CN113155870A - X-RAY detection point material all-in-one machine - Google Patents
X-RAY detection point material all-in-one machine Download PDFInfo
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- CN113155870A CN113155870A CN202110420759.5A CN202110420759A CN113155870A CN 113155870 A CN113155870 A CN 113155870A CN 202110420759 A CN202110420759 A CN 202110420759A CN 113155870 A CN113155870 A CN 113155870A
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- 239000000463 material Substances 0.000 title claims abstract description 64
- 238000001514 detection method Methods 0.000 title claims abstract description 46
- 238000004846 x-ray emission Methods 0.000 claims abstract description 22
- 230000001360 synchronised effect Effects 0.000 claims abstract description 18
- 230000007547 defect Effects 0.000 claims description 28
- 238000003466 welding Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 8
- 230000017525 heat dissipation Effects 0.000 abstract description 6
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 206010034960 Photophobia Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000013469 light sensitivity Diseases 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- 238000005493 welding type Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/06—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
- G01N23/083—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption the radiation being X-rays
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M1/00—Design features of general application
- G06M1/27—Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum
- G06M1/272—Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum using photoelectric means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/03—Investigating materials by wave or particle radiation by transmission
- G01N2223/04—Investigating materials by wave or particle radiation by transmission and measuring absorption
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/10—Different kinds of radiation or particles
- G01N2223/101—Different kinds of radiation or particles electromagnetic radiation
- G01N2223/1016—X-ray
Abstract
The invention relates to the technical field of X-RAY detection point materials, and discloses an X-RAY detection point material all-in-one machine which comprises an equipment shell, wherein an industrial personal computer and a feed inlet are arranged on the front side of the equipment shell, an operation table is fixedly connected to the front side of the equipment shell, a code scanning gun is arranged at the top of the operation table, a Z-axis lead screw is movably connected between two lead screw fixing seats, a Z-axis motor is fixedly connected to the top of a Z-axis slide rail, an X-RAY emission source is fixedly connected to the front side of a connecting frame, a foot cup is fixedly connected to the bottom of the fixing frame, heat dissipation holes are formed in the bottom of the equipment shell, and an access door is fixedly connected to the back of the equipment shell through a hinge. In the invention, when materials need to be ordered, the Z-axis motor is closed, the position of the X-ray emission source is fixed, X-rays are emitted through the X-ray emission source to irradiate the materials, and the synchronous pulley drives the synchronous belt and the synchronous idler pulley to rotate in the detection process, so that the objective table moves along the slide rail of the objective table, and the materials on the objective table are convenient to be ordered.
Description
Technical Field
The invention belongs to the technical field of X-RAY detection point materials, and particularly relates to an X-RAY detection point material all-in-one machine.
Background
X-rays are actually electromagnetic waves of extremely short wavelength and large energy. The X-ray has penetrability, but there are density and thickness difference among the tissues of the detected article, when the X-ray penetrates through different tissues of the detected article, the absorbed degree is different, and different images can be obtained after development treatment, the X-ray (X-ray) detector uses low-energy X-ray on the premise of not damaging the detected article to quickly detect the detected article, and uses high voltage to impact target material to produce X-ray penetration to detect the internal structure quality of electronic components and semiconductor packaging products, and the welding quality of SMT various types of welding spots, etc., the spot welding machine is called a part counter, and adopts the photoelectric sensing principle, and uses the corresponding relation of part guide holes and parts to accurately measure the number of the parts, thereby realizing convenient and quick counting, particularly having great help to the material receiving and sending operation in the external sending process, the X-ray detection means that the metal material can be penetrated by the X-ray, because of the different absorption and scattering effects of the material on the ray, the film is made to be different in light sensitivity, so that images with different blackness are formed on the negative film, and the internal defect condition of the material is judged according to the images;
the X-RAY detecting machine and the X-RAY material ordering machine in the prior art are two different devices, and cannot have two functions of material ordering and detecting at the same time.
Disclosure of Invention
The invention aims to: in order to solve the problems that an X-RAY detection machine and an X-RAY material counting machine in the prior art are two different machines and cannot have two functions of material counting and detection at the same time, when detection and material counting operation is needed, two devices are needed, and investment on capital is large, an X-RAY detection material counting integrated machine is provided.
The technical scheme adopted by the invention is as follows: an X-RAY detection point material all-in-one machine comprises an equipment shell, wherein an industrial personal computer and a feed inlet are arranged on the front side of the equipment shell, an operation table is fixedly connected on the front side of the equipment shell, a code scanning gun is arranged on the top of the operation table, a printer is fixedly connected on the right side of the operation table, a fixed frame is fixedly connected in the equipment shell, an objective table slide rail and a flat panel detector are fixedly connected in the fixed frame, an objective table is movably connected on the top of the objective table slide rail, an objective table moving motor is fixedly connected on the front side of the objective table, a Z-axis slide rail is fixedly connected on the inner wall of the rear side of the equipment shell, lead screw fixing seats are fixedly connected at the upper end and the lower end of the Z-axis slide rail, a Z-axis lead screw is movably connected between the two lead screw fixing seats, a Z-axis motor is fixedly connected on the top of the Z-axis slide rail, and a shaft coupling is arranged at the bottom of the Z-axis motor, z axle slide rail front side swing joint has the link, link front side fixedly connected with X-ray emission source, X-ray emission source outer wall fixedly connected with industry camera, fixed frame bottom fixedly connected with foot cup, the louvre has been seted up to equipment shell bottom, equipment shell back is through hinge fixedly connected with access door, the objective table left side swing joint has synchronizing wheel and synchronous idler respectively, synchronizing wheel and synchronous idler outer wall are provided with the hold-in range.
In a preferred embodiment, the Z-axis motor is connected to the Z-axis lead screw through a coupling.
In a preferred embodiment, the stage moving motor, the Z-axis motor, the X-ray emission source, the flat panel detector and the industrial camera are controlled by an industrial personal computer.
In a preferred embodiment, the industrial personal computer is internally provided with an internal defect detection unit, an electronic component welding defect detection unit, a chip internal defect detection unit, an electronic component material counting unit and a bar code reading processing unit, wherein the internal defect detection unit is used for detecting internal defects of workpieces, the electronic component welding defect detection unit is used for detecting defects of welding positions of the workpieces, the chip internal defect detection unit is used for detecting internal defects of the chips, the electronic component material counting unit is used for material counting, and the bar code reading processing unit is used for reading and analyzing bar codes.
In a preferred embodiment, a storage drawer is movably connected to the bottom of the operation table.
In a preferred embodiment, a lug is arranged in the middle of the rear side of the connecting frame, and the Z-axis lead screw is arranged inside the lug.
In a preferred embodiment, the feed opening is located on the underside of the industrial control computer.
In a preferred embodiment, the industrial personal computer is in data connection with the data line printer.
In a preferred embodiment, the output shaft of the stage moving motor is fixedly connected with the synchronizing wheel.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. in the invention, when the equipment runs, heat is dissipated through the heat dissipation holes arranged at the bottom of the equipment shell, and when the equipment breaks down, the access door is opened to maintain the equipment.
2. In the invention, when materials need to be ordered, the Z-axis motor is closed, the position of the X-ray emission source is fixed, X-rays are emitted through the X-ray emission source to irradiate the materials, and in the detection process, the object stage moving motor drives the synchronous wheel to rotate, and the synchronous wheel drives the synchronous belt and the synchronous idler wheel to rotate, so that the object stage moves along the object stage slide rail, and the counting of the materials on the object stage is convenient. And after the counting is finished, printing a counting result through a printer.
3. When the material is subjected to flaw detection, the material is placed on the upper surface of the objective table through the feeding hole, X-rays are emitted through the X-ray emission source to irradiate the material, and meanwhile, the Z-axis motor works and is matched with the coupler to drive the Z-axis lead screw to rotate, so that the connecting frame moves up and down along the Z-axis slide rail, the X-ray emission source is driven to move up and down, and the flaw detection operation is performed on the material.
Drawings
FIG. 1 is a schematic diagram of the structure of an X-RAY detection point material all-in-one machine of the invention;
FIG. 2 is a schematic structural diagram of a fixed frame in the X-RAY detection point material all-in-one machine of the invention;
FIG. 3 is a bottom view of the X-RAY detection point material all-in-one machine of the present invention;
FIG. 4 is a back view of the X-RAY detection point material all-in-one machine of the present invention.
The labels in the figure are: 1-equipment shell, 2-industrial personal computer, 3-feed inlet, 4-operation table, 5-code scanning gun, 6-printer, 7-fixed frame, 8-objective table slide rail, 9-flat panel detector, 10-objective table, 11-objective table moving motor, 12-Z axis slide rail, 13-lead screw fixing seat, 14-Z axis lead screw, 15-Z axis motor, 16-coupler, 17-X light emission source, 18-foot cup, 19-heat dissipation hole, 20-access door, 21-connecting frame, 22-synchronizing wheel, 23-synchronizing idler wheel, 24-synchronizing belt and 25-industrial camera.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, X-RAY detects dot material all-in-one, including equipment shell 1, its characterized in that: the equipment shell 1 front side is provided with industrial computer 2 and feed inlet 3, feed inlet 3 is located 2 downside of industrial computer, 2 inside internal defect detecting element that is provided with of industrial computer, electronic component welding defect detecting element, chip internal defect detecting element and electronic components point material count unit, internal defect detecting element is used for detecting work piece internal defect, electronic component welding defect detecting element is used for detecting work piece welding department defect, chip internal defect detecting element is used for detecting chip internal defect, electronic components point material count unit is used for the point material, bar code reading processing unit is used for bar code reading and analysis. An operation table 4 is fixedly connected to the front side of an equipment shell 1, a containing drawer is movably connected to the bottom of the operation table 4, a code scanning gun 5 is arranged at the top of the operation table 4, a printer 6 is fixedly connected to the right side of the operation table 4, an industrial personal computer 2 is in data connection through a data line printer 6, a fixed frame 7 is fixedly connected to the inside of the equipment shell 1, an objective table slide rail 8 and a flat panel detector 9 are fixedly connected to the inside of the fixed frame 7, an objective table 10 is movably connected to the top of the objective table slide rail 8, an objective table moving motor 11 is fixedly connected to the front side of the objective table 10, a Z-axis slide rail 12 is fixedly connected to the inner wall of the rear side of the equipment shell 1, lead screw fixing seats 13 are fixedly connected to the upper end and the lower end of the Z-axis slide rail 12, a Z-axis lead screw 14 is movably connected between the two lead screw fixing seats 13, a Z-axis motor 15 is fixedly connected to the top of the Z-axis slide rail 12, and a shaft coupler 16 is arranged at the bottom of the Z-axis motor 15, a Z-axis motor 15 is connected with a Z-axis screw 14 through a coupler 16, the front side of a Z-axis slide rail 12 is movably connected with a connecting frame 21, the middle part of the rear side of the connecting frame 21 is provided with a lug, a Z-axis screw 14 is arranged in the lug, the front side of the connecting frame 21 is fixedly connected with an X-ray emission source 17, an objective table moving motor 11, the Z-axis motor 15 and the X-ray emission source 17 are all controlled by an industrial personal computer 2, the outer wall of the X-ray emission source 17 is fixedly connected with an industrial camera 25, when the material is detected, the material is put on the upper surface of an objective table 10 through a feed port, the X-ray is emitted through the X-ray emission source 17 to irradiate the material, meanwhile, the Z-axis motor 15 works and is matched with the coupler 16 to drive the Z-axis screw 14 to rotate, so that the connecting frame 54 moves up and down along the Z-axis slide rail 45, thereby driving the X-ray emission source 17 to move up and down, the material is detected, the bottom of a fixed frame 7 is fixedly connected with a foot cup 18, the bottom of the equipment shell 1 is provided with a heat dissipation hole 19, the back of the equipment shell 1 is fixedly connected with an access door 20 through a hinge, when the equipment runs, the heat dissipation is carried out through the heat dissipation hole 19 arranged at the bottom of the equipment shell, when the equipment breaks down, the access door 20 is opened to maintain the equipment, after the detection is finished, a detection result is printed through a printer 6, the left side of the objective table 10 is respectively and movably connected with a synchronizing wheel 22 and a synchronous idler wheel 23, the output shaft of an objective table moving motor 11 is fixedly connected with the synchronizing wheel 22, the outer walls of the synchronizing wheel 22 and the synchronous idler wheel 23 are provided with a synchronous belt 24, when the material needs to be dotted, a Z-axis motor 15 is closed to fix the position of an X-ray emission source 17, the X-ray is emitted through the X-ray emission source 17 to irradiate the material, in the detection process, the objective table moving motor 11 rotates with the synchronizing wheel 22, the synchronous wheel 22 drives the synchronous belt 24 and the synchronous idler wheel 23 to rotate, the object stage 10 is moved along the object stage slide rail 8, so that the materials on the object stage 10 can be checked conveniently.
The working principle is as follows: when a material is subjected to flaw detection, the material is placed on the upper surface of an objective table 10 through a feeding hole 3, X-rays are emitted through an X-ray emission source 17 to irradiate the material, and meanwhile, a Z-axis motor 15 works and is matched with a coupler 16 to drive a Z-axis lead screw 14 to rotate, so that a connecting frame 21 moves up and down along a Z-axis slide rail 12, the X-ray emission source 17 is driven to move up and down, and the flaw detection operation is performed on the material;
when materials need to be counted, the Z-axis motor 15 is closed, the X-ray emission source 17 is fixed in position, X-rays are emitted through the X-ray emission source 17 to irradiate the materials, and in the detection process, the objective table moving motor 11 drives the objective table 10 to move back and forth along the objective table slide rail 8, so that the materials on the carrier table 4 can be counted conveniently;
when the equipment runs, heat is dissipated through the heat dissipation hole 19 formed in the bottom of the equipment shell 1, and when the equipment breaks down, the access door 20 is opened to maintain the equipment. And after finishing material counting, printing a counting result through a printer.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
- X-RAY detects dot material all-in-one, including equipment shell (1), its characterized in that: the automatic feeding device is characterized in that an industrial personal computer (2) and a feeding hole (3) are arranged on the front side of the device shell (1), an operation table (4) is fixedly connected to the front side of the device shell (1), a code scanning gun (5) is arranged on the top of the operation table (4), a printer (6) is fixedly connected to the right side of the operation table (4), a fixed rack (7) is fixedly connected to the inside of the device shell (1), an object table sliding rail (8) and a flat plate detector (9) are fixedly connected to the inside of the fixed rack (7), the top of the object table sliding rail (8) is movably connected with an object table (10), an object table moving motor (11) is fixedly connected to the front side of the object table (10), a Z-axis sliding rail (12) is fixedly connected to the inner wall of the rear side of the device shell (1), lead screw fixing seats (13) are fixedly connected to the upper end and the lower end of the Z-axis sliding rail (12), and a Z-axis lead screw (14) is movably connected between the two lead screw fixing seats (13), z axle slide rail (12) top fixedly connected with Z axle motor (15), Z axle motor (15) bottom is provided with shaft coupling (16), Z axle slide rail (12) front side swing joint has link (21), link (21) front side fixedly connected with X light emission source (17), X light emission source (17) outer wall fixedly connected with industry camera (25), fixed frame (7) bottom fixedly connected with foot cup (18), louvre (19) have been seted up to equipment shell (1) bottom, equipment shell (1) back is through hinge fixedly connected with access door (20), objective table (10) left side swing joint has synchronizing wheel (22) and synchronous idler (23) respectively, synchronizing wheel (22) and synchronous idler (23) outer wall are provided with hold-in range (24).
- 2. The X-RAY detection and spot material all-in-one machine of claim 1, wherein: and the Z-axis motor (15) is connected with a Z-axis lead screw (14) through a coupler (16).
- 3. The X-RAY detection and spot material all-in-one machine of claim 1, wherein: the objective table moving motor (11), the Z-axis motor (15) and the X-ray emission source (17) are controlled by the industrial personal computer (2).
- 4. The X-RAY detection and spot material all-in-one machine of claim 1, wherein: the industrial personal computer (2) is internally provided with an internal defect detection unit, an electronic element welding defect detection unit, a chip internal defect detection unit and an electronic component material counting unit, wherein the internal defect detection unit detects the internal defect of a workpiece, the electronic element welding defect detection unit is used for detecting the defect of the welding position of the workpiece, the chip internal defect detection unit detects the internal defect of the chip, and the electronic component material counting unit is used for material counting.
- 5. The X-RAY detection and spot material all-in-one machine of claim 1, wherein: the bottom of the operating platform (4) is movably connected with a storage drawer.
- 6. The X-RAY detection and spot material all-in-one machine of claim 1, wherein: a lug is arranged in the middle of the rear side of the connecting frame (21), and the Z-axis lead screw (14) is arranged inside the lug.
- 7. The X-RAY detection and spot material all-in-one machine of claim 1, wherein: the feed inlet (3) is located on the lower side of the industrial personal computer (2).
- 8. The X-RAY detection and spot material all-in-one machine of claim 1, wherein: the industrial personal computer (2) is in data connection through a data line printer (6).
- 9. The X-RAY detection and spot material all-in-one machine of claim 1, wherein: and an output shaft of the object stage moving motor (11) is fixedly connected with the synchronous wheel (22).
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CN202110420759.5A CN113155870A (en) | 2021-04-19 | 2021-04-19 | X-RAY detection point material all-in-one machine |
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CN202110420759.5A CN113155870A (en) | 2021-04-19 | 2021-04-19 | X-RAY detection point material all-in-one machine |
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GB0120166D0 (en) * | 2000-09-04 | 2001-10-10 | Ishida Seisakusho | X-ray foreign matter detecting apparatus |
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CN208313862U (en) * | 2017-09-01 | 2019-01-01 | 无锡日联科技股份有限公司 | Applied to the online component X-ray detection of semicon industry, counting equipment |
CN211402200U (en) * | 2020-01-10 | 2020-09-01 | 深圳市康姆智能装备有限公司 | Workpiece X-ray nondestructive testing device |
CN111612110A (en) * | 2020-05-18 | 2020-09-01 | 瑞茂光学(深圳)有限公司 | Circuit board two-dimensional code reading and collecting system based on X-ray tomography technology |
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2021
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US4896278A (en) * | 1988-07-11 | 1990-01-23 | Northrop Corporation | Automated defect recognition system |
GB0120166D0 (en) * | 2000-09-04 | 2001-10-10 | Ishida Seisakusho | X-ray foreign matter detecting apparatus |
CN202982020U (en) * | 2012-12-10 | 2013-06-12 | 重庆信涵光电科技有限公司 | Communication control box of digital X-ray detector |
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CN111612110A (en) * | 2020-05-18 | 2020-09-01 | 瑞茂光学(深圳)有限公司 | Circuit board two-dimensional code reading and collecting system based on X-ray tomography technology |
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