CN113161141B - Equipment capable of intelligently calculating winding length and wire length control method - Google Patents
Equipment capable of intelligently calculating winding length and wire length control method Download PDFInfo
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- CN113161141B CN113161141B CN202110290628.XA CN202110290628A CN113161141B CN 113161141 B CN113161141 B CN 113161141B CN 202110290628 A CN202110290628 A CN 202110290628A CN 113161141 B CN113161141 B CN 113161141B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention discloses equipment capable of intelligently calculating the winding length, which comprises a base, wherein an elastic base is arranged on the base, a detection wheel is arranged on the elastic base, the shaft end of the detection wheel is fixedly connected with an encoder, a winding wheel is arranged on the base, the shaft end of the winding wheel is provided with a brake shaft, support rods fixedly connected with the base are symmetrically arranged on two sides of the brake shaft, a cross shaft hole facing the brake shaft is formed in the support rods, a push rod is movably arranged in the cross shaft hole, and the output end of a telescopic mechanism is provided with a first hinged end.
Description
Technical Field
The invention relates to a winding device, in particular to a device capable of intelligently calculating the winding length and a wire length control method.
Background
The coiling machine is the equipment of winding linear object on specific work piece, all electrical products need make inductance coil with the winding of enameled copper wire mostly, just need use winding device, the line of winding device coiling commonly used is mostly the enameled copper wire, electric heat line and the solder wire that coiling electrothermal appliance used in addition, the electric wire, the cable etc, but current coiling equipment does not possess the long length display of calculation output line, can't make people visual observation to the length of coiling machine output line, and simultaneously, do not possess the appointed output line length distance of control, can't reach accurate production and processing.
Therefore, the existing winding device needs to be further improved.
Disclosure of Invention
The invention aims to provide a method for intelligently calculating the winding length, which can calculate and display the length of an output line and enables people to observe data more intuitively.
In order to achieve the purpose, the invention adopts the following scheme:
the utility model provides a possess intelligence and calculate wire winding length equipment, includes the base, be provided with elastic base on the base, elastic base is last to be provided with the detection wheel, the axle head fixedly connected with encoder of detection wheel, be provided with the winding wheel on the base, the axle head of winding wheel is provided with the brake axle, brake axle bilateral symmetry be provided with base fixed connection's bracing piece, be provided with the orientation on the bracing piece the cross axle hole of brake axle, the downthehole activity of cross axle is provided with the push rod, the push rod is close to brake axle one end is provided with the braking piece, two the bracing piece intermediate position be provided with base fixed connection's telescopic machanism, telescopic machanism's output is provided with first hinged end, be provided with the second hinged end on the push rod, first hinged end with it has the drive connecting rod to articulate between the second hinged end.
Further, elastic base is including setting up PMKD on the base, the PMKD top is provided with movable bottom plate, the last a plurality of direction through-holes that are provided with of movable bottom plate, the direction through-hole internalization be provided with PMKD fixed connection's guide post, the guide post upper end is provided with and is used for the restriction the limiting plate of movable bottom plate home range, the guide post overcoat is equipped with the spring body, spring body one end compress tightly in the movable bottom plate lower surface, the other end compress tightly in the PMKD upper surface.
Furthermore, the detection wheel comprises a wheel seat, a wheel body is installed in the wheel seat, and a groove is formed in the circumferential outer wall of the wheel body.
Furthermore, the winding wheel comprises a roller, and baffles are arranged on two sides of the roller.
Furthermore, the brake block is arranged in an arc shape, and the radian of the brake block is the same as that of the outer wall of the circumference of the brake shaft.
Further, the telescopic mechanism is an oil cylinder arranged upwards.
Further, be provided with editable controller, control panel and display panel on the base, editable controller communication connect in control panel, editable controller communication connect in the encoder with telescopic machanism, the encoder communication connect in control panel.
The invention aims to provide a line length control method and a display method, which can accurately control the length of an output line and visually observe the length of the output line, so that the processing or production process is more accurate.
In order to achieve the purpose, the invention adopts the following scheme:
a wire length control method comprises a wire length calculation method,
step one, according to the number of rotation turns of a detection wheel, an encoder calculates the number of turns of the detection wheel;
step two, transmitting the data of the number of turns calculated by the encoder to an editable controller;
and step three, the editable controller converts the data calculated by the encoder into length data and transmits a signal to a display panel, and the display panel displays the line length data.
Further, the encoder turn number data is converted into a numerical value displayed by a display panel in proportion.
Further, the method for controlling the length of the output wire comprises the following steps:
step one, inputting a length value of the wire length on the control panel;
step two, the length numerical value information is transmitted to an editable controller;
step three, receiving the number value of the rotating turns of the encoder by the editable controller, and converting the number value of the turns into length data;
step four, when the number of turns is converted into length data to reach the length data input by the control panel, the editable controller controls the telescopic mechanism to contract;
after the telescopic mechanism is contracted, the push rods on the two sides are driven to mutually approach through the matching of the driving connecting rod, so that the brake pieces on the push rods are tightly attached to the surface of the brake shaft;
and step six, after the brake disc is tightly attached to the brake shaft, the winding wheel stops rotating, the lines cannot be output, the winding is stopped, and the corresponding output line length is obtained.
In summary, compared with the prior art, the invention has the beneficial effects that:
the invention solves the defects of the existing winding machine, can convert the data of the length of the output wire into the length data which can be visually observed through the structure of the invention, is more humanized and intelligent, ensures that people can easily know the length of the output wire, can meet the processing requirement, controls the length of the appointed output wire, ensures that the processing or the production is more accurate, provides the working efficiency, and has simple structure and convenient use.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention in use;
FIG. 3 is a second front view of the present invention in use;
FIG. 4 is a left side view of the present invention;
FIG. 5 isbase:Sub>A cross-sectional view taken along line A-A of FIG. 4;
FIG. 6 is a flow chart of a line length detection method and display method of the present invention;
fig. 7 is a flowchart of a method for controlling the output of a specified line length according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to FIGS. 1-7, the present invention provides
An intelligent winding length calculation device comprises a base 1, wherein an elastic base 2 is arranged on the base 1, a detection wheel 3 is arranged on the elastic base 2, an encoder 4 is fixedly connected to the shaft end of the detection wheel 3, a winding wheel 5 is arranged on the base 1, a brake shaft 6 is arranged at the shaft end of the winding wheel 5, support rods 7 fixedly connected with the base 1 are symmetrically arranged on two sides of the brake shaft 6, a transverse shaft hole 8 facing the brake shaft 6 is formed in each support rod 7, a push rod 9 is movably arranged in each transverse shaft hole 8, a brake piece 10 is arranged at one end, close to the brake shaft 6, of each push rod 9, a telescopic mechanism 11 fixedly connected with the base 1 is arranged in the middle of each support rod 7, a first hinged end 12 is arranged at the output end of each telescopic mechanism 11, a second hinged end 13 is arranged on each push rod 9, and a driving connecting rod 14 is hinged between each first hinged end 12 and each second hinged end 13;
the principle of detecting length and converting into observable length data of the above structure:
the encoder 4 is connected with the shaft end of the detection wheel 3, the detection wheel 3 rotates to drive the encoder 4, and the encoder 4 is connected with a display device and used for displaying the number of turns of the current detection wheel 3 (or converting the length data corresponding to each turn of an input shaft of the encoder 4 according to the circumference of the detection wheel 3 in proportion and inputting the length data into the editable controller to provide an embodiment); so that a person can visually observe the number of rotations of the encoder 4.
Meanwhile, the telescopic mechanism 11 can be controlled to drive the brake pad 10 to press the brake pad 10 to perform braking operation quickly, and when the encoder 4 reaches a specified value, the editable controller can comprise a microprocessor which controls the telescopic mechanism 11 to move, so that the output length is specified by the invention.
The detection wheel rotates to drive the encoder input shaft to rotate, the encoder acquires input data and sends the data to the editable controller, the editable controller converts the data into length size data according to data values and sends the length size data to the display, and the display displays the received length size data, so that people can observe the output winding length more visually.
The elastic base 2 comprises a fixed bottom plate 201 arranged on the base 1, a movable bottom plate 202 is arranged above the fixed bottom plate 201, a plurality of guide through holes 203 are formed in the movable bottom plate 202, guide posts 204 fixedly connected with the fixed bottom plate 201 are movably arranged in the guide through holes 203, a limiting plate 205 used for limiting the movable range of the movable bottom plate 202 is arranged at the upper ends of the guide posts 204, a spring body 206 is sleeved outside the guide posts 204, one end of the spring body 206 is tightly pressed on the lower surface of the movable bottom plate 202, and the other end of the spring body 206 is tightly pressed on the upper surface of the fixed bottom plate 201.
The detection wheel 3 comprises a wheel seat 301, a wheel body 302 is installed in the wheel seat 301, and a groove 303 is formed in the circumferential outer wall of the wheel body 302.
The winding wheel 5 comprises a roller 501, and baffles 502 are arranged on two sides of the roller 501.
The brake pad 10 is arranged in an arc shape, and the radian of the brake pad 10 is the same as that of the outer wall of the circumference of the brake shaft 6.
The telescopic mechanism 11 is an oil cylinder arranged upwards.
An editable controller 200, a control panel 300 and a display panel 400 are arranged on the base 1, the editable controller 200 is connected to the control panel 300 in a communication manner, the editable controller 200 is connected to the encoder 4 and the telescopic mechanism 11 in a communication manner, and the encoder 4 is connected to the control panel 300 in a communication manner;
the detection wheel rotates to drive the encoder input shaft to rotate, the encoder acquires input data and sends the data to the editable controller, the editable controller converts the data into length size data according to data values and sends the length size data to the display, and the display displays the received length size data, so that people can observe the output winding length more visually.
A wire length control method comprises a wire length calculation method,
step one, according to the number of rotation turns of the detection wheel 3, the number of turns of the detection wheel 3 is calculated by an encoder 4;
step two, transmitting the data of the number of turns calculated by the encoder 4 to an editable controller 200;
step three, the editable controller 200 converts the data calculated by the encoder 4 into length data and transmits a signal to the display panel 400, and the display panel 400 displays the line length data.
The number data of turns of the encoder 4 according to the present invention is converted into a number displayed on the display panel 400 in proportion.
The invention also comprises a control method for controlling the length output length of the wire, which comprises the following steps:
step one, inputting the length value of the wire length on the control panel 300;
step two, transmitting the length value information to the editable controller 200;
step three, the editable controller 200 receives the number of the rotating turns of the encoder and converts the number of the turns into length data;
step four, when the number of turns is converted into length data to reach the length value input by the control panel 300, the editable controller 200 controls the telescopic mechanism 11 to contract;
after the telescopic mechanism 11 is contracted, the push rods 9 on the two sides are driven to mutually approach by the matching of the driving connecting rod 14, so that the brake pads 10 on the push rods 9 are tightly attached to the surface of the brake shaft 6;
step six, after the brake sheet 10 is tightly attached to the brake shaft 6, the winding wheel 5 stops rotating, the line cannot be output, the winding is stopped, and the corresponding output line length is obtained;
the length value of the winding required to be output is input by controlling the control panel, the editable processor receives the length value information and the length value data of the encoder, the two length data can be edited and compared, when the length data input by the encoder reaches the length data input by the control panel, the editable controller controls the brake piece to be matched with the brake shaft, the brake shaft stops rotating, the winding output stops, and the winding length required to be specified is obtained
While there have been shown and described the fundamental principles and principal features of the invention and advantages thereof, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are given by way of illustration of the principles of the invention, but is susceptible to various changes and modifications without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a possess intelligence and calculate wire winding length equipment, includes base (1), its characterized in that: an elastic base (2) is arranged on the base (1), a detection wheel (3) is arranged on the elastic base (2), an encoder (4) is fixedly connected to the shaft end of the detection wheel (3), a winding wheel (5) is arranged on the base (1), a brake shaft (6) is arranged at the shaft end of the winding wheel (5), support rods (7) fixedly connected with the base (1) are symmetrically arranged on two sides of the brake shaft (6), a cross shaft hole (8) facing the brake shaft (6) is formed in each support rod (7), a push rod (9) is movably arranged in each cross shaft hole (8), a brake block (10) is arranged at one end, close to the brake shaft (6), of each push rod (9), a telescopic mechanism (11) fixedly connected with the base (1) is arranged in the middle of the two support rods (7), a first hinged end (12) is arranged at the output end of each telescopic mechanism (11), a second hinged end (13) is arranged on each push rod (9), and a driving connecting rod (14) is hinged between the first end (12) and the second hinged end (13); but be provided with editor's controller (200), control panel (300) and display panel (400) on base (1), but editor's controller (200) communication connect in control panel (300), but editor's controller (200) communication connect in encoder (4) with telescopic machanism (11), encoder (4) communication connect in control panel (300).
2. The apparatus of claim 1, wherein the apparatus is capable of calculating winding length intelligently, and comprises: elastic base (2) is in including setting up PMKD (201) on base (1), PMKD (201) top is provided with movable bottom plate (202), be provided with a plurality of direction through-holes (203) on movable bottom plate (202), direction through-hole (203) internalization be provided with PMKD (201) fixed connection's guide post (204), guide post (204) upper end is provided with and is used for the restriction limiting plate (205) of movable bottom plate (202) home range, guide post (204) overcoat is equipped with and plays spring body (206), play spring body (206) one end compress tightly in movable bottom plate (202) lower surface, the other end compress tightly in PMKD (201) upper surface.
3. The apparatus of claim 1, wherein the apparatus is capable of calculating winding length intelligently, and comprises: detect wheel (3) including wheel seat (301), install wheel body (302) in wheel seat (301), wheel body (302) circumference outer wall is provided with recess (303).
4. The apparatus of claim 1, wherein the apparatus is capable of calculating winding length intelligently, and comprises: the winding wheel (5) comprises a roller (501), and baffles (502) are arranged on two sides of the roller (501).
5. The apparatus of claim 1, wherein the apparatus is capable of intelligently calculating the winding length, and further comprising: the brake block (10) is arranged in an arc shape, and the radian of the brake block (10) is the same as that of the outer wall of the circumference of the brake shaft (6).
6. The apparatus of claim 1, wherein the apparatus is capable of intelligently calculating the winding length, and further comprising: the telescopic mechanism (11) is an oil cylinder arranged upwards.
7. A wire length control method using the apparatus with intelligent calculation of winding length according to any one of claims 1 to 6, characterized in that: including a method for calculating the length of a cable,
step one, according to the number of rotation turns of the detection wheel (3), the number of turns of the detection wheel (3) is calculated by the encoder (4);
step two, transmitting the data of the number of turns calculated by the encoder (4) to an editable controller (200);
and step three, the editable controller (200) converts the data calculated by the encoder (4) into length data and transmits a signal to the display panel (400), and the display panel (400) displays the line length data.
8. A method for controlling a wire length according to claim 7, wherein: what is needed is
The number data of the encoder (4) is converted into a numerical value displayed by the display panel (400) in proportion.
9. A line length control method according to claim 8, characterized in that: the method also comprises a control method for controlling the length of the output wire:
step one, inputting a length value of the wire length on the control panel (300); step two, the length numerical value information is transmitted to an editable controller (200);
step three, receiving the number value of the rotating turns of the encoder by the editable controller (200), and converting the number value of the turns into length data;
step four, when the number of turns is converted into length data to reach the length value input by the control panel (300), the editable controller (200) controls the telescopic mechanism (11) to contract;
after the telescopic mechanism (11) is contracted, the push rods (9) at two sides are driven to mutually approach by the matching of the driving connecting rod (14), so that the brake pads (10) on the push rods (9) are tightly attached to the surface of the brake shaft (6);
and step six, after the brake disc (10) is tightly attached to the brake shaft (6), the winding wheel (5) stops rotating, the lines cannot be output, winding is stopped, and the corresponding output line length is obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110290628.XA CN113161141B (en) | 2021-03-18 | 2021-03-18 | Equipment capable of intelligently calculating winding length and wire length control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110290628.XA CN113161141B (en) | 2021-03-18 | 2021-03-18 | Equipment capable of intelligently calculating winding length and wire length control method |
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| Publication Number | Publication Date |
|---|---|
| CN113161141A CN113161141A (en) | 2021-07-23 |
| CN113161141B true CN113161141B (en) | 2023-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110290628.XA Active CN113161141B (en) | 2021-03-18 | 2021-03-18 | Equipment capable of intelligently calculating winding length and wire length control method |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207116225U (en) * | 2017-09-16 | 2018-03-16 | 清远市恒力通电气设备有限公司 | A kind of unwrapping wire rolling frame that can estimate winding length |
| CN207217288U (en) * | 2017-05-02 | 2018-04-10 | 苏州东源天利电器有限公司 | A kind of coil winding device of transformer |
| CN208889476U (en) * | 2018-11-01 | 2019-05-21 | 天津信达宇通电器有限公司 | A kind of transformer coiling counting equipment |
| CN209133347U (en) * | 2018-11-26 | 2019-07-19 | 合肥科烨电物理设备制造有限公司 | A kind of real-time length measuring device for superconducting coil coiling |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3571644B2 (en) * | 2000-12-05 | 2004-09-29 | 日本サービック株式会社 | Cup type coil winding machine and winding method |
-
2021
- 2021-03-18 CN CN202110290628.XA patent/CN113161141B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207217288U (en) * | 2017-05-02 | 2018-04-10 | 苏州东源天利电器有限公司 | A kind of coil winding device of transformer |
| CN207116225U (en) * | 2017-09-16 | 2018-03-16 | 清远市恒力通电气设备有限公司 | A kind of unwrapping wire rolling frame that can estimate winding length |
| CN208889476U (en) * | 2018-11-01 | 2019-05-21 | 天津信达宇通电器有限公司 | A kind of transformer coiling counting equipment |
| CN209133347U (en) * | 2018-11-26 | 2019-07-19 | 合肥科烨电物理设备制造有限公司 | A kind of real-time length measuring device for superconducting coil coiling |
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| CN113161141A (en) | 2021-07-23 |
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