CN113145020A - Aluminum product melting device and method capable of heating uniformly - Google Patents
Aluminum product melting device and method capable of heating uniformly Download PDFInfo
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- CN113145020A CN113145020A CN202110189415.8A CN202110189415A CN113145020A CN 113145020 A CN113145020 A CN 113145020A CN 202110189415 A CN202110189415 A CN 202110189415A CN 113145020 A CN113145020 A CN 113145020A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 121
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 118
- 238000002844 melting Methods 0.000 title claims abstract description 92
- 230000008018 melting Effects 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000010438 heat treatment Methods 0.000 title claims description 6
- 238000003756 stirring Methods 0.000 claims abstract description 94
- 239000007788 liquid Substances 0.000 claims abstract description 78
- 238000013016 damping Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000009413 insulation Methods 0.000 claims abstract description 22
- 230000000694 effects Effects 0.000 claims abstract description 15
- 239000007787 solid Substances 0.000 claims abstract description 8
- 230000009467 reduction Effects 0.000 claims abstract description 4
- 239000004411 aluminium Substances 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 15
- 238000003723 Smelting Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 4
- 238000011084 recovery Methods 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 4
- 239000011435 rock Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J6/00—Heat treatments such as Calcining; Fusing ; Pyrolysis
- B01J6/005—Fusing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/805—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/41—Mounting or supporting stirrer shafts or stirrer units on receptacles
- B01F35/411—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft
- B01F35/4111—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft at the top of the receptacle
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B21/00—Obtaining aluminium
- C22B21/0084—Obtaining aluminium melting and handling molten aluminium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Thermal Sciences (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to the technical field of metal recovery devices, in particular to a device and a method for melting an aluminum product uniformly heated. The invention aims to solve the technical problem that the device has no functions of stirring, solidification prevention and vibration reduction. In order to solve the technical problems, the invention provides a device and a method for melting an aluminum product uniformly heated, and the device comprises a melting furnace, a stirring mechanism, a shaking mechanism and a vibration reduction moving mechanism, wherein the stirring mechanism is arranged to stir aluminum liquid and is matched with an auxiliary plate to improve the stirring effect, so that solid aluminum which is not melted is quickly melted into liquid, the melting speed of the aluminum product is improved, and the working time is shortened; the shaking mechanism is arranged to drive the heat insulation shell to shake, so that the aluminum liquid in the melting cylinder is promoted to shake, and the aluminum liquid is prevented from being cooled and adhered to the inner wall of the melting cylinder; through setting up damping moving mechanism, utilize the damping spring in damping cover and the mount pad, make the device play the damping effect when stirring or rocking.
Description
Technical Field
The invention relates to an aluminum product melting device heated uniformly, in particular to an aluminum product melting device heated uniformly and a melting method, and belongs to the technical field of metal recovery devices.
Background
With the national emphasis on recycling of non-renewable resources, the efficient recycling of aluminum scrap will be a hotspot of research and investment, and the effective recycling of aluminum scrap alloy can reduce the energy crisis, protect the environment and improve the utilization rate of the recycled aluminum has become a development trend of various countries in the world.
The metallic aluminum prepared from aluminum-containing minerals by electrolysis or other methods is changed into primary aluminum, also called primary aluminum, the metallic aluminum or aluminum alloy obtained by smelting and recovering waste materials containing the metallic aluminum is called secondary aluminum, also called secondary aluminum, along with the development of the aluminum industry in the world, the generation amount of the waste aluminum is more and more, the recovery of the aluminum also attracts more and more attention, and the development of the secondary aluminum industry has important significance for energy conservation and environmental protection.
A conventional patent (publication No. CN206843561U) discloses a melting apparatus for aluminum recovery, which comprises an overflow core, a boiler outer shell, a boiler inner sleeve, a heating coil, and a slag bath, and can remove impurities from the recovered aluminum. The inventor finds that the following problems in the prior art are not solved well in the process of realizing the scheme: 1. the device has no stirring function, when most of aluminum products are changed into aluminum liquid, partial solid aluminum products still exist, and if the aluminum products are not stirred, the melting speed of the solid aluminum products is very low; 2. the device has no shaking function, and after the aluminum product is completely changed into the aluminum liquid, if the aluminum product is heated unevenly and the temperature of part of the aluminum product is lower, the aluminum liquid is easily solidified and bonded on the melting cylinder; 3. the device does not have a vibration damping movement function, cannot play a vibration damping effect when the device works, and cannot move; in addition, the stirring rake that adopts in prior art patent such as CN208087695U is placed at the melting furnace intermediate position to realize the complete stirring of aluminium liquid, but this kind of arrangement mode is in the reinforced in-process in the stove, and the aluminium material can collide with the stirring rake, probably can damage the stirring rake, makes it unstable when stirring, thereby further damages agitator motor.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide an apparatus and a method for melting an aluminum product uniformly heated.
The invention achieves the aim through the following technical scheme, and the aluminum product melting device heated uniformly comprises a smelting furnace, a stirring mechanism, a shaking mechanism and a vibration reduction moving mechanism.
The smelting pot includes thermal-insulated shell, heater, melting jar, drain pipe and apron, fixedly connected with collar on the inner wall of thermal-insulated shell, heater fixed mounting is on the collar, the melting cylinder cover connects in the heater, the drain pipe is fixed to run through the bottom of thermal-insulated shell, collar, melting jar, the bottom fixedly connected with support frame of melting jar, the bottom fixed connection of support frame is in the bottom of thermal-insulated shell inner wall, the apron falls into apron one and apron two parts, and apron one hinges the edge at melting jar lateral wall top through the hinge, and fixedly connected with buckle on apron two and apron one corresponding edge of hinge, passes through hinged joint between apron one and the apron two.
The stirring mechanism comprises an auxiliary plate, a stirring motor, a stirring transverse rod, an installation rod and an auxiliary stirring rod, wherein the auxiliary plate is fixedly connected to one side of the inner wall of the melting cylinder, the stirring motor is fixedly installed at the top of the cover plate, the output end of the stirring motor is fixedly connected with a cylinder, the other end of the cylinder is fixedly connected with a stirring shaft, the bottom end of the stirring shaft is fixedly connected with the stirring transverse rod, the installation rod is installed on the stirring shaft in a sleeved mode, the middle of the installation rod is fixedly sleeved with a fixing sleeve, the two ends of the installation rod are provided with moving chutes, and the auxiliary stirring rod is slidably installed on the moving chutes.
The shaking mechanism comprises a first vertical plate, a second vertical plate, an electro-hydraulic push rod, a clamping block and a clamping seat, wherein a fixing ring is fixedly sleeved on the heat insulation shell, the clamping block is fixedly connected to the two sides of the fixing ring corresponding to each other, a connecting plate is fixedly connected between the same side ends of the first vertical plate and the second vertical plate, the clamping seat is rotatably installed on the first vertical plate and the second vertical plate, the electro-hydraulic push rod is fixedly installed on one side face of the connecting plate close to the heat insulation shell, a push plate is rotatably connected to the push rod of the electro-hydraulic push rod, a cushion pad is attached to the push plate, and the push plate is in contact with the outer wall of the lower end of one side of the heat insulation shell.
The damping moving mechanism comprises a vertical plate seat, mounting seats, shaft sleeves, wheel shafts and wheels, wherein the damping sleeves are fixedly sleeved in the vertical plate seat, the mounting seats are fixedly connected to the outer walls of two mutually symmetrical sides of the vertical plate seat, a damping spring and a connecting rod are sleeved in the mounting seats, the shaft sleeves are fixedly connected to one ends of the connecting rods far away from the mounting seats, the wheel shafts are rotatably sleeved in the shaft sleeves, and the wheels are fixedly connected to two mutually symmetrical ends of the wheel shafts.
Preferably, the stirring shaft is arranged at the eccentric position of the melting cylinder, the stirring motor is fixedly arranged on the first cover plate, and the auxiliary plate is fixedly connected to one side, far away from the stirring shaft, of the inner wall of the melting cylinder. Preferably, the upper end of the inner wall of the liquid outlet pipe is provided with a high-temperature-resistant filter screen, and the lower end of the liquid outlet pipe is provided with a valve.
Preferably, the number of the support frames is four, and the four support frames are distributed at the bottom of the melting cylinder in a cross shape.
Preferably, the two side edges of the first cover plate and the second cover plate close to each other are fixedly connected with buckles.
Preferably, a limiting sliding groove is formed in one side face of the mounting rod, a positioning bolt is connected to the auxiliary stirring rod through threads, and the positioning bolt is slidably mounted in the limiting sliding groove.
Preferably, the clamping seat is provided with a clamping groove, and the shape of the clamping block is matched with that of the clamping groove on the clamping seat.
Preferably, the bottom of mount pad is equipped with the spacing ring, the top fixedly connected with stopper of connecting rod, damping spring's one end fixed connection is on the inner wall of mount pad, damping spring's other end fixed connection is on the stopper on connecting rod top.
Preferably, the number of the vertical plate seats is four, the four vertical plate seats are respectively located at two ends of the bottom of the first vertical plate and the bottom of the second vertical plate, and wheel locks are arranged on the wheels.
Preferably, the melting method of the aluminum product melting device with uniform heating comprises the following steps:
the first step, the installation is installed, installs four riser seats respectively at the bottom both ends of first riser and second riser, with the fixture block on the retainer plate with first riser and the cassette on the second riser aim at, slowly put down thermal-insulated shell, make the draw-in groove block on fixture block and the cassette, can use.
And the second step, the second cover plate is opened for melting the aluminum product, the aluminum product is placed in the melting cylinder, the power switch of the heater is pressed, the heater can heat the melting cylinder, the aluminum product can gradually become liquid after reaching the melting point temperature, the high-temperature-resistant filter screen in the liquid outlet pipe can flow down, the valve at the bottom end of the liquid outlet pipe can prevent the aluminum liquid from flowing out, and the melting cylinder can also heat the liquid outlet pipe to prevent the aluminum liquid from solidifying.
And thirdly, stirring the aluminum liquid, when most aluminum products are changed into the aluminum liquid, immersing the stirring mechanism into the aluminum liquid through the air cylinder, pressing down a power switch of the stirring motor, stirring the aluminum liquid by the stirring mechanism, improving the stirring effect by matching with the auxiliary plate, rapidly melting the solid aluminum which is not melted into the liquid, and adjusting the distance between the two auxiliary stirring rods.
The fourth step, the rocking of aluminium liquid when aluminium goods becomes aluminium liquid completely, presses the switch of electric liquid push rod, and the last push rod of electric liquid push rod can drive the push pedal and be reciprocating motion, because the push pedal touches with the outer wall of thermal-insulated shell to two cassettes are to rotate and install on first riser and second riser, so thermal-insulated shell also can be driven and rock, and aluminium liquid in the melting jar will then rock, prevents that aluminium liquid cooling from gluing on the inner wall of melting jar.
And fifthly, damping and moving of the device are realized, and because the vertical plate seats are installed at the bottoms of the first vertical plate and the second vertical plate, damping springs in the damping sleeve and the installation seat can play a damping effect when the device is stirred or shaken, the wheels can enable the device to obtain moving capacity, and wheel locks are arranged on the wheels and can be parked anytime and anywhere.
The invention has the beneficial effects that:
1. by arranging the stirring mechanism, when most of aluminum products are changed into the aluminum liquid, the stirring mechanism can stir the aluminum liquid and is matched with the auxiliary plate to improve the stirring effect, so that the unmelted solid aluminum is quickly melted into liquid, the melting speed of the aluminum products is improved, and the working time is shortened;
2. by arranging the shaking mechanism, when the aluminum product is completely changed into the aluminum liquid, the push rod on the electro-hydraulic push rod can drive the heat insulation shell to shake, so that the aluminum liquid in the melting cylinder also shakes, and the aluminum liquid is prevented from being cooled and adhered to the inner wall of the melting cylinder;
3. according to the invention, the vibration damping moving mechanism is arranged, the vibration damping sleeve and the vibration damping spring in the mounting seat are utilized, so that the device has a vibration damping effect during stirring or shaking, the device can obtain moving capacity through the wheel, and the wheel lock is arranged on the wheel and can be parked at any time and any place;
4. according to the invention, the stirring shaft is eccentrically arranged, and the auxiliary plate is arranged in the melting cylinder in a matching manner, so that the stirring effect can be ensured, and the stirring shaft is lifted by the air cylinder before the aluminum material is added into the melting cylinder, so that the collision damage of the aluminum material to the stirring mechanism can be reduced, and the safety of the device is further improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the right side view of the present invention in partial cross-section;
FIG. 3 is a schematic cross-sectional view of the insulated housing and melting cylinder of the present invention;
FIG. 4 is a schematic cross-sectional view of the connection between the riser block and the mounting block of the present invention;
FIG. 5 is a schematic top view of the mounting bar of the present invention;
FIG. 6 is a schematic perspective view of a fixture block according to the present invention;
FIG. 7 is a schematic perspective view of a rod of the cartridge of the present invention;
fig. 8 is a schematic top view of the cover plate according to the present invention.
In the figure: 1. the device comprises a heat insulation shell, 2, a mounting ring, 3, a heater, 4, a melting cylinder, 5, a liquid outlet pipe, 6, a support frame, 7, a cover plate, 701, a first cover plate, 702, a second cover plate, 8, an auxiliary plate, 9, a stirring motor, 10, a stirring shaft, 11, a stirring transverse rod, 12, a mounting rod, 13, a fixing sleeve, 14, a moving chute, 15, an auxiliary stirring rod, 16, a first vertical plate, 17, a second vertical plate, 18, a connecting plate, 19, an electro-hydraulic push rod, 20, a push plate, 21, a fixing ring, 22, a clamping block, 23, a clamping seat, 24, a vertical plate seat, 25, a damping sleeve, 26, a mounting seat, 27, a damping spring, 28, a connecting rod, 29, a shaft sleeve, 30, a wheel shaft, 31 and a wheel.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1-7, an apparatus for melting aluminum products with uniform heating includes a melting furnace, a stirring mechanism, a shaking mechanism and a vibration-damping moving mechanism.
The smelting pot includes thermal-insulated shell 1, heater 3, melting jar 4, drain pipe 5 and apron 7, fixedly connected with collar 2 on thermal-insulated shell 1's the inner wall, heater 3 fixed mounting is on collar 2, melting jar 4 cup joints in heater 3, drain pipe 5 is fixed to run through thermal-insulated shell 1, collar 2, the bottom of melting jar 4, the bottom fixedly connected with support frame 6 of melting jar 4, the bottom fixed connection of support frame 6 is in the bottom of thermal-insulated shell 1 inner wall, apron 7 divides into apron one 701 and apron two 702 two parts, apron one hinges the edge at 4 lateral wall tops of melting jar through the hinge, and fixedly connected with buckle on apron two 702 and the corresponding one side edge of apron 701 hinge, pass through hinged joint between apron one 701 and the apron two 702.
Rabbling mechanism includes accessory plate 8, agitator motor 9, stirring horizontal rod 11, installation pole 12 and supplementary stirring rod 15, 8 fixed connection in one side of 4 inner walls of melting jar of accessory plate, 9 fixed mounting at the top of apron 7 of agitator motor, fixedly connected with cylinder on the output of agitator motor 9, cylinder other end fixedly connected with (mixing) shaft 10, the bottom fixedly connected with stirring horizontal rod 11 of (mixing) shaft 10, cup joint on the (mixing) shaft 10 and install installation pole 12, the fixed cover 13 that has cup jointed in middle part of installation pole 12, open at the both ends of installation pole 12 has removal spout 14, supplementary stirring rod 15 slidable mounting is on removing spout 14.
The shaking mechanism comprises a first vertical plate 16, a second vertical plate 17, an electro-hydraulic push rod 19, a fixture block 22 and a fixture seat 23, a fixing ring 21 is fixedly sleeved on the heat insulation shell 1, the fixture block 22 is fixedly connected to the two sides of the fixing ring 21 corresponding to each other, a connecting plate 18 is fixedly connected between the first vertical plate 16 and the same side end of the second vertical plate 17, the fixture seat 23 is rotatably installed on the first vertical plate 16 and the second vertical plate 17, the electro-hydraulic push rod 19 is fixedly installed on one side face, close to the heat insulation shell 1, of the connecting plate 18, the push rod of the electro-hydraulic push rod 19 is rotatably connected with a push plate 20, a cushion pad is attached to the push plate 20, and the push plate 20 is in contact with the outer wall of the lower end of one side of the heat insulation shell 1.
The damping moving mechanism comprises a vertical plate seat 24, a mounting seat 26, a shaft sleeve 29, a wheel shaft 30 and wheels 31, a damping sleeve 25 is fixedly sleeved in the vertical plate seat 24, the mounting seat 26 is fixedly connected to the outer walls of two mutually symmetrical sides of the vertical plate seat 24, a damping spring 27 and a connecting rod 28 are sleeved in the mounting seat 26, the shaft sleeve 29 is fixedly connected to one end of the connecting rod 28 far away from the mounting seat 26, the wheel shaft 30 is rotatably sleeved in the shaft sleeve 29, and the wheels 31 are fixedly connected to two mutually symmetrical ends of the wheel shaft 30.
Specifically, the stirring shaft 10 is arranged at the eccentric position of the melting cylinder 4, the stirring motor 9 is fixedly arranged on the first cover plate 701, and the auxiliary plate 8 is fixedly connected to one side, far away from the stirring shaft 10, of the inner wall of the melting cylinder 4, so that the stirring effect is improved.
Specifically, the upper end of 5 inner walls of drain pipe is equipped with high temperature resistant filter screen, prevents that solid aluminum material from plugging up drain pipe 5, and the lower extreme of drain pipe 5 is equipped with the valve.
Specifically, the number of the support frames 6 is four, and the four support frames 6 are distributed at the bottom of the melting cylinder 4 in a cross shape, so that the melting cylinder 4 can be better supported.
Specifically, the first cover plate 701 and the second cover plate 702 are fixedly connected with buckles on the edges of the two sides close to each other, so that the cover plate 7 can be tightly covered.
Specifically, a side surface of the mounting rod 12 is provided with a limiting sliding groove, the auxiliary stirring rod 15 is connected with a positioning bolt in a threaded manner, and the positioning bolt is slidably mounted in the limiting sliding groove.
Specifically, the clamping seat 23 is provided with a clamping groove, and the shape of the clamping block 22 is matched with that of the clamping groove on the clamping seat 23, so that the clamping block 22 and the clamping seat 23 can be better clamped together.
Specifically, the bottom of mount pad 26 is equipped with the spacing ring, and the top fixedly connected with stopper of connecting rod 28, damping spring 27's one end fixed connection is on the inner wall of mount pad 26, and damping spring 27's the other end fixed connection is on the stopper on connecting rod 28 top.
Specifically, the number of the vertical plate seats 24 is four, the four vertical plate seats 24 are respectively located at the bottoms of the first vertical plate 16 and the second vertical plate 17, and the wheel 31 is provided with a wheel lock, so that the wheel 31 can be locked.
A melting method of an aluminum product melting device heated uniformly comprises the following steps:
firstly, installing, namely installing four vertical plate seats 24 at the bottoms of the first vertical plate 16 and the second vertical plate 17 respectively, aligning the fixture block 22 on the fixing ring 21 with the fixture seats 23 on the first vertical plate 16 and the second vertical plate 17, slowly putting down the heat insulation shell 1, and clamping the fixture block 22 with the fixture grooves on the fixture seats 23, so that the heat insulation shell can be used.
The second step, the melting of aluminium products, open apron two 702, place the aluminium products in melting jar 4, press heater 3's switch, heater 3 can heat melting jar 4, and aluminium products can become liquid gradually after reaching the melting point temperature, will follow the high temperature resistant filter screen in drain pipe 5 and flow down, and the valve of drain pipe 5 bottom can prevent that aluminium liquid from flowing out to melting jar 4 also can heat drain pipe 5, prevents that aluminium liquid from solidifying.
And thirdly, stirring the aluminum liquid, when most aluminum products are changed into the aluminum liquid, immersing the stirring mechanism into the aluminum liquid through the air cylinder, pressing down a power switch of the stirring motor 9, stirring the aluminum liquid by the stirring mechanism, improving the stirring effect by matching with the auxiliary plate 8, rapidly melting the solid aluminum which is not melted into the liquid, and adjusting the distance between the two auxiliary stirring rods 15.
The fourth step, the rocking of aluminium liquid, when aluminium goods become aluminium liquid completely, press the switch of the power of electricity liquid push rod 19, push rod on the electricity liquid push rod 19 can drive push pedal 20 and be reciprocating motion, because push pedal 20 touches with the outer wall of thermal-insulated shell 1, and two cassette 23 rotate to install on first riser 16 and second riser 17, so thermal-insulated shell 1 also can be driven and rock, aluminium liquid in melting cylinder 4 will then rock, prevent that aluminium liquid cooling from gluing on the inner wall of melting cylinder 4.
Fifthly, damping and moving of the device are realized, because the bottom parts of the first vertical plate 16 and the second vertical plate 17 are provided with the vertical plate seats 24, the damping sleeve 25 and the damping springs 27 in the installation seats 26 can play a damping effect when the device is stirred or shaken, the wheels 31 can enable the device to obtain moving capacity, and the wheels 31 are provided with wheel locks to enable the device to be parked anytime and anywhere.
In using the apparatus of the present invention, it is first necessary to mount the melting apparatus, mount the first mounting plate 17 and the second mounting plate 17 on the vertical plate holder 24, and mount the melting cylinder 4 on the first vertical plate 16 and the second vertical plate 17 by engaging the engaging piece 22 with the engaging piece 23.
Secondly, the aluminum product is melted, the melting cylinder 4 is heated by the heater 3 to be gradually melted into liquid, the aluminum liquid flows through the high-temperature-resistant filter screen in the liquid outlet pipe 5, the opening and the closing of the liquid outlet pipe 5 are controlled by the valve at the bottom end of the liquid outlet pipe 5, and the melting cylinder 4 can also heat the liquid outlet pipe 5 to prevent the aluminum liquid from being solidified.
Then stirring the aluminum liquid, when most aluminum products are changed into the aluminum liquid, the stirring mechanism is immersed into the aluminum liquid through the air cylinder, the stirring motor 9 drives the stirring mechanism and is matched with the auxiliary plate 8 to improve the stirring effect, and the distance between the two auxiliary stirring rods 15 can be adjusted.
And the aluminum liquid is shaken again, when the aluminum product is completely changed into the aluminum liquid, the electro-hydraulic push rod 19 drives the heat insulation shell 1 to do reciprocating motion through the push plate 20, so that the aluminum liquid is prevented from being cooled and adhered to the inner wall of the melting cylinder 4.
Finally, the damping and the movement of the device are realized, the damping sleeve 25 on the vertical plate seat 24 and the damping spring 27 in the mounting seat 26 can play a damping effect when the device is stirred or shaken, the wheel 31 can enable the device to obtain the movement capability, and the wheel 31 is provided with a wheel lock which can be parked at any time and any place.
The electrical components appearing in this document are all connected externally to a power supply and to a control switch when in use, both circuits and electronic components are known in the art and can be realized completely by those skilled in the art, without needless to say that the invention is not directed to improvements in software and methods.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a be heated even aluminium product melting device which characterized in that: comprises a smelting furnace, a stirring mechanism, a shaking mechanism and a vibration reduction moving mechanism;
the smelting furnace comprises a heat insulation shell (1), a heater (3), a melting cylinder (4), a liquid outlet pipe (5) and a cover plate (7), wherein a mounting ring (2) is fixedly connected to the inner wall of the heat insulation shell (1), the heater (3) is fixedly mounted on the mounting ring (2), the melting cylinder (4) is sleeved in the heater (3), the liquid outlet pipe (5) fixedly penetrates through the bottoms of the heat insulation shell (1), the mounting ring (2) and the melting cylinder (4), a support frame (6) is fixedly connected to the bottom of the melting cylinder (4), the bottom end of the support frame (6) is fixedly connected to the bottom of the inner wall of the heat insulation shell (1), the cover plate (7) is divided into a first cover plate (701) and a second cover plate (702), the first cover plate (701) is hinged to the edge of the top of one side wall of the melting cylinder (4) through a hinge, and a buckle is fixedly connected to the edge of one side of the second cover plate (702) corresponding to the hinge of the first cover plate (701), the cover plate I (701) and the cover plate II (702) are connected through a hinge;
the stirring mechanism comprises an auxiliary plate (8), a stirring motor (9), a transverse stirring rod (11), an installation rod (12) and an auxiliary stirring rod (15), wherein the auxiliary plate (8) is fixedly connected to one side of the inner wall of the melting cylinder (4), the stirring motor (9) is fixedly installed at the top of the cover plate (7), an air cylinder is fixedly connected to the output end of the stirring motor (9), a stirring shaft (10) is fixedly connected to the other end of the air cylinder, the transverse stirring rod (11) is fixedly connected to the bottom end of the stirring shaft (10), the installation rod (12) is sleeved on the stirring shaft (10), a fixed sleeve (13) is fixedly sleeved in the middle of the installation rod (12), moving chutes (14) are formed in two ends of the installation rod (12), and the auxiliary stirring rod (15) is slidably installed on the moving chutes (14);
the shaking mechanism comprises a first vertical plate (16), a second vertical plate (17), an electro-hydraulic push rod (19), a clamping block (22) and a clamping seat (23), a fixed ring (21) is fixedly sleeved on the heat insulation shell (1), the two corresponding sides of the fixed ring (21) are fixedly connected with clamping blocks (22), a connecting plate (18) is fixedly connected between the same side ends of the first vertical plate (16) and the second vertical plate (17), the first vertical plate (16) and the second vertical plate (17) are both rotatably provided with clamping seats (23), an electro-hydraulic push rod (19) is fixedly arranged on one side surface of the connecting plate (18) close to the heat insulation shell (1), a push plate (20) is rotatably connected on the push rod of the electro-hydraulic push rod (19), a cushion pad is attached on the push plate (20), the push plate (20) is contacted with the outer wall of the lower end of one side of the heat insulation shell (1);
the damping moving mechanism comprises a vertical plate seat (24), a mounting seat (26), a shaft sleeve (29), a wheel shaft (30) and wheels (31), a damping sleeve (25) is fixedly sleeved in the vertical plate seat (24), the mounting seats (26) are fixedly connected to the outer walls of the two sides of the vertical plate seat (24) which are symmetrical to each other, a damping spring (27) and a connecting rod (28) are sleeved in the mounting seat (26), the connecting rod (28) is fixedly connected with the shaft sleeve (29) at one end far away from the mounting seat (26), the wheel shaft (30) is rotatably sleeved in the shaft sleeve (29), and the wheels (31) are fixedly connected to the two ends of the wheel shaft (30) which are symmetrical to each other.
2. The apparatus of claim 1, wherein the apparatus further comprises: the stirring shaft (10) is arranged at the eccentric position of the melting cylinder (4), the stirring motor (9) is fixedly arranged on the cover plate I (701), and the auxiliary plate (8) is fixedly connected to one side, far away from the stirring shaft (10), of the inner wall of the melting cylinder (4).
3. The apparatus of claim 1, wherein the apparatus further comprises: the upper end of drain pipe (5) inner wall is equipped with high temperature resistant filter screen, the lower extreme of drain pipe (5) is equipped with the valve.
4. The apparatus of claim 1, wherein the apparatus further comprises: the number of the support frames (6) is four, and the support frames (6) are distributed at the bottom of the melting cylinder (4) in a cross shape.
5. The apparatus of claim 1, wherein the apparatus further comprises: the two side edges of the cover plate I (701) and the cover plate II (702) close to each other are fixedly connected with buckles.
6. The apparatus of claim 1, wherein the apparatus further comprises: a side face of the mounting rod (12) is provided with a limiting sliding groove, the auxiliary stirring rod (15) is connected with a positioning bolt in a threaded mode, and the positioning bolt is slidably mounted in the limiting sliding groove.
7. The apparatus of claim 1, wherein the apparatus further comprises: the clamping seat (23) is provided with a clamping groove, and the shape of the clamping block (22) is matched with that of the clamping groove in the clamping seat (23).
8. The apparatus of claim 1, wherein the apparatus further comprises: the bottom of mount pad (26) is equipped with the spacing ring, the top fixedly connected with stopper of connecting rod (28), the one end fixed connection of damping spring (27) is on the inner wall of mount pad (26), the other end fixed connection of damping spring (27) is on the stopper on connecting rod (28) top.
9. The apparatus of claim 1, wherein the apparatus further comprises: the number of the vertical plate seats (24) is four, the four vertical plate seats (24) are respectively positioned at two ends of the bottoms of the first vertical plate (16) and the second vertical plate (17), and wheel locks are arranged on the wheels (31).
10. A homogeneous heat aluminum article melting apparatus as set forth in any one of claims 1 to 9 resulting in a method of melting a homogeneous heat aluminum article melting apparatus comprising: the melting method comprises the following steps:
firstly, mounting, namely mounting four vertical plate seats (24) at two ends of the bottoms of a first vertical plate (16) and a second vertical plate (17) respectively, aligning a clamping block (22) on a fixing ring (21) with clamping seats (23) on the first vertical plate (16) and the second vertical plate (17), slowly putting down a heat insulation shell (1), and clamping the clamping block (22) with a clamping groove on the clamping seat (23) for use;
secondly, melting the aluminum product, opening a second cover plate (702), placing the aluminum product in a melting cylinder (4), pressing down a power switch of a heater (3), heating the melting cylinder (4) by the heater (3), gradually changing the aluminum product into liquid after the aluminum product reaches the melting point temperature, and then enabling the aluminum product to flow down from a high-temperature-resistant filter screen in a liquid outlet pipe (5), wherein a valve at the bottom end of the liquid outlet pipe (5) can prevent the aluminum liquid from flowing out, and the melting cylinder (4) can also heat the liquid outlet pipe (5) to prevent the aluminum liquid from being solidified;
thirdly, stirring the aluminum liquid, when most aluminum products are changed into the aluminum liquid, immersing the stirring mechanism into the aluminum liquid through the air cylinder, pressing down a power switch of the stirring motor (9), stirring the aluminum liquid by the stirring mechanism, improving the stirring effect by matching with the auxiliary plate (8), rapidly melting the solid aluminum which is not melted into the liquid, and adjusting the distance between the two auxiliary stirring rods (15);
fourthly, the aluminum liquid shakes, when the aluminum product is completely changed into the aluminum liquid, a power switch of the electro-hydraulic push rod (19) is pressed, the push rod on the electro-hydraulic push rod (19) can drive the push plate (20) to do reciprocating motion, the push plate (20) is contacted with the outer wall of the heat insulation shell (1), and the two clamping seats (23) are rotatably arranged on the first vertical plate (16) and the second vertical plate (17), so that the heat insulation shell (1) can be driven to shake, the aluminum liquid in the melting cylinder (4) can shake, and the aluminum liquid is prevented from being cooled and adhered to the inner wall of the melting cylinder (4);
fifthly, damping and moving of the device are achieved, because the vertical plate seats (24) are mounted at the bottoms of the first vertical plate (16) and the second vertical plate (17), the damping sleeve (25) and the damping spring (27) in the mounting seat (26) can achieve a damping effect when the device is stirred or shaken, the wheel (31) can enable the device to obtain moving capacity, and the wheel lock is arranged on the wheel (31) and can be parked anytime and anywhere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110189415.8A CN113145020A (en) | 2021-02-19 | 2021-02-19 | Aluminum product melting device and method capable of heating uniformly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110189415.8A CN113145020A (en) | 2021-02-19 | 2021-02-19 | Aluminum product melting device and method capable of heating uniformly |
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| Publication Number | Publication Date |
|---|---|
| CN113145020A true CN113145020A (en) | 2021-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110189415.8A Withdrawn CN113145020A (en) | 2021-02-19 | 2021-02-19 | Aluminum product melting device and method capable of heating uniformly |
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| Country | Link |
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| CN (1) | CN113145020A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115074538A (en) * | 2022-07-08 | 2022-09-20 | 中科亨顺科技有限公司 | Smelting device for waste copper recovery and smelting method thereof |
| CN115821086A (en) * | 2022-11-28 | 2023-03-21 | 同创普润(上海)机电高科技有限公司 | Stirring method and stirring equipment for aluminum alloy melting manufacturing |
-
2021
- 2021-02-19 CN CN202110189415.8A patent/CN113145020A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115074538A (en) * | 2022-07-08 | 2022-09-20 | 中科亨顺科技有限公司 | Smelting device for waste copper recovery and smelting method thereof |
| CN115074538B (en) * | 2022-07-08 | 2023-11-03 | 中科亨顺科技有限公司 | Smelting device for waste copper recovery and smelting method thereof |
| CN115821086A (en) * | 2022-11-28 | 2023-03-21 | 同创普润(上海)机电高科技有限公司 | Stirring method and stirring equipment for aluminum alloy melting manufacturing |
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Application publication date: 20210723 |