CN113174613B - Preparation method of sulfur-free nickel button - Google Patents
Preparation method of sulfur-free nickel button Download PDFInfo
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- CN113174613B CN113174613B CN202110386632.6A CN202110386632A CN113174613B CN 113174613 B CN113174613 B CN 113174613B CN 202110386632 A CN202110386632 A CN 202110386632A CN 113174613 B CN113174613 B CN 113174613B
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 273
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 136
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000003792 electrolyte Substances 0.000 claims abstract description 67
- 239000000654 additive Substances 0.000 claims abstract description 29
- 230000000996 additive effect Effects 0.000 claims abstract description 23
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000005282 brightening Methods 0.000 claims abstract 2
- 238000005868 electrolysis reaction Methods 0.000 claims description 53
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 16
- CABMTIJINOIHOD-UHFFFAOYSA-N 2-[4-methyl-5-oxo-4-(propan-2-yl)-4,5-dihydro-1H-imidazol-2-yl]quinoline-3-carboxylic acid Chemical compound N1C(=O)C(C(C)C)(C)N=C1C1=NC2=CC=CC=C2C=C1C(O)=O CABMTIJINOIHOD-UHFFFAOYSA-N 0.000 claims description 14
- WJJMNDUMQPNECX-UHFFFAOYSA-N Dipicolinic acid Natural products OC(=O)C1=CC=CC(C(O)=O)=N1 WJJMNDUMQPNECX-UHFFFAOYSA-N 0.000 claims description 14
- WINXNKPZLFISPD-UHFFFAOYSA-M Saccharin sodium Chemical compound [Na+].C1=CC=C2C(=O)[N-]S(=O)(=O)C2=C1 WINXNKPZLFISPD-UHFFFAOYSA-M 0.000 claims description 14
- 229940077386 sodium benzenesulfonate Drugs 0.000 claims description 13
- MZSDGDXXBZSFTG-UHFFFAOYSA-M sodium;benzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=CC=C1 MZSDGDXXBZSFTG-UHFFFAOYSA-M 0.000 claims description 13
- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 10
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 9
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 9
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 9
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims description 9
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 8
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N coumarin Chemical compound C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000001556 precipitation Methods 0.000 claims description 8
- 239000011780 sodium chloride Substances 0.000 claims description 8
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 8
- 235000011152 sodium sulphate Nutrition 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- DLDJFQGPPSQZKI-UHFFFAOYSA-N but-2-yne-1,4-diol Chemical group OCC#CCO DLDJFQGPPSQZKI-UHFFFAOYSA-N 0.000 claims description 7
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 5
- 229960000956 coumarin Drugs 0.000 claims description 4
- 235000001671 coumarin Nutrition 0.000 claims description 4
- 239000008367 deionised water Substances 0.000 claims description 2
- 229910021641 deionized water Inorganic materials 0.000 claims description 2
- TVDSBUOJIPERQY-UHFFFAOYSA-N prop-2-yn-1-ol Chemical class OCC#C TVDSBUOJIPERQY-UHFFFAOYSA-N 0.000 claims description 2
- 238000009415 formwork Methods 0.000 claims 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 33
- 239000011593 sulfur Substances 0.000 abstract description 33
- 229910052717 sulfur Inorganic materials 0.000 abstract description 33
- 238000009854 hydrometallurgy Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 1
- 239000007864 aqueous solution Substances 0.000 description 18
- 239000000243 solution Substances 0.000 description 8
- 239000013078 crystal Substances 0.000 description 7
- 238000009713 electroplating Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- MWWATHDPGQKSAR-UHFFFAOYSA-N propyne Chemical class CC#C MWWATHDPGQKSAR-UHFFFAOYSA-N 0.000 description 2
- GOLORTLGFDVFDW-UHFFFAOYSA-N 3-(1h-benzimidazol-2-yl)-7-(diethylamino)chromen-2-one Chemical compound C1=CC=C2NC(C3=CC4=CC=C(C=C4OC3=O)N(CC)CC)=NC2=C1 GOLORTLGFDVFDW-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000005323 electroforming Methods 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- CHLCPTJLUJHDBO-UHFFFAOYSA-M sodium;benzenesulfinate Chemical compound [Na+].[O-]S(=O)C1=CC=CC=C1 CHLCPTJLUJHDBO-UHFFFAOYSA-M 0.000 description 1
- WWNBZGLDODTKEM-UHFFFAOYSA-N sulfanylidenenickel Chemical compound [Ni]=S WWNBZGLDODTKEM-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/06—Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
- C25C1/08—Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of nickel or cobalt
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/06—Operating or servicing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种不含硫镍扣的制备方法,属于湿法冶金领域。The invention relates to a preparation method of a sulfur-free nickel button, which belongs to the field of hydrometallurgy.
背景技术Background technique
镍扣是一种电镀镍的阳极材料。由于其外观呈扁圆的纽扣状,具有很好的流动性,不仅在阳极钛篮中的填充密度高,而且不会出现“塔桥”现象;阳极面积稳定、均匀,不会产生阳极“空穴”现象,对电镀生产十分有利,同时也便于机械自动化添加;在电镀过程中具有致钝电流密度大、维钝区小的特点,因此镍扣被广泛应用于线切割、电子、结晶器、电铸等行业。镍扣分为含硫镍扣和不含硫镍扣两种,不含硫镍扣对硫含量的要求为小于0.0008%,主要应用于耐腐蚀电镀领域。在不含添加剂的硫酸镍氯化镍混合电解液中直接电解生产不含硫镍扣会产生张应力,高张应力的镍扣容易呈现层状结构,且扣边缘呈卷翘状态,在生长过程中容易从极板上脱落。而有应力调整作用的添加剂多为含硫化合物,添加至电解液中会和镍一起在阴极反应生成NixSy,造成镍扣硫含量超标。Nickel buckle is an anodic material for electroplating nickel. Because of its oblate button-shaped appearance, it has good fluidity, not only has a high filling density in the anode titanium basket, but also does not appear "tower bridge"phenomenon; the anode area is stable and uniform, and there will be no anode "empty" The "hole" phenomenon is very beneficial to electroplating production, and it is also convenient for mechanical automation to add; in the electroplating process, it has the characteristics of high passivation current density and small passivation area, so nickel buttons are widely used in wire cutting, electronics, crystallizer, Electroforming and other industries. Nickel buckles are divided into sulfur-containing nickel buckles and sulfur-free nickel buckles. The sulfur-free nickel buckles require less than 0.0008% sulfur content and are mainly used in the field of corrosion-resistant electroplating. The direct electrolytic production of sulfur-free nickel buttons in the mixed electrolyte of nickel sulfate and nickel chloride without additives will produce tensile stress. Nickel buttons with high tensile stress tend to have a layered structure, and the edges of the buttons are in a curled state. During the growth process It is easy to fall off the plate. The additives with stress adjustment function are mostly sulfur-containing compounds, which will react with nickel at the cathode to form Ni x S y when added to the electrolyte, causing the sulfur content of nickel to exceed the standard.
发明内容Contents of the invention
为了克服目前不含硫镍扣生产中高张应力引起的镍扣容易呈现层状结构,扣边缘呈卷翘状态,在生长过程中容易从极板上脱落的问题,提供一种不含硫镍扣的制备方法,以抑制镍扣在极板上的平整生长电解液张应力,同时保证镍扣硫含量满足要求。In order to overcome the problem that the nickel buckle caused by high tensile stress in the current production of sulfur-free nickel buckle is easy to present a layered structure, the edge of the buckle is in a curled state, and it is easy to fall off from the plate during the growth process, and a sulfur-free nickel buckle is provided. The preparation method is to suppress the tensile stress of the electrolyte for the flat growth of the nickel buckle on the pole plate, and at the same time ensure that the sulfur content of the nickel buckle meets the requirements.
本发明不含硫镍扣的制备方法,是先在含硫应力调整剂的一段电解液中以低电流电解生长一定厚度的基扣,再在不含添加剂的二段电解液中生长成扣,即得外观平整、光亮且易剥离,硫含量小于0.0008%的不含硫镍扣。具体包括以下工艺步骤:The preparation method of the sulfur-free nickel button of the present invention is to first electrolytically grow a base button with a certain thickness in a first-stage electrolyte solution containing a sulfur stress regulator with a low current, and then grow a button in a second-stage electrolyte solution without additives. A sulfur-free nickel buckle with a smooth, bright appearance, easy peeling, and a sulfur content of less than 0.0008% is obtained. Concretely include the following process steps:
(1)将整平剂加热溶解于去离子中,冷却至室温无固体析出,分别加入一类光亮剂、二类光亮剂搅拌溶解,得到基扣添加剂溶液。其中整平剂为甲基丙烯酸酯、2,6-吡啶二甲酸中的至少一种;一类光亮剂为糖精钠、苯磺酸钠、苯乙烯磺酸钠中的至少一种;二类光亮剂为1,4-丁炔二醇、乙氧基化丙炔醇、香豆素中的至少一种。(1) Heat and dissolve the leveling agent in deionized water, cool to room temperature without solid precipitation, add Class I brightener and Class II brightener respectively, stir and dissolve, and obtain the base buckle additive solution. The leveling agent is at least one of methacrylate and 2,6-pyridinedicarboxylic acid; the class I brightener is at least one of sodium saccharin, sodium benzenesulfonate, and sodium styrene sulfonate; the class II brightener The agent is at least one of 1,4-butynediol, ethoxylated propynyl alcohol, and coumarin.
(2)将基扣添加剂溶液加入至基础电解液中,得到一段电解液;将一段电解液加热至60~70℃,将镍扣专用阴极极板及金属镍阳极放入电解槽内进行电解:电流密度控制在110~240A/m2,电解4~24小时后取出,得到长有基扣极板。(2) Add the base button additive solution to the basic electrolyte to obtain a section of electrolyte; heat a section of electrolyte to 60~70°C, put the cathode plate and metal nickel anode dedicated for nickel buttons into the electrolytic cell for electrolysis: The current density is controlled at 110~240A/m 2 , and it is taken out after 4~24 hours of electrolysis to obtain a long base-buttoned plate.
基础镍电解液中,各组分浓度为硫酸镍80~120g/L,氯化镍26~95g/L,硫酸钠10~30g/L,氯化钠10~30g/L,pH=4.5~5.0。一段电解液中,整平剂浓度为10~260mg/L,一类光亮剂浓度为30~400mg/L,二类光亮剂浓度为5~75mg/L。In the basic nickel electrolyte, the concentration of each component is nickel sulfate 80~120g/L, nickel chloride 26~95g/L, sodium sulfate 10~30g/L, sodium chloride 10~30g/L, pH=4.5~5.0 . In the first stage of electrolyte, the concentration of leveling agent is 10~260mg/L, the concentration of class I brightener is 30~400mg/L, and the concentration of class II brightener is 5~75mg/L.
(3)将长有基扣的极板放入二段电解液(基础镍电解液)中,电解电流密度控制在240A/m2~560A/m2,电解时间为144~240小时;镍扣电解完成后,取出镍扣极板振动使镍扣脱离模板,得不含硫镍扣成品。(3) Put the pole plate with the base button into the second-stage electrolyte (basic nickel electrolyte), control the electrolysis current density at 240A/m 2 ~560A/m 2 , and the electrolysis time is 144~240 hours; the nickel button After the electrolysis is completed, take out the nickel buckle plate and vibrate to make the nickel buckle separate from the template, and obtain the finished sulfur-free nickel buckle.
上述制备的基扣(一段电解得到的镍扣。由于一段电解时间短,电流低长出的扣很小,一段电解得到的镍扣起到类似模板的作用,因此称之为基扣)重量为0.17~0.57g,成品镍扣重量为18g~30g。不含硫镍扣晶体致密,外表光滑,外形为规则扣状。镍扣中硫元素的质量百分含量小于0.0008%。The base buckle prepared above (nickel buckle obtained by one-stage electrolysis. Due to the short period of electrolysis and the low current, the buckle grown is very small, and the nickel buckle obtained by one-stage electrolysis acts like a template, so it is called the base buckle). 0.17~0.57g, the weight of the finished nickel buckle is 18g~30g. Sulfur-free nickel button has dense crystals, smooth surface, and regular button shape. The mass percent content of sulfur element in the nickel buckle is less than 0.0008%.
采用条形阴极法检测镍镀层内应力。结果显示,在在加入一段电解液中电解得到的镍镀层内应力为-0.3~0.5kg/mm2,加入二段电解液中得到的镍镀层内应力为-0.3~0.5kg/mm2。说明二段电解液中电解镍扣的内应力不足以使基扣发生形变。)The internal stress of the nickel coating was detected by the strip cathode method. The results show that the internal stress of the nickel coating obtained by electrolysis in the first-stage electrolyte is -0.3~0.5kg/mm 2 , and the internal stress of the nickel coating obtained by adding the second-stage electrolyte is -0.3~0.5kg/mm 2 . It shows that the internal stress of the electrolytic nickel buckle in the second-stage electrolyte is not enough to deform the base buckle. )
本发明相对现有技术具有以下优点:在不含添加剂的电解液生产的镍扣张应力过大,为生产不含硫镍扣将电解分为两步:第一步在一段电解液中生长基扣,一段电解液中含有光亮剂和整平剂降低电解液内应力,使生长出的基扣内应力低,同时具有光滑平整的表面,由于一段电解时间短,电流低长出的扣很小,一段电解得到的基扣起到类似模板的作用;第二步在二段电解液中继续生长成品扣,由于二段电解液中不含有含硫的添加剂,因此阴极沉积的镍单质中则不含硫,从而稀释镍扣中的硫含量,同时由于基扣具有一定的厚度和机械强度,以此作为模板放在应力较大的二段电解液中继续生长,二段镍扣的内应力不足以使基扣发生形变,因此最终得到的成品镍扣具有平整的外观。Compared with the prior art, the present invention has the following advantages: the tensile stress of the nickel buckle produced in the electrolyte without additives is too large, and the electrolysis is divided into two steps for the production of sulfur-free nickel buckle: the first step is to grow the base in a section of electrolyte Buckle, a section of electrolyte contains brightener and leveling agent to reduce the internal stress of the electrolyte, so that the internal stress of the grown base buckle is low, and at the same time it has a smooth and flat surface. Due to the short period of electrolysis, the low current grows a small buckle , the base button obtained by the first-stage electrolysis plays a role similar to the template; the second step continues to grow the finished button in the second-stage electrolyte, because the second-stage electrolyte does not contain sulfur-containing additives, so the nickel element deposited by the cathode does not Contain sulfur, thereby diluting the sulfur content in the nickel buckle. At the same time, because the base buckle has a certain thickness and mechanical strength, it is used as a template to continue to grow in the second-stage electrolyte with high stress, and the internal stress of the second-stage nickel buckle is insufficient. In order to deform the base buckle, the finished nickel buckle finally has a smooth appearance.
具体实施方式Detailed ways
下面通过具体实施例对本发明不含硫镍扣的制备作进一步说明。The preparation of the sulfur-free nickel button of the present invention will be further described through specific examples below.
实施例1Example 1
(1)在电解槽中按照硫酸镍90g/L、氯化镍40g/L、氯化钠20g/L、硫酸钠20g/L配制成基础镍电解液,pH=4.5;(1) Prepare the basic nickel electrolyte in the electrolytic cell according to nickel sulfate 90g/L, nickel chloride 40g/L, sodium chloride 20g/L, and sodium sulfate 20g/L, pH=4.5;
(2)将2,6-吡啶二甲酸搅拌溶解60℃的热水中,冷却至室温无固体析出,分别加入糖精钠、苯亚磺酸钠,苯乙烯磺酸钠,1,4-丁炔二醇并搅拌溶解,得到含硫镍扣添加剂水溶液。含硫镍扣添加剂水溶液中各组分的用量按照其在一段电解液中的浓度糖精钠90mg/L、苯磺酸钠85mg/L、苯乙烯磺酸钠85mg/L、1,4-丁炔二醇10mg/L、2,6-吡啶二甲酸15mg/L计量;(2) Stir and dissolve 2,6-pyridinedicarboxylic acid in hot water at 60°C, cool to room temperature without solid precipitation, add sodium saccharin, sodium benzenesulfinate, sodium styrenesulfonate, and 1,4-butyne diol and stirred to dissolve to obtain sulfur-containing nickel button additive aqueous solution. The amount of each component in the sulfur-containing nickel button additive aqueous solution is according to its concentration in the first stage of electrolyte: sodium saccharin 90mg/L, sodium benzenesulfonate 85mg/L, sodium styrenesulfonate 85mg/L, 1,4-butyne Metering of diol 10mg/L and 2,6-pyridinedicarboxylic acid 15mg/L;
(3)将添加剂水溶液加入至基础镍电解液中得到一段电解液,将溶液加热至60℃,将镍扣专用阴极极板及金属镍阳极放入电解槽内进行电解,电解条件为:第一段电流密度控制在110A/m2,电解8小时后取出,得到长有基扣极板;(3) Add the additive aqueous solution to the basic nickel electrolyte to obtain a section of electrolyte, heat the solution to 60°C, put the special cathode plate for nickel buckle and metal nickel anode into the electrolysis cell for electrolysis, the electrolysis conditions are: first The current density of the section is controlled at 110A/m 2 , and it is taken out after 8 hours of electrolysis to obtain a long base-buttoned plate;
(4)将长有基扣极板放入二段电解液(基础电解液)中,电解电流密度控制在240A/m2,电解时间240小时。镍扣电解完成后,取出镍扣极板振动使镍扣脱离模板。基扣重量为0.17g,成品镍扣重量为11.3g,晶体致密,外表光滑,外形为规则扣状。镍扣检测硫含量为0.0005%。(4) Put the long base plate into the second-stage electrolyte (basic electrolyte), control the electrolysis current density at 240A/m 2 , and the electrolysis time is 240 hours. After the nickel buckle electrolysis is completed, take out the nickel buckle plate and vibrate to make the nickel buckle detach from the template. The weight of the base button is 0.17g, and the weight of the finished nickel button is 11.3g. The crystal is dense, the surface is smooth, and the shape is a regular button. The nickel buckle detects a sulfur content of 0.0005%.
实施例2Example 2
(1)在电解槽中按照硫酸镍90g/L、氯化镍50g/L、氯化钠30g/L、硫酸钠10g/L配制成基础镍电解液,pH=4.9;(1) Prepare the basic nickel electrolyte in the electrolytic cell according to nickel sulfate 90g/L, nickel chloride 50g/L, sodium chloride 30g/L, and sodium sulfate 10g/L, pH=4.9;
(2)将2,6-吡啶二甲酸搅拌溶解于80℃的热水中,冷却至室温无固体析出,分别加入糖精钠、苯磺酸钠,香豆素搅拌溶解,得到含硫镍扣添加剂水溶液。含硫镍扣添加剂水溶液中各组分的用量按照其在一段电解液中的浓度糖精钠90mg/L、苯磺酸钠90mg/L,苯乙烯磺酸钠30mg/L,香豆素5mg/L,2,6-吡啶二甲酸5mg/L计量;(2) Stir and dissolve 2,6-pyridinedicarboxylic acid in hot water at 80°C, cool to room temperature without solid precipitation, add sodium saccharin, sodium benzenesulfonate, and coumarin, stir and dissolve respectively, and obtain sulfur-containing nickel button additive aqueous solution. The amount of each component in the sulfur-containing nickel button additive aqueous solution is according to its concentration in the first stage of electrolyte: sodium saccharin 90mg/L, sodium benzenesulfonate 90mg/L, sodium styrenesulfonate 30mg/L, coumarin 5mg/L , 2,6-pyridinedicarboxylic acid 5mg/L metering;
(3)将添加剂水溶液加入至基础镍电解液中得到一段电解液,将溶液加热至65℃,再将镍扣专用阴极极板及金属镍阳极放入电解槽内进行电解,电解条件为:第一段电流密度控制在110A/m2,电解12小时后取出。得到长有基扣极板;(3) Add the additive aqueous solution to the basic nickel electrolyte to obtain a section of electrolyte, heat the solution to 65°C, and then put the cathode plate for nickel buckle and metal nickel anode into the electrolytic cell for electrolysis. The electrolysis conditions are: The current density of the first section is controlled at 110A/m 2 , and it is taken out after 12 hours of electrolysis. Obtain a long base buckle plate;
(4)将长有基扣极板放入二段电解液(基础镍电解液)中,电解电流密度控制在440A/m2,电解144小时。镍扣电解完成后,取出镍扣极板振动使镍扣脱离模板。基扣重量为0.26g,成品镍扣重量为12.1g,晶体致密,外表光滑,外形为规则扣状。镍扣检测硫含量为0.0006%。(4) Put the long base plate into the second-stage electrolyte (basic nickel electrolyte), control the electrolysis current density at 440A/m 2 , and perform electrolysis for 144 hours. After the nickel buckle electrolysis is completed, take out the nickel buckle plate and vibrate to make the nickel buckle detach from the template. The weight of the base button is 0.26g, and the weight of the finished nickel button is 12.1g. The crystal is dense, the surface is smooth, and the shape is a regular button. The sulfur content detected by the nickel buckle is 0.0006%.
实施例3Example 3
(1)在电解槽中按照硫酸镍80g/L、氯化镍58g/L、氯化钠10g/L、硫酸钠30g/L配制成基础镍电解液,pH=4.8;(1) Prepare the basic nickel electrolyte in the electrolytic cell according to nickel sulfate 80g/L, nickel chloride 58g/L, sodium chloride 10g/L, and sodium sulfate 30g/L, pH=4.8;
(2)将2,6-吡啶二甲酸搅拌溶解于70℃的热水中,冷却至室温无固体析出,分别加入糖精钠、苯磺酸钠、苯乙烯磺酸钠、乙氧基化丙炔醇、甲基丙烯酸酯搅拌溶解,得到含硫镍扣添加剂水溶液。含硫镍扣添加剂水溶液中各组分的用量按照其在一段电解液中的浓度糖精钠66mg/L,苯磺酸钠35mg/L,苯乙烯磺酸钠50mg/L,乙氧基化丙炔醇5mg/L,甲基丙烯酸酯70mg/L,2,6-吡啶二甲酸10mg/L计算;(2) Stir and dissolve 2,6-pyridinedicarboxylic acid in hot water at 70°C, cool to room temperature without solid precipitation, add sodium saccharin, sodium benzenesulfonate, sodium styrenesulfonate, and ethoxylated propyne Alcohol and methacrylate are stirred and dissolved to obtain an aqueous solution of sulfur-containing nickel button additive. The amount of each component in the sulfur-containing nickel button additive aqueous solution is according to its concentration in the first stage of electrolyte: sodium saccharin 66mg/L, sodium benzenesulfonate 35mg/L, sodium styrenesulfonate 50mg/L, ethoxylated propyne Alcohol 5mg/L, methacrylate 70mg/L, 2,6-pyridinedicarboxylic acid 10mg/L;
(3)将添加剂水溶液加入至基础镍电解液中得到一段电解液,将溶液加热至65℃,将镍扣专用阴极极板及金属镍阳极放入电解槽内进行电解,电解条件为:第一段电流密度控制在110A/m2,电解24小时后取出,得长有基扣极板;(3) Add the additive aqueous solution to the basic nickel electrolyte to obtain a section of electrolyte, heat the solution to 65°C, put the special cathode plate for nickel buckle and metal nickel anode into the electrolytic cell for electrolysis, the electrolysis conditions are: first The current density of the section is controlled at 110A/m 2 , and it is taken out after 24 hours of electrolysis, so that the base plate is grown;
(4)将长有基扣极板放入二段电解液(基础镍电解液)中,电解电流密度控制在440A/m2,电解时间为168小时。镍扣电解完成后,取出镍扣极板振动使镍扣脱离模板。基扣重量为0.51g,成品镍扣重量为14.2g,晶体致密,外表光滑,外形为规则扣状。镍扣检测硫含量为0.0008%。(4) Put the long base plate into the second-stage electrolyte (basic nickel electrolyte), control the electrolysis current density at 440A/m 2 , and the electrolysis time is 168 hours. After the nickel buckle electrolysis is completed, take out the nickel buckle plate and vibrate to make the nickel buckle detach from the template. The weight of the base button is 0.51g, and the weight of the finished nickel button is 14.2g. The crystal is dense, the surface is smooth, and the shape is a regular button. The sulfur content detected by the nickel buckle is 0.0008%.
实施例4Example 4
(1)在电解槽中按照硫酸镍115g/L、氯化镍30g/L、氯化钠30g/L、硫酸钠15g/L配制成基础镍电解液,pH=5.0;(1) Prepare the basic nickel electrolyte in the electrolytic cell according to nickel sulfate 115g/L, nickel chloride 30g/L, sodium chloride 30g/L, and sodium sulfate 15g/L, pH=5.0;
(2)将2,6-吡啶二甲酸搅拌溶解于60℃的热水中,冷却至室温无固体析出,分别加入糖精钠、苯磺酸钠、苯乙烯磺酸钠、香豆素、甲基丙烯酸酯搅拌溶解,得到含硫镍扣添加剂水溶液。含硫镍扣添加剂水溶液中,各组分的用量按照其在一段电解液中的浓度糖精钠80mg/L,苯磺酸钠80mg/L,苯乙烯磺酸钠50mg/L,香豆素15mg/L,甲基丙烯酸酯70mg/L,2,6-吡啶二甲酸10mg/L计算;(2) Stir and dissolve 2,6-pyridinedicarboxylic acid in hot water at 60°C, cool to room temperature without solid precipitation, add sodium saccharin, sodium benzenesulfonate, sodium styrenesulfonate, coumarin, methyl The acrylate is stirred and dissolved to obtain an aqueous solution of the sulfur-containing nickel button additive. In the sulfur-containing nickel button additive aqueous solution, the consumption of each component is according to its concentration sodium saccharin 80mg/L in the first stage of electrolyte, sodium benzenesulfonate 80mg/L, sodium styrenesulfonate 50mg/L, coumarin 15mg/L L, methacrylate 70mg/L, 2,6-pyridinedicarboxylic acid 10mg/L calculation;
(3)将添加剂水溶液加入至基础镍电解液中得到一段电解液,将溶液加热至65℃,将镍扣专用阴极极板及金属镍阳极放入电解槽内进行电解,电解条件为:第一段电流密度控制在180A/m2,电解8小时后取出,得长有基扣极板。(3) Add the additive aqueous solution to the basic nickel electrolyte to obtain a section of electrolyte, heat the solution to 65°C, put the special cathode plate for nickel buckle and metal nickel anode into the electrolytic cell for electrolysis, the electrolysis conditions are: first The current density of the section is controlled at 180A/m 2 , and it is taken out after 8 hours of electrolysis to obtain a base plate.
(4)将长有基扣极板放入二段电解液(基础镍电解液)中,电解电流密度控制在540A/m2,电解时间为168小时。镍扣电解完成后,取出镍扣极板振动使镍扣脱离模板。基扣重量为0.28g,成品镍扣重量为17.2g,晶体致密,外表光滑,外形为规则扣状。镍扣检测硫含量为0.0007%。(4) Put the long base plate into the second-stage electrolyte (basic nickel electrolyte), control the electrolysis current density at 540A/m 2 , and the electrolysis time is 168 hours. After the nickel buckle electrolysis is completed, take out the nickel buckle plate and vibrate to make the nickel buckle detach from the template. The weight of the base button is 0.28g, and the weight of the finished nickel button is 17.2g. The crystal is dense, the surface is smooth, and the shape is a regular button. The sulfur content detected by the nickel buckle is 0.0007%.
实施例5Example 5
(1)在电解槽中按照硫酸镍110g/L、氯化镍95g/L、氯化钠10g/L、硫酸钠15g/L配制成基础镍电解液,pH=5.0;(1) Prepare the basic nickel electrolyte in the electrolytic cell according to nickel sulfate 110g/L, nickel chloride 95g/L, sodium chloride 10g/L, and sodium sulfate 15g/L, pH=5.0;
(2)将2,6-吡啶二甲酸搅拌溶解于65℃的热水中,冷却至室温无固体析出,分别加入糖精钠、苯磺酸钠1,4-丁炔二醇搅拌溶解,得到含硫镍扣添加剂水溶液。含硫镍扣添加剂水溶液中各组分的用量按照其在一段电解液中的浓度糖精钠95mg/L,苯磺酸钠95mg/L,1,4-丁炔二醇15mg/L,乙氧基化丙炔醇5mg/L,2,6-吡啶二甲酸15mg/L计算;(2) Stir and dissolve 2,6-pyridinedicarboxylic acid in hot water at 65°C, cool to room temperature without solid precipitation, add sodium saccharin, sodium benzenesulfonate and 1,4-butynediol respectively, stir and dissolve, and obtain Aqueous solution of sulfur nickel button additive. The amount of each component in the sulfur-containing nickel button additive aqueous solution is according to its concentration in the first stage of electrolyte: sodium saccharin 95mg/L, sodium benzenesulfonate 95mg/L, 1,4-butynediol 15mg/L, ethoxy Propyrynol 5mg/L, 2,6-pyridinedicarboxylic acid 15mg/L;
(3)将添加剂水溶液加入至基础镍电解液中得到一段电解液,将溶液加热至65℃,将镍扣专用阴极极板及金属镍阳极放入电解槽内进行电解,电解条件为:第一段电流密度控制在240A/m2,电解4小时后取出,得长有基扣极板;(3) Add the additive aqueous solution to the basic nickel electrolyte to obtain a section of electrolyte, heat the solution to 65°C, put the special cathode plate for nickel buckle and metal nickel anode into the electrolytic cell for electrolysis, the electrolysis conditions are: first The current density of the section is controlled at 240A/m 2 , and it is taken out after 4 hours of electrolysis, so that the base plate is grown;
(4)将长有基扣极板放入二段电解液(基础镍电解液)中,电解电流密度控制在560A/m2,电解时间为192小时。镍扣电解完成后,取出镍扣极板振动使镍扣脱离模板。基扣重量为0.19g,成品镍扣重量为20.2g,晶体致密,外表光滑,外形为规则扣状。镍扣检测硫含量为0.0005%。(4) Put the long base plate into the second-stage electrolyte (basic nickel electrolyte), control the electrolysis current density at 560A/m 2 , and the electrolysis time is 192 hours. After the nickel buckle electrolysis is completed, take out the nickel buckle plate and vibrate to make the nickel buckle detach from the template. The weight of the base button is 0.19g, and the weight of the finished nickel button is 20.2g. The crystal is dense, the surface is smooth, and the shape is a regular button. The nickel buckle detects a sulfur content of 0.0005%.
实施例6Example 6
(1)在电解槽中按照硫酸镍110g/L、氯化镍95g/L、氯化钠15g/L、硫酸钠10g/L配制成基础镍电解液,pH=5.0;(1) Prepare the basic nickel electrolyte in the electrolytic cell according to nickel sulfate 110g/L, nickel chloride 95g/L, sodium chloride 15g/L, and sodium sulfate 10g/L, pH=5.0;
(2)将2,6-吡啶二甲酸搅拌溶解于65℃的热水中,冷却至室温无固体析出,分别加入糖精钠、苯磺酸钠、苯乙烯磺酸钠、1,4-丁炔二醇搅拌溶解,得到含硫镍扣添加剂水溶液。含硫镍扣添加剂水溶液中各组分的用量按照其在一段电解液中的浓度糖精钠74mg/L,苯磺酸钠75mg/L,苯乙烯磺酸钠35mg/L,1,4-丁炔二醇15mg/L,2,6-吡啶二甲酸15mg/L计算;(2) Stir and dissolve 2,6-pyridinedicarboxylic acid in hot water at 65°C, cool to room temperature without solid precipitation, add sodium saccharin, sodium benzenesulfonate, sodium styrenesulfonate, and 1,4-butyne Diol is stirred and dissolved to obtain an aqueous solution of sulfur-containing nickel button additive. The amount of each component in the sulfur-containing nickel button additive aqueous solution is according to its concentration in the first stage of electrolyte: sodium saccharin 74mg/L, sodium benzenesulfonate 75mg/L, sodium styrenesulfonate 35mg/L, 1,4-butyne Diol 15mg/L, 2,6-pyridinedicarboxylic acid 15mg/L calculation;
(3)将添加剂水溶液加入至基础镍电解液中得到一段电解液,将溶液加热至70℃,将镍扣专用阴极极板及金属镍阳极放入电解槽内进行电解,电解条件为:第一段电流密度控制在240A/m2,电解6小时后取出,得长有基扣极板;(3) Add the additive aqueous solution to the basic nickel electrolyte to obtain a section of electrolyte, heat the solution to 70°C, put the special cathode plate for nickel buckle and metal nickel anode into the electrolysis cell for electrolysis, the electrolysis conditions are: first The current density of the section is controlled at 240A/m 2 , and it is taken out after 6 hours of electrolysis, so that a base-buttoned plate can be grown;
(4)将长有基扣极板放入二段电解液(基础镍电解液)中,电解电流密度控制在440A/m2,电解时间为192小时。镍扣电解完成后,取出镍扣极板振动使镍扣脱离模板。基扣重量为0.28g,成品镍扣重量为16g,晶体致密,外表光滑,外形为规则扣状。镍扣检测硫含量为0.0006%。(4) Put the long base plate into the second-stage electrolyte (basic nickel electrolyte), control the electrolysis current density at 440A/m 2 , and the electrolysis time is 192 hours. After the nickel buckle electrolysis is completed, take out the nickel buckle plate and vibrate to make the nickel buckle detach from the template. The weight of the base button is 0.28g, and the weight of the finished nickel button is 16g. The crystal is dense, the surface is smooth, and the shape is a regular button. The sulfur content detected by the nickel buckle is 0.0006%.
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