting column 4, when a rotating motor 56 is positioned at the left end of the front side and the left end and the right end of the rear side, the rotating motor 56 is positioned at the right end of the front side and is positioned at the reverse position, when an output shaft of a driving motor 37 does not rotate, the geneva mechanism 3 drives the supporting column 4 to rotate, when the rotating plate 57 is positioned at the material placing position, a magnetic absorption positioning branched chain 59 can enable the rotating plate 57 to be in an up-down vertical state in a magnetic absorption mode, when the rotating plate 57 positioned at the material placing position rotates towards the front side, the magnetic absorption positioning branched chain 59 can enable the rotating plate 57 to rotate to be in a horizontal state, and therefore the L-shaped box 8 can not block the lower end of the rotating plate 57, when the rotating plate 57 stops after rotating, the rotating plate 57 can be positioned above the L-shaped box 8, the baffle turning mechanism 6 can limit the spun fiber bundle at the upper end of the L-shaped box 8, the output shaft of the rotating motor 56 positioned at the clockwise position rotates clockwise, and the output shaft of the rotating motor 56 positioned at the anticlockwise position rotates anticlockwise, so that the rotating plate 57 positioned at the dip-dyeing position rotates in the same direction, and the spun fiber bundle can be dyed in the rotating process in the L-shaped box 8;
after the spun fiber bundle is impregnated, the output shaft of the rotating motor 56 stops rotating, then the overturning and blocking mechanism 6 does not limit the upper end of the spun fiber bundle any more, then the magnetic suction positioning branch chain 59 can adsorb the rotating plate 57 at the impregnation position, so that one side of the iron material of the rotating plate 57 at the impregnation position can be forward, and the rotating plate 57 can be in a horizontal state, so that the partition plate 9 can not block the rotating plate 57, then after the rotating plate 57 rotates to the wringing position, the output shaft of the driving motor 37 rotates again, at the moment, the rotating plate 57 at the front side of the wringing position and the rotating plate 57 at the rear side of the wringing position can be reversed, so that the spun fiber bundle can be wrung and dehydrated, so that the dye generated in the wringing process can fall downwards to the right side of the partition plate 9 in the L-shaped box 8, then the output shaft of the driving motor 37 stops rotating, then the magnetic suction positioning branch chain 59 can generate suction to the rotating plate 57, the rotating plates 57 can be in a horizontal state, and then after the spun fiber bundle after the wringing is finished is rotated to the material-removing position, the rotating plates 57 at the material-removing position can rotate in the opposite direction of the wringing position, so that the over-tightened bundle of spun fibres, which is entangled during the wringing process, can be untied, when the output shaft of the drive motor 37 is not rotating any more, the magnetic suction positioning branch chain 59 can suck one side of the rotating plate 57 made of iron, so that the lower end of the clamping branch chain 58 can be positioned on the upper side of the rotating plate 57, then, the spinning fiber bundle is not clamped any more by the clamping branch chain 58, so that the spinning fiber bundle can fall downwards at the upper end of the transmission mechanism 7, the transmission mechanism 7 can drive the spinning fiber bundle to move backwards, and when the rotating plate 57 rotates to the material placing position, the magnetic suction positioning branch chain 59 can enable one side of the iron material on the rotating plate 57 to face downwards.
The clamping branched chain 58 comprises an air cylinder plate 581, a waterproof bidirectional air cylinder 582, a clamping lower plate 583, a limiting rod 584, an upper clamping plate 585 and a triangular block 586, the air cylinder plate 581 is arranged at the lower end of the opposite side of the rotating plate 57, the waterproof bidirectional air cylinder 582 is arranged in the middle of the air cylinder plate 581, the lower clamping plate 583 is arranged at the lower end of the waterproof bidirectional air cylinder 582, the limiting rod 584 is arranged at the upper end of the side, away from the rotating plate 57, of the lower clamping plate 583, the upper clamping plate 585 is arranged at the upper end of the waterproof bidirectional air cylinder 582, and the triangular block 586 is arranged on the lower end face;
during specific work, the clamping branched chain 58 can clamp the spinning fiber bundle; the upper end of a limiting rod 584 at a material placing position is placed at two ends of a spinning fiber bundle, the limiting rod 584 penetrates through the spinning fiber bundle, then the waterproof bidirectional cylinder 582 can drive the clamping lower plate 583 and the clamping upper plate 585 to move towards one side of the cylinder plate 581 simultaneously, so that the clamping upper plate 585 can drive the triangular block 586 to limit the upper end of the limiting rod 584 downwards, the spinning fiber bundle can be clamped and limited, when the cylinder plate 581 is positioned at the upper end of the rotating plate 57 at a material removing position, the waterproof bidirectional cylinder 582 can respectively drive the clamping lower plate 583 and the clamping upper plate 585 to move towards one side far away from the cylinder plate 581 simultaneously, the triangular block 586 cannot limit the limiting rod 584 any more, and the spinning fiber bundle can drop downwards at the upper end of the transmission mechanism 7 at the moment.
The magnetic attraction positioning branched chain 59 comprises an electromagnet plate 591, a first electromagnet block 592, a bearing vertical plate 593, a second electromagnet block 594, an installation frame 595 and a third electromagnet block 596, the electromagnet plate 591 is arranged on the left side of the upper end face of the base 1 and below the clamping branched chain 58, the first electromagnet block 592 is arranged at the front end of the left side of the support frame 2, the bearing vertical plates 593 are symmetrically arranged on the front and back of the right side of the upper end face of the base 1, the second electromagnet blocks 594 are symmetrically arranged at the upper ends of the bearing vertical plate 593 and the gear turning mechanism 6, and the third electromagnet block 596 is symmetrically arranged on the right side of the upper end of the support frame 2 through the installation frame 595;
during specific work, the magnetic suction positioning branched chain 59 can position the rotating plate 57; when the output shaft of rotating motor 56 no longer rotates, the electro-magnet plate 591 can drive the rotor plate 57 of putting the material level through the mode that magnetic force attracts mutually and rotate, thereby the one side that has the iron material on making rotor plate 57 can be perpendicular downwards, electro-magnet piece 592 can rotate to the dip-dye before the position along support column 4 at rotor plate 57 along with Y shaped plate 51, produce suction to rotor plate 57 and make rotor plate 57 can be horizontal horizontality, electro-magnet piece two 594 can produce suction to rotor plate 57, make electro-magnet piece two 594 can be horizontal horizontality, thereby can avoid L shape case 8, baffle 9 causes the blockking to rotor plate 57, electro-magnet piece three 596 can make rotor plate 57 drive centre gripping branch chain 58 invert.
The sheave mechanism 3 comprises a sheave 31, an arc-shaped supporting plate 32 and a poking disc 33, the automatic shifting device comprises a driving shifting plate 34, a shifting rod 35, a motor frame 36 and a driving motor 37, wherein the upper end of a support column 4 penetrates through a support frame 2 to be provided with a grooved wheel 31, the outer side surface of the grooved wheel 31 is uniformly and alternately provided with arc-shaped grooves and shifting grooves, the left side of the upper end of the support frame 2 is provided with an arc-shaped supporting plate 32, the upper end of the arc-shaped supporting plate 32 is provided with a shifting disk 33 in a rotating fit manner, the outer side surface of the shifting disk 33 is provided with arc-shaped grooves corresponding to the grooved wheel 31, the upper end of the middle part of each arc-shaped groove is provided with the driving shifting plate 34, the lower end of the driving shifting plate 34 is provided with the shifting rod 35 corresponding to the shifting groove, the left side of the upper end of the support frame 2 is provided with the motor frame 36 above the shifting disk 33, the middle part of the motor frame 36 is provided with the driving motor 37, and the lower end of an output shaft of the driving motor 37 penetrates through the motor frame 36 to be connected with the shifting disk 33;
during specific work, the sheave mechanism 3 can drive the actuating mechanism 5 to rotate intermittently by ninety degrees clockwise through the supporting column 4; when needs drive support column 4 and rotate, 37 output shafts of driving motor rotate and to drive dial disc 33 and rotate, can drive dial rod 35 through initiative dial plate 34 when dial disc 33 rotates and rotate, can drive sheave 31 when dial disc 33 and dial rod 35 rotate and carry out ninety degrees intermittent type nature rotations clockwise to make actuating mechanism 5 can dye the spinning fiber bundle.
The adjacent sliding blocks 53 are connected through an L-shaped connecting plate 41, one side of the L-shaped connecting plate 41, which is close to the supporting column 4, is connected through a sliding ring 42, the sliding ring 42 is connected with the supporting column 4 in an up-and-down sliding fit mode, the lower end of the supporting frame 2 is provided with a mounting ring 44 through a uniformly arranged connecting rod 43, annular seats 45 are uniformly arranged on the lower end face of the mounting ring 44 and the upper end face of the sliding ring 42, and limiting beads 46 are arranged on the opposite side faces of the annular seats 45 in a rotating fit mode;
when the spinning fiber bundle is wrung, the spinning fiber bundle can be positioned downwards in the L-shaped box 8, so that the wrung dye can be prevented from being separated from the L-shaped box 8 outwards when the spinning fiber bundle is wrung, and when the limiting beads 46 at the upper and lower sides are not contacted any more, the reset spring rod 52 can drive the L-shaped connecting plate 41 to move upwards for resetting.
Turning over keep off mechanism 6 including supporting curb plate 61, rotate round bar 62, rotating electrical machines 63, initiative commentaries on classics board 64 and cowl 65, 1 up end front side bilateral symmetry of base is provided with supports curb plate 61, it all is provided with rotation round bar 62 through normal running fit to support curb plate 61 upper end, the rotation round bar 62 right-hand member on right side passes and supports curb plate 61 and is provided with rotating electrical machines 63, rotating electrical machines 63 passes through the motor cabinet and installs on 1 up end of base, it is provided with initiative commentaries on classics board 64 to rotate between the round bar 62, initiative commentaries on classics board 64 rear end is provided with semicircular structure's cowl 65, and cowl 65's lower terminal surface and the laminating of L shape case 8 up end mutually.
During specific work, the gear turning mechanism 6 can limit the spinning fiber bundles at the dip dyeing position; when needs blockked the spinning tow, the rotation of rotating electrical machines 63 output shaft can drive initiative commentaries on classics board 64 and rotate along rotating round bar 62 through rotating round bar 62, make initiative commentaries on classics board 64 can drive cowl 65 and rotate downwards to L shape case 8 upper end, when the spinning tow of dip-dye position dyes at the rotation in-process, cowl 65 can carry on spacingly to spinning tow upper end, thereby can avoid the dyestuff outwards to break away from L shape case 8, after the dyeing is accomplished to spinning tow, rotating electrical machines 63 output shaft carries out reverse rotation and can rotate forward through rotating round bar 62 and break away from L shape case 8 with cowl 65.
A triangular supporting plate 21 is arranged on the right side of the supporting frame 2, a rectangular groove 22 is arranged at the lower end of the triangular supporting plate 21, and an air heater is arranged in the rectangular groove 22; during specific work, when the execution mechanism 5 carries out wringing treatment on the spinning fiber bundle, the hot air blower can carry out blowing and drying on the spinning fiber bundle, so that the effect of dewatering the spinning fiber bundle can be increased.
The transmission mechanism 7 comprises supporting vertical plates 71, transmission rollers 72, a transmission belt 73 and a transmission motor 74, the supporting vertical plates 71 are symmetrically arranged on the left side and the right side of the rear side of the upper end face of the base 1 in the left-right direction, the transmission rollers 72 are arranged between the supporting vertical plates 71 on the left side and the right side in a rotating fit mode, the transmission rollers 72 are connected through the transmission belt 73, the right end of the transmission roller 72 on the rear side penetrates through the supporting vertical plates 71 to be provided with the transmission motor 74, and the transmission motor 74 is installed on the upper end face of the base 1 through a motor base;
during specific work, the transmission mechanism 7 can drive the spun yarn fiber bundle which is dyed and wrung to move backwards; the rotation of the output shaft of the transmission motor 74 can rotate the transmission belt 73 by the transmission roller 72, so that the transmission belt 73 can move the spinning fiber bundle backward.
The spinning fiber bundle dyeing device comprises the following steps of:
s1, spinning fiber bundle production: stirring and mixing production raw materials of the spinning fiber bundle, and then sequentially standing, carding, twisting, branching and winding the raw materials to obtain the spinning fiber bundle with a twist-shaped structure;
s2, device check: before starting the spinning fiber bundle dyeing device, carrying out routine inspection on the device before operation;
s3, standing and dyeing: the spinning fiber bundle is placed between the clamping branched chains 58 on the left side of the executing mechanism 5, then the sheave mechanism 3 drives the executing mechanism 5 to rotate intermittently by ninety degrees clockwise, so that the executing mechanism 5 can drive the spinning fiber bundle on the front side of the executing mechanism to dip-dye, and the spinning fiber bundle is placed on the left side of the executing mechanism 5 again after the executing mechanism 5 rotates;
s4, wringing materials: after step S3, the geneva gear 3 drives the actuator 5 and the spun fiber bundle to rotate ninety degrees again, so that the actuator 5 can wring the spun fiber bundle rotated to the right side thereof;
s5, stripping and conveying: after the spinning fiber bundle rotates to the rear side of the base 1 along with the actuating mechanism 5, the actuating mechanism 5 can place the spinning fiber bundle at the upper end of the transmission mechanism 7, and then the transmission mechanism 7 drives the spinning fiber bundle to transmit backwards.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides a spun yarn tow dyeing process, this spun yarn tow dyeing process adopts following spun yarn tow dyeing apparatus, and this spun yarn tow dyeing apparatus includes base (1), support frame (2), geneva gear (3), support column (4), actuating mechanism (5), turns over and keeps off mechanism (6), transmission device (7), L shape case (8) and baffle (9), its characterized in that: base (1) up end passes through support frame (2) and sets up geneva mechanism (3), geneva mechanism (3) lower extreme passes support frame (2) through support column (4) and installs on base (1) up end, and be normal running fit between support column (4) and base (1), support column (4) upper end is provided with actuating mechanism (5), base (1) up end is located actuating mechanism (5) front and back both sides are provided with respectively and turn over fender mechanism (6) and transmission device (7), front side and right side that lie in actuating mechanism (5) below on base (1) up end are provided with L shape case (8), the middle part of L shape case (8) is provided with baffle (9), wherein:
the actuating mechanism (5) comprises a Y-shaped plate (51), a reset spring rod (52), a sliding block (53), a rotating rod (54), bevel gears (55), a rotating motor (56), a rotating plate (57), a clamping branched chain (58) and a magnetic suction positioning branched chain (59), the Y-shaped plate (51) is uniformly arranged on the outer side surface of the supporting column (4) along the circumferential direction of the supporting column, rectangular sliding grooves are symmetrically formed in the lower side of one end of the Y-shaped plate (51) far away from the supporting column (4), the reset spring rod (52) is arranged on the lower end surface of the upper side wall of each rectangular sliding groove, the sliding block (53) is arranged at the lower end of each reset spring rod (52), the sliding blocks (53) and the Y-shaped plate (51) are in up-down sliding fit, the rotating rod (54) is arranged in the middle of each sliding block (53) in a rotating fit manner, the bevel gears (55) are arranged on the opposite sides of the rotating rods (54), and adjacent bevel gears (55) are meshed with each other, the front end and the rear end of the bevel gears (55) on the left side and the right side are respectively provided with a rotating motor (56), the rotating motors (56) are respectively arranged on sliding blocks (53) on the front side and the rear side through motor bases, rotating plates (57) are respectively arranged on opposite side surfaces of the rotating rods (54), the upper ends of the rotating plates (57) are made of non-metal materials, the lower ends of the rotating plates (57) are made of iron materials, clamping branched chains (58) are respectively arranged on one side, located on the iron material, of the opposite side surface of each rotating plate (57), and the upper ends of the bases (1) and the lower ends of the support frames (2) are provided with magnetic absorption positioning branched chains (59) corresponding to the clamping branched chains (58);
the spinning fiber bundle dyeing device comprises the following steps of:
s1, spinning fiber bundle production: stirring and mixing production raw materials of the spinning fiber bundle, and then sequentially standing, carding, twisting, branching and winding the raw materials to obtain the spinning fiber bundle with a twist-shaped structure;
s2, device check: before starting the spinning fiber bundle dyeing device, carrying out routine inspection on the device before operation;
s3, standing and dyeing: the spinning fiber bundle is placed between clamping branched chains (58) on the left side of an executing mechanism (5), then a sheave mechanism (3) drives the executing mechanism (5) to rotate intermittently at ninety degrees clockwise, so that the executing mechanism (5) can drive the spinning fiber bundle on the front side of the executing mechanism to dip dye, and the spinning fiber bundle is placed on the left side of the executing mechanism (5) again after the executing mechanism (5) rotates;
s4, wringing materials: after the step S3, the geneva gear (3) drives the actuating mechanism (5) and the spinning fiber bundle to rotate for ninety degrees again, so that the actuating mechanism (5) can wring the spinning fiber bundle which rotates to the right side of the actuating mechanism;
s5, stripping and conveying: when the spinning fiber bundle rotates to the rear side of the base (1) along with the execution mechanism (5), the execution mechanism (5) can place the spinning fiber bundle at the upper end of the transmission mechanism (7), and then the transmission mechanism (7) drives the spinning fiber bundle to transmit backwards.
2. A spun fiber bundle dyeing process according to claim 1, characterized in that: the clamping branch chain (58) comprises an air cylinder plate (581), a waterproof two-way air cylinder (582), a clamping lower plate (583), a limiting rod (584), a clamping upper plate (585) and a triangular block (586), the lower end of the opposite side of the rotating plate (57) is provided with the air cylinder plate (581), the middle of the air cylinder plate (581) is provided with the waterproof two-way air cylinder (582), the lower end of the waterproof two-way air cylinder (582) is provided with the clamping lower plate (583), the upper end of one side, away from the rotating plate (57), of the clamping lower plate (583) is provided with the limiting rod (584), the upper end of the waterproof two-way air cylinder (582) is provided with the clamping upper plate (585), and the lower end face of the clamping upper plate (585) is provided with the triangular block (586).
3. A spun fiber bundle dyeing process according to claim 1, characterized in that: magnetism inhale location branch chain (59) include electromagnet plate (591), electromagnet piece one (592), bearing riser (593), electromagnet piece two (594), mounting bracket (595) and electromagnet piece three (596), base (1) up end left side is located centre gripping branch chain (58) below and is provided with electromagnet plate (591), support frame (2) left side front end is provided with electromagnet piece one (592), base (1) up end right side front and back symmetry is provided with bearing riser (593), bearing riser (593) and turn over keep off equal symmetry in mechanism (6) upper end and be provided with electromagnet piece two (594), support frame (2) upper end right side is provided with electromagnet piece three (596) through mounting bracket (595) bilateral symmetry.
4. A spun fiber bundle dyeing process according to claim 1, characterized in that: the sheave mechanism (3) comprises a sheave (31), an arc-shaped supporting plate (32), a poking disc (33), a driving poking plate (34), a poking rod (35), a motor frame (36) and a driving motor (37), wherein the upper end of a supporting column (4) penetrates through the supporting frame (2) to be provided with the sheave (31), the outer side surface of the sheave (31) is uniformly and alternately provided with arc-shaped grooves and poking grooves, the left side of the upper end of the supporting frame (2) is provided with the arc-shaped supporting plate (32), the upper end of the arc-shaped supporting plate (32) is provided with the poking disc (33) in a rotating fit manner, the outer side surface of the poking disc (33) is provided with arc-shaped grooves corresponding to the sheave (31), the driving poking plate (34) is arranged at the upper end of the middle of each arc-shaped groove, the poking rod (35) corresponding to the poking groove is arranged at the lower end of the driving plate (34), the motor frame (36) is arranged above the poking disc (33) on the left side of the upper end of the supporting frame (2), the middle part of the motor frame (36) is provided with a driving motor (37), and the lower end of an output shaft of the driving motor (37) penetrates through the motor frame (36) to be connected with the poking disc (33).
5. A spun fiber bundle dyeing process according to claim 1, characterized in that: turn over and keep off mechanism (6) including supporting curb plate (61), rotate round bar (62), rotating electrical machines (63), initiative commentaries on classics board (64) and cowl (65), base (1) up end front side bilateral symmetry is provided with supports curb plate (61), it all is provided with rotation round bar (62) through normal running fit to support curb plate (61) upper end, rotation round bar (62) right-hand member on right side passes and supports curb plate (61) and be provided with rotating electrical machines (63), rotating electrical machines (63) are installed on base (1) up end through the motor cabinet, be provided with initiative commentaries on classics board (64) between rotation round bar (62), initiative commentaries on classics board (64) rear end is provided with semicircular structure's cowl (65), the lower terminal surface and the L shape case (8) up end of cowl (65) are laminated mutually.
6. A spun fiber bundle dyeing process according to claim 1, characterized in that: transmission mechanism (7) including supporting riser (71), driving roller (72), transmission band (73) and drive motor (74), the equal bilateral symmetry in the left and right sides of base (1) up end rear side is provided with supporting riser (71), and all be provided with driving roller (72) through normal running fit between the supporting riser (71) of the left and right sides, be connected through transmission band (73) between driving roller (72), driving roller (72) right-hand member of rear side passes supporting riser (71) and is provided with drive motor (74), drive motor (74) are installed on base (1) up end through the motor cabinet.
7. A spun fiber bundle dyeing process according to claim 1, characterized in that: adjacent link board (41) through L shape between sliding block (53) and be connected, and L shape links board (41) and is close to support column (4) one side and is connected through slip ring (42), slip ring (42) are connected with support column (4) through upper and lower sliding fit's mode, and support frame (2) lower extreme is provided with collar (44) through connecting rod (43) of even setting, and all evenly be provided with annular seat (45) on collar (44) lower extreme and slip ring (42) up end, all be provided with spacing pearl (46) through normal running fit on the opposite flank of annular seat (45).
8. A spun fiber bundle dyeing process according to claim 1, characterized in that: the right side of the support frame (2) is provided with a triangular supporting plate (21), the lower end of the triangular supporting plate (21) is provided with a rectangular groove (22), and an air heater is arranged in the rectangular groove (22).
9. A spun fiber bundle dyeing process according to claim 1, characterized in that: the inner sides of the corners of the support frame (2) are provided with support sloping plates (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110453775.4A CN113174712A (en) | 2021-04-26 | 2021-04-26 | Spinning fiber bundle dyeing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110453775.4A CN113174712A (en) | 2021-04-26 | 2021-04-26 | Spinning fiber bundle dyeing process |
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| CN113174712A true CN113174712A (en) | 2021-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110453775.4A Withdrawn CN113174712A (en) | 2021-04-26 | 2021-04-26 | Spinning fiber bundle dyeing process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114000281A (en) * | 2021-11-24 | 2022-02-01 | 华祥（中国）高纤有限公司 | Colored fiber manufacturing process and device |
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2021
- 2021-04-26 CN CN202110453775.4A patent/CN113174712A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114000281A (en) * | 2021-11-24 | 2022-02-01 | 华祥（中国）高纤有限公司 | Colored fiber manufacturing process and device |
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