CN113173446B - Fabric slitting processing technology and system - Google Patents
Fabric slitting processing technology and system Download PDFInfo
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- CN113173446B CN113173446B CN202110452242.4A CN202110452242A CN113173446B CN 113173446 B CN113173446 B CN 113173446B CN 202110452242 A CN202110452242 A CN 202110452242A CN 113173446 B CN113173446 B CN 113173446B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
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Abstract
The invention discloses a fabric slitting processing technology and a system, wherein the fabric slitting processing technology comprises a bracket, a feeding module, a cutting module, a guiding module and a receiving module, wherein the feeding module, the cutting module, the guiding module and the receiving module are arranged on the bracket, the cutting module comprises a transverse cutting assembly and a plurality of longitudinal cutting assemblies, the feeding module is used for conveying fabrics to the cutting module, the transverse cutting assembly and the longitudinal cutting assemblies are used for slitting the fabrics, the guiding module is used for conveying the slit fabrics to the receiving module, the receiving module is used for collecting the fabrics, the adjusting and controlling system and the manual control system are used for adjusting the feeding module and the cutting module according to slitting requirements of the fabrics, the transverse cutting assembly and the longitudinal cutting assembly are adjusted, and the slitting cutting adjusting effect is achieved. The fabric slitting processing technology and system provided by the invention have the advantages that slitting of different sizes can be adjusted according to the fabric, so that the efficiency of slitting and cutting of different sizes is improved.
Description
Technical Field
The invention relates to the technical field of fabric processing, in particular to a fabric slitting processing technology and a system.
Background
Along with the rapid development of social economy, the demand for materials is also continuously improved, wherein the textile fabric is used as a common fabric, and when the textile fabric is manufactured into textiles such as towels and bath towels, the fabric is processed through a plurality of working procedures, wherein one working procedure is to cut the fabric into strips, the fabric is a whole piece of large auxiliary material before being cut into strips, and the fabric is cut into auxiliary materials with smaller areas by cutting the fabric so as to be convenient to process or adapt to different use places.
At present, before cutting the fabric, the fabric is conveyed through the conveying roller, the fabric is conveyed into a plurality of instruments to be cut, a fabric with a smaller area is finally formed, when the fabric is cut, a plurality of cutting rollers are arranged on a roller shaft, the plurality of cutting rollers on the roller shaft cannot be adjusted along the roller shaft, the distance between the cutting rollers after cutting the fabric is consistent, the size of the fabric cannot be adjusted according to the requirement, the fabric cannot be cut according to the requirement, and the slitting cutting effect of the fabric cannot be achieved, so that the efficiency is low when the cutting is required to achieve different sizes.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a fabric slitting processing technology and system, which can adjust slitting of different sizes according to the fabric so as to improve the efficiency of slitting and cutting of different sizes.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the fabric slitting processing system comprises a bracket, a feeding module, a cutting module, a guiding module and a receiving module, wherein the feeding module, the cutting module, the guiding module and the receiving module are arranged on the bracket;
the system further comprises a regulation and control system and a manual control system, wherein the regulation and control system comprises a discharging module and a fabric detection unit, the discharging module comprises a discharging motor and a discharging roller, the fabric is wound on the discharging roller, the discharging motor is arranged on a support and is coaxially connected with the discharging roller, a detection strategy is configured in the fabric detection unit, the detection strategy comprises detecting components of the fabric and the width of the fabric according to the fabric and generating component information and total width information, the component information represents component types of the fabric, and the total width information represents the total width of the fabric;
the manual control system comprises a display module, a size input module and a rotating speed input module, wherein the fabric detection unit sends component information and total width information to the display module, the display module receives the component information and the total width information and then displays the component of the fabric and the total width of the fabric, a regulation strategy is further configured in the manual control system, the size input module comprises a length input unit and a strip number input unit, the length input unit is used for controlling the length of the cut fabric and generating length information, the strip number input unit is used for controlling the strip number of the cut fabric and generating strip number information, the rotating speed input module is used for controlling the rotating speed of the discharging motor and generating rotating speed information, the regulation strategy comprises the steps of dividing the length information by the rotating speed information and generating strip-dividing time information according to the length information, dividing the total width information by the strip number information, the time information represents the starting time of the discharging motor, the strip-dividing width information represents the width of each piece of the cut fabric, the system sends the length information, the rotating speed information and the strip-dividing width information to the display module, and the display module receives the length information, the rotating speed information, the strip number information and the rotating speed information of the cut fabric, and the rotating speed information after the motor and the strip number of the cut fabric are displayed on the motor and the fabric is started;
the hand control system also sends length information, strip number information and strip width information to a cutting module, and the cutting module receives the length information, the strip number information and the strip width information and controls the transverse cutting assembly and the longitudinal cutting assemblies to transversely cut and strip the fabric;
the cutting module is characterized by further comprising a reset detection unit and a shifting-out unit, wherein the reset detection unit is used for detecting the transverse cutting assembly and the longitudinal cutting assemblies to cut the fabric, then resetting the fabric and generating a reset signal, the reset detection unit sends the reset signal to the shifting-out unit, the shifting-out unit generates a discharging signal and sends the discharging signal to the guiding module when receiving the reset signal, the guiding module generates a receiving signal when receiving the discharging signal and sends the cut fabric to the cutting module, the guiding module sends the receiving signal to the receiving module, the receiving module comprises a clamping mechanism and a receiving conveyor belt, the receiving module is used for controlling the clamping mechanism to clamp the cut fabric and stack the cut fabric on the receiving conveyor belt when receiving the receiving signal, the receiving module is further provided with a discharging module, the discharging module is internally provided with a preset frequency and a discharging strategy, and the discharging strategy comprises the clamping frequency of the clamping mechanism according to statistics and comparison with the receiving frequency, and the discharging is controlled to carry out the discharging when the clamping frequency reaches the receiving frequency.
As a further improvement of the invention, the fabric detection unit further comprises a detection light source and a detection light plate, an attenuation algorithm is preset in the fabric detection unit, the detection light source and the detection light plate are respectively arranged on two sides of the fabric, the detection strategy further comprises that the detection light is emitted according to the detection light source, the detection light plate receives the detection light, calculates the detection light according to the attenuation algorithm and generates an attenuation value, the thickness of the fabric is obtained according to the attenuation value, thickness information is generated, the fabric detection unit sends the thickness information to a display module, and the thickness of the fabric is displayed when the display module receives the thickness information.
As a further improvement of the invention, the decay algorithm is specifically:
D＝b×δ
β 1
δβ 2
wherein: the attenuation value is represented by the intensity of the detection light emitted by the detection light source, the intensity of the detection light received by the detection light plate, the thickness of the fabric is represented by D, the weight value of the attenuation value is represented by a, and the weight value of the fabric thickness is represented by b.
As a further improvement of the invention, the feeding module further comprises a centering module, the centering module comprises a centering calibrator and a measuring and calculating unit, the centering calibrator is arranged at the centering position of the bracket, the fabric detection unit further sends total width information to the measuring and calculating unit, the measuring and calculating unit is internally provided with a centering strategy, the centering strategy comprises the steps of determining the center line position of the fabric according to the total width information and generating center line information, the center line information represents the position information of the center line of the fabric, the measuring and calculating unit sends the center line information to the feeding module, and the feeding module controls the fabric to perform centering treatment on the center line position and the centering calibrator.
As a further improvement of the invention, the regulation and control system further comprises a deviation rectifying module, the deviation rectifying module comprises a plurality of primary detectors and a plurality of final detectors, the primary detectors are respectively arranged on two sides of the fabric along the width direction, the final detectors are respectively arranged on two sides of the fabric along the width direction, the primary detectors are used for carrying out positioning detection on two side positions when the fabric enters the initial position of the cutting module, the final detectors are used for carrying out positioning detection on two side positions when the fabric enters the tail end position of the cutting module, a deviation rectifying strategy is configured in the deviation rectifying module, the deviation rectifying strategy comprises detecting two side positions of the fabric according to the primary detectors and the final detectors, if the primary detectors and the final detectors are blocked by the fabric, the deviation rectifying module judges that the primary detectors are deviated and generates a deviation signal, the deviation rectifying module sends the deviation signal to a feeding module, and the feeding module receives the deviation signal and carries out deviation rectifying treatment on the fabric.
As a further improvement of the invention, the two sides of the fabric along the width are respectively a reference side and a deviation rectifying side, and the deviation rectifying strategy specifically comprises:
if the last detector positioned at one side of the deviation rectifying side is shielded, the fabric deflects towards the deviation rectifying side;
and if the last detector positioned on one side of the reference side is blocked, the fabric is inclined towards the reference side.
As a further improvement of the invention, the deviation rectifying module also sends a deviation signal to the display module, and the display module performs deviation display when receiving the deviation signal.
As a further improvement of the invention, the cutting module further comprises a rim charge detection module and a rim charge removing module, wherein the rim charge detection module is used for detecting the widths of the fabrics on two sides in the width direction after the fabrics are cut and generating rim charge information, the rim charge information characterizes the widths of the fabrics on two sides after the fabrics are cut, a rim charge judging strategy is configured in the rim charge detection module, the hand control system further sends strip width information to the rim charge detection module, the rim charge side judging strategy comprises comparing the strip width information with the strip width information according to the rim charge information, and if the rim charge information is smaller than the strip width information, the rim charge module generates removing signals and sends the removing signals to the rim charge removing module, and the rim charge removing module removes the rim charges on two sides of the fabrics when receiving the removing signals.
As a further improvement of the invention, the manual control system further comprises a reset zero clearing module, wherein the reset zero clearing module is used for controlling reset of the feeding module, the cutting module, the guiding module and the receiving module.
As a further improvement of the invention, a fabric slitting processing technology;
s1: arranging the fabric on the discharging roller;
s2: the feeding module conveys the fabric to the cutting module and performs deviation correction detection;
s3: the longitudinal cutting assembly in the cutting module carries out vertical slitting cutting on the fabric;
s4: the transverse cutting assembly in the cutting module transversely cuts the fabric;
s5: the guide module conveys the striped fabric to the receiving module, and the clamping mechanism in the receiving module clamps and receives the fabric;
s6: and the receiving module discharges the received strip fabric.
The invention has the beneficial effects that:
1: the components and the total width of the fabric are detected by the fabric detection unit and displayed in the display module, and the display module, the size input module and the rotating speed input module in the manual control system adjust the number and the size of the fabric cut according to the need, so that the transverse cutting assembly and the longitudinal cutting assembly in the cutting module are controlled to be adjusted, and the fabric is accurately cut; the fabric can be adjusted according to the cutting of different sizes, so that the efficiency of cutting different sizes is improved;
2: through the processes of feeding, cutting and receiving, the whole device orderly performs slitting cutting, thereby achieving the aim of slitting the fabric in different sizes and improving the efficiency of slitting and cutting in different sizes.
Drawings
FIG. 1 is a schematic perspective view of a structure embodying the present invention;
fig. 2 is a schematic diagram of the system of the present invention.
Reference numerals: 1. a bracket; 2. a feeding module; 3. a cutting module; 31. a reset detection unit; 32. a removal unit; 33. a rim charge detection module; 34. a rim charge removing module; 4. a guide module; 5. a material receiving module; 51. a discharging module; 52. centering module; 521. centering calibrator; 522. a measuring and calculating unit; 6. a regulation system; 61. a discharging module; 611. a discharging motor; 612. a discharging roller; 62. a fabric detection unit; 63. a deviation rectifying module; 631. a primary detector; 632. a last bit detector; 7. a manual control system; 71. a display module; 72. a size input module; 73. a rotation speed input module; 74. and resetting the zero clearing module.
Detailed Description
The invention will now be described in further detail with reference to the drawings and examples. Wherein like parts are designated by like reference numerals. It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
Referring to fig. 1 and 2, a fabric slitting processing system according to an embodiment of the present invention includes a support 1, and a feeding module 2, a cutting module 3, a guiding module 4, and a receiving module 5 disposed on the support 1, where the cutting module 3 includes a transverse cutting assembly and a plurality of longitudinal cutting assemblies, the feeding module 2 is configured to convey fabric to the cutting module 3, the transverse cutting assembly and the longitudinal cutting assembly slit the fabric, the transverse cutting assembly cuts along a width direction of the fabric, the longitudinal cutting assembly cuts along a length direction of the fabric, the guiding module 4 is configured to convey the slit fabric to the receiving module 5, the receiving module 5 is configured to collect the fabric, and send the fabric after a certain number of fabrics are collected.
The system further comprises a regulation and control system 6 and a manual control system 7, the regulation and control system 6 comprises a discharging module 61 and a fabric detection unit 62, the discharging module 61 comprises a discharging motor 611 and a discharging roller 612, the fabric is wound on the discharging roller 612, the discharging motor 611 is arranged on the support 1, the discharging motor 611 is coaxially connected with the discharging roller 612, a detection strategy is configured in the fabric detection unit 62, the detection strategy comprises detecting components of the fabric and widths of the fabric according to the fabric and generating component information and total width information, and the component information characterizes component types of the fabric, such as: the fabric comprises cotton, hemp, fiber or terylene, and the total width information represents the total width of the fabric.
The manual control system 7 comprises a display module 71, a size input module 72 and a rotating speed input module 73, wherein the fabric detection unit 62 sends component information and total width information to the display module 71, the display module 71 receives the component information and the total width information and then displays the component of the fabric and the total width of the fabric, so that the component of the fabric and the width of the fabric can be obtained clearly, the manual control system 7 is internally provided with a regulation and control strategy, the size input module 72 comprises a length input unit and a number input unit, the length input unit is used for controlling the length of the cut fabric and generating length information, the number input unit is used for controlling the number of the cut fabric and generating number information, and the rotating speed input module 73 is used for controlling the rotating speed of the discharging motor 611 and generating rotating speed information;
the regulation strategy comprises the steps of generating discharging time information according to length information divided by rotating speed information, generating strip width information according to total width information divided by strip number information, wherein the time information represents starting time of a discharging motor 611, the strip width information represents width of each piece of fabric after cutting, so that the length of the fabric obtained according to needs is divided by rotating speed information to generate discharging time information, stopping rotating the discharging motor 611 when the rotating speed reaches the discharging time information, stopping the length of the fabric at the required length of the fabric, and generating strip width information according to the total width information divided by the strip number information, so that the width of the fabric after cutting reaches the required strip width.
The hand control system 7 sends length information, number of strips information, rotation speed information, time information and strip width information to the display module 71, and the display module 71 displays the length of the cut fabric, the number of strips of the fabric, the rotation speed of the discharging motor 611, the starting time of the discharging motor 611 and the width of the cut fabric when receiving the length information, the number of strips information, the rotation speed information, the time information and the strip width information; the manual control system 7 also sends length information, strip number information and strip width information to the cutting module 3, the cutting module 3 receives the length information, the strip number information and the strip width information and controls the transverse cutting assembly and the longitudinal cutting assemblies to transversely cut and strip the fabric, the manual control system 7 also comprises a reset zero clearing module 74, and the reset zero clearing module 74 is used for controlling the reset of the feeding module 2, the cutting module 3, the guiding module 4 and the receiving module 5.
The cutting module 3 further comprises a reset detection unit 31 and a shifting-out unit 32, the reset detection unit 31 is used for detecting that the transverse cutting assembly and the longitudinal cutting assemblies cut the fabric and then resetting the fabric to generate a reset signal, the reset detection unit 31 sends the reset signal to the shifting-out unit 32, the shifting-out unit 32 generates a discharging signal and sends the discharging signal to the guiding module 4 when receiving the reset signal, the guiding module 4 generates a receiving signal and conveys the cut fabric to be delivered out of the cutting module 3, the guiding module 4 sends the receiving signal to the receiving module 5, the receiving module 5 comprises a clamping mechanism and a receiving conveyor belt, the clamping mechanism is controlled to clamp the cut fabric and stack the cut fabric on the receiving conveyor belt when the receiving module 5 receives the receiving signal, the discharging module 51 is further configured in the receiving module 5, the receiving module 51 is preset with a collecting frequency and a discharging strategy, the discharging strategy comprises counting the clamping frequency of the clamping mechanism and comparing the collecting frequency, and controlling the receiving conveyor belt to discharge when the clamping frequency reaches the collecting frequency, so that the number of the cut fabric after the clamping frequency reaches the collecting frequency, the number of the cut fabric can reach the number of the cut fabric after the clamping frequency reaches the receiving frequency, and the required position of the fabric conveying module to be accurately conveyed after the receiving module.
The fabric detection unit 62 further comprises a detection light source and a detection light plate, an attenuation algorithm is preset in the fabric detection unit 62, the detection light source and the detection light plate are respectively arranged on two sides of the fabric, the detection strategy further comprises that detection light is emitted according to the detection light source, the detection light plate receives the detection light and calculates the detection light according to the attenuation algorithm to generate an attenuation value, the thickness of the fabric is obtained according to the attenuation value, thickness information is generated, the fabric detection unit 62 sends the thickness information to the display module 71, the thickness of the fabric is displayed when the display module 71 receives the thickness information, and the attenuation algorithm specifically comprises:
D＝b×δ
δβ 1 β 2
wherein: the attenuation value is represented, the intensity of detection light emitted by the detection light source is represented, the intensity of detection light received by the detection light plate is represented, D represents the thickness of the fabric, a represents the weight value of the attenuation value, and b represents the weight value of the thickness of the fabric, so that the attenuation degree of the detection light is detected under the action of an attenuation algorithm, the thickness of the fabric is calculated according to the attenuation degree of the detection light, and the thickness of the fabric can be accurately obtained according to detection of fabrics with different thicknesses.
The feeding module 2 further comprises a centering module 52, the centering module 52 comprises a centering calibrator 521 and a measuring and calculating unit 522, the centering calibrator 521 is arranged at the centering position of the support 1, the fabric detection unit 62 further sends total width information to the measuring and calculating unit 522, a centering strategy is configured in the measuring and calculating unit 522, the centering strategy comprises the steps of determining the center line position of the fabric according to the total width information and generating center line information, the center line information represents the position information of the center line of the fabric, the measuring and calculating unit 522 sends the center line information to the feeding module 2, and the feeding module 2 controls the fabric to perform centering treatment on the center line position and the centering calibrator 521;
the regulation and control system 6 further comprises a deviation rectifying module 63, the deviation rectifying module 63 comprises a plurality of primary detectors 631 and a last detector 632, the primary detectors 631 are respectively arranged on two sides of the fabric along the width direction, the last detectors 632 are respectively arranged on two sides of the fabric along the width direction, the primary detectors 631 are used for carrying out positioning detection on two side positions when the fabric enters the initial position of the tailoring module 3, the last detectors 632 are used for carrying out positioning detection on two side positions when the fabric enters the tail end position of the tailoring module 3, a deviation rectifying strategy is configured in the deviation rectifying module 63, the deviation rectifying strategy comprises detecting the two side positions of the fabric according to the primary detectors 631 and the last detectors 632, and if the primary detectors 631 and the last detectors 632 are blocked by the fabric, the deviation is judged to be deviated and a deviation signal is generated;
the two sides of the fabric along the width are respectively a reference side and a deviation rectifying side, and the deviation rectifying strategy is specifically as follows:
if the last detector 632 positioned at one side of the deviation rectifying side is blocked, the fabric is deviated towards the deviation rectifying side;
if the last detector 632 on the reference side is blocked, the fabric is inclined toward the reference side;
the deviation correcting module 63 sends a deviation signal to the feeding module 2, the feeding module 2 receives the deviation signal and then carries out deviation correcting treatment on the fabric, so that the fabric fed by the feeding module 2 is kept centered and horizontal when entering the cutting module 3, the cut fabric is kept flush when being transversely cut and longitudinally cut, the deviation is not easy to occur, the deviation correcting module 63 also sends the deviation signal to the display module 71, and the display module 71 carries out deviation display when receiving the deviation signal, so that whether the deviation correction of the fabric is finished can be accurately known.
The cutting module 3 further comprises a rim charge detection module 33 and a rim charge removing module 34, the rim charge detection module 33 is used for detecting the widths of the fabrics on two sides in the width direction after the fabrics are cut and generating rim charge information, the rim charge information characterizes the widths of the fabrics on two sides after the fabrics are cut, a rim charge judging strategy is configured in the rim charge detection module 33, the manual control system 7 further sends strip width information to the rim charge detection module 33, the rim charge side judging strategy comprises comparing the rim charge information with the strip width information according to the rim charge information, if the rim charge information is smaller than the strip width information, the rim charge width on two sides of the fabrics after the fabrics are cut is not in accordance with the required size requirement, the rim charge module generates removing signals and sends the removing signals to the rim charge removing module 34, and the rim charge removing module 34 removes the rim charges on two sides of the fabrics when receiving the removing signals, so that the effect of removing the fabrics not in accordance with the requirement is achieved.
The processing technology by the fabric slitting processing system comprises the following steps:
s1: disposing a facing on the discharge roller 612;
s2: the feeding module 2 conveys the fabric to the cutting module 3 and performs deviation correction detection;
s3: the slitting assembly in the cutting module 3 performs vertical slitting cutting on the fabric;
s4: the transverse cutting assembly in the cutting module 3 transversely cuts the fabric;
s5: the guiding module 4 conveys the striped fabric to the receiving module 5, and a clamping mechanism in the receiving module 5 clamps and receives the fabric;
s6: and the receiving module 5 discharges the received strip fabric.
Working principle and effect:
the components and the total width of the fabric are detected by the fabric detection unit 62 and displayed in the display module 71, and the number and the size of the fabric cut by the display module 71, the size input module 72 and the rotating speed input module 73 in the manual control system 7 are adjusted according to the requirement, so that the transverse cutting assembly and the longitudinal cutting assembly in the cutting module 3 are controlled to be adjusted, and the fabric is accurately cut; the fabric can be kept centered and horizontally conveyed under the action of the centering module 52 and the deviation correcting module 63, so that the fabric entering the cutting module 3 is kept horizontal, the fabric is kept horizontal after longitudinal cutting and transverse cutting, deflection is not easy to occur, and the offcut which does not meet the requirements can be screened out and removed under the action of the offcut removing module 34, so that the fabric can be adjusted according to cutting of different sizes, and the efficiency of cutting and cutting of different sizes is improved.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (10)
1. The utility model provides a surface fabric slitting processing system, includes support (1) and sets up pay-off module (2) on support (1), tailors module (3), direction module (4), receipts material module (5), tailors module (3) including transection subassembly and a plurality of slitting subassembly, pay-off module (2) are used for carrying the surface fabric to tailors module (3), transection subassembly and slitting subassembly cut the surface fabric, direction module (4) are used for carrying the surface fabric after cutting to receipts material module (5), receive material module (5) are used for collecting surface fabric, its characterized in that:
the system further comprises a regulating and controlling system (6) and a manual control system (7), wherein the regulating and controlling system (6) comprises a discharging module (61) and a fabric detecting unit (62), the discharging module (61) comprises a discharging motor (611) and a discharging roller (612), the fabric is wound on the discharging roller (612), the discharging motor (611) is arranged on a bracket (1), the discharging motor (611) is coaxially connected with the discharging roller (612), a detecting strategy is configured in the fabric detecting unit (62), the detecting strategy comprises component information and total width information which are generated according to the component of the fabric and the width of the fabric, the component information represents the component category of the fabric, and the total width information represents the total width of the fabric;
the hand control system (7) comprises a display module (71), a size input module (72) and a rotating speed input module (73), wherein the fabric detection unit (62) sends component information and total width information to the display module (71), the display module (71) receives the component information and the total width information and then displays the component of the fabric and the total width of the fabric, a regulating strategy is further configured in the hand control system (7), the size input module (72) comprises a length input unit and a number of strips input unit, the length input unit is used for controlling the length of the cut fabric and generating length information, the number of strips input unit is used for controlling the number of strips of the cut fabric and generating number of strips information, the rotating speed input module (73) is used for controlling the rotating speed of a discharging motor (611) and generating rotating speed information, the regulation strategy comprises the steps of generating discharging time information according to length information divided by rotating speed information, generating strip width information according to total width information divided by strip number information, wherein the time information represents starting time of a discharging motor (611), the strip width information represents width of each piece of fabric after cutting, the manual control system (7) sends the length information, the strip number information, the rotating speed information, the time information and the strip width information to a display module (71), and the display module (71) displays the length of the fabric after cutting, the strip number of the fabric, the rotating speed of the discharging motor (611) on the display module (71) when receiving the length information, the strip number information, the rotating speed information, the time information and the strip width information, the starting time of the discharging motor (611) and the width of the cut fabric;
the hand control system (7) also sends length information, strip number information and strip width information to the cutting module (3), and the cutting module (3) receives the length information, the strip number information and the strip width information and controls the transverse cutting assembly and the longitudinal cutting assemblies to transversely cut and strip the fabric;
the utility model provides a fabric cutting device, including cutting module (3), cutting module (3) is arranged in including cutting module (3), reset detection unit (31) is arranged in detecting the transverse cutting subassembly and a plurality of slitting subassembly cuts the back reset detection and generates reset signal to the surface fabric, reset detection unit (31) sends reset signal to shifting out unit (32), it generates ejection of compact signal and sends to direction module (4) when receiving reset signal to shift out unit (32), direction module (4) generates the receipts material signal when receiving ejection of compact signal and carries the surface fabric after cutting out to cut out module (3), direction module (4) sends receipts material signal to receipts material module (5), receipts material module (5) are including pressing from both sides and getting mechanism and receipts material conveyer belt, control clamp when receiving the material module (5) and get the mechanism and press from both sides and get the surface fabric after cutting and pile up on receipts material conveyer belt, still dispose ejection of compact module (51) in receipts material module (5), preset number of times and ejection of compact tactics in ejection of compact module (51), it includes to collect the statistics clamp and get the mechanism and carry out the number of times and compare if receive the number of times when receiving the receipts material conveyer belt and receive the number of times.
2. The fabric strip processing system of claim 1, wherein: the fabric detection unit (62) further comprises a detection light source and a detection light plate, an attenuation algorithm is preset in the fabric detection unit (62), the detection light source and the detection light plate are respectively arranged on two sides of the fabric, the detection strategy further comprises that detection light is emitted according to the detection light source, the detection light plate receives the detection light, calculates the detection light according to the attenuation algorithm and generates an attenuation value, the thickness of the fabric is obtained according to the attenuation value, thickness information is generated, the fabric detection unit (62) sends the thickness information to the display module (71), and the thickness of the fabric is displayed when the display module (71) receives the thickness information.
3. The fabric strip processing system of claim 2, wherein: the attenuation algorithm specifically comprises the following steps:
D＝b×δ
wherein: delta represents the attenuation value, beta 1 Represents the intensity of the detection light emitted by the detection light source, beta 2 The intensity of the detection light received by the detection light plate is represented by D, the thickness of the fabric is represented by a weight value of the attenuation value, and the weight value of the thickness of the fabric is represented by b.
4. The fabric strip processing system of claim 1, wherein: the feeding module (2) further comprises a centering module (52), the centering module (52) comprises a centering calibrator (521) and a measuring and calculating unit (522), the centering calibrator (521) is arranged at the centering position of the support (1), the fabric detection unit (62) further transmits total width information to the measuring and calculating unit (522), a centering strategy is configured in the measuring and calculating unit (522), the centering strategy comprises the steps of determining the center line position of the fabric according to the total width information and generating center line information, the center line information represents the position information of the center line of the fabric, the measuring and calculating unit (522) transmits the center line information to the feeding module (2), and the feeding module (2) controls the fabric to perform centering treatment on the center line position and the centering calibrator (521).
5. The fabric strip processing system of claim 1, wherein: the regulation and control system (6) still includes rectification module (63), rectification module (63) include a plurality of beginnings detector (631) and last position detector (632), a plurality of beginnings detector (631) divide to locate the surface fabric along width direction's both sides, a plurality of last position detector (632) divide to locate the surface fabric along width direction's both sides, begins detector (631) are used for carrying out location detection to the both sides position when the surface fabric gets into and tailor module (3) initial position, last position detector (632) are used for carrying out location detection to the both sides position when the surface fabric gets into and tailor module (3) rear end position, be provided with the strategy of rectifying in rectification module (63), the strategy of rectifying includes detecting the surface fabric both sides position according to beginnings detector (631) and last position detector (632), then judge to incline and generate the skew signal if beginnings detector (631) are sheltered by the surface fabric, rectification module (63) send the skew signal to pay-off module (2), pay-off module (2) carries out the processing to the surface fabric after the skew signal was received.
6. The fabric strip processing system of claim 5, wherein: the fabric is respectively provided with a reference side and a deviation rectifying side along the width direction, and the deviation rectifying strategy is specifically as follows:
if the last detector (632) positioned at one side of the deviation rectifying side is blocked, the fabric deflects towards the deviation rectifying side;
if the last detector (632) located on the reference side is blocked, the fabric is inclined toward the reference side.
7. The fabric strip processing system of claim 6, wherein: the deviation correcting module (63) also sends a deviation signal to the display module (71), and the display module (71) performs deviation display when receiving the deviation signal.
8. The fabric strip processing system of claim 1, wherein: the cutting module (3) further comprises a rim charge detection module (33) and a rim charge removing module (34), the rim charge detection module (33) is used for detecting the width of the fabric on two sides in the width direction after the fabric is cut and generating rim charge information, the rim charge information characterizes the width of the fabric on two sides after the fabric is cut, a rim charge judging strategy is configured in the rim charge detection module (33), the manual control system (7) further sends strip width information to the rim charge detection module (33), the rim charge side judging strategy comprises comparison between the rim charge information and the strip width information according to the rim charge information, if the rim charge information is smaller than the strip width information, the rim charge module generates removing signals and sends the removing signals to the rim charge removing module (34), and the rim charge removing module (34) removes the rim charge on two sides of the fabric when receiving the removing signals.
9. The fabric strip processing system of claim 1, wherein: the manual control system (7) further comprises a reset zero clearing module (74), and the reset zero clearing module (74) is used for controlling reset of the feeding module (2), the cutting module (3), the guiding module (4) and the receiving module (5).
10. A fabric slitting process technology, which provides the fabric slitting processing system as set forth in claim 1, and is characterized in that:
s1: disposing a facestock on the discharge roll (612);
s2: the feeding module (2) is used for conveying the fabric to the cutting module (3) and performing deviation correction detection;
s3: the longitudinal cutting assembly in the cutting module (3) carries out vertical slitting cutting on the fabric;
s4: the transverse cutting assembly in the cutting module (3) transversely cuts the fabric;
s5: the guiding module (4) conveys the striped fabric to the receiving module (5), and the clamping mechanism in the receiving module (5) clamps and receives the fabric;
s6: and the receiving module (5) discharges the received split fabric.
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| US10421635B2 (en) * | 2017-02-08 | 2019-09-24 | JineWei Industry Co., Ltd | Length adjusting mechanism of slitter rewinder |
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| CN101804922A (en) * | 2010-03-05 | 2010-08-18 | 深圳市吉阳自动化科技有限公司 | Automatic coil material changing and connecting device and method |
| CN107074475A (en) * | 2014-10-20 | 2017-08-18 | 株式会社Lg化学 | Cut the production method and production system of product |
| CN105016122A (en) * | 2015-08-12 | 2015-11-04 | 东莞市华立实业股份有限公司 | Automatic cutter arrangement device |
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