CN110280586A - Width is adjustable enamel-cover rectangular winding wire conductor forming device - Google Patents
Width is adjustable enamel-cover rectangular winding wire conductor forming device Download PDFInfo
- Publication number
- CN110280586A CN110280586A CN201910686365.7A CN201910686365A CN110280586A CN 110280586 A CN110280586 A CN 110280586A CN 201910686365 A CN201910686365 A CN 201910686365A CN 110280586 A CN110280586 A CN 110280586A
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- flat roller
- width
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- 239000004020 conductor Substances 0.000 title claims abstract description 44
- 238000004804 winding Methods 0.000 title claims abstract description 30
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 2
- 210000003371 toe Anatomy 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 239000003973 paint Substances 0.000 description 5
- 238000005452 bending Methods 0.000 description 1
- 238000010622 cold drawing Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
- B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/02—Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
A kind of adjustable enamel-cover rectangular winding wire conductor forming device of width, for solving the problems, such as that the forming of enamel-cover rectangular winding wire conductor exists, devise the adjustable enamel-cover rectangular winding wire conductor forming device of width, by front delivery mechanism, flat roller mechanism, vertical roller mechanism, conveying mechanism forms afterwards, the idler wheel being horizontally mounted using one group, one group of vertically-mounted idler wheel, with rolling forming, conductor small round corner forming quality is high, structure is simple, easy maintenance, for vertically-mounted idler wheel, left-right rotary stud regulating mechanism is set, adjust the spacing of vertically-mounted idler wheel, it is applicable to the rolling and processing of different in width rectangular winding wire conductor, it is easy to adjust, structure is simple, reliable operation.
Description
Technical field
The present invention relates to a kind of conducting wire forming device, especially a kind of adjustable enamel-cover rectangular winding wire conductor of width is at shape dress
It sets.
Background technique
Motor occupies very big specific gravity in energy consumption, and most high power motor coils use enamel-cover rectangular winding wire,
In order to promote motor efficiency, it is desirable that enamel-cover rectangular winding wire conductor fillet minimizes.Currently, enamel-cover rectangular winding wire conductor shapes
Be realized by cold-drawing technology, the problem is that, deformation is uneven when conductor small round corner shapes, and fillet shapes imperfect, surface
Roughness is big, leads to the reduction of conductor mechanical performance, while will lead to the paint film coating of subsequent handling, paint film forming, paint layer performance
Quality problems, for example, paint film became uneven, fillet insulation performance is deteriorated, paint film easy peeling cracking when bending.The present invention
It is shaped for enamel-cover rectangular winding wire conductor, solves enamel-cover rectangular winding wire conductor small round corner Problems in forming, and realize and be processed conductor
Width it is adjustable.
Summary of the invention
In order to solve the problems, such as that the forming of enamel-cover rectangular winding wire conductor exists, the adjustable enamel-cover rectangular winding wire conductor of width is devised
Forming device, the idler wheel being horizontally mounted using one group, one group of vertically-mounted idler wheel, with rolling forming, the forming of conductor small round corner
Quality is high, and structure is simple, easy maintenance, for vertically-mounted idler wheel, left-right rotary stud regulating mechanism is arranged, adjustment is perpendicular
The spacing of straight installation idler wheel, meets the forming of different in width winding wire conductor.
Width is adjustable enamel-cover rectangular winding wire conductor forming device, by front delivery mechanism, flat roller mechanism, vertical roller machine
Four structure, rear conveying mechanism parts form.
The front delivery mechanism is made of support, preceding conveying roller rear support before preceding conveying roller, preceding conveying roller.Preceding conveying roller two
Hold support and the support of preceding conveying roller rear support before preceding conveying roller, before preceding conveying roller support and preceding conveying roller rear support bolt with
Nut is fixedly connected on the corresponding through-hole in bottom plate left end, and preceding conveying roll axis is in a horizontal position, and with conductor conveying side
To vertical, preceding conveying roller can be freely rotated with respect to support before the preceding conveying roller at its both ends and preceding conveying roller rear support.
The flat roller mechanism is by support, flat roller rear support, lower flat roller before upper flat roller, flat roller
Composition.Support and the support of flat roller rear support, flat roller before upper flat roller and lower flat roller both ends flat roller
Preceding support and flat roller rear support are fixedly connected on the corresponding through-hole in the center-left end of bottom plate with screw bolt and nut, upper level
The axis of roller and lower flat roller is parallel to each other, is in a horizontal position in same vertical guide, and with conductor conveying direction
Vertically, upper flat roller and lower flat roller can freely turn with respect to support before the flat roller at its both ends and flat roller rear support
It is dynamic.
The vertical roller mechanism is by bottom plate, left-right rotary stud, preceding vertical roller carriage, preceding vertical roller, rear vertical rolling
Sub, rear vertical roller carriage, right-handed nut, left-handed nut, limit base composition, it is characterized in that: left-right rotary stud include left section, in
Section, right section of three parts, left section is left hand thread, and middle section is the cylinder that there is shoulder ring in centre, and right section is right-handed thread, and right end adds
Work Cheng Fangtou;Limit base includes level board and two vertical side plates, and two vertical side plates are parallel to each other, and tool is at regular intervals, vertical right
Title is connected on level board, and open semicircle elongated slot upwards, the spacing of two vertical side plates and a left side are processed on two vertical side plates
The matching of dextrorotation stud middle section shoulder ring width;Process the elongated slot of two certain depths on bottom plate, groove depth and groove width and preceding vertical
Roller carriage and rear vertical roller carriage correspondingly-sized matching, preceding vertical roller carriage and rear vertical roller carriage lower part are mounted on
In the elongated slot of bottom plate, play limition orientation;Limit base is fixedly connected on bottom plate, and left-right rotary stud middle section is packed into limit base
Opening semicircle elongated slot upwards, left section of left hand thread of left-right rotary stud and left-handed nut cooperate, and left-handed nut erects after being fixedly connected on
On straight roller support, right section of right-handed thread of left-right rotary stud and right-handed nut cooperate, right-handed nut's vertical rolling before being fixedly connected on
On sub- support.
Conveying mechanism is made of the preceding support of rear conveying roller, rear conveying roller, rear conveying roller rear support after described.Conveying roller two afterwards
Hold the preceding support of rear conveying roller and the support of rear conveying roller rear support, the rear preceding support of conveying roller and rear conveying roller rear support bolt with
Nut is fixedly connected on the corresponding through-hole of bottom plate right end, and the rear roll axis that conveys is in a horizontal position, and with conductor conveying side
To vertical, rear conveying roller can be freely rotated with respect to the preceding support of rear conveying roller at its both ends and rear conveying roller rear support.
Process is completed with feed device, width is adjustable enamel-cover rectangular winding wire conductor forming device, traction device.
Enamel-cover rectangular winding wire conductor right end to be processed is dimensioned to first, thickness be less than upper flat roller and lower flat roller it
Between spacing, width is less than the spacing between preceding vertical roller and rear vertical roller.When the original state that works, feed device is come from
Enamel-cover rectangular winding wire conductor to be processed from left end front delivery mechanism be sent into, pass through flat roller mechanism, vertical roller mechanism, from
Conveying mechanism pulls out after right end, and is fixedly attached to traction device, traction device drive enamel-cover rectangular winding wire conductor to be processed to
It moves right, conductor successively by the rolling of upper flat roller and lower flat roller, preceding vertical roller and rear vertical roller, generates bullet
Property, plastic deformation, be finally formed to conform to require geometric dimension and surface quality, meet small round corner enamel-cover rectangular winding wire conductor
Processing needs.
When needing to adjust width, left-right rotary stud is rotated, limit base limits left by the middle section shoulder ring of left-right rotary stud
Dextrorotation stud is mobile, and left-right rotary stud can only rotate.Rotate clockwise left-right rotary stud, right-handed nut and preceding vertical roller carriage
It moves to right together, left-handed nut and rear vertical roller carriage move to left together, and width broadens;, rotate counterclockwise left-right rotary stud, dextrorotation
Nut and preceding vertical roller carriage move to left together, and left-handed nut and rear vertical roller carriage move to right together, and width narrows.
Detailed description of the invention
Invention is further illustrated with example with reference to the accompanying drawing.
Fig. 1 is main view.
Fig. 2 is top view.
Fig. 3 is left view.
Fig. 4 is A-A cross-sectional view.
Fig. 5 is B-B cross-sectional view.
Fig. 6 is bottom plate top view.
Fig. 7 is limit base main view.
Fig. 8 is limit base top view.
Fig. 9 is limit base C-C cross-sectional view.
It is support before conveying roller before conveying roller, 2. before 1., 3. bottom plates, horizontal on 4. in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6
Before roller, 5. flat rollers before support, 6. left-right rotary studs, 7. before vertical roller carriage, 8. behind vertical roller, 9. before conveying roller
Vertical roller carriage behind vertical roller, 14. behind conveying roller rear support, 13. behind conveying roller, 11. conductors, 12. behind support, 10.,
15. conveying roller rear support, 17. lower flat rollers, 18. nuts, 19. bolts, 20. dextrorotation spiral shells before flat roller rear support, 16.
Mother, 21. left-handed nuts, 22. limit bases.
Specific embodiment
The adjustable enamel-cover rectangular winding wire conductor forming device of width in figure, by front delivery mechanism, flat roller mechanism, vertical
Four roller mechanism, rear conveying mechanism parts form.
The front delivery mechanism is made of support (2), preceding conveying roller rear support (16) before preceding conveying roller (1), preceding conveying roller,
In Fig. 1, Fig. 2, support (2) and preceding conveying roller rear support (16) support, preceding conveying roller before the preceding conveying roller in preceding conveying roller (1) both ends
It is corresponding that preceding support (2) and preceding conveying roller rear support (16) bolt (19) and nut (18) are fixedly connected on bottom plate (3) left end
On through-hole, preceding conveying roller (1) axis is in a horizontal position, and vertical with conductor (11) conveying direction, and preceding conveying roller (1) can phase
Support (2) before the preceding conveying roller at its both ends and preceding conveying roller rear support (16) are freely rotated.
The flat roller mechanism by support (5) before upper flat roller (4), flat roller, flat roller rear support (15),
Lower flat roller (17) forms, and in Fig. 1, Fig. 4, props up before upper flat roller (4) and lower flat roller (17) both ends flat roller
Seat (5) and flat roller rear support (15) support, and support (5) and flat roller rear support (15) use bolt (19) before flat roller
It is fixedly connected on the corresponding through-hole in bottom plate (3) center-left end with nut (18), upper flat roller (4) and lower flat roller
(17) axis is parallel to each other in same vertical guide, is in a horizontal position, and vertical with conductor (11) conveying direction, on
Flat roller (4) and lower flat roller (17) are with respect to support (5) and flat roller rear support (15) before the flat roller at its both ends
It is free to rotate.
The vertical roller mechanism is by bottom plate (3), left-right rotary stud (6), preceding vertical roller carriage (7), preceding vertical roller
(8), rear vertical roller (13), rear vertical roller carriage (14), right-handed nut (20), left-handed nut (21), limit base (22) group
At in Fig. 2, Fig. 5, it is characterized in that: left-right rotary stud (6) includes left section, middle section, right section of three parts in Fig. 5, left section is left-handed
Screw thread, middle section are the cylinder that there is shoulder ring in centre, and right section is right-handed thread, and right end is processed into square toes;In Fig. 7, Fig. 8, Fig. 9,
Limit base (22) includes level board and two vertical side plates, and two vertical side plates are parallel to each other, and has at regular intervals, vertical symmetry connection
On level board, and open semicircle elongated slot upwards, the spacing and left-right rotary spiral shell of two vertical side plates are processed on two vertical side plates
The matching of column (6) middle section shoulder ring width;In Fig. 5, Fig. 6, the elongated slot of two certain depths, groove depth and slot are processed on bottom plate (3)
It is wide match with rear vertical roller carriage (14) correspondingly-sized with preceding vertical roller carriage (7), it preceding vertical roller carriage (7) and erects afterwards
Straight roller support (14) lower part is mounted in the elongated slot of bottom plate (3), plays limition orientation;Limit base (22) is fixedly connected on bottom
On plate (3), left-right rotary stud (6) middle section is packed into the upward open semicircle elongated slot of limit base (22), left-right rotary stud (6) left Duan Zuo
It revolves screw thread and left-handed nut (21) cooperates, left-handed nut (21) is fixedly connected on rear vertical roller carriage (14), left-right rotary spiral shell
Right section of right-handed thread of column (6) and right-handed nut (20) cooperate, right-handed nut (20) vertical roller carriage (7) before being fixedly connected on
On.
Conveying mechanism is by the preceding support of rear conveying roller (9), rear conveying roller (10), rear conveying roller rear support (12) group after described
At in Fig. 1, Fig. 2, rear conveying roller (10) the both ends preceding support of rear conveying roller (9) and rear conveying roller rear support (12) support are rear defeated
The preceding support of roller (9) and rear conveying roller rear support (12) is sent to be fixedly connected on bottom plate (3) right end pair with bolt (19) and nut (18)
On the through-hole answered, rear conveying roller (10) axis is in a horizontal position, and, rear conveying roller vertical with conductor (11) conveying direction
(10) it can be freely rotated with respect to the preceding support of rear conveying roller (9) and rear conveying roller rear support (12) at its both ends.
The process of embodiment is by feed device (being not drawn into figure), width is adjustable enamel-cover rectangular winding wire conductor at shape dress
It sets, traction device (being not drawn into figure) cooperation is completed.Enamel-cover rectangular winding wire conductor right end to be processed is dimensioned to first,
Thickness is less than the spacing between upper flat roller (4) and lower flat roller (17), and width is vertical less than preceding vertical roller (8) and afterwards
Spacing between roller (13).When the original state that works, the enamel-cover rectangular winding wire conductor to be processed from feed device is from left end
Front delivery mechanism is sent into, and passes through flat roller mechanism, vertical roller mechanism, and conveying mechanism pulls out after right end, and is fixedly connected
To traction device, traction device drives enamel-cover rectangular winding wire conductor to be processed to move right, and conductor is successively by upper flat roller (4)
With the rolling of lower flat roller (17), preceding vertical roller (8) and rear vertical roller (13), generate elasticity, plastic deformation, finally at
Shape is satisfactory geometric dimension and surface quality, meets small round corner enamel-cover rectangular winding wire conductor processing needs.
It when needing to adjust width, rotates left-right rotary stud (6), limit base (22) passes through the middle section platform of left-right rotary stud (6)
Shoulder ring limits left-right rotary stud (6) movement, and left-right rotary stud (6) can only rotate, and in Fig. 5, rotate clockwise left-right rotary stud
(6), right-handed nut (20) and preceding vertical roller carriage (7) move to right together, left-handed nut (21) and rear vertical roller carriage (14)
It moves to left together, width broadens;, rotate counterclockwise left-right rotary stud (6), right-handed nut (20) and preceding vertical roller carriage (7) one
It rises and moves to left, left-handed nut (21) and rear vertical roller carriage (14) move to right together, and width narrows.
The implementation result of embodiment, using rolling forming, relatively traditional cold-drawn manufacturing process shapes the stress on surface
State has sliding friction to become rolling friction, and frictional force reduces, normal pressure increases, and improves the dimensional accuracy and table of finished surface
Face quality, compressive stress state significantly improve the mechanical property of materials after processing, and width adjustment is convenient and reliable.
Above embodiments are for the clearer explanation present invention, but scope of protection of the present invention is not limited thereto, appoints
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of, all by what those familiar with the art
It is covered by the protection scope of the present invention.
Claims (3)
1. width is adjustable enamel-cover rectangular winding wire conductor forming device, by front delivery mechanism, flat roller mechanism, vertical roller machine
Four structure, rear conveying mechanism parts form, and the vertical roller mechanism is by bottom plate (3), left-right rotary stud (6), preceding vertical roller
Support (7), preceding vertical roller (8), rear vertical roller (13), rear vertical roller carriage (14), right-handed nut (20), left-handed nut
(21), limit base (22) forms;It is characterized in that: left-right rotary stud (6) includes left section, middle section, right section of three parts, left section is left-handed
Screw thread, middle section are the cylinder that there is shoulder ring in centre, and right section is right-handed thread, and right end is processed into square toes;Limit base (22) includes
Level board and two vertical side plates, two vertical side plates are parallel to each other, and tool is at regular intervals, and vertical symmetry is connected on level board, and
Open semicircle elongated slot upwards, the spacing and left-right rotary stud (6) middle section shoulder of two vertical side plates are processed on two vertical side plates
Ring width matching;Process the elongated slot of two certain depths on bottom plate (3), groove depth and groove width and preceding vertical roller carriage (7) and
Vertical roller carriage (14) correspondingly-sized matching afterwards, preceding vertical roller carriage (7) and rear vertical roller carriage (14) lower part installation
In the elongated slot of bottom plate (3), play limition orientation;Limit base (22) is fixedly connected on bottom plate (3), left-right rotary stud (6)
Middle section is packed into the upward open semicircle elongated slot of limit base (22), left section of left hand thread of left-right rotary stud (6) and left-handed nut (21)
Cooperation, left-handed nut (21) are fixedly connected on rear vertical roller carriage (14), right section of right-handed thread of left-right rotary stud (6) and the right side
Spin nut (20) cooperation, right-handed nut (20) is before being fixedly connected on vertical roller carriage (7).
2. the adjustable enamel-cover rectangular winding wire conductor forming device of width according to claim 1, it is characterized in that: the horizontal rolling
Clamp mechanism is by support (5), flat roller rear support (15), lower flat roller (17) group before upper flat roller (4), flat roller
At;Support (5) and flat roller rear support (15) branch before upper flat roller (4) and lower flat roller (17) both ends flat roller
Support, support (5) and flat roller rear support (15) are fixedly connected on bottom plate (3) with bolt (19) and nut (18) before flat roller
On the corresponding through-hole in center-left end, the axis of upper flat roller (4) and lower flat roller (17) is in same vertical guide, mutually
In parallel, it is in a horizontal position, and vertical with conductor (11) conveying direction, upper flat roller (4) and lower flat roller (17) phase
It is free to rotate to support (5) before the flat roller at its both ends and flat roller rear support (15).
3. the adjustable enamel-cover rectangular winding wire conductor forming device of width according to claim 1, it is characterized in that: rotation left-right rotary
Stud (6), limit base (22) is mobile by middle section shoulder ring limitation left-right rotary stud (6) of left-right rotary stud (6), left-right rotary spiral shell
Column (6) can only rotate, and rotate clockwise left-right rotary stud (6), and right-handed nut (20) and preceding vertical roller carriage (7) are right together
It moves, left-handed nut (21) and rear vertical roller carriage (14) move to left together, and width broadens;, rotate counterclockwise left-right rotary stud
(6), right-handed nut (20) and preceding vertical roller carriage (7) move to left together, left-handed nut (21) and rear vertical roller carriage (14)
It moves to right together, width narrows.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910686365.7A CN110280586A (en) | 2019-07-29 | 2019-07-29 | Width is adjustable enamel-cover rectangular winding wire conductor forming device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910686365.7A CN110280586A (en) | 2019-07-29 | 2019-07-29 | Width is adjustable enamel-cover rectangular winding wire conductor forming device |
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CN110280586A true CN110280586A (en) | 2019-09-27 |
Family
ID=68022611
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CN201910686365.7A Pending CN110280586A (en) | 2019-07-29 | 2019-07-29 | Width is adjustable enamel-cover rectangular winding wire conductor forming device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113042999A (en) * | 2021-04-07 | 2021-06-29 | 湖州师范学院 | Assembling method of width-adjustable enameled flat winding wire conductor forming device |
CN113146190A (en) * | 2021-04-07 | 2021-07-23 | 湖州师范学院 | Assembling method of enameled flat winding wire conductor forming device |
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CN210188043U (en) * | 2019-07-29 | 2020-03-27 | 湖州师范学院 | Width-adjustable enameled flat winding wire conductor forming device |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113042999A (en) * | 2021-04-07 | 2021-06-29 | 湖州师范学院 | Assembling method of width-adjustable enameled flat winding wire conductor forming device |
CN113146190A (en) * | 2021-04-07 | 2021-07-23 | 湖州师范学院 | Assembling method of enameled flat winding wire conductor forming device |
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