CN113172909A - High-brightness film and production process thereof - Google Patents
High-brightness film and production process thereof Download PDFInfo
- Publication number
- CN113172909A CN113172909A CN202110449701.3A CN202110449701A CN113172909A CN 113172909 A CN113172909 A CN 113172909A CN 202110449701 A CN202110449701 A CN 202110449701A CN 113172909 A CN113172909 A CN 113172909A
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- Prior art keywords
- film
- brightness
- metal
- finished
- electroplating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/406—Bright, glossy, shiny surface
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electroplating Methods And Accessories (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
The invention discloses a high-brightness film realized according to the production process, which comprises a structure main body, wherein the structure main body is formed by arranging the high-brightness film, a metal brightness enhancement film and a packaging protection film from inside to outside, the high-brightness film and the metal brightness enhancement film are of an integrated structure, the packaging protection film, the high-brightness film and the metal brightness enhancement film are of a separated structure, and an adhesive layer is arranged on the contact surface of the packaging protection film and the metal brightness enhancement film; according to the high-brightness film provided by the invention, the metal brightness enhancement film made of zirconium and niobium is plated outside the high-brightness film through an electroplating technology, so that the physical properties of high temperature resistance, moisture resistance and the like of the high-brightness film are enhanced, and the metal luster is added on the surface of the high-brightness film, so that more use scenes are met.
Description
Technical Field
The invention relates to the field of production of high-brightness films, in particular to a high-brightness film and a production process thereof.
Background
The high gloss film is a film composite product with the glossiness of more than 100, and generally comprises a polyester film, a PET film, a surface treatment agent, printing ink, an adhesive, a PVC film and the like, and the product is obtained by compounding the parts through high-tech production equipment.
The highlight film has glittering and translucent surface effect, is colorful, does not change color for a long time, has soft hand feeling and colorful surface color, is a safe and environment-friendly building material capable of selecting colors according to the color feeling change of times, is film-coated with color personality collocation and elegant enjoyment, and simultaneously has various varieties such as pearly-lustre films, common films, metal-like films and the like which can meet various requirements of consumers, and in addition, the highlight film also has the following advantages: moisture-proof, corrosion-proof, good durability, easy cleaning, easy installation, light weight and nonflammability.
With the gradual maturity of the production technology of high-gloss films, the requirements of customers are increased, and the luster of the imitation metal film cannot meet the requirements of the customers.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the high-gloss film and the production process thereof, which can increase the glossiness of the traditional high-gloss film and optimize the production process.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a production process of a high-brightness film comprises the following steps:
s1, preparing materials: preparing at least one material and at least one auxiliary material as preparation materials;
s2, stirring and cooling: adding the prepared material into a mixing and stirring device for melting, mixing and stirring, and cooling at room temperature to obtain a granular raw material;
s3, storing for later use: placing the granular raw materials in a storage device for storage;
s4, weighing: weighing according to actual delivery requirements, and calling out corresponding granular raw materials from storage equipment;
s5, injection molding: setting an injection molding machine, and preparing the granular raw materials into a semi-finished high-brightness film through the injection molding machine;
s6, primary detection: preliminarily detecting the high-brightness film of the semi-finished product, and removing defective products;
s7, electroplating: forming a metal brightness enhancement film on the surface of the semi-finished product high-brightness film by an electroplating technology to obtain a finished product high-brightness film;
s8, final detection: and (5) carrying out primary detection on the finished product highlight bright film, and removing defective products.
Further, in the step S2, an additive material such as spangles may be added to the preparation material according to the production requirement.
Further, in the step S6, it is detected whether there is a defect on the surface of the semi-finished highlight film, and in the step S8, it is detected whether the glossiness of the finished highlight film reaches 100 or more.
Further, in the step S7, the plating cathode is a high-brightness film, the plating anode is made of one of zirconium or niobium, and the plating temperature is limited to 40-50 ℃.
Further, the production process also comprises the following steps:
packaging and delivering: and (5) packaging a protective film on the outer layer sleeve of the finished high-gloss film, and folding the finished high-gloss film for shipment.
The high-brightness film realized according to the production process comprises a structure body, wherein the structure body is formed by arranging the high-brightness film, a metal brightness enhancement film and a packaging protection film from inside to outside.
Furthermore, the high-brightness film and the metal brightness enhancement film are of an integrated structure, and the packaging protection film, the high-brightness film and the metal brightness enhancement film are of a separated structure.
Furthermore, an adhesive layer is arranged on the contact surface of the packaging protective film and the metal brightness enhancement film.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a production process of a highlight film, which is characterized in that firstly, preparation materials are mixed to form particle raw materials instead of directly preparing the highlight film, additives such as flash sheets and the like are conveniently added during later-stage forming to increase the effect of the highlight film, meanwhile, the production process of the highlight film can be more effectively controlled, two times of detection on products are arranged, and the defective rate can be effectively reduced; according to the high-brightness film provided by the invention, the metal brightness enhancement film made of zirconium and niobium is plated outside the high-brightness film through an electroplating technology, so that the physical properties of high temperature resistance, moisture resistance and the like of the high-brightness film are enhanced, and the metal luster is added on the surface of the high-brightness film, so that more use scenes are met.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic view of the structure of the high brightness film of the present invention.
Reference numbers in the figures: 1-high gloss film; 2-a metal brightness enhancement film; 3-sticking layer; 4-packaging protective film.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The specific design scheme provided by the embodiment of the present invention is described in detail below with reference to the process flow diagram of fig. 1:
a production process of a high-brightness film comprises the following steps:
s1, preparing materials: preparing at least one material and at least one auxiliary material as preparation materials;
s2, stirring and cooling: adding the prepared material into a mixing and stirring device for melting, mixing and stirring, and cooling at room temperature to obtain a granular raw material;
s3, storing for later use: placing the granular raw materials in a storage device for storage;
s4, weighing: weighing according to actual delivery requirements, and calling out corresponding granular raw materials from storage equipment;
s5, injection molding: setting an injection molding machine, and preparing the granular raw materials into a semi-finished high-brightness film through the injection molding machine;
s6, primary detection: preliminarily detecting the high-brightness film of the semi-finished product, and removing defective products;
s7, electroplating: forming a metal brightness enhancement film on the surface of the semi-finished product high-brightness film by an electroplating technology to obtain a finished product high-brightness film;
s8, final detection: and (5) carrying out primary detection on the finished product highlight bright film, and removing defective products.
In the step S2, an additive material such as spangles may be added to the preparation material according to the production requirement.
In the step S6, it is detected whether the surface of the semi-finished highlight film has defects, and in the step S8, it is detected whether the glossiness of the finished highlight film reaches 100 or more.
In the step S7, the electroplating cathode is a high-brightness film, the electroplating anode is made of one of zirconium or niobium, and the electroplating temperature is limited to 40-50 ℃.
The production process also comprises the following steps:
packaging and delivering: and (5) packaging a protective film on the outer layer sleeve of the finished high-gloss film, and folding the finished high-gloss film for shipment.
The embodiment of the invention further provides a high-brightness film realized according to the production process with reference to fig. 2, which comprises a main structure body, wherein the main structure body is formed by arranging a high-brightness film 1, a metal brightness enhancement film 2 and a packaging protection film 4 from inside to outside. The packaging protection film 4, the high-brightness film 1 and the metal brightness enhancement film 2 are of a separated structure. And an adhesive layer 3 is arranged on the contact surface of the packaging protective film 4 and the metal brightness enhancement film 2.
In conclusion, the beneficial effects of the invention are as follows: the invention provides a production process of a highlight film, which is characterized in that firstly, preparation materials are mixed to form particle raw materials instead of directly preparing the highlight film, additives such as flash sheets and the like are conveniently added during later-stage forming to increase the effect of the highlight film, meanwhile, the production process of the highlight film can be more effectively controlled, two times of detection on products are arranged, and the defective rate can be effectively reduced; according to the high-brightness film provided by the invention, the metal brightness enhancement film made of zirconium and niobium is plated outside the high-brightness film through an electroplating technology, so that the physical properties of high temperature resistance, moisture resistance and the like of the high-brightness film are enhanced, and the metal luster is added on the surface of the high-brightness film, so that more use scenes are met.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The production process of the high-brightness film is characterized by comprising the following steps of:
s1, preparing materials: preparing at least one material and at least one auxiliary material as preparation materials;
s2, stirring and cooling: adding the prepared material into a mixing and stirring device for melting, mixing and stirring, and cooling at room temperature to obtain a granular raw material;
s3, storing for later use: placing the granular raw materials in a storage device for storage;
s4, weighing: weighing according to actual delivery requirements, and calling out corresponding granular raw materials from storage equipment;
s5, injection molding: setting an injection molding machine, and preparing the granular raw materials into a semi-finished high-brightness film through the injection molding machine;
s6, primary detection: preliminarily detecting the high-brightness film of the semi-finished product, and removing defective products;
s7, electroplating: forming a metal brightness enhancement film on the surface of the semi-finished product high-brightness film by an electroplating technology to obtain a finished product high-brightness film;
s8, final detection: and (5) carrying out primary detection on the finished product highlight bright film, and removing defective products.
2. The process of claim 1, wherein in step S2, an additive material such as spangles can be added to the material according to the production requirement.
3. The process of claim 1, wherein in step S6, the surface of the semi-finished highlight film is tested for defects, and in step S8, the finished highlight film is tested for a gloss of 100 or more.
4. The process of claim 1, wherein the cathode for electroplating in step S7 is made of a high brightness film, the anode for electroplating is made of one of zirconium and niobium, and the electroplating temperature is limited to 40-50 ℃.
5. The process for producing a high brightness film according to claim 1, further comprising the steps of:
packaging and delivering: and (5) packaging a protective film on the outer layer sleeve of the finished high-gloss film, and folding the finished high-gloss film for shipment.
6. The high brightness film produced by the production process according to claim 1, wherein: the structure comprises a structure body, wherein the structure body is formed by arranging a high-brightness film, a metal brightness enhancement film and a packaging protection film from inside to outside.
7. The high gloss film of claim 6, wherein: the high-brightness film and the metal brightness enhancement film are of an integrated structure, and the packaging protection film, the high-brightness film and the metal brightness enhancement film are of a separated structure.
8. The high gloss film of claim 6, wherein: and an adhesive layer is arranged on the contact surface of the packaging protective film and the metal brightness enhancement film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110449701.3A CN113172909A (en) | 2021-04-25 | 2021-04-25 | High-brightness film and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110449701.3A CN113172909A (en) | 2021-04-25 | 2021-04-25 | High-brightness film and production process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113172909A true CN113172909A (en) | 2021-07-27 |
Family
ID=76926210
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110449701.3A Pending CN113172909A (en) | 2021-04-25 | 2021-04-25 | High-brightness film and production process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113172909A (en) |
-
2021
- 2021-04-25 CN CN202110449701.3A patent/CN113172909A/en active Pending
Non-Patent Citations (1)
| Title |
|---|
| 曾华梁等编: "《电镀工艺手册》", 31 August 1997, 机械工业出版社 * |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210727 |
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| RJ01 | Rejection of invention patent application after publication |