CN114769031A - Gradual color changing spraying device and method for immortal flowers - Google Patents
Gradual color changing spraying device and method for immortal flowers Download PDFInfo
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- CN114769031A CN114769031A CN202210463817.7A CN202210463817A CN114769031A CN 114769031 A CN114769031 A CN 114769031A CN 202210463817 A CN202210463817 A CN 202210463817A CN 114769031 A CN114769031 A CN 114769031A
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- permanent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0235—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
- B05D5/065—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects having colour interferences or colour shifts or opalescent looking, flip-flop, two tones
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention provides a permanent flower fading spraying device and a method, belonging to the technical field of permanent flower processing, the device comprises a transmission mechanism, a rotating mechanism and a spraying mechanism, wherein the rotating mechanism is arranged above the transmission mechanism, the spraying mechanism is arranged at one side of the transmission mechanism, the transmission mechanism comprises a chain, a guide rail, a connecting plate, a fixed frame and a sliding block, the chain and the guide rail are both arranged in a ring shape, the connecting plate is arranged on the chain in an equidistant array manner, the fixed frame is used for fixing the permanent flowers, the sliding block is arranged below the connecting plate, the rotating mechanism comprises a ring-shaped belt, a driving wheel and a driven wheel, the ring-shaped belt is sequentially wound on the outer surfaces of the driving wheel and the driven wheel, the spraying mechanism comprises a spraying plate, a movable plate and a nozzle, the spraying plate is in a fan-shaped structure, one end of the movable plate is clamped at two sides of the spraying plate, the nozzle is arranged at the other end of the movable plate, the device solves the problems of the traditional technology that the coloring link of permanent flower spraying and coloring is troublesome, coloring is not uniform, and the visual effect is influenced.
Description
Technical Field
The invention belongs to the technical field of permanent flower processing, and particularly relates to a permanent flower gradient spraying device and method.
Background
The color, shape and hand feeling of the perpetual flower are almost the same as those of the fresh flower, the perpetual flower keeps the special quality of the fresh flower, has richer color and higher use, has at least three years of storage time, and is the most ideal deep-processing product of the flower for floriculture design, home decoration and celebration activities. In the processing technology of the perpetual flower, spraying and coloring are a key part, the quality of the finished product of the perpetual flower is determined, however, most of the perpetual flower processing still uses a single coating color at present, the development of attractiveness and practicability is limited, a small part adopts the coloring technology of multiple colors, an obvious boundary exists among the colors, the excessive colors are unnatural, and the visual impression is influenced.
The gradual change color mainly makes up the coating limitation that the traditional spraying mode only has a single coating color or two different colors have an obvious boundary to cause unnatural excessive colors and the like, thereby creating better visual effect.
Disclosure of Invention
The embodiment of the invention provides a gradual-change color spraying device and method for a perpetual flower, and aims to solve the problems that the perpetual flower spraying and coloring link in the traditional process is troublesome to operate, uneven in coloring and influences the visual effect.
In view of the above problems, the technical solution proposed by the present invention is:
the invention provides a perpetual flower gradient spraying device which comprises a transmission mechanism, a rotating mechanism and a spraying mechanism, wherein the rotating mechanism is arranged above the transmission mechanism, and the spraying mechanism is arranged on one side of the transmission mechanism;
the conveying mechanism comprises a chain, a guide rail, a connecting plate, a fixing frame and a sliding block, wherein the chain and the guide rail are arranged in an annular shape, chain wheels are arranged at two ends of the chain, the chain is wound on the outer sides of two groups of chain wheels, the chain wheels are driven by a controller, the guide rail is arranged on the outer side of the chain, the top and the bottom of the guide rail are both in an arc shape, the connecting plates are arranged on the chain in an equidistant array mode, connecting shafts are vertically arranged above the connecting plates, the fixing frame is arranged at the top of the connecting shafts, the fixing frame is used for fixing the permanent flowers, the sliding block is arranged below the connecting plates, the sliding block is in a '&' shape structure, the top of the sliding block is fixedly connected with the bottom of the connecting plate, and the sliding block is connected with the guide rail in a sliding mode;
the rotating mechanism comprises annular belts, a driving wheel and at least three driven wheels, the annular belts are sequentially wound on the outer surfaces of the driving wheel and the driven wheels, the annular belts between the two driven wheels are parallel to the straight section of the chain, and one side of each annular belt in the straight section is in rolling contact with the outer surface of the connecting shaft;
spraying mechanism includes spraying board, fly leaf and nozzle, the spraying board is fan-shaped structure, first arc and the second arc that runs through are seted up to one side of spraying board, first arc with the second arc is concentric structure, the fly leaf is "8" font structure, the one end card of fly leaf is located the both sides of spraying board, the nozzle set up in the other end of fly leaf, one side of nozzle is provided with at least two sets of feed pipes, feed pipe connection dyestuff feeding device for carry the dyestuff of different colours.
As a preferred technical scheme of the invention, one end of the connecting shaft is provided with a bearing seat, the bearing seat is fixedly connected with the top of the connecting plate, the other end of the connecting shaft is fixedly connected with a supporting plate, and the fixing frame is fixedly connected with the top of the supporting plate.
According to a preferred technical scheme, an insertion hole is formed in the center of the top of the fixing frame, a fixed clamping plate is arranged on one side of the top of the insertion hole, a limiting plate is arranged on one side, opposite to the fixed clamping plate, of the insertion hole, the bottoms of the fixed clamping plate and the limiting plate are both fixedly connected with the top of the fixing frame, a movable clamping plate is arranged between the fixed clamping plate and the limiting plate, a pull rod is arranged on one side, away from the movable clamping plate, of the limiting plate, one end of the pull rod penetrates through the limiting plate and then is fixedly connected with one side of the movable clamping plate, a spring part is sleeved on the outer side of the pull rod, and two ends of the spring part are respectively abutted to one side, close to the movable clamping plate and the limiting plate.
As a preferable technical scheme of the invention, a steering block is arranged on the inner side of the sliding block, the steering block is also in a shape like the Chinese character 'mu', rotating shafts are arranged on the tops of the steering blocks, the other ends of the rotating shafts are respectively and rotatably connected with the top and the bottom of the sliding block, two groups of rollers are symmetrically arranged on the inner side of the steering block, the surfaces of the rollers are both in an inner arc shape and are respectively matched and abutted with the top and the bottom of the guide rail.
As a preferred technical scheme of the present invention, a first motor is disposed on one side of the driving wheel, an output end of the first motor is fixedly connected to a center of the driving wheel, and support rods are disposed at bottoms of the driven wheels and rotatably connected to the driven wheels.
As a preferred technical solution of the present invention, an arc top rack is disposed on an inner wall of one side of the first arc-shaped groove, a gear is disposed on one side of the arc rack, the gear is engaged with the arc rack, both ends of a central shaft of the gear are rotatably connected to an inner side of the movable plate, both ends of the first arc-shaped groove are provided with sensors, the sensors are used for detecting positions of the gear, a guide post is disposed inside the second arc-shaped groove, the guide post is in clearance fit with the second arc-shaped groove, and both ends of the guide post are fixedly connected to an inner side of the movable plate.
As a preferable technical solution of the present invention, a second motor is disposed at a side edge of one end of the movable plate close to the first arc-shaped groove, and an output shaft of the second motor penetrates through the movable plate and is then fixedly connected to a central shaft of the gear.
As a preferable technical scheme of the invention, one end of the nozzle is provided with a feed inlet, the number and the size of the feed inlet are matched with those of the feed pipe, the feed inlet is communicated with one end of the feed pipe, the nozzle is internally provided with a collection cavity, a mixing cavity, a concentration cavity and a diffusion cavity which are sequentially communicated, the feed inlet is communicated with the collection cavity, the mixing cavity is in a conical structure, the mixing cavity is internally provided with a thread bulge, and the cross section of the concentration cavity is in an oval shape.
As a preferable technical scheme of the invention, at least four groups of fixed frames are arranged on the guide rail, and one end of each fixed frame is fixedly connected with one side of the guide rail far away from the sliding block.
On the other hand, the gradual color-changing spraying method for the immortal flowers comprises the following steps:
s1, placing the perpetual flower, pulling the pull ring to drive the movable clamping plate to move backwards, inserting the perpetual flower stem into the jack, loosening the pull ring, moving the movable clamping plate towards the fixed clamping plate under the action of the spring part, and clamping and fixing the perpetual flower stem;
s2, the permanent flowers are transmitted, the chain wheel rotates under the drive of the controller so as to drive the chain to rotate, the connecting plate generates displacement along with the rotation of the chain under the coordination of the sliding block and the guide rail, when the connecting plate rotates to a working surface, the connecting shaft above the connecting plate is in contact with the annular belt, the annular belt drives the connecting shaft to rotate under the action of the first motor, the rotation of the permanent flowers clamped on the fixing frame is realized, when the chain wheel rotates for a certain distance, one group of the permanent flowers stops rotating when corresponding to the working point of the spraying mechanism, and the permanent flowers continue to be started after the spraying operation is finished;
s3, spraying the permanent flower, starting a second motor to drive a gear to engage with an arc rack and drive a movable plate to rotate along the arc rack by taking a guide post as a center, so that a nozzle at the other end also follows to make arc displacement, meanwhile, a feeding device conveys dye into the nozzle through a feeding pipe, the dye is collected in a collection cavity, enters a mixing cavity, is spirally mixed under the guide of a thread bulge, then enters a concentration cavity to accumulate pressure, and finally is sprayed out to the surface of the permanent flower through a diffusion cavity, wherein the supply amount of different dyes is adjusted according to the spraying requirement to achieve the effect of gradually changing color, when one group of sensors detect that the gear is close, a signal is output to the feeding device to stop conveying the material, the second motor is reversely reset, and stops running after another group of sensors detect the gear, and waits for the next group of permanent flower to reach a spraying working point;
s4, taking out the permanent flower, enabling the sprayed permanent flower to rotate to a placement point under the driving of the transmission mechanism, pulling the pull ring again by a worker to separate the movable clamping plate from the stem of the flower, and taking out the sprayed permanent flower from the jack.
Compared with the prior art, the invention has the beneficial effects that:
(1) the device utilizes the rotary transmission mechanism to clamp, fix and stably transport the perpetual flower to be processed, controls the feeding device to automatically feed, and sprays the dye on the perpetual flower through the nozzle, so that the labor amount of operators is reduced, the production line processing can be realized, the production processing efficiency is improved, and the manpower is saved;
(2) the dye with different colors is uniformly sprayed on the perpetual flower in the process of autorotation of the perpetual flower and arc movement of the nozzle by controlling the supply of the dye with different colors, so that multiple colors are transited naturally, the attractiveness of the gradual-change perpetual flower is ensured, the automatic spraying operation is performed, and the processing quality is controllable.
The foregoing description is only an overview of the technical solutions of the present invention, and the embodiments of the present invention are described below in order to make the technical means of the present invention more clearly understood and to make the above and other objects, features, and advantages of the present invention more clearly understandable.
Drawings
FIG. 1 is a schematic structural diagram of a gradual-change painting device for a permanent flower according to the present disclosure;
FIG. 2 is a schematic view of a portion of the disclosed transport mechanism;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is a schematic view of the disclosed spray mechanism;
FIG. 5 is a schematic view of another aspect of the disclosed spray mechanism;
FIG. 6 is a cross-sectional schematic view of a disclosed nozzle;
FIG. 7 is a schematic flow chart of an immortalized flower gradient spraying method disclosed by the present invention;
description of the reference numerals: 100-a transport mechanism; 101-a chain; 1011-sprocket; 102-a guide rail; 1021, a fixed frame; 103-connecting plate; 1031-bearing seat; 1032-a connecting shaft; 1033-a support plate; 104-a fixed mount; 1041-a jack; 1042-a fixed card; 1043-movable snap-gauge; 1044-a limiting plate; 1045-a pull rod; 1046-a spring element; 105-a slide block; 1051-a turning block; 1052-a spindle; 1053-a roller; 200-a rotation mechanism; 201-an endless belt; 202-a driving wheel; 2021-a first electric machine; 203-driven wheel; 2031-support bar; 300-a spraying mechanism; 301-spraying a plate; 3011-a first arc-shaped slot; 3012-a second arc-shaped slot; 3013-arc rack; 3014-a gear; 3015-a sensor; 3016-guide posts; 302-a movable plate; 3021-a second electric machine; 303-a nozzle; 3031-a supply pipe; 3032-feed inlet; 3033-a collection chamber; 3034-a mixing chamber; 3035-thread projection; 3036-concentrating chamber; 3037-diffusion chamber.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without inventive efforts based on the embodiments of the present invention, are within the scope of protection of the present invention.
Thus, the following detailed description of the embodiments of the present invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without inventive efforts based on the embodiments of the present invention, are within the scope of protection of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
Referring to the attached drawings 1-6, the invention provides a technical scheme: a gradual-change color spraying device for perpetual flowers comprises a transmission mechanism 100, a rotating mechanism 200 and a spraying mechanism 300, wherein the rotating mechanism 200 is arranged above the transmission mechanism 100, the spraying mechanism 300 is arranged on one side of the transmission mechanism 100, the transmission mechanism 100 is used for driving the perpetual flowers to move, the rotating mechanism 200 is used for driving the perpetual flowers to rotate, so that the perpetual flowers are sprayed and colored more uniformly during spraying operation, and the spraying mechanism 300 is used for spraying dye on the perpetual flowers;
wherein, the transmission mechanism 100 comprises a chain 101, a guide rail 102, a connecting plate 103, a fixing frame 104 and sliders 105, the chain 101 and the guide rail 102 are both arranged annularly, both ends of the chain 101 are provided with chain wheels 1011, the chain 101 is wound outside two groups of chain wheels 1011, the chain wheels 1011 are driven by a controller, the chain 101 is driven by the chain wheels 1011 to realize rotary motion, the guide rail 102 is arranged outside the chain 101, the top and the bottom of the guide rail 102 are both arc-shaped, the guide rail 102 provides guidance and support for the connecting plate 103, so that the connecting plate 103 stably moves along with the chain 101, the connecting plates 103 are arranged on the chain 101 in an equidistant array, a plurality of groups of connecting plates 103 are arranged according to the site and production requirements, a connecting shaft 1032 is vertically arranged above the connecting plate 103, the fixing frame 104 is arranged at the top of the connecting shaft 1032, the fixing frame 104 is used for fixing the permanent flowers, the sliders 105 are arranged below the connecting plate 103, the sliders 105 are in a C-shaped structure, the top of the sliding block 105 is fixedly connected with the bottom of the connecting plate 103, the sliding block 105 is in sliding connection with the guide rail 102, and the sliding block 105 drives the connecting plate 103 to move along the guide rail 102 all the time;
the rotating mechanism 200 comprises an annular belt 201, a driving wheel 202 and driven wheels 203, at least three groups of driven wheels 203 are arranged, the annular belt 201 sequentially winds the outer surfaces of the driving wheel 202 and the driven wheels 203, the annular belt 201 between the two groups of driven wheels 203 is parallel to the straight section of the chain 101, one side of the annular belt 201 in the straight section is in rolling contact with the outer surface of the connecting shaft 1032, and the annular belt 201 generates friction force with the surface of the connecting shaft 1032 in the moving process, so that the connecting shaft 1032 rotates, and the perpetual flower on the fixing frame 104 is driven to rotate;
The embodiment of the invention is also realized by the following technical scheme.
In the embodiment of the present invention, a bearing seat 1031 is disposed at one end of the connecting shaft 1032, the bearing seat 1031 is fixedly connected to the top of the connecting plate 103, a supporting plate 1033 is fixedly connected to the other end of the connecting shaft 1032, the fixing frame 104 is fixedly connected to the top of the supporting plate 1033, and the supporting plate 1033 and the fixing frame 104 rotate synchronously with the connecting shaft 1032, so as to realize the rotation of the permanent flowers without affecting the connection between the connecting plate 103 and the chain 101.
In the embodiment of the present invention, a jack 1041 is formed in the center of the top of the fixing frame 104, a fixed card board 1042 is disposed on one side of the top of the jack 1041, a limit board 1044 is disposed on one side of the jack 1041 opposite to the fixed card board 1042, bottoms of the fixed card board 1042 and the limit board 1044 are both fixedly connected to the top of the fixing frame 104, a movable card board 1043 is disposed between the fixed card board 1042 and the limit board 1044, a pull rod 1045 is disposed on one side of the limit board 1044 away from the movable card board 1043, one end of the pull rod 1045 penetrates through the limit board 1044 and is fixedly connected to one side of the movable card board 1043, a spring element 1046 is sleeved on the outer side of the pull rod 1045, two ends of the spring element 1046 are respectively abutted to one side of the movable card board 1043 and the limit board 1044 close to each other, and the stems of the flowers are clamped and fixed by cooperation of the movable card board 1043 and the fixed card board 1042, the structure is simple, and the operation is convenient.
In the embodiment of the present invention, a turning block 1051 is disposed on the inner side of the slider 105, the turning block 1051 is also in a "C" shape, the top of each turning block 1051 is provided with a rotating shaft 1052, the other end of the rotating shaft 1052 is rotatably connected to the top and the bottom of the slider 105, two sets of rollers 1053 are symmetrically disposed on the inner side of the turning block 1051, the surfaces of the rollers 1053 are both in an inner arc shape and are respectively in adaptive abutment with the top and the bottom of the guide rail 102, the turning block 1051 is connected to the slider 105 through the rotating shaft 1052, the slider 105 is a fixed part, the turning block 1051 can rotate in the slider 105, so that the turning block 1051 can still be adapted in the arc section of the guide rail 102, no motion interference occurs, and the rollers 1053 make the slider 105 and the guide rail 102 slide more smoothly in a matching manner.
In the embodiment of the invention, a first motor 2021 is arranged on one side of the driving wheel 202, the output end of the first motor 2021 is fixedly connected with the center of the driving wheel 202, the bottom of the driven wheel 203 is provided with a supporting rod 2031, the supporting rod 2031 is rotatably connected with the driven wheel 203, the endless belt 201 moves under the driving of the first motor 2021, the first motor 2021 is started to work, the fixing frame 104 close to the spraying operation point can continuously rotate, and the dye at the spraying position can cover each part of the immortal flower.
In an embodiment of the present invention, an arc top rack 3013 is disposed on an inner wall of one side of the first arc-shaped slot 3011, a gear 3014 is disposed on one side of the arc-shaped rack 3013, the gear 3014 is engaged with the arc-shaped rack 3013, both ends of a central shaft of the gear 3014 are rotatably connected to an inner side of the movable plate 302, both ends of the first arc-shaped slot 3011 are provided with an inductor 3015, the inductor 3015 is configured to detect a position of the gear 3014, a guide post 3016 is disposed inside the second arc-shaped slot 3012, the guide post 3016 is in clearance fit with the second arc-shaped slot 3012, both ends of the guide post 3016 are fixedly connected to the inner side of the movable plate 302, and the movable plate 302 drives the nozzle 303 to rotate with the guide post 3016 as a middle point.
In the embodiment of the present invention, a second motor 3021 is disposed at a side edge of the movable plate 302 near one end of the first arc-shaped slot 3011, an output shaft of the second motor 3021 penetrates through the movable plate 302 and is fixedly connected to a central shaft of the gear 3014, the second motor 3021 provides power for rotation of the movable plate 302, and the gear 3014 is engaged with the arc-shaped rack 3013 to ensure that the movable plate 302 is stably rotated.
In the embodiment of the invention, one end of the nozzle 303 is provided with a feed inlet 3032, the number and the size of the feed inlet 3032 are both adapted to the number and the size of the feed pipe 3031, the feed inlet 3032 is communicated with one end of the feed pipe 3031, the nozzle 303 is internally provided with a collecting cavity 3033, a mixing cavity 3034, a concentrating cavity 3036 and a diffusing cavity 3037 which are sequentially communicated, the feed inlet 3032 is communicated with the collecting cavity 3033, the collecting cavity 3033 is used for collecting dyes with different colors, the mixing cavity 3034 is in a conical structure, and the inside of the mixing chamber 3034 is provided with a thread protrusion 3035, the thread protrusion 3035 provides a rotating force for the dye in the mixing chamber 3034, so that the dye is mixed more uniformly, the cross section of the concentration chamber 3036 is elliptical, the concentration chamber 3036 stores the force of the dye to be sprayed, the diffusion chamber 3037 sprays the dye in a wide-mouth and wide-angle manner, and the dye liquid releases pressure suddenly at the part of the diffusion chamber 3037, so that the dye liquid is sprayed on the immortal flower accurately along the extending direction of the diffusion chamber 3037.
In the embodiment of the present invention, at least four sets of fixing frames 1021 are disposed on the guide rail 102, one end of each fixing frame 1021 is fixedly connected to a side of the guide rail 102 away from the slider 105, and the fixing frames 1021 support the guide rail 102.
Example two
Referring to fig. 7, another example of a method for gradient spraying of an immortal flower according to an embodiment of the present invention includes the following steps:
s1, placing the perpetual flower, pulling the pull ring 1045 to drive the movable clamping plate 1043 to move backwards, inserting the perpetual flower stem into the insertion hole 1041, loosening the pull ring 1045, moving the movable clamping plate 1043 towards the fixed clamping plate 1042 under the action of the spring element 1046, and clamping and fixing the perpetual flower stem;
s2, the permanent flowers are transmitted, the chain wheel 1011 is driven by the controller to rotate so as to drive the chain 101 to rotate, the connecting plate 103 is displaced along with the rotation of the chain 101 under the matching of the slide block 105 and the guide rail 102, when the connecting plate 103 rotates to a working surface, the connecting shaft 1032 above the connecting plate 103 is contacted with the annular belt 201, the annular belt 201 drives the connecting shaft 1032 to rotate under the action of the first motor 2021, the rotation of the permanent flowers clamped on the fixing frame 104 is realized, when the chain wheel 1011 rotates for a certain distance, one group of the permanent flowers stops rotating when corresponding to the working point of the spraying mechanism 300, and the permanent flowers are continuously started after the spraying operation of the current permanent flowers is finished;
s3, spraying permanent flower, starting the second motor 3021 to drive the gear 3014 to engage the arc rack 3013, and drives the movable plate 302 to rotate along the arc-shaped rack 3013 with the guide post 3016 as the center, so that the nozzle 303 at the other end follows the arc displacement, and meanwhile, the dye is conveyed into the nozzle 303 through the feeding pipe 3031 by the feeding device, is collected in the collecting cavity 3033 and enters the mixing cavity 3034, spirally mixed under the guidance of the thread protrusion 3035, then enters the concentration chamber 3036 to accumulate pressure, finally is sprayed out to the surface of the permanent flower through the diffusion chamber 3037, wherein, the supply amount of different dyes is adjusted according to the spraying requirement to achieve the effect of gradient color, when one group of sensors 3015 detects that the gear 3014 is close, outputting a signal to a feeding device to stop feeding, reversely rotating and resetting a second motor 3021, stopping running after another group of sensors 3015 detect a gear 3014, and waiting for the next group of permanent flowers to reach a spraying working point;
s4, taking out the permanent flower, enabling the sprayed permanent flower to rotate to a placement point under the driving of the transmission mechanism 100, pulling the pull ring 1045 again by a worker to separate the movable clamping plate 1043 from the stem of the flower, and taking out the sprayed permanent flower from the insertion hole 1041.
According to the gradual-change spraying method for the perpetual flowers, the perpetual flowers to be processed are driven by the transmission mechanism to be transmitted to the spraying point through the placing point, the dyes with different colors are modulated into different colors through different mixing ratios by the spraying point, and the dyes with different colors are uniformly sprayed on the perpetual flowers in the processes of self rotation of the perpetual flowers and arc movement of the nozzle, so that the perpetual flowers form gradual-change colors, and the attractiveness and the visual effect of the perpetual flowers are improved.
It should be noted that the specific model specifications of the first motor 2021, the second motor 3021 and the inductor 3015 need to be determined by type selection according to the actual specification of the device, and the specific type selection calculation method adopts the prior art, so detailed description is omitted.
It should be noted that the power supply of the first motor 2021, the second motor 3021 and the inductor 3015 and the principle thereof are clear to those skilled in the art, and will not be described in detail herein.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The gradual-change color spraying device for the perpetual flowers is characterized by comprising a transmission mechanism (100), a rotating mechanism (200) and a spraying mechanism (300), wherein the rotating mechanism (200) is arranged above the transmission mechanism (100), and the spraying mechanism (300) is arranged on one side of the transmission mechanism (100);
wherein, transmission device (100) includes chain (101), guide rail (102), connecting plate (103), mount (104) and slider (105), chain (101) with guide rail (102) all are the annular setting, the both ends of chain (101) all are provided with sprocket (1011), chain (101) are around locating two sets of the outside of sprocket (1011), sprocket (1011) is driven by the controller, guide rail (102) set up in the outside of chain (101), the top and the bottom of guide rail (102) all are the arc, connecting plate (103) equidistance array set up in on chain (101), the top of connecting plate (103) is provided with connecting axle (1032) perpendicularly, mount (104) set up in the top of connecting axle 1032 (104), mount (104) are used for fixed cotton bloom forever, slider (105) set up in the below of connecting plate (103), the sliding block (105) is of a C-shaped structure, the top of the sliding block (105) is fixedly connected with the bottom of the connecting plate (103), and the sliding block (105) is in sliding connection with the guide rail (102);
the rotating mechanism (200) comprises an annular belt (201), a driving wheel (202) and driven wheels (203), at least three groups of the driven wheels (203) are arranged, the annular belt (201) sequentially winds the outer surfaces of the driving wheel (202) and the driven wheels (203), the annular belt (201) between the two groups of the driven wheels (203) is parallel to the straight section of the chain (101), and one side of the annular belt (201) of the straight section is in rolling contact with the outer surface of the connecting shaft (1032);
the spraying mechanism (300) comprises a spraying plate (301), a movable plate (302) and a nozzle (303), wherein the spraying plate (301) is of a fan-shaped structure, a first arc-shaped groove (3011) and a second arc-shaped groove (3012) which penetrate through the spraying plate (301) are formed in one side of the spraying plate (301), the first arc-shaped groove (3011) and the second arc-shaped groove (3012) are of a concentric structure, the movable plate (302) is of a U-shaped structure, one end of the movable plate (302) is clamped in two sides of the spraying plate (301), the nozzle (303) is arranged at the other end of the movable plate (302), at least two groups of feeding pipes (3031) are arranged on one side of the nozzle (303), and the feeding pipes (3031) are connected with a dye supply device and used for conveying dyes of different colors.
2. The perpetual flower fading spray device according to claim 1, wherein a bearing seat (1031) is disposed at one end of the connecting shaft (1032), the bearing seat (1031) is fixedly connected to the top of the connecting plate (103), a supporting plate (1033) is fixedly connected to the other end of the connecting shaft (1032), and the fixing frame (104) is fixedly connected to the top of the supporting plate (1033).
3. The permanent flower gradient spraying device according to claim 1, wherein a jack (1041) is formed in the center of the top of the fixed frame (104), a fixed clamping plate (1042) is arranged on one side of the top of the jack (1041), a limiting plate (1044) is arranged on one side of the jack (1041) opposite to the fixed clamping plate (1042), bottoms of the fixed clamping plate (1042) and the limiting plate (1044) are fixedly connected with the top of the fixed frame (104), a movable clamping plate (1043) is arranged between the fixed clamping plate (1042) and the limiting plate (1044), a pull rod (1045) is arranged on one side of the limiting plate (1044) far away from the movable clamping plate (1043), one end of the pull rod (1045) penetrates through the limiting plate (1044) and then is fixedly connected with one side of the movable clamping plate (1043), and a spring member (1046) is sleeved on the outer side of the pull rod (1045), and two ends of the spring piece (1046) are respectively abutted against one side of the movable clamping plate (1043) and one side of the limiting plate (1044) which are close to each other.
4. The immortalized flower gradient spraying device according to claim 1, wherein a turning block (1051) is arranged at the inner side of the sliding block (105), the turning block (1051) is also in a "C" shape, a rotating shaft (1052) is arranged at the top of the turning block (1051), the other end of the rotating shaft (1052) is rotatably connected with the top and the bottom of the sliding block (105) respectively, two sets of rollers (1053) are symmetrically arranged at the inner side of the turning block (1051), the surfaces of the rollers (1053) are inner arcs and are adapted to abut against the top and the bottom of the guide rail (102) respectively.
5. The perpetual flower fading spray device according to claim 1, wherein a first motor (2021) is disposed on one side of the driving wheel (202), an output end of the first motor (2021) is fixedly connected with a center of the driving wheel (202), supporting rods (2031) are disposed at bottoms of the driven wheels (203), and the supporting rods (2031) are rotatably connected with the driven wheels (203).
6. The permanent flower fading spray device according to claim 1, wherein an arc top rack (3013) is arranged on an inner wall of one side of the first arc-shaped groove (3011), a gear (3014) is arranged on one side of the arc-shaped rack (3013), the gear (3014) and the arc-shaped rack (3013) are engaged with each other, two ends of a central shaft of the gear (3014) are rotatably connected to an inner side of the movable plate (302), two ends of the first arc-shaped groove (3011) are provided with sensors (3015), the sensors (3015) are used for detecting positions of the gear (3014), a guide post (3016) is arranged inside the second arc-shaped groove (3012), the guide post (3016) is in clearance fit with the second arc-shaped groove (3012), and two ends of the guide post (3016) are fixedly connected to the inner side of the movable plate (302).
7. The permanent flower fading spraying device as claimed in claim 6, wherein a second motor (3021) is disposed at a side edge of the movable plate (302) near the first arc-shaped slot (3011), and an output shaft of the second motor (3021) penetrates through the movable plate (302) and then is fixedly connected to a central shaft of the gear (3014).
8. The permanent flower fading color spraying device according to claim 1, wherein one end of the nozzle (303) is provided with a feed inlet (3032), the number and the size of the feed inlet (3032) are matched with those of the feed pipe (3031), the feed inlet (3032) is communicated with one end of the feed pipe (3031), a collecting cavity (3033), a mixing cavity (3034), a concentrating cavity (3036) and a diffusing cavity (3037) which are communicated in sequence are arranged inside the nozzle (303), the feed inlet (3032) is communicated with the collecting cavity (3033), the mixing cavity (3034) is in a conical structure, a threaded boss (3035) is arranged inside the mixing cavity (3034), and the cross section of the concentrating cavity (3036) is in an oval shape.
9. The device for gradually spraying the color of the permanent flowers according to claim 1, wherein at least four sets of fixing frames (1021) are arranged on the guide rail (102), and one end of each fixing frame (1021) is fixedly connected with one side of the guide rail (102) far away from the sliding block (105).
10. The gradual color spraying device for the perpetual flowers is applied to any one of claims 1 to 9, and is characterized by comprising the following steps of:
s1, placing a perpetual flower, pulling the pull ring (1045), driving the movable clamping plate (1043) to move backwards, inserting the perpetual flower stem into the insertion hole (1041), loosening the pull ring (1045), moving the movable clamping plate (1043) in the direction of the fixed clamping plate (1042) under the action of the spring element (1046), and clamping and fixing the perpetual flower stem;
s2, the permanent flowers are transmitted, the chain wheel (1011) rotates under the driving of the controller, so that the chain (101) is driven to rotate, the connecting plate (103) is displaced along with the rotation of the chain (101) under the matching of the sliding block (105) and the guide rail (102), when the connecting plate (103) rotates to a working face, the connecting shaft (1032) above the connecting plate (103) is in contact with the annular belt (201), the annular belt (201) drives the connecting shaft (1032) to rotate under the action of the first motor (2021), the rotation of the permanent flowers clamped on the fixing frame (104) is realized, when the chain wheel (1011) rotates for a certain distance, one group of permanent flowers stops rotating when corresponding to the working point of the spraying mechanism (300), and the permanent flowers continue to start after the current permanent flowers finish spraying operation;
s3, spraying the permanent flower, starting a second motor (3021), driving a gear (3014) to engage with an arc rack (3013), driving a movable plate (302) to rotate along the arc rack (3013) with a guide column (3016) as a center, so that a nozzle (303) at the other end also follows to make arc displacement, meanwhile, a feeding device conveys the dye into the nozzle (303) through a feeding pipe (3031), the dye is collected in a collecting cavity (3033), enters a mixing cavity (3034), is spirally mixed under the guide of a thread bulge (3035), then enters a concentrating cavity (3036) to accumulate pressure, and finally is sprayed out to the surface of the permanent flower through a diffusion cavity (3037), wherein the feeding amount of different dyes is adjusted according to the spraying requirement to achieve the effect of gradually changing color, when one group of sensors (3015) detects that the gear (3014) approaches, outputting a signal to the feeding device to stop material conveying, and the second motor (3021) reversely resets, stopping running after another group of sensors (3015) detect the gear (3014), and waiting for the next group of permanent flowers to reach a spraying working point;
s4, taking out the permanent flower, enabling the sprayed permanent flower to rotate to a placement point under the driving of the transmission mechanism (100), pulling the pull ring (1045) again by a worker to enable the movable clamping plate (1043) to be separated from the flower stem, and taking out the sprayed permanent flower from the insertion hole (1041).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210463817.7A CN114769031B (en) | 2022-04-29 | 2022-04-29 | Device and method for spraying gradient colors of immortal flowers |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210463817.7A CN114769031B (en) | 2022-04-29 | 2022-04-29 | Device and method for spraying gradient colors of immortal flowers |
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| CN114769031A true CN114769031A (en) | 2022-07-22 |
| CN114769031B CN114769031B (en) | 2023-08-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115283158A (en) * | 2022-08-26 | 2022-11-04 | 广州长威金属科技有限公司 | Automatic electrostatic spraying method for metal piece |
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|---|---|
| CN114769031B (en) | 2023-08-01 |
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