CN113152005A - Conveniently-adjusted small flower type tie-dyeing system and tie-dyeing method - Google Patents
Conveniently-adjusted small flower type tie-dyeing system and tie-dyeing method Download PDFInfo
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- CN113152005A CN113152005A CN202110425374.8A CN202110425374A CN113152005A CN 113152005 A CN113152005 A CN 113152005A CN 202110425374 A CN202110425374 A CN 202110425374A CN 113152005 A CN113152005 A CN 113152005A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims description 11
- 239000004744 fabric Substances 0.000 claims abstract description 105
- 239000007921 spray Substances 0.000 claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims description 62
- 239000000975 dye Substances 0.000 claims description 48
- 230000006835 compression Effects 0.000 claims description 27
- 238000007906 compression Methods 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000002789 length control Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000000712 assembly Effects 0.000 abstract description 4
- 238000000429 assembly Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/021—Compressive rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a conveniently-adjusted small flower type tie-dyeing system, which comprises a dye supply device, a tie-dyeing device and an intelligent control system, wherein the dye supply device is connected with the intelligent control system; the dye supply device comprises a supply bracket, wherein M groups of feed pumps are fixed on the supply bracket, the feed pumps are connected with a feeding pipe, and the feeding pipe is connected to the tie-dyeing device; the tie-dyeing device is provided with a dye spray head assembly, and the intelligent control system controls the operation of the dye supply device and the tie-dyeing device. The invention creatively designs a plurality of dye spray nozzle assemblies, each spray nozzle works independently, the direction of each spray nozzle can be adjusted according to the requirement, the intelligent control system controls the operation of the electromagnetic valve, and the dye is sprayed onto the cloth at the set frequency and speed, so that the tie-dyeing of various small patterns is realized, and compared with the manual tie-dyeing in the center of the prior art, the flexibility and the stability are obviously improved.
Description
Technical Field
The invention belongs to the technical field of tie-dyeing of cloth products, and particularly relates to a conveniently-adjusted small flower type tie-dyeing system and a tie-dyeing method.
Background
Along with the improvement of living standard of people, the consumption level and the requirement on the aesthetic degree of commodities are higher and higher, and especially for cloth products, the requirement on appearance is higher. Modern tie-dyeing is a brand new concept provided for three traditional dyeing processes of traditional tie-dyeing, wax-dyeing and blue-printed cloth: the modern dye-proof scientific technology and various special process techniques are applied to various textile fabrics and ready-made clothes to create an industrialized artistic practice activity which is different from the traditional 'three-dyeing' and industrial printing and dyeing aesthetic characteristics and has plane, three-dimensional or single-color and multi-color blended new patterns with modern aesthetic significance. In the present day that informatization, digitization are rapidly developed and digital technology is widely applied to various fields, and 'digital thinking' and 'numerical control processing' become normal 'production modes', digital art generated by a digital processing technology can be used for reference of modern tie-dyeing art and becomes an important tool and a main design language for modern tie-dyeing new figures created by modern designers. To the tie-dyeing of fabrics, ripe tie-dyeing equipment a bit at present, as patent CN202110054366.7 in disclose a dye equipment that high efficiency tie-dyeing, this equipment includes the box, be equipped with the outside tie-dyeing chamber of intercommunication in the box, be equipped with in the box and be used for tie-dyeing the tie-dyeing mechanism who colors, tie-dyeing mechanism is including being located in just intercommunication around the tie-dyeing chamber inner wall tie-dyeing chamber the originated chamber in chamber, inner wall fixedly connected with latch closure on the tie-dyeing chamber, sliding connection has the ring on the latch closure, fixedly connected with string on the ring, string lower extreme fixedly connected with is used for adorning the dyestuff bucket of dyestuff. This equipment can be wrinkled then the dyeing with the cloth of waiting to dye when the operation, and its dyeing effect generally is big flower type, and dyeing process is more fixed, and the flower type of dyeing out is fixed, nevertheless just can hardly reach to the requirement of floret type effect, consequently needs to develop a neotype tie-dyeing equipment.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a small flower type tie-dyeing system and a tie-dyeing method capable of realizing intelligent adjustment aiming at the defects of the prior art.
The technical scheme is as follows: the invention relates to a conveniently-adjusted small flower type tie-dyeing system, which comprises a dye supply device, a tie-dyeing device and an intelligent control system;
the dye supply device comprises a supply support, wherein M groups of feed pumps are fixed on the supply support, the inlet ends of the feed pumps are connected with feed pipes, the feed pipes are connected with a dye barrel, the outlet ends of the feed pumps are connected with feed pipes, and the feed pipes are connected with the tie-dyeing device;
the tie-dyeing device comprises a tie-dyeing rack, a group of transmission rollers are arranged on the tie-dyeing rack, transmission belts are arranged on the transmission rollers, and the transmission rollers are driven by a transmission motor to operate; the feeding pipe of each feeding pump is divided into N X X/M branch pipelines which are respectively connected with the electromagnetic valves; the front end of the tie-dyeing rack is provided with an auxiliary feeding guide roller, the tail end of the tie-dyeing rack is provided with a blanking mechanism, the feeding pump, the transmission motor and the electromagnetic valve are all connected to the intelligent control system, wherein M is a natural number not less than 5, N is a natural number not less than 2, X is a natural number not less than 5, and N X X is an integral multiple of M;
the intelligent control system comprises a control cabinet body, a feeding pump control module, a transmission motor control module, an electromagnetic valve control module and a power supply module, wherein the feeding pump control module, the transmission motor control module, the electromagnetic valve control module and the power supply module are arranged in the control cabinet body, and the power supply module supplies power to the feeding pump control module, the transmission motor control module and the electromagnetic valve control module; the feeding pump control module is provided with M contacts, and each contact is connected with a group of feeding pump circuit loops; the intelligent dye-tie dyeing device is characterized in that X contacts are arranged on the electromagnetic valve control module, each contact is connected with a group of electromagnetic valve electric circuits, the transmission motor control module is connected with the transmission motor electric circuits, and the intelligent control system controls the operation of the dye supply device and the tie dyeing device.
Further, as a preferred embodiment, the blanking mechanism comprises a pair of blanking arms, a cloth swinging assembly is arranged in a cavity of each blanking arm, guide grooves are formed in the inner sides of the blanking arms, a blanking compression roller mounting seat is fixed on each cloth swinging assembly, a group of blanking compression rollers are mounted on each mounting seat, and a gap for penetrating the cloth after the tie-dyeing is reserved between the group of blanking compression rollers; the cloth swinging assembly drives the discharging press roller to reciprocate along the guide groove to drive the cloth to swing and stack after tie-dyeing.
Further, as a preferred embodiment, the group of blanking press rolls comprises an upper press roll and a lower press roll, wherein the upper press roll is positioned at the downstream of the lower press roll, and the upper press roll is positioned in the direction of 45-60 degrees above the lower press roll; the upper compression roller is driven by an upper compression roller driving motor to operate, the lower compression roller is driven by a lower compression roller driving motor to operate, and the rotating directions of the upper compression roller and the lower compression roller are opposite.
Further, in order to finish tie-dyeing of various small patterns, the spray head on the electromagnetic valve has a rotational degree of freedom of 0-180 degrees.
Furthermore, in order to improve the tie-dyeing effect of the small flower type, the control cabinet body is provided with a display screen and a group of control buttons, and the vacuum degree of the feeding pump, the opening degree of the electromagnetic valve and the running speed of the transmission motor are controlled by operating the control buttons so as to regulate and control the frequency and the speed of the dye sprayed out of the spray head.
Further, as a preferred embodiment, the cloth swinging assembly comprises a cloth swinging motor, a cloth swinging gear and a cloth swinging toothed chain, a front fixing rod and a rear fixing rod are arranged in a cavity of the discharging arm, a bearing is installed in the middle of each fixing rod, a driving gear is installed on the bearing of each front fixing rod, a driven gear is installed on the bearing of each rear fixing rod, the cloth swinging toothed chain is wound on the driving gear and the driven gear, the cloth swinging motor is fixed in the cavity of the discharging arm, the cloth swinging gear is connected with a rotating shaft of the cloth swinging motor through a coupler, the cloth swinging gear is meshed with the driving gear, the cloth swinging motor rotates to drive the driving gear to rotate, the driving gear drives the cloth swinging toothed chain to transmit, the cloth swinging toothed chain is driven to swing in a reciprocating mode through controlling the forward rotation and the reverse rotation of the cloth swinging motor, and the discharging compression roller installation seat is installed on the cloth swinging toothed chain.
Further, as a preferred embodiment, the cloth swinging assembly comprises a cloth swinging motor, a transmission lead screw, a guide rod and a swinging sliding block, the transmission lead screw is installed in a cavity of the blanking arm through a group of installation supports, one end of the transmission lead screw is connected with the cloth swinging motor through a coupler, a threaded hole matched with the transmission lead screw and a guide hole matched with the guide rod are formed in the swinging sliding block, the swinging sliding block simultaneously penetrates through the transmission lead screw and the guide rod, a blanking compression roller installation seat is installed on the swinging sliding block, the cloth swinging motor drives the transmission lead screw to transmit, the transmission lead screw drives the swinging sliding block to move along the guide rod, the swinging sliding block drives the blanking compression roller installation seat to move, and the front and back installation of the cloth swinging motor drives the swinging sliding block to reciprocate through control.
Further, for the cloth of adaptation and different grammes per square metre, material, supplementary pay-off deflector roll is in through a set of adjustable support mounting in the tie-dyeing frame, the support of adjustable includes the support frame, be equipped with the bearing frame in the support frame, the bearing frame installation is passed through at the both ends of supplementary pay-off deflector roll, the both ends of bearing frame are equipped with the slider, and the inboard of support frame is equipped with the spout, slider on the bearing frame is settled in the spout, the fixed cylinder in support frame top, the gas pole of cylinder passes the support frame and is connected with the bearing frame, through adjusting the height of the gas pole extension length control bearing frame of cylinder, and then the height of adjusting supplementary pay-off deflector roll.
Further, as a preferred embodiment, the dye spray head assembly comprises a gantry frame stretching across a conveyor belt, wherein two ends of the gantry frame are provided with vertical rods, an upper row and a lower row of steel pipes are fixed through the vertical rods, the lower row of steel pipes is forwards provided with X/2N mounting holes, the lower row of steel pipes is backwards provided with X/2N mounting holes, electromagnetic valves are mounted in the mounting holes, the inlet ends of the electromagnetic valves are connected with a feeding pipe, and the outlet ends of the electromagnetic valves are provided with spray heads; and a material distribution sensor is arranged on the gantry frame.
The invention also provides an operation method of the conveniently-adjusted small flower type tie-dyeing system, which comprises the following steps:
(1) the assembling equipment is used for connecting dye feeding pipes from different feeding pumps into the dye nozzle assembly according to the designed pattern, adjusting the height of the auxiliary feeding guide roller and the gap between a group of blanking press rollers, and matching the size of the cloth to be tie-dyed;
(2) adjusting the angle of each spray head according to the pattern requirement, starting an intelligent control system, and operating a control button to adjust the vacuum degree of a feeding pump, the opening degree of an electromagnetic valve and the running speed of a transmission motor so as to regulate and control the spraying frequency and speed of the dye in the spray heads;
(3) the cloth to be tie-dyed is transmitted to the conveyer belt under the action of the auxiliary feeding guide roller, the rotating speed of the auxiliary feeding guide roller is regulated and controlled so as to regulate the advancing speed of the cloth, the cloth is sensed by a cloth sensor on the gantry frame, a signal is transmitted to an intelligent control system, and the intelligent control system controls the operation of an electromagnetic valve to spray the dye onto the cloth at a set frequency and speed; the X electromagnetic valves work independently and are automatically started and stopped according to setting;
(4) after tie-dyeing, the cloth passes through the gap between the blanking press rollers and is stacked in a swinging manner under the action of the cloth swinging assembly;
(5) and after the tie-dyeing is finished, cleaning the residual dye in the system by using clear water, and closing the intelligent control system. Has the advantages that: (1) the invention creatively designs a plurality of dye spray nozzle assemblies, each spray nozzle works independently, the direction of each spray nozzle can be adjusted according to the requirement, the intelligent control system controls the operation of the electromagnetic valve, and the dye is sprayed onto the cloth at a set frequency and speed, so that the tie-dyeing of various small patterns is realized, and compared with the manual tie-dyeing in the center of the prior art, the flexibility and the stability are obviously improved; (2) the invention is operated based on an intelligent control system, thereby greatly reducing the labor input and improving the stability of the product.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the system of the present invention;
FIG. 2 is a side view of the overall structure of the system of the present invention;
FIG. 3 is a schematic view of a dye supply apparatus;
FIG. 4 is a schematic structural view of a dye nozzle assembly;
wherein: 1. dye supply device, 11, supply support, 12, supply pump, 13, dye barrel, 2, tie-dyeing device, 21, tie-dyeing frame, 22, transmission roller, 23, transmission belt, 24, dye spray head assembly, 241, gantry frame, 25, solenoid valve, 26, spray head, 27, auxiliary feeding guide roller, 28, blanking mechanism, 281, blanking arm, 282, guide way, 283, blanking press roller, 2831, upper press roller, 2832, lower press roller, 29, adjustable support, 291, support frame, 292, cylinder, 3, intelligent control system, 31, control cabinet, 32, display screen.
Detailed Description
The technical solution of the present invention is described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the embodiments.
Example 1: a conveniently adjusted small flower type tie-dyeing system comprises a dye supply device 1, a tie-dyeing device 2 and an intelligent control system 3;
the dye supply device 1 comprises a supply bracket 11, five groups of feed pumps 12 are fixed on the supply bracket 11, the inlet ends of the feed pumps 12 are connected with feed pipes, the feed pipes are connected with a dye barrel 13, the outlet ends of the feed pumps 12 are connected with feed pipes, and the feed pipes are connected to the tie-dyeing device 2;
the tie-dyeing device 2 comprises a tie-dyeing machine frame 21, a group of transmission rollers 22 are arranged on the tie-dyeing machine frame 21, a transmission belt 23 is arranged on the transmission rollers 22, and the transmission rollers 22 are driven by a transmission motor to operate; three groups of dye spray head assemblies 24 are arranged above the transmission belt 23, each group of dye spray head assemblies is provided with twenty electromagnetic valves 25, a spray head 26 is arranged at the outlet of each electromagnetic valve 25, the feeding pipe of each feeding pump 12 is divided into twelve branch pipes which are respectively connected with the electromagnetic valves 15, and the spray head on each electromagnetic valve has a rotational degree of freedom of 0-180 degrees; the front end of the tie-dyeing machine frame 21 is provided with an auxiliary feeding guide roller 27, the tail end of the tie-dyeing machine frame is provided with a blanking mechanism 28, and the feeding pump 12, the transmission motor and the electromagnetic valve 25 are all connected into the intelligent control system 3;
the intelligent control system 3 comprises a control cabinet body 31, a feeding pump control module, a transmission motor control module, an electromagnetic valve control module and a power supply module, wherein the feeding pump control module, the transmission motor control module, the electromagnetic valve control module and the power supply module are installed in the control cabinet body 31, and the power supply module supplies power to the feeding pump control module, the transmission motor control module and the electromagnetic valve control module; the feeding pump control module is provided with five contacts, and each contact is connected with a group of feeding pump circuit loops; the intelligent dye-binding device is characterized in that 60 contacts are arranged on the electromagnetic valve control module, each contact is connected with a group of electromagnetic valve electric circuits, the transmission motor control module is connected with the transmission motor electric circuits, and the intelligent control system controls the operation of the dye supply device and the dye-binding device.
The blanking mechanism 28 comprises a pair of blanking arms 281, a cloth swinging assembly is arranged in a cavity of each blanking arm, guide grooves 282 are formed in the inner sides of the blanking arms, a blanking press roller mounting seat is fixed on the cloth swinging assembly, a group of blanking press rollers 283 are mounted on the mounting seat, and a gap for penetrating through the cloth after tie-dyeing is reserved between the group of blanking press rollers 283; the cloth swinging assembly drives the discharging press roller 283 to reciprocate along the guide groove to drive the cloth to swing and stack after tie-dyeing.
The group of blanking press rollers comprises an upper press roller 2831 and a lower press roller 2832, wherein the upper press roller 2831 is positioned at the downstream of the lower press roller 2832, and the upper press roller 2831 is positioned at the 45-60-degree direction obliquely above the lower press roller 2832; the upper press roller 2832 is driven by an upper press roller driving motor to operate, the lower press roller 2832 is driven by a lower press roller driving motor to operate, and the rotating directions of the upper press roller 2831 and the lower press roller 2832 are opposite.
The control cabinet body 21 is provided with a display screen 32 and a group of control buttons, and the control buttons are operated to control the vacuum degree of the feeding pump, the opening degree of the electromagnetic valve and the running speed of the transmission motor so as to regulate and control the frequency and the speed of the dye sprayed out of the spray head.
The cloth swinging assembly comprises a cloth swinging motor, a cloth swinging gear and a cloth swinging toothed chain, a front fixing rod and a rear fixing rod are arranged in a cavity of the discharging arm, a bearing is installed in the middle of each fixing rod, a driving gear is installed on the bearing of each front fixing rod, a driven gear is installed on the bearing of each rear fixing rod, the cloth swinging toothed chain is wound on the driving gear and the driven gear, the cloth swinging motor is fixed in the cavity of the discharging arm, the cloth swinging gear is connected with a rotating shaft of the cloth swinging motor through a coupler, the cloth swinging gear is meshed with the driving gear, the cloth swinging motor rotates to drive the driving gear to rotate, the driving gear drives the cloth swinging toothed chain to transmit, the cloth swinging toothed chain is driven to swing in a reciprocating mode through positive and negative rotation of the cloth swinging motor, and the cloth swinging toothed chain is provided with a discharging compression roller installation seat.
The utility model discloses a tie-dyeing machine frame 21, including tie-dyeing machine frame 21, support 29, supplementary pay-off deflector roll 27, support frame 291, bearing frame 292, support frame 291 top fixed cylinder 292, the gas pole of cylinder passes support frame 291 and is connected with the bearing frame, through adjusting the height of the gas pole extension length control bearing frame of cylinder, and then the height of adjusting supplementary pay-off deflector roll, adjustable support 29 includes support frame 291, be equipped with the bearing frame in the support frame, the bearing frame installation is passed through at the both ends of supplementary pay-off deflector roll, the both ends of bearing frame are equipped with the slider, and support frame's inboard is equipped with the spout, slider on the bearing frame is settled in the spout, support frame 291 top fixed cylinder 292, the gas pole of cylinder passes support frame 291 and is connected with the bearing frame, through adjusting the height of supplementary pay-off deflector roll.
The dye spray head assembly 24 comprises a gantry frame 241 stretching across a conveying belt, vertical rods are arranged at two ends of the gantry frame 241, an upper row and a lower row of steel pipes are fixed through the vertical rods, ten mounting holes are formed in the lower row of steel pipes forwards, ten mounting holes are formed in the lower row of steel pipes backwards, electromagnetic valves are mounted in the mounting holes, the inlet ends of the electromagnetic valves are connected with a feeding pipe, and spray heads 26 are mounted at the outlet ends of the electromagnetic valves; the gantry frame 241 is provided with a material distribution sensor.
The operation method of the conveniently-adjusted small flower type tie-dyeing system comprises the following steps:
(1) the assembling equipment is used for connecting dye feeding pipes from different feeding pumps into the dye nozzle assembly according to the designed pattern, adjusting the height of the auxiliary feeding guide roller and the gap between a group of blanking press rollers, and matching the size of the cloth to be tie-dyed;
(2) adjusting the angle of each spray head according to the pattern requirement, starting an intelligent control system, and operating a control button to adjust the vacuum degree of a feeding pump, the opening degree of an electromagnetic valve and the running speed of a transmission motor so as to regulate and control the spraying frequency and speed of the dye in the spray heads;
(3) the cloth to be tie-dyed is transmitted to the conveyer belt under the action of the auxiliary feeding guide roller, the rotating speed of the auxiliary feeding guide roller is regulated and controlled so as to regulate the advancing speed of the cloth, the cloth is sensed by a cloth sensor on the gantry frame, a signal is transmitted to an intelligent control system, and the intelligent control system controls the operation of an electromagnetic valve to spray the dye onto the cloth at a set frequency and speed; the X electromagnetic valves work independently and are automatically started and stopped according to setting;
(4) after tie-dyeing, the cloth passes through the gap between the blanking press rollers and is stacked in a swinging manner under the action of the cloth swinging assembly;
(5) and after the tie-dyeing is finished, cleaning the residual dye in the system by using clear water, and closing the intelligent control system.
Example 2: the structure of the present embodiment is basically the same as that of embodiment 1, and the difference is that: the cloth swinging assembly comprises a cloth swinging motor, a transmission lead screw, a guide rod and a swinging sliding block, the transmission lead screw is installed in a cavity of the blanking arm through a group of installing supports, one end of the transmission lead screw is connected with the cloth swinging motor through a coupler, a threaded hole matched with the transmission lead screw and a guide hole matched with the guide rod are formed in the swinging sliding block, the swinging sliding block simultaneously penetrates through the transmission lead screw and the guide rod, a blanking compression roller installing seat is installed on the swinging sliding block, the cloth swinging motor drives the transmission lead screw to transmit, the transmission lead screw drives the swinging sliding block to move along the guide rod, the swinging sliding block drives the blanking compression roller installing seat to move, and the swinging sliding block is driven to reciprocate through control in forward and reverse installation of the cloth swinging motor.
As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited thereto. Various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a just, little flower type tie-dyeing system of mode which characterized in that: comprises a dye supply device, a tie-dyeing device and an intelligent control system;
the dye supply device comprises a supply support, wherein M groups of feed pumps are fixed on the supply support, the inlet ends of the feed pumps are connected with feed pipes, the feed pipes are connected with a dye barrel, the outlet ends of the feed pumps are connected with feed pipes, and the feed pipes are connected with the tie-dyeing device;
the tie-dyeing device comprises a tie-dyeing rack, a group of transmission rollers are arranged on the tie-dyeing rack, transmission belts are arranged on the transmission rollers, and the transmission rollers are driven by a transmission motor to operate; the feeding pipe of each feeding pump is divided into N X X/M branch pipelines which are respectively connected with the electromagnetic valves; the front end of the tie-dyeing rack is provided with an auxiliary feeding guide roller, the tail end of the tie-dyeing rack is provided with a blanking mechanism, the feeding pump, the transmission motor and the electromagnetic valve are all connected to the intelligent control system, wherein M is a natural number not less than 5, N is a natural number not less than 2, X is a natural number not less than 5, and N X X is an integral multiple of M;
the intelligent control system comprises a control cabinet body, a feeding pump control module, a transmission motor control module, an electromagnetic valve control module and a power supply module, wherein the feeding pump control module, the transmission motor control module, the electromagnetic valve control module and the power supply module are arranged in the control cabinet body, and the power supply module supplies power to the feeding pump control module, the transmission motor control module and the electromagnetic valve control module; the feeding pump control module is provided with M contacts, and each contact is connected with a group of feeding pump circuit loops; the intelligent dye-tie dyeing device is characterized in that X contacts are arranged on the electromagnetic valve control module, each contact is connected with a group of electromagnetic valve electric circuits, the transmission motor control module is connected with the transmission motor electric circuits, and the intelligent control system controls the operation of the dye supply device and the tie dyeing device.
2. The adjustable small flower type tie-dyeing system as claimed in claim 1, wherein: the blanking mechanism comprises a pair of blanking arms, a cloth swinging assembly is arranged in a cavity of each blanking arm, guide grooves are formed in the inner sides of the blanking arms, a blanking compression roller mounting seat is fixed on the cloth swinging assembly, a group of blanking compression rollers are mounted on the mounting seat, and a gap for penetrating cloth after tie-dyeing is reserved between the group of blanking compression rollers; the cloth swinging assembly drives the discharging press roller to reciprocate along the guide groove to drive the cloth to swing and stack after tie-dyeing.
3. The just-adjustable floret type tie-dyeing system according to claim 2, characterized in that: the blanking press rollers comprise an upper press roller and a lower press roller, the upper press roller is positioned at the downstream of the lower press roller, and the upper press roller is positioned in the direction of 45-60 degrees above the lower press roller; the upper compression roller is driven by an upper compression roller driving motor to operate, the lower compression roller is driven by a lower compression roller driving motor to operate, and the rotating directions of the upper compression roller and the lower compression roller are opposite.
4. The just-adjusted floret tie-dyeing system according to claim 1 or 3, characterized in that: the spray head on the electromagnetic valve has a rotational degree of freedom of 0-180 degrees.
5. The just-adjustable floret tie-dyeing system according to claim 4, wherein: the control cabinet body is equipped with display screen and a set of control button, controls the vacuum degree of feed pump, the aperture of solenoid valve and the functioning speed of driving motor and then adjusts and controls dyestuff spun frequency and speed in the shower nozzle through operation control button.
6. The adjustable small flower type tie-dyeing system as claimed in claim 5, wherein: the cloth swinging assembly comprises a cloth swinging motor, a cloth swinging gear and a cloth swinging toothed chain, a front fixing rod and a rear fixing rod are arranged in a cavity of the discharging arm, a bearing is installed in the middle of each fixing rod, a driving gear is installed on the bearing of each front fixing rod, a driven gear is installed on the bearing of each rear fixing rod, the cloth swinging toothed chain is wound on the driving gear and the driven gear, the cloth swinging motor is fixed in the cavity of the discharging arm, the cloth swinging gear is connected with a rotating shaft of the cloth swinging motor through a coupler, the cloth swinging gear is meshed with the driving gear, the cloth swinging motor rotates to drive the driving gear to rotate, the driving gear drives the cloth swinging toothed chain to transmit, the cloth swinging toothed chain is driven to swing in a reciprocating mode through positive and negative rotation of the cloth swinging motor, and the cloth swinging toothed chain is provided with a discharging compression roller installation seat.
7. The adjustable small flower type tie-dyeing system as claimed in claim 5, wherein: the cloth swinging assembly comprises a cloth swinging motor, a transmission lead screw, a guide rod and a swinging sliding block, the transmission lead screw is installed in a cavity of the blanking arm through a group of installing supports, one end of the transmission lead screw is connected with the cloth swinging motor through a coupler, a threaded hole matched with the transmission lead screw and a guide hole matched with the guide rod are formed in the swinging sliding block, the swinging sliding block simultaneously penetrates through the transmission lead screw and the guide rod, a blanking compression roller installing seat is installed on the swinging sliding block, the cloth swinging motor drives the transmission lead screw to transmit, the transmission lead screw drives the swinging sliding block to move along the guide rod, the swinging sliding block drives the blanking compression roller installing seat to move, and the swinging sliding block is driven to reciprocate through control in forward and reverse installation of the cloth swinging motor.
8. The just-adjusted floret tie-dyeing system according to claim 6 or 7, characterized in that: the utility model discloses a tie-dyeing machine, including tie-dyeing machine frame, supplementary pay-off deflector roll, bearing frame, support frame, bearing frame top fixed cylinder, the gas pole of cylinder passes the support frame and is connected with the bearing frame, through adjusting the height of the gas pole extension length control bearing frame of cylinder, and then the height of adjusting supplementary pay-off deflector roll, the support frame with adjustable includes support frame, be equipped with the bearing frame in the support frame, the bearing frame is passed through at the both ends of supplementary pay-off deflector roll, the both ends of bearing frame are equipped with the slider, and support frame's inboard is equipped with the spout, slider on the bearing frame is settled in the spout, support frame top fixed cylinder, the gas pole of cylinder passes the support frame and is connected with the bearing frame, through adjusting the height of supplementary pay-off deflector roll.
9. The adjustable mini-pattern tie-dyeing system as set forth in claim 8, wherein: the dye spray head assembly comprises a gantry frame stretching across a conveying belt, vertical rods are arranged at two ends of the gantry frame, an upper row of steel pipes and a lower row of steel pipes are fixed through the vertical rods, a lower row of steel pipes is forwards provided with X/2N mounting holes, a lower row of steel pipes is backwards provided with X/2N mounting holes, electromagnetic valves are mounted in the mounting holes, the inlet ends of the electromagnetic valves are connected with a feeding pipe, and spray heads are mounted at the outlet ends of the electromagnetic valves; and a material distribution sensor is arranged on the gantry frame.
10. A method of operating the conveniently adjusted floret tie-dyeing system of claim 9, comprising the steps of:
(1) the assembling equipment is used for connecting dye feeding pipes from different feeding pumps into the dye nozzle assembly according to the designed pattern, adjusting the height of the auxiliary feeding guide roller and the gap between a group of blanking press rollers, and matching the size of the cloth to be tie-dyed;
(2) adjusting the angle of each spray head according to the pattern requirement, starting an intelligent control system, and operating a control button to adjust the vacuum degree of a feeding pump, the opening degree of an electromagnetic valve and the running speed of a transmission motor so as to regulate and control the spraying frequency and speed of the dye in the spray heads;
(3) the cloth to be tie-dyed is transmitted to the conveyer belt under the action of the auxiliary feeding guide roller, the rotating speed of the auxiliary feeding guide roller is regulated and controlled so as to regulate the advancing speed of the cloth, the cloth is sensed by a cloth sensor on the gantry frame, a signal is transmitted to an intelligent control system, and the intelligent control system controls the operation of an electromagnetic valve to spray the dye onto the cloth at a set frequency and speed; the X electromagnetic valves work independently and are automatically started and stopped according to setting;
(4) after tie-dyeing, the cloth passes through the gap between the blanking press rollers and is stacked in a swinging manner under the action of the cloth swinging assembly;
(5) and after the tie-dyeing is finished, cleaning the residual dye in the system by using clear water, and closing the intelligent control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110425374.8A CN113152005A (en) | 2021-04-20 | 2021-04-20 | Conveniently-adjusted small flower type tie-dyeing system and tie-dyeing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110425374.8A CN113152005A (en) | 2021-04-20 | 2021-04-20 | Conveniently-adjusted small flower type tie-dyeing system and tie-dyeing method |
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| Publication Number | Publication Date |
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| CN113152005A true CN113152005A (en) | 2021-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110425374.8A Withdrawn CN113152005A (en) | 2021-04-20 | 2021-04-20 | Conveniently-adjusted small flower type tie-dyeing system and tie-dyeing method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113502620A (en) * | 2021-08-17 | 2021-10-15 | 常州智源万达软件有限公司 | Numerical control intelligent tie-dyeing machine |
| CN113684633A (en) * | 2021-09-14 | 2021-11-23 | 南通纺织丝绸产业技术研究院 | Automatic injection dyeing machine |
| CN116949712A (en) * | 2023-09-20 | 2023-10-27 | 泰州中集机械有限公司 | Cloth inkjet pad dyeing equipment |
-
2021
- 2021-04-20 CN CN202110425374.8A patent/CN113152005A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113502620A (en) * | 2021-08-17 | 2021-10-15 | 常州智源万达软件有限公司 | Numerical control intelligent tie-dyeing machine |
| CN113502620B (en) * | 2021-08-17 | 2024-05-24 | 常州智源万达软件有限公司 | Numerical control intelligent tie-dyeing machine |
| CN113684633A (en) * | 2021-09-14 | 2021-11-23 | 南通纺织丝绸产业技术研究院 | Automatic injection dyeing machine |
| CN113684633B (en) * | 2021-09-14 | 2022-11-01 | 南通纺织丝绸产业技术研究院 | Automatic injection dyeing machine |
| CN116949712A (en) * | 2023-09-20 | 2023-10-27 | 泰州中集机械有限公司 | Cloth inkjet pad dyeing equipment |
| CN116949712B (en) * | 2023-09-20 | 2023-12-01 | 泰州中集机械有限公司 | Cloth inkjet pad dyeing equipment |
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Application publication date: 20210723 |
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