Disclosure of Invention
The invention aims to provide a soil body curing agent doped with sludge incineration ash, which adopts the synergistic compatibility of various solid wastes and utilizes chloride and sulfate components in the sludge incineration ash as an excitant to provide strength for a soil body; the curing agent provided by the invention is an environment-friendly curing agent integrating multiple solid wastes, has lower manufacturing cost than cement on the premise of achieving the same curing effect as the cement, and in addition, the development of the soil body curing agent also finds a way for the disposal and utilization of sludge incineration ash, and can simultaneously absorb multiple solid wastes, thereby realizing the resource and energy conservation and the development of waste-utilizing new materials.
The invention adopts the following technical scheme to solve the technical problems:
a soil body curing agent doped with sludge incineration ash comprises the following materials in parts by weight: 0-30% of sludge incineration ash, 5-10% of gypsum, 40-55% of slag powder and 20-30% of cement.
Further, the sludge incineration ash refers to dust collected after domestic sewage and sludge incineration treatment, and the sludge incineration temperature is 450-1000 ℃.
Further, the gypsum comprises one or more of desulfurized gypsum, fluorgypsum, titanium gypsum, phosphogypsum and dry sintering desulfurized ash.
Furthermore, the content of the calcium sulfate dihydrate of the gypsum is more than or equal to 75%, weak acid or weak base substances are used as a pH regulator for regulation, and the pH of the regulated gypsum is 6-12.
Further, the addition amount of the pH regulator is 0-1% of that of the gypsum.
Further, the pH regulator comprises one or more of phosphate, calcium hydroxide and ammonia water.
Further, when the curing agent is used for reinforcing the high soft soil foundation, the dosage ratio of the curing agent to the soft soil is 10-30%.
Further, when the curing agent is used for reinforcing a high-soft soil foundation, the using amount ratio of the curing agent to soft soil is 12-20%.
Further, when the curing agent is used for reinforcing the roadbed, the using amount ratio of the curing agent to soil is 4-15%.
Further, when the curing agent is used for reinforcing the roadbed, the using amount ratio of the curing agent to soil is 6-10%.
The preparation method of the soil body curing agent doped with the sludge incineration ash comprises the following steps: performing ball milling treatment on sludge incineration ash, and adjusting the pH value of gypsum to 6-12 by using a pH regulator; and weighing the sludge incineration ash, gypsum, slag powder and cement in proportion, and mixing to obtain the soil body curing agent doped with the sludge incineration ash.
Further, the ball milling time of the sludge incineration ash is 5-20 min.
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
the invention adopts the synergistic compatibility of various solid wastes, and utilizes the chlorine salt and sulfate components in the sludge incineration ash as an excitant to provide strength for the soil body; wherein the main chemical component of the industrial byproduct gypsum in the raw materials is calcium sulfate (CaSO)4) Slag powder is a waste material in the steel industry, and its chemical composition is mainly SiO2、Al2O3CaO, the sludge incineration ash is a product obtained by drying and incinerating sludge, and the chemical component of the sludge incineration ash is SiO2、Al2O3Mainly, the mineral composition comprises quartz (SiO)2) Hematite (Fe)2O3) And phosphate and other substances, the components are similar to mineral materials such as fly ash and the like, and the material has potential gelling activity; in addition, when sewage is treated by a sewage treatment plant, a flocculant is required to be added to achieve the effect of separating mud from water, common flocculants comprise aluminum sulfate, polyaluminium chloride, aluminum chloride and the like, sulfate and chloride salt components still exist in sludge incineration ash after high-temperature incineration, and the curing effect can be effectively enhanced by utilizing chloride salt excitation and sulfate co-excitation;
wherein, the chlorine salt excitation uses the chlorine salt in the incineration ash as an exciting agent, under the alkaline environment, hydrated chloroaluminate is formed, and the chlorine salt can penetrate through a hydration layer on the surface of incineration ash particles and active Al in the incineration ash particles due to strong Cl-diffusion capacity2O3Or Al in slag powder2O3The hydrated calcium aluminate is generated by the reaction, so that the hydration process is promoted, and the soil solidification strength is provided; the sulfate co-excitation is sulfur in incineration ash of gypsum and sludgeAcid salt component (CaSO)4And Al2(SO4)3) Under the combined action, the active SiO on the surface of the slag powder particles2Produce hydration reaction to produce CSH gel and active Al2O3Hydration reaction is generated to generate ettringite, and the ettringite provides the strength for soil solidification;
in addition, compared with the prior art, the invention can reduce 70-80% of carbon dioxide emission and save 10-30% of cost on the premise of achieving the same curing effect.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples. The technical means used in the following examples are conventional means well known to those skilled in the art, and all raw materials are general-purpose materials.
The invention relates to a soil body curing agent doped with sludge incineration ash, which comprises the following materials in parts by weight: 0-30% of sludge incineration ash, 5-10% of gypsum, 40-55% of slag powder and 20-30% of cement.
Wherein the sludge incineration ash refers to dust collected after domestic sewage and sludge incineration treatment, and the sludge incineration temperature is 450-1000 ℃; the gypsum comprises one or more of desulfurized gypsum, fluorgypsum, titanium gypsum, phosphogypsum and dry sintering desulfurized ash; the content of calcium sulfate dihydrate of the gypsum is more than or equal to 75%, weak acid or weak base substances are used as a pH regulator for regulation, the pH of the regulated gypsum is 6-12, and the addition amount of the pH regulator is 0-1% of that of the gypsum.
Wherein the pH regulator comprises one or more of phosphate, calcium hydroxide and ammonia water.
When the curing agent is used for reinforcing a high soft soil foundation, the using amount ratio of the curing agent to soft soil is 10-30%; further, when the curing agent is used for reinforcing the roadbed, the using amount ratio of the curing agent to soil is 4-15%.
The preparation method of the soil body curing agent doped with the sludge incineration ash comprises the following steps: performing ball milling treatment on sludge incineration ash for 5-20 min to ensure that the fineness of the sludge incineration ash meets the requirement of grade III fly ash specified in the national standard fly ash for cement and concrete (GB/T1596); adjusting the pH value of the gypsum to 6-12 by using a pH regulator; and weighing the sludge incineration ash, gypsum, slag powder and cement in proportion, and mixing to obtain the soil body curing agent doped with the sludge incineration ash.
The invention is further illustrated by the following specific examples:
example 1
PO42.5 cement, S95 slag powder, industrial byproduct gypsum and sludge incineration ash are used as raw materials, and the materials are mixed according to the table 1, wherein the industrial byproduct gypsum comprises sintering dry-method desulfurization ash, phosphogypsum and titanium gypsum, and the industrial byproduct gypsum is converted into the proportion of a dry basis.
In this example, the silt soil was reinforced with the curing agent, the mixing amount of the curing agent was 12%, and the water-to-gel ratio (i.e., the percentage of water in the total amount of the curing agent and the silt soil) was 0.5.
The 7d unconfined compressive strength and the 28d unconfined compressive strength are tested according to the unconfined compressive strength test method B.2 in JGJ/T233-; the test results were as follows:
table 1: mixing proportion (%) of curing agent doped with sludge incineration ash and reinforced soil test and unconfined compressive strength of soil body
Table 2: heavy metal leachate toxicity test of curing agent-reinforced soil doped sludge incineration ash
As can be seen from Table 1 and FIG. 1, the early strength and the later strength of the soil body are improved by blending the industrial byproduct gypsum with the sludge incineration ash, which shows that the two solid wastes have synergistic effect, and the strength of the soil body can be provided by blending the industrial byproduct gypsum with the sludge incineration ash, and is superior to that of a pure cement system.
The system formed by compounding the industrial byproduct gypsum and the incineration ash can excite the active SiO in the slag powder2And active Al2O3To form C-S-H and C-A-H gels, and CaSO4After being dissolved, the calcium can further react with C-A-H to generate ettringite, so that the gel strength is improved; when the soil body is solidified, 32 parts of crystal water ettringite can be formed in the complex-doped gelling system 3d, free water in the clay is converted into crystal water, and in addition, hydration products are continuously generated at the later stage, so that higher reinforced soil strength can be formed.
As can be seen from Table 2, several groups of the incineration ash residues are selected for the toxicity test of the heavy metal leachate, and all the groups meet the standard requirements.
Example 2
In the embodiment, the soil body curing agent doped with sludge incineration ash is used for reinforcing a soft foundation, and the concrete steps are as follows:
(1) performing ball milling pretreatment on sludge incineration ash, and then performing sieving according to a 45-micron negative pressure sieving method in GB/T1345 for 3min to obtain the sludge incineration ash with the fineness of 11.2%;
wherein, the negative pressure screening method in GB/T1345 comprises the following steps: before the screen analysis test, a 45-micron negative pressure screen is placed on a screen seat, a screen cover is covered, a power supply is switched on, a control system is checked, and the negative pressure is adjusted to be in the range of 4000 Pa-6000 Pa; weighing the sample to 0.01g, placing in a clean negative pressure sieve, placing on a sieve seat, covering a sieve cover, switching on a power supply, starting a sieve analyzer to continuously sieve for 3min, and slightly knocking the sieve cover to make the sample fall down if the sample is attached to the sieve cover in the period. After the screening, the whole screen residue was weighed with balance.
(2) Weighing sludge incineration ash, industrial byproduct gypsum, slag powder and cement according to the mass percentage, and mixing to obtain a soil body curing agent; wherein, the industrial by-product gypsum is desulfurized gypsum and titanium gypsum, and the mixing mass ratio of the desulfurized gypsum to the titanium gypsum is 1: 1;
(3) the reinforcing soil is selected from mucky clay with the depth of 7-8 m and the natural water content of 42%, and the experimental water-to-gel ratio of the reinforcing soil is 0.5 by using a soil body curing agent doped with sludge incineration ash;
the pH of the titanium gypsum adopted in the embodiment is 9, and the pH does not need to be adjusted; the concrete mixing ratio of the cementing material and the unconfined compressive strength of the reinforced soil 7d are shown in the following table 3; in cases 1-3, the mixing amount of the curing agent is 12%; in cases 4 to 7, the mixing amounts of the curing agent were 10%, 16%, 20% and 30%, respectively.
Table 3: soil stabilization test of curing agent doped with sludge incineration ash
The result shows that when the mixing amount of the curing agent is 12 percent, the comparative group is singly mixed cement, the 7d compressive strength is only 1.62MPa, and after the cement is replaced by an industrial byproduct gypsum-incineration ash-slag powder three-solid waste system, the strength of the reinforced soil is improved to 2.86MPa at most, and the improvement rate is up to 76 percent.
As can be seen from case 1, the composite system formed by compounding the industrial byproduct gypsum incineration ash can excite the active SiO in the slag powder2And active Al2O3Activity; and when the soil body is solidified, free water in the soil body is converted into high crystal water, so that the content of the free water in the soil body is further reduced.
Specifically, it can be represented by the following formula:
xCa(OH)2+SiO2+(n-1)H2O→xCaO·SiO2·nH2O
(1.5~2.0)CaO·SiO2·aq+SiO2→(0.8~1.5)CaO·SiO2·aq
3CaO·Al2O3·6H2O+SiO2+mH2O→xCaO·SiO2·mH2O+yCaO·Al2O3·nH2O
xCa(OH)2+Al2O3+mH2O→xCaO·Al2O3·nH2O
3Ca(OH)2+Al2O3+2SiO2+mH2O→3CaO·Al2O3·2SiO2·nH2O
3CaO·Al2O3·6H2O+Ca(OH)2+6H2O→4CaO·Al2O3·13H2O
4CaO·Al2O3·13H2O+3(CaSO4·2H2O)+14H2O→3CaO·Al2O3·3CaSO4·32H2O+Ca(OH)2
meanwhile, by combining table 3 and fig. 2, it can be known that as the mixing amount of the curing agent increases, the 7d unconfined compressive strength of the cured soil body increases; when the mixing amount of the curing agent is increased from 10% to 20%, the strength increase amplitude is obvious and is 30.3%, and when the mixing amount of the curing agent is continuously increased from 20% to 30%, the strength increase trend is slowed and is 27.4%.
Example 3
In the embodiment, the curing agent doped with the sludge incineration ash replaces cement to be used for reinforcing the soil roadbed, and the concrete steps are as follows:
(1) performing the screening according to a 45-micron negative pressure screening method in GB/T1345, wherein the screening time is 3min, and the fineness of the obtained sludge incineration ash residue is 30.2%; through tests, the safety indexes such as heavy metal leaching concentration, dioxin and the like are qualified;
(2) the selected industrial byproduct gypsum is a byproduct in the production of phosphate fertilizer, namely titanium gypsum, the water content of the titanium gypsum is 1.2%, the pH of the titanium gypsum is 3 through tests, and 0.5% of slaked lime is added to be used as a modifier to adjust the pH to be 6-11.
(3) And weighing the sludge incineration ash, industrial byproduct gypsum, slag powder and cement according to the mass percentage, and mixing to obtain the soil body curing agent doped with the sludge incineration ash.
(4) The reinforced soil is road foundation soil, and the water-cement ratio in the embodiment is 0.46.
In the embodiment, the mixing amount of the curing agents in the comparison group and the comparison cases 1-3 is 6%, the mixing amount of the curing agents in the comparison cases 4-7 is 4%, 8%, 10% and 15%, and the mixing amount of the curing agents is the percentage of the total weight of the curing agents and the soil roadbed soil.
Table 4: test result of stabilizing soil roadbed by curing agent doped with sludge incineration ash
As can be seen from Table 4, when pure cement is used for curing the soil, the 7d unconfined compressive strength is 2.62MPa, and when the industrial by-product gypsum and incineration ash slag are used as a curing agent for curing the soil in a complex mixing manner, the 7d unconfined compressive strength is higher than that of the pure cement; and the higher the 7d unconfined compressive strength of the solidified soil along with the increase of the mixing amount of the curing agent, and when the mixing amount of the curing agent is 15%, the 7d unconfined strength of the soil body is 3.86 MPa.
Meanwhile, as can be seen from fig. 3, the strength of the solidified soil with the addition amount has the same trend as that in table 3, and the strength of the solidified soil increases with the increase of the addition amount, but the increase is increased first and then decreased.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention.