CN113146190A - Assembling method of enameled flat winding wire conductor forming device - Google Patents
Assembling method of enameled flat winding wire conductor forming device Download PDFInfo
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- CN113146190A CN113146190A CN202110370503.8A CN202110370503A CN113146190A CN 113146190 A CN113146190 A CN 113146190A CN 202110370503 A CN202110370503 A CN 202110370503A CN 113146190 A CN113146190 A CN 113146190A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention aims to provide an assembling method of enameled flat winding wire conductor forming equipment, which ensures the assembling quality and the assembling precision and improves the assembling efficiency; the assembling steps are as follows: firstly, assembling a vertical roller mechanism; secondly, assembling a horizontal roller mechanism; thirdly, assembling a front conveying mechanism; fourthly, assembling a rear conveying mechanism; fifthly, checking and fastening the connection parts of the bolts and the nuts, and filling lubricating oil into the relative movement parts to ensure that the relative movement parts rotate flexibly; according to the assembling method, the technological process meets the assembling quality requirement.
Description
Technical Field
The invention belongs to the field of manufacturing and assembling of enameled flat winding wire conductor forming equipment, and particularly relates to an assembling method of an enameled flat winding wire conductor forming device.
Background
Along with scientific and technological progress, environmental protection and energy saving in the industrial and agricultural production require more and more highly, and the motor occupies very big proportion in the energy resource consumption, and most high-power motor coil adopts the flat winding wire of enamel-cover, in order to promote motor efficiency, requires that the flat winding wire conductor fillet of enamel-cover reduces as far as possible. At present, the forming of an enameled flat winding wire conductor is realized through a cold drawing process, the problems of uneven deformation, incomplete fillet forming, large surface roughness and reduced mechanical performance of the conductor during the forming of a small fillet of the conductor exist, and a series of quality problems of paint film coating, paint film forming and paint layer performance in subsequent procedures can be caused at the same time.
Disclosure of Invention
The forming device for the enameled flat winding wire conductor comprises a front conveying mechanism, a horizontal roller mechanism, a vertical roller mechanism and a rear conveying mechanism. The invention aims to provide an assembling method of enameled flat winding wire conductor forming equipment, which ensures the assembling quality and the assembling precision and improves the assembling efficiency.
In order to achieve the above object, the present invention provides a method for assembling an apparatus for forming an enameled rectangular wire conductor, including the following steps.
Firstly, assembling a vertical roller mechanism: firstly, the rear vertical roller and the front vertical roller are put inIce cabinetSetting the temperature of the freezer to be 20 ℃ below zero, freezing for three hours, taking out by using a heat insulation clamp, quickly pressing two ends of a rear vertical roller into an inner ring of a rolling bearing with a bearing seat by using a press, and pressing two ends of a front vertical roller into the inner ring of the rolling bearing with the bearing seat by using the press; secondly, fixedly connecting the rear vertical roller to the vertical roller support through the bearing seat, and fixedly connecting the front vertical roller to the vertical roller support through the bearing seat; then, according to the width of the processed conductor, the vertical roller support is fixedly connected to the bottom plate through bolts and nuts, and the fact that the axes of the rear vertical roller and the front vertical roller are in the same plane, are in a vertical position, are symmetrical in the front-back direction and are perpendicular to the advancing direction of the conductor is guaranteed.
Secondly, assembling a horizontal roller mechanism: and two ends of the lower horizontal roller and the upper horizontal roller are arranged in corresponding holes of the horizontal roller supports, and the two horizontal roller supports are fixedly connected to the bottom plate by bolts and nuts, so that the axes of the lower horizontal roller and the upper horizontal roller are in the same vertical plane, are in the horizontal position and are vertical to the advancing direction of the conductor.
Thirdly, assembling a front conveying mechanism: the front conveying roller is arranged in a hole corresponding to the conveying roller support, the two conveying roller supports are fixedly connected to a bottom plate on the left side of the horizontal roller mechanism through bolts and nuts, and the axis of the front conveying roller is ensured to be in a horizontal position and perpendicular to the advancing direction of the conductor.
Fourthly, assembling a rear conveying mechanism: the rear conveying rollers are arranged in holes corresponding to the conveying roller supports, the two conveying roller supports are fixedly connected to the bottom plate on the right side of the vertical roller mechanism through bolts and nuts, and the axis of the rear conveying rollers is guaranteed to be in a horizontal position and perpendicular to the advancing direction of the conductor.
And fifthly, checking and fastening the connection parts of the bolts and the nuts, and filling lubricating oil into the relative movement parts to ensure that the relative movement parts rotate flexibly.
Drawings
The invention is further illustrated with reference to the figures and examples.
Fig. 1 is a front view.
Fig. 2 is a plan view.
Fig. 3 is a left side view.
Fig. 4 is a sectional view a-a.
Fig. 5 is a sectional view B-B.
Fig. 6 is a top view of the base plate.
In fig. 1, 2, 3, 4, 5, 6, 1 is a nut, 2 is a bolt, 3 is a bottom plate, 4 is a conveyor roller support, 5 is a front conveyor roller, 6 is a lower horizontal roller, 7 is an upper horizontal roller, 8 is a horizontal roller support, 9 is a vertical roller support, 10 is a rear conveyor roller, 11 is a rear vertical roller, 12 is a front vertical roller, and 13 is a conductor.
Detailed Description
In this embodiment, the forming device of the enameled rectangular winding wire conductor in fig. 1, 2, 3, 4, 5 and 6 is assembled: the steps are as follows.
Firstly, assembling a vertical roller mechanism: firstly, placing a rear vertical roller (11) and a front vertical roller (12) into an ice chest, setting the temperature to be 20 ℃ below zero, freezing for three hours, taking out the ice chest by using heat insulation pliers, quickly pressing two ends of the rear vertical roller (11) into an inner ring of a rolling bearing with a bearing seat by using a press, and pressing two ends of the front vertical roller (12) into the inner ring of the rolling bearing with the bearing seat by using the press; secondly, fixedly connecting a rear vertical roller (11) to a vertical roller support (9) through the bearing seat, and fixedly connecting a front vertical roller (12) to the vertical roller support (9) through the bearing seat; then, according to the width of the processed conductor (13), the vertical roller support (9) is fixedly connected to the bottom plate (3) through the bolts (2) and the nuts (1), and the axes of the rear vertical roller (11) and the front vertical roller (12) are ensured to be in the same plane, are in the vertical position, are symmetrical in the front-back direction and are perpendicular to the advancing direction of the conductor (13).
Secondly, assembling a horizontal roller mechanism: two ends of the lower horizontal roller (6) and the upper horizontal roller (7) are installed in corresponding holes of the horizontal roller supports (8), the two horizontal roller supports (8) are fixedly connected to the bottom plate (3) through bolts (2) and nuts (1), and the axes of the lower horizontal roller (6) and the upper horizontal roller (7) are ensured to be in a horizontal position in the same vertical plane and perpendicular to the advancing direction of the conductor (13).
Thirdly, assembling a front conveying mechanism: the front conveying roller (5) is arranged in a hole corresponding to the conveying roller support (4), the two conveying roller supports (4) are fixedly connected to a bottom plate (3) on the left side of the horizontal roller mechanism through bolts (2) and nuts (1), and the axis of the front conveying roller (5) is ensured to be in a horizontal position and to be vertical to the advancing direction of the conductor (13).
Fourthly, assembling a rear conveying mechanism: the rear conveying roller (10) is installed in a hole corresponding to the conveying roller support (4), the two conveying roller supports (4) are fixedly connected to the bottom plate (3) on the right side of the vertical roller mechanism through bolts (2) and nuts (1), and the axis of the rear conveying roller (10) is guaranteed to be in a horizontal position and perpendicular to the advancing direction of the conductor (13).
And fifthly, checking and fastening the connection parts of the bolts and the nuts, and filling lubricating oil into the relative movement parts to ensure that the relative movement parts rotate flexibly.
The above embodiments are provided for clearly explaining the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also within the scope of the present invention.
Claims (1)
1. The assembling method of the forming device of the enameled flat winding wire conductor is characterized in that: the method comprises the following assembly steps:
firstly, assembling a vertical roller mechanism: firstly, placing a rear vertical roller (11) and a front vertical roller (12) into an ice chest, setting the temperature to be 20 ℃ below zero, freezing for three hours, taking out the ice chest by using heat insulation pliers, quickly pressing two ends of the rear vertical roller (11) into an inner ring of a rolling bearing with a bearing seat by using a press, and pressing two ends of the front vertical roller (12) into the inner ring of the rolling bearing with the bearing seat by using the press; secondly, fixedly connecting a rear vertical roller (11) to a vertical roller support (9) through the bearing seat, and fixedly connecting a front vertical roller (12) to the vertical roller support (9) through the bearing seat; then, according to the width of the processed conductor (13), a vertical roller support (9) is fixedly connected to the bottom plate (3) through a bolt (2) and a nut (1), and the axes of the rear vertical roller (11) and the front vertical roller (12) are ensured to be in the same plane, are in a vertical position, are symmetrical in the front and back direction and are perpendicular to the advancing direction of the conductor (13);
secondly, assembling a horizontal roller mechanism: two ends of a lower horizontal roller (6) and an upper horizontal roller (7) are installed in corresponding holes of horizontal roller supports (8), the two horizontal roller supports (8) are fixedly connected to a bottom plate (3) through bolts (2) and nuts (1), and the axes of the lower horizontal roller (6) and the upper horizontal roller (7) are ensured to be in a horizontal position in the same vertical plane and perpendicular to the advancing direction of a conductor (13);
thirdly, assembling a front conveying mechanism: the front conveying roller (5) is arranged in a hole corresponding to the conveying roller support (4), the two conveying roller supports (4) are fixedly connected to a bottom plate (3) on the left side of the horizontal roller mechanism through bolts (2) and nuts (1), and the axis of the front conveying roller (5) is ensured to be in a horizontal position and is vertical to the advancing direction of a conductor (13);
fourthly, assembling a rear conveying mechanism: the rear conveying roller (10) is arranged in a hole corresponding to the conveying roller support (4), the two conveying roller supports (4) are fixedly connected to a bottom plate (3) on the right side of the vertical roller mechanism through bolts (2) and nuts (1), and the axis of the rear conveying roller (10) is ensured to be in a horizontal position and to be vertical to the advancing direction of the conductor (13);
and fifthly, checking and fastening the connection parts of the bolts and the nuts, and filling lubricating oil into the relative movement parts to ensure that the relative movement parts rotate flexibly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110370503.8A CN113146190A (en) | 2021-04-07 | 2021-04-07 | Assembling method of enameled flat winding wire conductor forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110370503.8A CN113146190A (en) | 2021-04-07 | 2021-04-07 | Assembling method of enameled flat winding wire conductor forming device |
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| CN113146190A true CN113146190A (en) | 2021-07-23 |
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| CN202110370503.8A Pending CN113146190A (en) | 2021-04-07 | 2021-04-07 | Assembling method of enameled flat winding wire conductor forming device |
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Citations (7)
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| CN110233005A (en) * | 2019-07-29 | 2019-09-13 | 湖州师范学院 | Enamel-cover rectangular winding wire conductor forming device |
| CN110246631A (en) * | 2019-07-29 | 2019-09-17 | 湖州师范学院 | The double set idler wheel enameled sheet wire conductor forming devices of band driving |
| CN110265192A (en) * | 2019-07-29 | 2019-09-20 | 湖州师范学院 | Thickness adjustable double covers idler wheel enameled sheet wire conductor forming device |
| CN110280586A (en) * | 2019-07-29 | 2019-09-27 | 湖州师范学院 | Width is adjustable enamel-cover rectangular winding wire conductor forming device |
| CN110364305A (en) * | 2019-07-29 | 2019-10-22 | 湖州师范学院 | Double rollers enameled sheet wire conductor forming device |
| CN210245149U (en) * | 2019-07-29 | 2020-04-03 | 湖州师范学院 | Enameled flat winding wire conductor forming device |
| KR102100324B1 (en) * | 2019-05-23 | 2020-04-13 | 우양정공주식회사 | Roller Typed Conveyor Apparatus Having Function For Change Direction |
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2021
- 2021-04-07 CN CN202110370503.8A patent/CN113146190A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102100324B1 (en) * | 2019-05-23 | 2020-04-13 | 우양정공주식회사 | Roller Typed Conveyor Apparatus Having Function For Change Direction |
| CN110233005A (en) * | 2019-07-29 | 2019-09-13 | 湖州师范学院 | Enamel-cover rectangular winding wire conductor forming device |
| CN110246631A (en) * | 2019-07-29 | 2019-09-17 | 湖州师范学院 | The double set idler wheel enameled sheet wire conductor forming devices of band driving |
| CN110265192A (en) * | 2019-07-29 | 2019-09-20 | 湖州师范学院 | Thickness adjustable double covers idler wheel enameled sheet wire conductor forming device |
| CN110280586A (en) * | 2019-07-29 | 2019-09-27 | 湖州师范学院 | Width is adjustable enamel-cover rectangular winding wire conductor forming device |
| CN110364305A (en) * | 2019-07-29 | 2019-10-22 | 湖州师范学院 | Double rollers enameled sheet wire conductor forming device |
| CN210245149U (en) * | 2019-07-29 | 2020-04-03 | 湖州师范学院 | Enameled flat winding wire conductor forming device |
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| 陈修祥: "《机械设计基础理论与方法》", 31 May 2017, 吉林大学出版社 * |
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Application publication date: 20210723 |