CN113154137A - Wax-proof corrosion-resistant pipe for oil and gas field - Google Patents
Wax-proof corrosion-resistant pipe for oil and gas field Download PDFInfo
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- CN113154137A CN113154137A CN202010013381.2A CN202010013381A CN113154137A CN 113154137 A CN113154137 A CN 113154137A CN 202010013381 A CN202010013381 A CN 202010013381A CN 113154137 A CN113154137 A CN 113154137A
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- wax
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- anticorrosive layer
- proof anticorrosive
- oil
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- 238000005260 corrosion Methods 0.000 title claims description 25
- 230000007797 corrosion Effects 0.000 title claims description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 37
- 239000010959 steel Substances 0.000 claims abstract description 37
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 24
- 238000005299 abrasion Methods 0.000 claims abstract description 12
- 239000003623 enhancer Substances 0.000 claims abstract description 11
- 239000010410 layer Substances 0.000 claims description 142
- 239000003921 oil Substances 0.000 claims description 57
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 22
- 230000003746 surface roughness Effects 0.000 claims description 12
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 11
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 11
- 239000002344 surface layer Substances 0.000 claims description 11
- 239000004408 titanium dioxide Substances 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 7
- IUYLTEAJCNAMJK-UHFFFAOYSA-N cobalt(2+);oxygen(2-) Chemical compound [O-2].[Co+2] IUYLTEAJCNAMJK-UHFFFAOYSA-N 0.000 claims description 6
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(II) oxide Inorganic materials [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 6
- -1 polytetrafluoroethylene Polymers 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 5
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 5
- 239000004917 carbon fiber Substances 0.000 claims description 5
- 229940117975 chromium trioxide Drugs 0.000 claims description 5
- WGLPBDUCMAPZCE-UHFFFAOYSA-N chromium trioxide Inorganic materials O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 5
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 claims description 5
- 229920001577 copolymer Polymers 0.000 claims description 5
- 229940065472 octyl acrylate Drugs 0.000 claims description 5
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 claims description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 235000012239 silicon dioxide Nutrition 0.000 claims description 5
- PBCFLUZVCVVTBY-UHFFFAOYSA-N tantalum pentoxide Inorganic materials O=[Ta](=O)O[Ta](=O)=O PBCFLUZVCVVTBY-UHFFFAOYSA-N 0.000 claims description 5
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 3
- 229910000077 silane Inorganic materials 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 238000000576 coating method Methods 0.000 abstract description 41
- 239000011248 coating agent Substances 0.000 abstract description 39
- 239000012744 reinforcing agent Substances 0.000 abstract description 13
- 239000007924 injection Substances 0.000 abstract description 12
- 238000002347 injection Methods 0.000 abstract description 12
- 238000006243 chemical reaction Methods 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 239000003822 epoxy resin Substances 0.000 abstract description 5
- 229920000647 polyepoxide Polymers 0.000 abstract description 5
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 abstract 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 abstract 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 abstract 2
- 239000005011 phenolic resin Substances 0.000 abstract 2
- 229920001568 phenolic resin Polymers 0.000 abstract 2
- 239000000843 powder Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 32
- 239000001993 wax Substances 0.000 description 22
- 239000007788 liquid Substances 0.000 description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 239000010779 crude oil Substances 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- 238000009736 wetting Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- VSSLEOGOUUKTNN-UHFFFAOYSA-N tantalum titanium Chemical compound [Ti].[Ta] VSSLEOGOUUKTNN-UHFFFAOYSA-N 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- 229910017135 Fe—O Inorganic materials 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000003373 anti-fouling effect Effects 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000005871 repellent Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 230000002687 intercalation Effects 0.000 description 1
- 238000009830 intercalation Methods 0.000 description 1
- 238000010303 mechanochemical reaction Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004018 waxing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/02—Rigid pipes of metal
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D161/00—Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
- C09D161/04—Condensation polymers of aldehydes or ketones with phenols only
- C09D161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/10—Coatings characterised by the materials used by rubber or plastics
- F16L58/1009—Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/10—Coatings characterised by the materials used by rubber or plastics
- F16L58/1009—Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe
- F16L58/1027—Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe the coating being a sprayed layer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2244—Oxides; Hydroxides of metals of zirconium
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a wax-proof anticorrosive pipe for an oil and gas field, wherein a pipeline comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer comprises the following components: 8-25% of epoxy resin; 10-36% of phenolic resin; 6-18% of methanol; 10-35% of ethanol; 1-15% of an adhesion force enhancer; the second wax-proof anticorrosive layer comprises the following components: 10-30% of epoxy resin; 9-25% of phenolic resin; 20-50% of zirconia powder; 1-16% of an abrasion-resistant reinforcing agent; 0.5-10% of surface wettability conversion agent; 0.5-6% of surface flattening agent. The wax-proof anticorrosive pipe for the oil and gas field greatly improves the wax-proof anticorrosive performance and the service life of the oil pipe of the water injection well and the gas injection well by coating the wax-proof anticorrosive layer in the water injection pipeline and the gas injection pipeline.
Description
Technical Field
The invention relates to an oil pipe used in the field of oil extraction in oil fields, in particular to a wax-proof anticorrosive pipe for oil and gas fields.
Background
With the rapid development of the industrial exploration and development of petroleum and natural gas in various countries, oil and gas fields containing various corrosive media such as high H2S, CO2, chloride ions, hydrates and the like appear in succession, so that the problems of safety, corrosion, wax deposition, scaling and the like of the working environment of the petroleum pipe are more prominent. The crude oil in China is rich in wax, the wax content of most of the crude oil is higher, the wax content of most of the extracted crude oil is over 20 percent, some crude oil is even as high as 40 to 50 percent, and the crude oil with the wax content of over 10 percent accounts for 90 percent of the whole produced crude oil. In the western crude oil of China, such as Tuhaa, Tasouthwest and flame mountain, the paraffin between C36-C70 accounts for almost 50% of the whole wax content. FIG. 1 shows the statistical data of wax content of crude oil, and it can be seen from FIG. 1 that most of the crude oil in China has relatively high wax content, and the permeability of the oil layer is reduced due to the high wax content of the crude oil. In oil and gas exploitation, wax is separated and precipitated from oil, and continuous wax precipitation causes blockage of an oil production layer, reduction of oil well yield and even production stoppage, and brings troubles to production.
Disclosure of Invention
Aiming at the problems of the existing wax-proof anticorrosive pipe for the oil and gas field, the invention provides the wax-proof anticorrosive pipe for the oil and gas field.
In order to solve the technical problems, the invention adopts the technical scheme that:
a wax-proof corrosion-resistant pipe for oil and gas fields, wherein: the pipeline comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
the first wax-proof anticorrosive layer comprises the following components in parts by mass:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
preferably, the wax-proof and corrosion-resistant pipe for oil and gas fields is characterized in that the adhesion force enhancer is one or more of titanium dioxide, cobaltous oxide and chromium trioxide.
Preferably, the wax-proof corrosion-resistant pipe for oil and gas fields is characterized in that the abrasion-resistant reinforcing agent is one or more of silicon dioxide, molybdenum disulfide, silicon carbide and carbon fiber.
Preferably, the wax-proof corrosion-resistant pipe for oil and gas fields is characterized in that the surface wettability conversion agent is one or more of polytetrafluoroethylene, polyvinyl alcohol and molybdenum disulfide.
Preferably, the wax-proof anti-corrosion pipe for oil and gas fields is characterized in that the surface leveling agent is one or more of titanium dioxide, tantalum pentoxide, silane and octyl acrylate copolymer.
Preferably, the wax-proof anticorrosive pipe for the oil and gas field is characterized in that the thickness of the first wax-proof anticorrosive layer is 25-50 microns; the surface layer of the second wax-proof anticorrosive layer is 100-150 microns.
Preferably, the wax-proof anticorrosive pipe for oil and gas fields, wherein the surface roughness of the first wax-proof anticorrosive layer is 0.10 to 0.20 μm.
Has the advantages that:
(1) the wax-proof anticorrosive pipe for the oil and gas field greatly improves the wax-proof anticorrosive performance and the service life of the oil (sleeve) pipe of the water injection and gas injection well by coating the wax-proof anticorrosive layer in the water injection and gas injection pipeline.
(2) According to the wax-proof anticorrosive pipe for the oil and gas field, the titanium-tantalum nano polymer coating is coated on the inner wall of the oil pipe to form the wax-proof anticorrosive layer, titanium-tantalum with excellent anticorrosive performance is fully exerted in the coating, and the coating has excellent wax-proof anticorrosive performance due to the chemical bonding and chemical adsorption effects of the titanium-tantalum nano polymer, so that the service life of the anticorrosive oil (sleeve) pipe is greatly prolonged; compared with other wax-proof anticorrosive products, the coating also has the unique characteristics of excellent acid-base corrosion resistance, high adhesive force, wear resistance and the like; by means of the unique features and the wax-proof and corrosion-proof features of the nanometer titanium-tantalum nanometer polymer inner spraying oil pipeThe large oil field is used, and the prospect is very wide; the modified epoxy phenolic coating can form Fe-O bonds with iron in an iron pipe through epoxy groups in epoxy resin, so that a coating is tightly attached to the surface of the inner wall of an oil (sleeve) pipe, high polymers in the coating are cured at high temperature to form a compact net-shaped structure, the surface of the coating is flat and glossy, the coating is hard, the surface friction coefficient is low, the surface energy is low, and the coating has antifouling retention property and extremely strong amphiphobicity (oleophobic property and hydrophobic property), so that various scales and waxes are difficult to attach to the coating; in addition, the coating is CO-resistant2Small amount of H2S,Cl-Corrosion of hydrochloric acid, earth acid, sodium hydroxide; it is an economic product with good wax-proof and corrosion-proof properties, and its coating layer has excellent mechanical properties, good electric insulating property and chemical stability, smooth and lustrous surface, hard coating layer and low surface friction coefficient. Through domestic related oil field tests, the wax-proof anticorrosive paint has excellent wax-proof anticorrosive effect, long service life and good application value.
Description of the drawings:
FIG. 1 is a diagram of statistical data of wax content of most crude oils in China;
FIG. 2 is a graph of contact angle versus interface energy;
FIG. 3 shows wetting by contact angle.
Detailed Description
The following examples further illustrate embodiments of the present invention. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In the process of oilfield flooding and crude oil transportation, due to the changes of environmental conditions such as pressure, temperature and the like and the adsorption effect of a fluid medium and the surface of a pipe, wax and inorganic salt in the transportation medium can be deposited on the pipe wall to form a wax scaling layer, so that the flow area of a pipeline is reduced, and the transportation resistance is increased. In principle, the surface energy of the material is an important factor for inducing wax precipitation and scaling. Therefore, the purposes of wax and scale prevention can be achieved by selecting a material with low surface energy or reducing the surface energy of the material through surface modification. Organic coatings have been widely used on the inner wall of pipes, and because of their low polarity and low surface roughness, the coatings also have significant anti-waxing and anti-scaling properties.
Influence of surface free energy on wax deposition, scaling:
generally, objects on earth are in an environment of air (including vapors of certain substances), and the surface tension of liquids is usually measured in both liquid and vapor (air) environments. For this reason, the measured value is actually the liquid/gas interfacial tension. But the value is very close to the surface tension of the liquid measured in vacuum.
Wetting is a common phenomenon in nature and in production processes, and the process in which the solid-gas interface is replaced by a solid-liquid interface is called wetting. After the liquid and the solid are contacted, the free energy of the system is reduced, and the wetting degree of the liquid on the solid can be measured by the reduction of the free energy of the system.
FIG. 2 shows the relationship between contact angle and interfacial energy, FIG. 3 shows the wetting condition by contact angle, theta is called contact angle, i.e. the included angle of tangent of solid-liquid surface at the three-phase contact point. The value of θ may be from 0 to 180 °.
(1) When theta is 0 degrees, the liquid completely wets the solid surface or ideally wets, and then the liquid is dispersed on the solid surface to become a monomolecular film theoretically;
(2) when theta is more than 0 and less than or equal to 90 degrees, the liquid part wets the solid, and the larger theta is, the smaller S is, and the larger the water-repellent and oil-repellent capacity of the solid is;
(3) when the angle is more than 90 and less than 180 degrees, the liquid does not wet the solid. If the liquid is water, the solid has the function of water repellency, and if the liquid is oil, the solid has the function of oil repellency;
(4) when θ is 180 °, incomplete wetting is referred to. From this, it is found that the smaller the contact angle θ, the better the wetting, and conversely, the worse the wetting.
Researches find that the polymer coating of the nano titanium and the tantalum has excellent wax-proof and corrosion-proof performances. The anticorrosive paint is prepared by utilizing the mechanochemical reaction principle to carry out molecular intercalation grafting technology on functional nano-scale materials. The anticorrosive coating processed by the anticorrosive coating has very low surface free energy and very strong double-phobicity (oleophobic and hydrophobic), and can not form a relatively stable water film and oil film on the inner wall of a pipe, so that the wax is not easy to precipitate. Besides the excellent wax-proofing function, the polymer coating of the nano titanium and the tantalum also has the unique properties of excellent acid-base corrosion resistance, high adhesive force, wear resistance and the like, can well protect the normal operation of oil (sleeve) in an oil-gas well, and saves a large amount of unnecessary cost for the oil-gas field; the modified epoxy phenolic coating can form Fe-O bonds with iron in an iron pipe through epoxy groups in epoxy resin, so that a coating is tightly attached to the surface of the inner wall of an oil (sleeve) pipe, high polymers in the coating are cured at high temperature to form a compact net-shaped structure, the surface of the coating is flat and glossy, the coating is hard, the surface friction coefficient is low, the surface energy is low, and the coating has antifouling retention property and extremely strong amphiphobicity (oleophobic property and hydrophobic property), so that various scales and waxes are difficult to attach to the coating. Besides, the coating also has the corrosion resistance to CO2 and a small amount of H2S, Cl-, hydrochloric acid, earth acid and sodium hydroxide.
The invention provides a wax-proof anticorrosive pipe for oil and gas fields, wherein: the pipeline comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
the first wax-proof anticorrosive layer comprises the following components in parts by mass:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
as another embodiment of the disclosure, the adhesion enhancer is one or more of titanium dioxide, cobaltous oxide, and chromium trioxide. The adhesive force reinforcing agent is arranged to enhance the bonding strength of the first wax-proof anticorrosive layer and the steel pipe.
As another embodiment of the present disclosure, the abrasion resistance enhancer is one or more of silicon dioxide, molybdenum disulfide, silicon carbide, and carbon fiber. The wear resistance and the corrosion resistance of the steel pipe are improved by adding the abrasion resistance reinforcing agent.
As another embodiment of the present disclosure, the surface wettability converting agent is one or more of polytetrafluoroethylene, polyvinyl alcohol, and molybdenum disulfide. The surface wettability switching agent can change the wetting property of a system and improve the bonding strength between the first wax-proof anticorrosive layer and the second wax-proof anticorrosive layer.
As another embodiment of the present disclosure, the surface smoothing agent is one or more of titanium dioxide, tantalum pentoxide, silane, and octyl acrylate copolymer. The flatness of the second wax-proof anticorrosive layer is improved by arranging the surface leveling agent.
As another embodiment of the present disclosure, the thickness of the first wax-proof anticorrosive layer is 25 to 50 micrometers; the surface layer of the second wax-proof anticorrosive layer is 100-150 microns.
In another embodiment of the present disclosure, the surface roughness of the first wax-proof anticorrosive layer is 0.10 μm to 0.20 μm.
Specific examples and comparative examples are listed below:
example 1:
a wax-proof corrosion-resistant pipe for oil and gas fields, wherein: the pipeline comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
the first wax-proof anticorrosive layer comprises the following components in parts by mass:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
the adhesion force reinforcing agent is titanium dioxide; the abrasion-resistant reinforcing agent is silicon dioxide; the surface wettability conversion agent is polytetrafluoroethylene; the surface flattening agent is titanium dioxide; the thickness of the first wax-proof anticorrosive layer is 25 micrometers; the surface layer of the second wax-proof anticorrosive layer is 100 microns; the surface roughness of the first wax-proof anticorrosive layer was 0.10 μm.
Example 2:
a wax-proof anticorrosive pipe for oil and gas fields comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
wherein, by mass, the first wax-proof anticorrosive layer comprises the following components:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
the adhesion force enhancer is cobaltous oxide; the abrasion-resistant reinforcing agent is molybdenum disulfide; the surface wettability conversion agent is polyvinyl alcohol; the surface leveling agent is tantalum pentoxide; the thickness of the first wax-proof anticorrosive layer is 30 microns; the surface layer of the second wax-proof anticorrosive layer is 120 microns; the surface roughness of the first wax-proof anticorrosive layer was 0.15 μm.
Example 3:
a wax-proof anticorrosive pipe for oil and gas fields comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
wherein, by mass, the first wax-proof anticorrosive layer comprises the following components:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
the adhesion force enhancer is chromium trioxide; the abrasion-resistant reinforcing agent is carbon fiber; the surface wettability conversion agent is molybdenum disulfide; the surface leveling agent is octyl acrylate copolymer; the thickness of the first wax-proof anticorrosive layer is 50 microns; the surface layer of the second wax-proof anticorrosive layer is 150 microns; the surface roughness of the first wax-proof anticorrosive layer was 0.20 μm.
Comparative example 1:
a wax-proof corrosion-resistant pipe for oil and gas fields, wherein: the pipeline comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
the first wax-proof anticorrosive layer comprises the following components in parts by mass:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
the abrasion-resistant reinforcing agent is silicon dioxide; the surface wettability conversion agent is polytetrafluoroethylene; the surface flattening agent is titanium dioxide; the thickness of the first wax-proof anticorrosive layer is 25 micrometers; the surface layer of the second wax-proof anticorrosive layer is 100 microns; the surface roughness of the first wax-proof anticorrosive layer was 0.10 μm.
Comparative example 2:
a wax-proof corrosion-resistant pipe for oil and gas fields, wherein: the pipeline comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
the first wax-proof anticorrosive layer comprises the following components in parts by mass:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
the adhesion force reinforcing agent is titanium dioxide; the surface wettability conversion agent is polytetrafluoroethylene; the surface flattening agent is titanium dioxide; the thickness of the first wax-proof anticorrosive layer is 25 micrometers; the surface layer of the second wax-proof anticorrosive layer is 100 microns; the surface roughness of the first wax-proof anticorrosive layer was 0.10 μm.
Comparative example 3:
a wax-proof anticorrosive pipe for oil and gas fields comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
wherein, by mass, the first wax-proof anticorrosive layer comprises the following components:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
the adhesion force enhancer is cobaltous oxide; the abrasion-resistant reinforcing agent is molybdenum disulfide; the surface leveling agent is tantalum pentoxide; the thickness of the first wax-proof anticorrosive layer is 30 microns; the surface layer of the second wax-proof anticorrosive layer is 120 microns; the surface roughness of the first wax-proof anticorrosive layer was 0.15 μm.
Comparative example 4:
a wax-proof anticorrosive pipe for oil and gas fields comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
wherein, by mass, the first wax-proof anticorrosive layer comprises the following components:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
the adhesion force enhancer is cobaltous oxide; the abrasion-resistant reinforcing agent is molybdenum disulfide; the surface wettability conversion agent is polyvinyl alcohol; the thickness of the first wax-proof anticorrosive layer is 30 microns; the surface layer of the second wax-proof anticorrosive layer is 120 microns; the surface roughness of the first wax-proof anticorrosive layer was 0.15 μm.
Comparative example 5:
a wax-proof anticorrosive pipe for oil and gas fields comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
wherein, by mass, the first wax-proof anticorrosive layer comprises the following components:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
the adhesion force enhancer is chromium trioxide; the abrasion-resistant reinforcing agent is carbon fiber; the surface wettability conversion agent is molybdenum disulfide; the surface leveling agent is octyl acrylate copolymer; the thickness of the first wax-proof anticorrosive layer is 50 microns; the surface layer of the second wax-proof anticorrosive layer is 150 microns; the surface roughness of the first wax-proof anticorrosive layer was 0.20 μm.
The results of the performance tests of the examples and comparative examples are set forth below:
as can be seen from the data of examples 1-3 and comparative examples 1-5, the pipe of the present invention has excellent wax and corrosion resistance.
The wax-proof and corrosion-proof layer is coated in the water injection and gas injection pipeline, so that the wax-proof and corrosion-proof performance and the service life of the oil (sleeve) pipe of the water injection and gas injection well are greatly improved. Wherein: the titanium-tantalum nano polymer coating is coated on the inner wall of the oil pipe to form a wax-proof anticorrosive coating, titanium-tantalum with excellent anticorrosive performance is fully exerted in the coating, and the chemical bonding and chemical adsorption effects of the titanium-tantalum nano polymer enable the coating to have excellent wax-proof anticorrosive performance, so that the service life of the anticorrosive oil (sleeve) pipe is greatly prolonged. Compared with other wax-proof anticorrosive products, the coating also has the unique characteristics of excellent acid-base corrosion resistance, high adhesive force, wear resistance and the like. The oil pipe is used in various oil fields by means of the unique characteristics and the wax-proof and corrosion-proof characteristics of the nano titanium-tantalum nano polymer inner spraying oil pipe, and has a very wide prospect. The modified epoxy phenolic coating can form Fe-O bonds with iron in an iron pipe through epoxy groups in epoxy resin, so that a coating is tightly attached to the surface of the inner wall of an oil (sleeve) pipe, high polymers in the coating are cured at high temperature to form a compact net-shaped structure, the surface of the coating is flat and glossy, the coating is hard, the surface friction coefficient is low, the surface energy is low, and the coating has antifouling retention property and extremely strong amphiphobicity (oleophobic property and hydrophobic property), so that various scales and waxes are difficult to attach to the coating. Besides, the coating also has the corrosion resistance to CO2 and a small amount of H2S, Cl-, hydrochloric acid, earth acid and sodium hydroxide. It is an economic product with good wax-proof and corrosion-proof properties, and its coating layer has excellent mechanical properties, good electric insulating property and chemical stability, smooth and lustrous surface, hard coating layer and low surface friction coefficient. Through domestic related oil field tests, the wax-proof anticorrosive paint has excellent wax-proof anticorrosive effect, long service life and good application value.
The embodiments of the present invention have been described in detail with reference to the examples, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.
Claims (7)
1. The utility model provides an oil gas field is with wax control anticorrosive pipe which characterized in that: the pipeline comprises a steel pipe and a wax-proof anticorrosive layer arranged on the inner wall of the steel pipe; the wax-proof anticorrosive layer comprises a first wax-proof anticorrosive layer and a second wax-proof anticorrosive layer; the first wax-proof anticorrosive layer is arranged on the inner surface of the steel pipe, and the second wax-proof anticorrosive layer is arranged on the surface of the first wax-proof anticorrosive layer;
the first wax-proof anticorrosive layer comprises the following components in parts by mass:
the second wax-proof anticorrosive layer comprises the following components in parts by mass:
2. the wax-proof corrosion-resistant pipe for the oil and gas field according to claim 1, wherein the adhesion force enhancer is one or more of titanium dioxide, cobaltous oxide and chromium trioxide.
3. The wax-proof corrosion-resistant pipe for oil and gas fields according to claim 1, wherein the abrasion resistance enhancer is one or more of silicon dioxide, molybdenum disulfide, silicon carbide and carbon fiber.
4. The wax-proof corrosion-resistant pipe for oil and gas fields according to claim 1, wherein the surface wettability converting agent is one or more of polytetrafluoroethylene, polyvinyl alcohol and molybdenum disulfide.
5. The wax-proof corrosion-resistant pipe for oil and gas fields according to claim 1, wherein the surface leveling agent is one or more of titanium dioxide, tantalum pentoxide, silane and octyl acrylate copolymer.
6. The wax-proof and corrosion-resistant pipe for the oil and gas field according to claim 1, wherein the thickness of the first wax-proof and corrosion-resistant layer is 25-50 micrometers; the surface layer of the second wax-proof anticorrosive layer is 100-150 microns.
7. The wax-proof and corrosion-proof pipe for the oil and gas field according to claim 1, wherein the surface roughness of the first wax-proof and corrosion-proof layer is 0.10 to 0.20 μm.
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