CN113173709A - Glass product and preparation method thereof, electronic equipment cover plate and electronic equipment - Google Patents
Glass product and preparation method thereof, electronic equipment cover plate and electronic equipment Download PDFInfo
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- CN113173709A CN113173709A CN202110482626.0A CN202110482626A CN113173709A CN 113173709 A CN113173709 A CN 113173709A CN 202110482626 A CN202110482626 A CN 202110482626A CN 113173709 A CN113173709 A CN 113173709A
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- frosting
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- glass article
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- 239000011521 glass Substances 0.000 title claims abstract description 139
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000002360 preparation method Methods 0.000 title abstract description 20
- 239000000758 substrate Substances 0.000 claims abstract description 69
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 81
- 238000005530 etching Methods 0.000 claims description 56
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 claims description 54
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 42
- 238000011282 treatment Methods 0.000 claims description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 229910001868 water Inorganic materials 0.000 claims description 28
- MIMUSZHMZBJBPO-UHFFFAOYSA-N 6-methoxy-8-nitroquinoline Chemical compound N1=CC=CC2=CC(OC)=CC([N+]([O-])=O)=C21 MIMUSZHMZBJBPO-UHFFFAOYSA-N 0.000 claims description 27
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 27
- 229910001634 calcium fluoride Inorganic materials 0.000 claims description 27
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 27
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 27
- 235000011151 potassium sulphates Nutrition 0.000 claims description 27
- 239000011775 sodium fluoride Substances 0.000 claims description 27
- 235000013024 sodium fluoride Nutrition 0.000 claims description 27
- 238000004140 cleaning Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 19
- 238000005498 polishing Methods 0.000 claims description 19
- 238000005406 washing Methods 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 16
- 238000002791 soaking Methods 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 16
- 239000002253 acid Substances 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 abstract description 25
- 238000012545 processing Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 10
- 239000007921 spray Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 230000004313 glare Effects 0.000 description 4
- 239000007888 film coating Substances 0.000 description 3
- 238000009501 film coating Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 239000006059 cover glass Substances 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009828 non-uniform distribution Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C15/00—Surface treatment of glass, not in the form of fibres or filaments, by etching
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C15/00—Surface treatment of glass, not in the form of fibres or filaments, by etching
- C03C15/02—Surface treatment of glass, not in the form of fibres or filaments, by etching for making a smooth surface
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Nonlinear Science (AREA)
- Mathematical Physics (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
The invention is applicable to the technical field of glass processing, and provides a glass product, a preparation method thereof, an electronic equipment cover plate and electronic equipment. The glass product comprises a glass substrate and an anti-glare structure formed on the surface of the glass substrate, wherein the anti-glare structure comprises a first texture microstructure formed on the surface of the glass substrate and a second texture microstructure formed on the surface of the first texture microstructure, the first texture microstructure comprises a first convex part and a first concave part, the second texture microstructure comprises a second convex part and a second concave part, the span of the second convex part is smaller than that of the first convex part, and the span of the second concave part is smaller than that of the first concave part. The invention also provides an electronic equipment cover plate, electronic equipment and a glass product preparation method. The light reflected by the anti-glare structure in the glass product, the electronic equipment cover plate and the electronic equipment is softer, and the anti-glare effect is better.
Description
Technical Field
The invention belongs to the technical field of glass processing, and particularly relates to a glass product and a preparation method thereof, an electronic equipment cover plate and electronic equipment.
Background
The surface of cover glass at the outermost layer of the liquid crystal display is generally a smooth surface and has specular reflection; when the ambient light irradiates the surface of the cover plate glass, especially when the ambient light is stronger, glare is generated due to the mirror reflection of the surface of the cover plate glass, and the viewing experience is influenced. To solve this problem, an anti-glare structure with a micron or nanometer scale is generally fabricated on the surface of the cover glass to prevent glare.
As shown in fig. 1, the anti-glare structure generally comprises the concave pits and the convex pits, which are arranged in a staggered manner, and the surfaces of the concave pits and the convex pits are generally smooth spherical surfaces, so that the anti-glare structure has poor diffuse reflection effect on light, i.e., poor anti-glare effect.
Disclosure of Invention
The invention aims to provide a glass product, a preparation method thereof, an electronic equipment cover plate and electronic equipment, and aims to solve the technical problem that in the prior art, an anti-glare effect of an anti-glare structure on the glass product is poor.
The invention is realized in such a way that, in a first aspect, a glass product is provided, which comprises a glass substrate and an anti-glare structure formed on the surface of the glass substrate, wherein the anti-glare structure comprises a first texture microstructure formed on the surface of the glass substrate and a second texture microstructure formed on the surface of the first texture microstructure, the first texture microstructure comprises a first convex part and a first concave part, the second texture microstructure comprises a second convex part and a second concave part, the span of the second convex part is smaller than that of the first convex part, and the span of the second concave part is smaller than that of the first concave part.
Further, the surfaces of the second convex part and the second concave part are both smooth curved surfaces;
alternatively, the surfaces of the second convex portion and the second concave portion are both matte surfaces.
Further, the span of the second recess is less than or equal to 1/2 of the span of the first recess.
Further, the height of the second convex part is smaller than that of the first convex part;
and/or the depth of the second recess is less than the depth of the first recess.
Further, the height of the second protrusion is less than or equal to 1/2 the height of the first protrusion;
and/or the depth of the second recess is less than or equal to 1/2 the depth of the first recess.
In a second aspect, an electronic device cover plate is provided, comprising the glass article.
In a third aspect, an electronic device is provided, which includes the electronic device cover plate.
Compared with the prior art, the invention has the technical effects that: the utility model provides a glassware, electronic equipment apron and electronic equipment, the surface is formed with a novel anti-glare structure, and this anti-glare structure includes first texture microstructure and the second texture microstructure that forms in first texture microstructure surface for the surface of bulge and pit portion in the anti-glare structure is not smooth curved surface anymore, but has covered with second convex part and second concave part, and then makes the surface of bulge and pit portion in the anti-glare structure become unsmooth. In this way, light may form multiple diffuse reflections therein. Therefore, the light reflected by the anti-glare structure in the glass product provided by the application is softer, and the anti-glare effect is better.
In a fourth aspect, a method of making a glass article is provided, comprising the steps of:
surface pretreatment;
sanding at least twice; the first frosting treatment is used for preparing a first texture microstructure, and the rest of frosting treatments are used for preparing a second texture microstructure;
cleaning;
and polishing to obtain the glass product.
Further, the frosting etching solution used in the first frosting treatment comprises the following components in parts by weight of 10-15: 1-3: 4-7: 5-8: 6-9: 3-5 parts of ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride;
the frosting etching solution used for the rest secondary frosting treatment comprises the following components in parts by weight: 2-4: 6-9: 8-10: 9-13: 4-6 parts of ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
Further, the frosting etching solution used in the second frosting treatment in the at least two frosting treatments comprises the following components in parts by weight: 2: 8: 10: 12: 5 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
Further, the preparation method of the frosting etching solution comprises the following steps:
preparing the raw materials according to the weight part ratio of the raw materials;
stirring and fusing ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide and water;
adding sodium fluoride, stirring and curing for 48-72 h.
Further, each of the at least two frosting treatment steps comprises the following steps:
putting the glass substrate into a frosted etching solution for soaking;
soaking for 60-90s, taking out, and washing.
Further, the method for manufacturing the glass product further comprises a film coating step before the surface pretreatment step, wherein the film coating step comprises the following steps:
the surface of the glass substrate which does not need to be etched is coated with acid-resistant ink.
Further, the surface pretreatment step comprises the steps of:
cleaning the surface to be etched of the glass substrate by using a hydrofluoric acid solution with the concentration of 2-6%, wherein the cleaning time is 60-90 s;
and (5) washing the substrate.
Further, the polishing process step includes the steps of:
and (3) spraying and polishing by using a hydrofluoric acid solution with the concentration of 5% -10%, wherein the spraying time is 3-5 min.
Compared with the prior art, the invention has the technical effects that: the preparation method of the glass product changes the traditional preparation method, and innovatively adopts at least two times of frosting treatment to treat the glass substrate, so that the first texture microstructure and the second texture microstructure can be formed on the surface of the glass substrate.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments of the present invention or in the description of the prior art will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a glare-resistant structure of the prior art;
FIG. 2 is a schematic structural view of a glass article provided by an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of an anti-glare structure employed in an embodiment of the present invention;
FIG. 4 is a flow chart for the production of a generic glass article;
fig. 5 is a flow chart illustrating the preparation of a glass article according to an embodiment of the present invention.
Description of reference numerals:
100. a glass substrate; 200. a first texture microstructure; 210. a first convex portion; 220. a first recess; 300. a second texture microstructure; 310. a second convex portion; 320. a second recess.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments.
Referring to fig. 2 and fig. 3, in an embodiment of the invention, a glass product is provided, which includes a glass substrate 100 and an anti-glare structure formed on a surface of the glass substrate 100. The anti-glare structure comprises a first texture microstructure 200 formed on the surface of the glass substrate 100, and a second texture microstructure 300 formed on the surface of the first texture microstructure 200. The first textured microstructure 200 includes a first protrusion 210 and a first recess 220. The second textured microstructure 300 includes a second protrusion 310 and a second recess 320. The span of the second protrusion 310 is less than the span of the first protrusion 210, and the span of the second recess 320 is less than the span of the first recess 220.
The span of the second protrusion 310 herein means a horizontal distance between both ends of the second protrusion 310. The span of the first protrusion 210 refers to the horizontal distance between the two ends of the first protrusion 210. The span of the second recess 320 refers to the horizontal distance between the two ends of the second recess 320. The span of the first recess 220 refers to the horizontal distance between the two ends of the first recess 220.
The first texture microstructure 200 in this embodiment is the same as or similar to a common anti-glare structure, the surfaces of the first protrusions 210 and the first recesses 220 are both smooth spherical surfaces, the shapes of the second protrusions 310 and the second recesses 320 can be respectively similar to the shapes of the first recesses 220 and the first protrusions 210, or protrusions and recesses with concave-convex structures on the surfaces can be used, which is not limited herein, as long as the size of the protrusions is smaller than that of the first protrusions 210 and the first recesses 220. Dimensions as used herein include height, depth and span.
Specifically, the first texture microstructure 200 may be manufactured by one-time frosting process, and the second texture microstructure 300 may be manufactured by at least one-time frosting process after the first texture microstructure 200 is formed. The first concave portion 220 is a concave portion formed on the surface of the glass article after the first frosting process, and the first convex portion 210 is a convex portion protruding from the surface of the second concave portion 220 without being etched or with a low degree of etching. The second concave portion 320 is a concave portion formed on the surfaces of the first convex portion 210 and the first concave portion 220 after the glass product is subjected to the second frosting treatment or the multiple frosting treatments after the first frosting treatment, and the second convex portion 310 is a convex portion protruding from the surface of the second concave portion 320, which is not etched or is etched to a low degree, on the surfaces of the first convex portion 210 and the first concave portion 220.
Of course, the first texture microstructure 200 and the second texture microstructure 300 can also be made by other methods similar to the above-mentioned manufacturing principle, such as multiple acid etching or frosting, acid etching and the like; the first texture microstructure 200 and the second texture microstructure 300 may be a relatively regular wave-shaped structure as shown in fig. 1 and 2, or an irregular hill-shaped structure, which is not limited to the above, as long as the second protrusions 310 and the second recesses 320 having smaller sizes than the first protrusions 210 and the first recesses 220 in the first texture microstructure 200 can be formed on the surface of the first protrusions 210 and the first recesses 220.
Wherein the span of the second protrusion 310 is less than the span of the first protrusion 210, and the span of the second recess 320 is less than the span of the first recess 220. In this way, the concave-convex structure having both the second convex portion 310 and the second concave portion 320 may be formed on either side of the curved line of the first convex portion 210 and the second concave portion 320, so that the light can be diffusely reflected at a plurality of angles after being irradiated thereon.
The glass product provided by the application has a novel anti-glare structure formed on the surface, and the anti-glare structure comprises a first texture microstructure 200 and a second texture microstructure 300 formed on the surface of the first texture microstructure 200, so that the surfaces of the convex parts and the concave parts in the anti-glare structure are not smooth curved surfaces any more, but are full of second convex parts 310 and second concave parts 320, and further the surfaces of the convex parts and the concave parts in the anti-glare structure become uneven fog surfaces. In this way, light may form multiple diffuse reflections therein. Therefore, the light reflected by the anti-glare structure in the glass product provided by the application is softer, and the anti-glare effect is better.
In one specific embodiment, the first textured microstructure 200 is formed by one sanding process and the second textured microstructure 300 is formed by at least one sanding process. When the second texture microstructure 300 is manufactured through one-time frosting process, the surfaces of the second protrusions 310 and the second recesses 320 are smooth curved surfaces; when the second texture microstructure 300 is manufactured through the multiple frosting process, the surfaces of the second protrusions 310 and the second recesses 320 become a matte surface having many concave-convex structures. The number of frosting processes required for the preparation of the second texture microstructure 300 may be set according to the roughness, diffuse reflection effect, etc. of the surface of the final glass product that it wants to obtain. Therefore, glass products with different roughness and different anti-glare effects can be prepared by a manufacturer according to the design or use requirements of products, and the requirements of cover plates of different electronic equipment are met.
To improve the glare resistance of the glass article, in an alternative embodiment, the span of the second protrusion is less than or equal to 1/2 of the span of the first protrusion, and the span of the second recess is less than or equal to 1/2 of the span of the first recess. In this way, the surfaces of the first concave part 220 and the first convex part 210 can be distributed with a plurality of second concave parts 320 and second convex parts 310, so that the surfaces thereof become fog surfaces, thereby improving the effect of diffuse reflection of light and the anti-glare effect.
To avoid the addition of the second texture microstructure 300, which may have a greater effect on the overall roughness of the anti-glare structure, in an alternative embodiment, the height of the second protrusions 310 is less than the height of the first protrusions 210; and/or the depth of the second recess 320 is less than the depth of the first recess 220.
The height of the second protrusion 310 is a vertical distance from the top of the second protrusion 310 to the surface of the second recess 320. The height of the first protrusion 210 refers to a vertical distance of the tip of the first protrusion 210 from the surface of the first recess 220. The depth of the second recess 320 refers to the perpendicular distance between the lowest point of the second recess 320 and its top or some reference surface. The depth of the first recess 220 refers to the perpendicular distance between the lowest point of the first recess 220 and its top or some reference surface. The reference surface may be a surface before etching or may be another plane artificially defined by an experimenter.
Further, the height of second protrusion 310 is less than or equal to 1/2 of the height of first protrusion 210; and/or; the depth of the second recess 320 is less than or equal to 1/2 of the depth of the first recess 220.
Fig. 3 shows a specific embodiment in which the height of the second protrusion 310 is equal to the depth of the second recess 320, both H1; the height of the first protrusion 210 is equal to the depth of the first recess 220, and is H. Wherein H/H1 is more than or equal to 2, and H1 is more than or equal to 0.05um and less than or equal to 10 um. The span of the second convex portion 310 is equal to the span of the second concave portion 320, both W1; the span of the first convex portion 210 is equal to the span of the first concave portion 220, and is W. Wherein W/W1 is more than or equal to 2; w is more than or equal to 0.05um and less than or equal to 25 um. At this time, the surfaces of the first concave part 220 and the first convex part 210 are uniformly distributed with the second concave part 320 and the second convex part 310, so that the surfaces of the first concave part 220 and the first convex part 210 are not curved surfaces of the light source but become uneven. The anti-glare structure is tested to have better effect on light diffuse reflection and anti-glare effect than the anti-glare structure shown in fig. 1.
In another embodiment of the present invention, an electronic device cover is provided. The surface of the electronic equipment cover plate is formed with an anti-glare structure. The anti-glare structure has the same structural features as the anti-glare structures in the embodiments, and the functions of the anti-glare structure are the same, which are not described herein again.
In another embodiment of the present invention, an electronic device is provided. The electronic equipment provided by the embodiment of the invention comprises the electronic equipment cover plate provided by the embodiment. The electronic device cover plate has the same structural features as the electronic device cover plate in the above embodiments, and functions of the electronic device cover plate are the same, which are not described herein again.
Referring to fig. 5, in another embodiment of the present invention, a method for manufacturing a glass product is provided, which includes the following steps:
step S1: and (4) surface pretreatment.
Specifically, if the surface of the glass product has only slight oil stain, dust, or the like, the glass product can be wiped with only cotton cloth. The surface of the glass article is generally pretreated with a surface pretreatment liquid. Various surface pretreatment liquids exist in the market, and can be flexibly selected according to the material, surface defects and the like of glass products, and the unique limitation is not made here.
Step S2: sanding at least twice; wherein the first frosting process is used to make the first texture microstructure 200 and the remaining second frosting process is used to make the second texture microstructure 300.
Specifically, the number of frosting treatments may be set according to the roughness of the anti-glare structure to be obtained, the anti-glare effect, and the like, and is not limited herein. In addition, a plurality of frosting etching solutions or frosting powders exist in the market, the frosting etching solution or the frosting powder used in each frosting treatment can be selected according to the use requirement, and the height and the span of the concave part formed in the subsequent frosting treatment are only required to be smaller than those of the concave part formed in the previous frosting treatment, and the height and the span are not limited uniquely.
Step S3: and (5) cleaning.
Specifically, the glass substrate 100 is dried with clear water to obtain an etched surface with high uniformity, shallow etching height, small etched particles and shallow and uniform sand surface. The cleaning efficiency and quality can be improved by cleaning equipment such as an ultrasonic cleaning machine and the like during cleaning.
Step S4: and (6) polishing.
Specifically, the surface of the glass product is generally polished with a polishing liquid. A plurality of polishing solutions exist in the market, and can be flexibly selected according to use requirements.
In addition, the surface pretreatment step, the cleaning treatment step and the polishing treatment step can be performed according to the corresponding treatment procedures in the prior art.
As shown in fig. 4, a method for manufacturing a general glass article having an anti-glare structure includes: surface pretreatment: primary frosting treatment; cleaning; and (6) polishing. The preparation method of the glass product provided by the embodiment changes the traditional preparation method, and innovatively adopts at least two times of frosting treatment to treat the glass substrate 100, so that the first texture microstructure 200 and the second texture microstructure 300 can be formed on the surface of the glass substrate 100.
In order to obtain the first texture microstructure 200 and the second texture microstructure 300 which are relatively regular, in a specific embodiment, the frosting etching solution used in the first frosting treatment comprises the following components in parts by weight of 10-15: 1-3: 4-7: 5-8: 6-9: 3-5 parts of ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
The frosting etching solution used for the rest frosting treatment comprises the following components in parts by weight: 2-4: 6-9: 8-10: 9-13: 4-6 parts of ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride. The remaining frosting treatment as referred to herein means each frosting treatment except the first frosting treatment.
When the method is used, according to the effect of the first texture microstructure 200 and the second texture microstructure 300 which are expected to be obtained, the corresponding frosting etching solution for the first frosting treatment and the frosting etching solution for the rest of the frosting treatments can be prepared. It should be noted that, if the number of frosting treatments required for preparing the anti-glare structure is more than two, the ratio of the frosting etching solution used in each frosting treatment in the remaining multiple frosting treatments may be different, and is specifically set as required.
The preparation method of the frosted etching solution comprises the following steps:
preparing the raw materials according to the weight part ratio of the raw materials;
stirring and fusing ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide and water;
adding sodium fluoride, stirring and curing for 48-72 h.
The specific aging time can be set according to the conditions such as reaction temperature and the like.
The anti-glare structure is generally prepared on only one surface of the glass product, and in order to prevent the surface opposite to the surface, i.e. the surface not required to be etched, from being damaged in the above treatment, a film coating step can be performed before the operation, i.e. the surface not required to be etched in the glass product is coated with the acid-resistant ink.
The surface pretreatment step comprises the following steps:
cleaning the surface to be etched of the glass substrate 100 by using a hydrofluoric acid solution with the concentration of 2-6%, wherein the cleaning time is 60-90 s;
and (5) washing the substrate.
Specifically, an ultrasonic cleaner may be used for the rinsing to ensure the cleanness of the surface of the glass substrate 100. The hydrofluoric acid solution is adopted to pretreat the surface to be etched of the glass substrate 100, so that not only can impurities on the surface to be etched of the glass substrate 100 be removed, but also a micro texture structure can be formed on the surface to be etched of the glass substrate 100, so that the frosting solution is uniformly distributed on the surface to be etched of the glass substrate 100 in the subsequent frosting treatment operation, and the smooth operation of the frosting treatment operation is further ensured.
The polishing treatment step comprises the following steps:
and (3) carrying out spray polishing by using a hydrofluoric acid solution with the concentration of 5-10%, wherein the spray time is 3-5 min.
The hydrofluoric acid has strong corrosion capability, and the hydrofluoric acid solution is adopted for surface pretreatment and polishing treatment, so that the use requirement can be met, and the batching is convenient.
For the sake of understanding, the method for preparing the glass product provided by the embodiment of the present invention will now be described with some specific examples.
Example 1
Coating acid-resistant ink on the surface of the glass substrate 100 which is not required to be etched;
cleaning the surface to be etched of the glass substrate 100 by using 2% hydrofluoric acid solution for 60 s;
washing with an ultrasonic cleaner;
putting the glass substrate 100 into the first frosting etching solution for soaking for 60s, taking out the glass substrate, and washing the glass substrate;
soaking the cleaned glass substrate 100 in a second frosting etching solution for 60 seconds, taking out, and cleaning;
and (5) carrying out spray polishing by using diluted hydrofluoric acid with the concentration of 5%, wherein the spray time is 3min, and thus obtaining the glass product.
Wherein, the first frosting etching solution comprises the following components in parts by weight: 1: 4: 5: 6: 3 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride; the second frosting etching solution comprises the following components in parts by weight: 2: 6: 8: 9: 4 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
The preparation method of the first frosting etching solution and the second frosting etching solution comprises the following steps:
preparing the raw materials according to the weight part ratio of the raw materials;
stirring and fusing ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide and water;
adding sodium fluoride, stirring and curing for 48 h.
Example 2
Coating acid-resistant ink on the surface of the glass substrate 100 which is not required to be etched;
cleaning the surface to be etched of the glass substrate 100 by using 6% hydrofluoric acid solution for 90 s;
washing with an ultrasonic cleaner;
putting the glass substrate 100 into the first frosting etching solution for soaking for 90s, taking out the glass substrate and washing the glass substrate;
soaking the cleaned glass substrate 100 in a second frosting etching solution for 90 seconds, taking out, and washing;
and (5) spraying and polishing by using diluted 10% hydrofluoric acid for 5min to obtain the glass product.
Wherein, the first frosting etching solution comprises the following components in parts by weight: 3: 7: 8: 9: 5 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride; the second frosting etching solution comprises the following components in parts by weight: 4: 9: 10: 13: 6 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
The preparation method of the first frosting etching solution and the second frosting etching solution comprises the following steps:
preparing the raw materials according to the weight part ratio of the raw materials;
stirring and fusing ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide and water;
adding sodium fluoride, stirring and curing for 72 h.
Example 3
Coating acid-resistant ink on the surface of the glass substrate 100 which is not required to be etched;
cleaning the surface to be etched of the glass substrate 100 by using a 4% hydrofluoric acid solution for 70 s;
washing with an ultrasonic cleaner;
putting the glass substrate 100 into the first frosting etching solution for soaking for 70s, taking out the glass substrate and washing the glass substrate clean;
soaking the cleaned glass substrate 100 in a second frosting etching solution for 70s, taking out, and cleaning;
and (5) spraying and polishing by using diluted 8% hydrofluoric acid for 4min to obtain the glass product.
Wherein, the first frosting etching solution comprises the following components in parts by weight: 2: 6: 6: 7: 4 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride; the second frosting etching solution comprises the following components in parts by weight: 2: 8: 10: 12: 5 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
The preparation method of the first frosting etching solution and the second frosting etching solution comprises the following steps:
preparing the raw materials according to the weight part ratio of the raw materials;
stirring and fusing ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide and water;
adding sodium fluoride, stirring and curing for 60 h.
Example 4
Coating acid-resistant ink on the surface of the glass substrate 100 which is not required to be etched;
cleaning the surface to be etched of the glass substrate 100 by using a 5% hydrofluoric acid solution for 80 s;
washing with an ultrasonic cleaner;
putting the glass substrate 100 into the first frosting etching solution for soaking for 80s, taking out the glass substrate and washing the glass substrate;
soaking the cleaned glass substrate 100 in a second frosting etching solution for 80s, taking out, and cleaning;
and (5) spraying and polishing by using diluted 7% hydrofluoric acid for 4min to obtain the glass product.
Wherein, the first frosting etching solution comprises the following components in parts by weight: 2: 5: 7: 7: 4 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride; the second frosting etching solution comprises the following components in parts by weight: 3: 8: 9: 11: 5 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
The preparation method of the first frosting etching solution and the second frosting etching solution comprises the following steps:
preparing the raw materials according to the weight part ratio of the raw materials;
stirring and fusing ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide and water;
adding sodium fluoride, stirring and curing for 64 h.
Example 5
Coating acid-resistant ink on the surface of the glass substrate 100 which is not required to be etched;
cleaning the surface to be etched of the glass substrate 100 by using a 3% hydrofluoric acid solution for 75 s;
washing with an ultrasonic cleaner;
putting the glass substrate 100 into the first frosting etching solution for soaking for 75s, taking out the glass substrate and washing the glass substrate;
soaking the cleaned glass substrate 100 in a second frosting etching solution for 75s, taking out, and cleaning;
soaking the cleaned glass substrate 100 in a third frosting etching solution for 75s, taking out, and cleaning;
and (5) carrying out spray polishing by using diluted hydrofluoric acid with the concentration of 5-10%, wherein the spray duration is 4min, and thus obtaining the glass product.
Wherein, the first frosting etching solution comprises the following components in parts by weight: 3: 6: 6: 7: 4 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride; the second frosting etching solution comprises the following components in parts by weight: 4: 7: 9: 11: 6 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride; the third frosting etching solution comprises the following components in parts by weight: 2: 8: 10: 12: 5 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
The preparation method of the first frosting etching solution and the second frosting etching solution comprises the following steps:
preparing the raw materials according to the weight part ratio of the raw materials;
stirring and fusing ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide and water;
adding sodium fluoride, stirring and curing for 68 h.
Comparative example 1
Coating acid-resistant ink on the surface of the glass substrate 100 which is not required to be etched;
cleaning the surface to be etched of the glass substrate 100 by using 6% hydrofluoric acid solution for 100 s;
washing with an ultrasonic cleaner;
putting the glass substrate 100 into a frosted etching solution for soaking for 100s, taking out the glass substrate and washing the glass substrate clean;
and (5) spraying and polishing by using diluted 10% hydrofluoric acid for 5min to obtain the glass product.
Wherein the frosting etching solution is a glass frosting solution purchased in the market. The glass articles obtained in examples 1 to 5 were simultaneously subjected to the tests of Haze (Haze), surface roughness, clarity, flash point effect, antiglare effect, wherein the tests of surface roughness included the profile arithmetic mean deviation (Ra) test, the mean width of the profile elements (Rsm) test and the microscopic unevenness ten-point height (Rz) test. The higher the numerical values of the definition, the flash point effect and the anti-dazzle effect are, the better the effect is, and the full score is 10. The test results are shown in table 1.
TABLE 1 results of performance test of glass articles obtained in inventive examples 1 to 5 and comparative example 1
By contrast, the glass articles prepared in examples 1 to 5 all have lower surface roughness than the glass article prepared in comparative example 1, and the glass articles prepared in examples 1 to 5 have uniform distribution of the convex portions and the concave portions and appropriate size in the anti-glare structure, and the glass articles prepared in comparative example 1 have non-uniform distribution of the convex portions and the concave portions and large size difference. In addition, the clarity, flash point effect, and anti-glare effect of the glass articles prepared in examples 1-5 were all superior to those of the glass article prepared in comparative example 1, and in particular, the clarity of the glass article prepared in example 5 was at its full scale. Therefore, the glass product with better anti-glare effect can be prepared by the preparation method of the glass product provided by the invention.
The foregoing is considered as illustrative only of the preferred embodiments of the invention, and is presented merely for purposes of illustration and description of the principles of the invention and is not intended to limit the scope of the invention in any way. Any modifications, equivalents and improvements made within the spirit and principles of the invention and other embodiments of the invention without the creative effort of those skilled in the art are included in the protection scope of the invention based on the explanation here.
Claims (15)
1. The glass product comprises a glass substrate and an anti-glare structure formed on the surface of the glass substrate, and is characterized in that the anti-glare structure comprises a first texture microstructure formed on the surface of the glass substrate and a second texture microstructure formed on the surface of the first texture microstructure, the first texture microstructure comprises a first convex part and a first concave part, the second texture microstructure comprises a second convex part and a second concave part, the span of the second convex part is smaller than that of the first convex part, and the span of the second concave part is smaller than that of the first concave part.
2. The glass article of claim 1, wherein the surfaces of the second convex portion and the second concave portion are both smoothly curved;
alternatively, the surfaces of the second convex portion and the second concave portion are both matte surfaces.
3. The glass article of claim 1, wherein a span of the second recess is less than or equal to 1/2 of a span of the first recess.
4. The glass article of any of claims 1-3, wherein a height of the second protrusion is less than a height of the first protrusion;
and/or the depth of the second recess is less than the depth of the first recess.
5. The glass article of any of claims 1-3, wherein a height of the second protrusion is less than or equal to 1/2 a height of the first protrusion;
and/or the depth of the second recess is less than or equal to 1/2 the depth of the first recess.
6. An electronic device cover sheet comprising the glass article of any one of claims 1 to 5.
7. An electronic device comprising the electronic device cover of claim 6.
8. A method for producing a glass article according to any of claims 1 to 5, comprising the steps of:
surface pretreatment;
sanding at least twice; the first frosting treatment is used for preparing a first texture microstructure, and the rest of frosting treatments are used for preparing a second texture microstructure;
cleaning;
and polishing to obtain the glass product.
9. The method for preparing a glass article according to claim 8, wherein the first frosting treatment uses a frosting etching solution comprising, by weight, 10 to 15: 1-3: 4-7: 5-8: 6-9: 3-5 parts of ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride;
the frosting etching solution used for the rest secondary frosting treatment comprises the following components in parts by weight: 2-4: 6-9: 8-10: 9-13: 4-6 parts of ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
10. The method for preparing a glass article according to claim 9, wherein the frosting etching solution used in the second frosting treatment of the at least two frosting treatments comprises the following components in parts by weight: 2: 8: 10: 12: 5 ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide, water and sodium fluoride.
11. The method of making a glass article of claim 10, wherein the method of making the frosting etch solution comprises the steps of:
preparing the raw materials according to the weight part ratio of the raw materials;
stirring and fusing ammonium bifluoride, calcium fluoride, potassium sulfate, sodium hydroxide and water;
adding sodium fluoride, stirring and curing for 48-72 h.
12. The method of making a glass article of claim 11, wherein each of the at least two frosting steps comprises the steps of:
putting the glass substrate into a frosted etching solution for soaking;
soaking for 60-90s, taking out, and washing.
13. The method of manufacturing a glass article according to any of claims 8 to 12, further comprising a step of coating a film prior to the surface pretreatment step, the step of coating a film comprising the steps of:
the surface of the glass substrate which does not need to be etched is coated with acid-resistant ink.
14. The method of making a glass article of any of claims 8 to 12, wherein the surface pretreatment step comprises the steps of:
cleaning the surface to be etched of the glass substrate by using a hydrofluoric acid solution with the concentration of 2-6%, wherein the cleaning time is 60-90 s;
and (5) washing the substrate.
15. The method of making a glass article of any of claims 8 to 12, wherein the step of polishing treatment comprises the steps of:
and (3) spraying and polishing by using a hydrofluoric acid solution with the concentration of 5% -10%, wherein the spraying time is 3-5 min.
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CN114873925A (en) * | 2022-05-12 | 2022-08-09 | 维达力实业(赤壁)有限公司 | Multi-texture frosted glass and preparation method thereof |
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CN113772956A (en) * | 2021-09-28 | 2021-12-10 | 蓝思科技(东莞)有限公司 | Anti-glare glass and preparation method thereof |
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CN114873925A (en) * | 2022-05-12 | 2022-08-09 | 维达力实业(赤壁)有限公司 | Multi-texture frosted glass and preparation method thereof |
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WO2024174546A1 (en) * | 2023-02-24 | 2024-08-29 | 比亚迪股份有限公司 | Decorative member, housing, and electronic device |
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