CN113142756A - Double-pull-head three-in-one machine and double-pull-head zipper manufacturing method - Google Patents

Double-pull-head three-in-one machine and double-pull-head zipper manufacturing method Download PDF

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Publication number
CN113142756A
CN113142756A CN202110443417.5A CN202110443417A CN113142756A CN 113142756 A CN113142756 A CN 113142756A CN 202110443417 A CN202110443417 A CN 202110443417A CN 113142756 A CN113142756 A CN 113142756A
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CN
China
Prior art keywords
slider
driving piece
clamp
transverse
conveying
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CN202110443417.5A
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Chinese (zh)
Inventor
胡应金
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Shenzhen Guanzhong Technology Co ltd
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Shenzhen Guanzhong Technology Co ltd
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Priority to CN202110443417.5A priority Critical patent/CN113142756A/en
Publication of CN113142756A publication Critical patent/CN113142756A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/42Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/42Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
    • A44B19/62Assembling sliders in position on stringer tapes

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  • Slide Fasteners (AREA)

Abstract

The invention discloses a double-pull-head three-in-one machine, which comprises a continuous zipper strip input device, a cutting device, a vertical conveying device, a transverse conveying device, a first head penetrating device, a second head penetrating device and an upper stop forming device, wherein the conveying direction of the transverse conveying device is transverse, the first head penetrating device and the second head penetrating device are symmetrically arranged along the longitudinal direction, and the double-pull-head three-in-one machine can continuously realize the penetrating of two pull heads, simplify the head penetrating process and improve the production efficiency; and the vertical conveying device is connected with the cutting device and the transverse conveying device which are arranged up and down, so that the space occupied by equipment can be saved, and the structure of the whole production line is more compact. The invention also discloses a method for manufacturing the double-pull-head zipper by using the double-pull-head three-in-one machine.

Description

Double-pull-head three-in-one machine and double-pull-head zipper manufacturing method
Technical Field
The invention relates to the technical field of zipper manufacturing, in particular to a double-zipper-head three-in-one integrated machine and a double-zipper-head zipper manufacturing method using the integrated machine.
Background
The slide fastener includes a fastener tape, fastener elements provided on the fastener tape, and a slider connected to the fastener tape for engaging or separating the fastener elements, and generally, upper and lower stoppers or a fastener element such as a square insert pin is provided at both ends of the fastener tape.
The existing zipper tape manufacturing method generally comprises a cutting device, a head penetrating device, an upper stop forming device and a discharging device which are arranged in sequence. When the zipper tape cutting machine works, the continuous zipper tape manufactured through the previous process is cut by a cutting device to obtain a single semi-finished zipper tape; the upper end stop part of the single semi-finished zipper strip is taken as a head to move forwards, a puller is threaded through the head threading device, the upper stop forming device is used for forming the upper stop, and then the discharging device is used for discharging, so that the manufacturing of the zipper is completed.
For the double-slider zipper, an upper slider facing to the upper stop and a lower slider facing to the lower stop are arranged on the zipper tape in a penetrating manner. In the existing zipper manufacturing equipment, one machine can only penetrate one pull head on the zipper at one time, and the double-pull-head zipper needs to pass through the head penetrating procedure twice, so that the process is complicated and the efficiency is low; some zipper manufacturing equipment can continuously wear two sliders, but the zipper tapes can be turned over when one slider is conveyed, so that the equipment is complex in structure, large in occupied space and complex in process.
Therefore, it is necessary to provide a double-slider three-in-one machine and a machine with compact structure and high processing efficiency, and a method for manufacturing a double-slider zipper using the same, so as to solve the above problems.
Disclosure of Invention
The invention aims to provide a double-puller three-in-one all-in-one machine which is compact in structure and high in machining efficiency.
Another object of the present invention is to provide a method for manufacturing a double-slider slide fastener with high processing efficiency.
In order to achieve the purpose, the technical scheme of the invention is as follows: the double-pull-head three-in-one machine comprises a continuous zipper tape input device, a cutting device, a vertical conveying device, a transverse conveying device, a first penetrating device, a second penetrating device and an upper stop forming device, wherein the conveying direction of the transverse conveying device is transverse, and the first penetrating device and the second penetrating device are symmetrically arranged along the longitudinal direction; the transverse conveying device comprises a first conveying assembly and a second conveying assembly which are arranged in parallel; the first conveying assembly comprises a first transverse driving member, a first longitudinal driving member and a first clamp, the first longitudinal driving member is connected to the first transverse driving member in a sliding mode, and the first clamp is mounted on the first longitudinal driving member; the second conveying assembly comprises a second transverse driving piece, a second longitudinal driving piece and a second clamp, the second transverse driving piece is arranged in parallel to the first transverse driving piece, the second longitudinal driving piece is connected to the second transverse driving piece in a sliding mode, and the second clamp is mounted on the second longitudinal driving piece and is opposite to the first clamp; the first head penetrating device and the second head penetrating device respectively comprise a pull head feeding mechanism, a pull head conveying mechanism and a pull head clamping mechanism, the pull head clamping mechanism is arranged on a conveying path of the transverse conveying device, the pull head conveying mechanism is in butt joint between the pull head feeding mechanism and the pull head clamping mechanism, the pull head feeding mechanism conveys a plurality of messy pull heads to the pull head conveying mechanism one by one after tidy, and the pull head conveying mechanism conveys the pull heads to the pull head clamping mechanism one by one.
Preferably, the slider feeding mechanism comprises a slider vibrating plate, a slider feeding channel and a slider pushing assembly, two ends of the slider feeding channel are respectively butted with an outlet of the slider vibrating plate and the slider pushing assembly, the slider vibrating plate inputs sliders into the slider feeding channel one by one, and the slider pushing assembly pushes the sliders into the slider conveying mechanism one by one.
Preferably, the puller conveying mechanism comprises a puller conveying driving piece, a puller conveying sliding block, a puller conveying connecting plate and a puller bearing block, the puller conveying driving piece is longitudinally arranged and connected with the puller conveying sliding block, two ends of the puller conveying connecting plate are fixedly connected with the puller conveying sliding block and the puller bearing block respectively, and a puller accommodating groove is formed in the puller bearing block.
Preferably, the pull head clamping mechanism comprises a fixing clamp, a rotating clamp, a first linear moving block and a rotating clamp driving cylinder, the fixing clamp is fixedly arranged, the rotating clamp is pivoted to one side of the fixing clamp, a first moving long sliding hole which is transversely arranged is formed in the first linear moving block, the lower end of the rotating clamp is connected into the first moving long sliding hole in a sliding mode through a shaft, the telescopic end of the rotating clamp driving cylinder is fixedly connected with the first linear moving block, and when the rotating clamp driving cylinder drives the first linear moving block to reciprocate up and down, the rotating clamp is driven to pivot to enable the upper end of the rotating clamp to be closed or opened with the fixing clamp.
Preferably, the first penetrating device and the second penetrating device each further include a pull-tab opening mechanism, the pull-tab opening mechanism is disposed below the slider clamping mechanism, the pull-tab opening mechanism includes an opening cylinder, a second linear moving block, a rotating connecting rod and a drag hook, a telescopic end of the pull-tab opening cylinder is fixedly connected to the second linear moving block, a second horizontally-arranged moving long sliding hole is formed in the second linear moving block, the rotating connecting rod is pivotally arranged, one end of the rotating connecting rod is movably connected to the second moving long sliding hole through a shaft, the other end of the rotating connecting rod is connected to the drag hook, and when the opening cylinder drives the second linear moving block to reciprocate up and down, the rotating connecting rod is driven to pivot so that the drag hook pivots synchronously and pulls the slider.
Preferably, the vertical conveying device is abutted between the cutting device and the transverse conveying device which are arranged up and down, and is used for conveying the cut semi-finished zipper tapes to the transverse conveying device, and the vertical conveying device comprises: vertical driving piece, vertical guide rail, vertical slider, mounting panel and centre gripping subassembly, vertical guide rail sets up along vertical direction, vertical slider connect in vertical guide rail connects respectively vertical driving piece the mounting panel, the centre gripping unit mount in but mounting panel centre gripping or release semi-manufactured goods zipper strip.
Preferably, the clamping assembly comprises an upper clamping group and a lower clamping group; the upper clamp group comprises an upper turning driving piece, an upper turning block and an upper opening and closing clamp, one end of the upper turning block is pivoted to the mounting plate, the upper opening and closing clamp is fixed on the upper turning block, the upper turning driving piece is mounted on the mounting plate, the telescopic end of the upper turning driving piece is pivoted to the upper turning block, and the upper turning block is driven to rotate when the telescopic end of the upper turning driving piece is stretched; lower clamp group is including turning over the driving piece down, turning over the piece down and open down to close the clamp, the one end pin joint of turning over the piece down in the mounting panel, open down to close the clamp fixed in turning over the piece down and being located open on and close the below of pressing from both sides, down the upset driving piece install in mounting panel and its flexible end pin joint in turn over the piece down, the flexible end of upset driving piece drives when flexible down the rotation of turning over the piece down.
Preferably, the guide belt input device is used for performing U-turn input on a continuous zipper belt, the guide belt input device comprises a guide belt mechanism, a guide mechanism and a guide device, the guide belt mechanism comprises a first guide wheel rod and a second guide wheel rod which are vertically arranged, and a plurality of guide wheels are arranged on the first guide wheel rod and the second guide wheel rod, and the first guide wheel rod is transversely arranged; the clamping and pulling mechanism comprises a clamping and pulling motor, a clamping and pulling belt wheel, a clamping and pulling belt, a clamping and pulling guide rail, a clamping and pulling slide block, a clamping and pulling connecting plate and a clamping and pulling clamp, wherein the clamping and pulling guide rail is transversely arranged and located below the first guide wheel rod, the clamping and pulling belt is wound on the two clamping and pulling belt wheels arranged at intervals, the clamping and pulling motor is connected to one of the clamping and pulling belt wheel, the clamping and pulling slide block is slidably connected with the clamping and pulling guide rail and fixed on the clamping and pulling belt, and the clamping and pulling clamp is installed on the clamping and pulling slide block through the clamping and pulling connecting plate.
Preferably, the upper stop forming device is butted at the rear end of the transverse conveying device, the upper stop forming device comprises an upper stop forming mechanism and two monofilament feeding mechanisms, and the two monofilament feeding mechanisms are symmetrically arranged on two sides of the upper stop forming mechanism; the upper stop forming mechanism comprises a welding head, a forming die and a die driving cylinder, the forming die is arranged below the welding head in a sliding mode and corresponds to the welding head, two upper stop forming grooves are formed in the forming die, and the die driving cylinder is connected to the forming die and used for driving the forming die to slide up and down to enable the forming die to be in contact with or separated from the welding head; each monofilament feeding mechanism comprises a vertical plate, a feeding claw assembly, a filament blocking assembly, a trough and a monofilament cutting assembly, wherein the feeding claw assembly, the filament blocking assembly, the trough and the monofilament cutting assembly are sequentially arranged on the vertical plate, the feeding claw assembly is used for feeding monofilaments into the trough, the filament blocking assembly is used for preventing the monofilaments from entering the trough, and the monofilament cutting assembly is used for cutting the monofilaments entering the trough.
Correspondingly, the invention also provides a method for manufacturing the double-slider zipper by using the double-slider three-in-one machine, which comprises the following steps:
(1) cutting the continuous zipper tape which is input by the guide belt input device in a turning way by the cutting device to obtain a semi-finished zipper tape;
(2) the vertical conveying device conveys the semi-finished zipper strips to a transverse conveying device;
(3) a puller conveying mechanism of the first puller penetrating device conveys the first puller to a puller clamping mechanism, and the head of the first puller faces to the front end; the puller conveying mechanism of the second puller penetrating device conveys the second puller to the puller clamping mechanism, and the head of the second puller faces the rear end;
(4) a first clamp and a first clamp of a transverse conveying device respectively clamp two cloth belts of the semi-finished product zipper tape, then a first transverse driving piece drives a first longitudinal driving piece and a second transverse driving piece drives a second longitudinal driving piece to move along the transverse direction, and meanwhile, the first longitudinal driving piece drives the first clamp and the first longitudinal driving piece drives the second clamp to synchronously move back and forth along the longitudinal direction so as to open zipper teeth on the two cloth belts of the semi-finished product zipper tape;
(5) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue to move along the transverse direction, and meanwhile, the first longitudinal driving piece drives the first clamp and the second longitudinal driving piece drives the second clamp to synchronously move in opposite directions along the longitudinal direction, so that two cloth belts of the semi-finished product zipper tape are closed;
(6) the first transverse driving piece drives the first longitudinal driving piece to move, the second transverse driving piece drives the second longitudinal driving piece to continue to move transversely, a first pull head is arranged on the semi-finished zipper tape in a penetrating mode through the first head penetrating device, and zipper teeth on two cloth tapes of the semi-finished zipper tape are closed through the first pull head;
(7) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue to move transversely, meanwhile, the first longitudinal driving piece drives the first clamp, the first longitudinal driving piece drives the second clamp to synchronously move back and forth along the longitudinal direction again, and the zipper teeth on the two cloth belts of the semi-finished zipper belt are opened again;
(8) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continuously move along the transverse direction, a second pull head is arranged on the semi-finished zipper tape in a penetrating mode through the second head penetrating device, and zipper teeth on two cloth tapes of the semi-finished zipper tape are in an opening state at the moment;
(9) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue moving along the transverse direction, so that the semi-finished zipper tape with the first threading head and the second threading head is conveyed to the upper stop forming device;
(10) and the upper stop forming device forms an upper stop at the upper end of the semi-finished zipper tape to obtain a finished zipper tape.
Compared with the prior art, the double-pull-head three-in-one all-in-one machine has the advantages that firstly, the first head penetrating device and the second head penetrating device are longitudinally and symmetrically arranged and are arranged on the conveying path of the transverse conveying device, so that the penetrating of two pull heads can be continuously realized, the head penetrating process is simplified, and the production efficiency is improved; and secondly, the vertical conveying device is connected with the cutting device and the transverse conveying device which are arranged up and down, so that the space occupied by equipment can be saved, and the structure of the whole production line is more compact.
Correspondingly, the method for manufacturing the double-slider zipper by using the double-slider three-in-one machine also has the effect.
Drawings
Fig. 1 is a schematic structural diagram of the double-pulling-head three-in-one machine of the invention.
Fig. 2 is a schematic view showing the structure of the continuous fastener tape feeding apparatus, the cutting apparatus, and the vertical conveying apparatus in fig. 1.
Fig. 3 is a schematic view showing the structure of the continuous fastener tape feeding apparatus of fig. 2.
Fig. 4 is a schematic view of the cutting apparatus of fig. 2.
Fig. 5 is a schematic structural view of the vertical transfer device in fig. 2.
Fig. 6 is a schematic structural diagram of the transverse conveying device, the first threading device and the second threading device according to the present invention.
Fig. 7 is a schematic view of the structure of the lateral transfer device of fig. 6.
Fig. 8 is a schematic structural view of the first penetrator device of fig. 6.
Fig. 9 is a schematic structural view of the slider feeding mechanism and the slider conveying mechanism in fig. 8.
Fig. 10 is a schematic view of the pull head conveying mechanism in fig. 9 at the front end.
Fig. 11 is an enlarged schematic view of the pull head advancing assembly of fig. 9.
FIG. 12 is a schematic view of the structure of the slider clamping mechanism of FIG. 8.
Fig. 13 is an exploded view of fig. 12.
Fig. 14 is an exploded view of the rotating clamp, the rotating clamp driving cylinder, and the first linear moving block of fig. 13.
Fig. 15 is a schematic view of the structure of fig. 14 from another angle.
Fig. 16 is an exploded view of the pull tab pull open mechanism of fig. 13.
Fig. 17 is a schematic view of the structure of fig. 16 from another angle.
Fig. 18 is a schematic structural view of an upper stop forming device in the present invention.
Fig. 19 is a schematic structural view of the upper stop forming mechanism in fig. 18.
Fig. 20 is a schematic view of the positioning assembly of fig. 19 with the lower positioning assembly removed.
Fig. 21 is an exploded view of fig. 20.
Fig. 22 is a schematic view of the construction of the monofilament feeding mechanism of fig. 20.
Fig. 23 is an exploded view of fig. 22.
Detailed Description
Embodiments of the present invention will now be described with reference to the drawings, wherein like element numerals represent like elements. It should be noted that each finished product zipper tape related to the following includes two woven tapes, each woven tape is provided with a zipper tooth, the lower end of the finished product zipper tape is provided with a square plug pin, the upper end of the finished product zipper tape is formed with an upper stop, a pull head penetrates through the zipper teeth of the two woven tapes, and the zipper teeth of the two woven tapes can be closed or opened through the pull head.
Referring to fig. 1, the double-zipper-head three-in-one machine provided by the invention comprises a continuous zipper tape input device 1, a cutting device 2, a vertical conveying device 3, a transverse conveying device 4, a first threading device 5, a second threading device 6 and an upper stop forming device 7. Wherein, the input direction of the continuous zipper tape input device 1 is transverse, and the continuous zipper tape input device is used for carrying out U-turn input on the continuous zipper tapes; a cutting device 2 is arranged on an input path of the continuous zipper tape input device 1 and is used for cutting the turned continuous zipper tape to obtain a semi-finished zipper tape; the conveying direction of the vertical conveying device 3 is a vertical direction and is used for conveying the cut semi-finished zipper tapes to the transverse conveying device 4; the conveying direction of the transverse conveying device 4 is transverse, the rear end of the transverse conveying device is butted in front of the upper stop forming device 7, the transverse conveying device 4 sequentially passes through the first threading device 5 and the second threading device 6 in the conveying direction, the transverse conveying device 4 clamps the semi-finished zipper tape to convey the semi-finished zipper tape along the transverse direction (the direction shown by an arrow F1 in fig. 1), the semi-finished zipper tape sequentially passes through the two sliders when passing through the first threading device 5 and the second threading device 6 in the conveying process, and the transverse conveying device 4 also conveys the semi-finished zipper tape passing through the two sliders to the upper stop forming device 7; and the upper stop forming device 7 forms an upper stop at the upper end of the semi-finished zipper tape to obtain a finished zipper tape.
Referring again to fig. 1, the double-zipper-head three-in-one machine of the present invention further comprises an output feeding device 8, the output feeding device 8 is disposed at the rear end of the upper stop forming device 7 for outputting a finished zipper tape, and the structure and output manner of the output feeding device 8 are conventional in the art and thus will not be described in detail.
Referring now to fig. 1-3, the belt guide input device 1 includes a belt guide mechanism 11 and a pinch mechanism 12. The guide belt mechanism 11 includes a first guide wheel rod 111, a second guide wheel rod 112 and a plurality of guide wheels 113 disposed on the first guide wheel rod and the second guide wheel rod, the first guide wheel rod 111 is horizontally disposed along the transverse direction, the second guide wheel rod 112 is vertically disposed, and the continuous zipper tapes are sequentially conveyed along the first guide wheel rod 111 and the second guide wheel rod 112 and turn around after passing through the second guide wheel rod 112.
As shown in fig. 3, the clamping and pulling mechanism 12 includes a clamping and pulling motor 121, a clamping and pulling belt wheel 122, a clamping and pulling belt 123, a clamping and pulling guide rail 124, a clamping and pulling slider 125, a clamping and pulling connecting plate 126, and a clamping and pulling clip 127. The clamping and pulling guide rail 124 is horizontally arranged in the transverse direction and is arranged below the first guide wheel rod 111, the two clamping and pulling belt wheels 122 are arranged at intervals along the axial direction of the clamping and pulling guide rail 124, the clamping and pulling belt 123 is wound on the two clamping and pulling belt wheels 122, the clamping and pulling motor 121 is connected to one of the clamping and pulling belt wheels 122, the clamping and pulling slider 125 is connected to the clamping and pulling guide rail 124 in a sliding mode and is fixed to the clamping and pulling belt wheel 123, the clamping and pulling connecting plate 126 is installed on the clamping and pulling slider 125, the clamping and pulling clamp 127 is installed on the clamping and pulling connecting plate 126, after the end portion of the continuous zipper tape is clamped through the clamping and pulling clamp 127, the continuous zipper tape can be dragged in the reverse direction indicated by an arrow F1, and the end-turning input of the continuous zipper tape is achieved.
Referring to fig. 2 and 4, the cutting device 22 includes a first positioning mechanism 21, a second positioning mechanism 22, and a cutting mechanism 23, the first positioning mechanism 21, the cutting mechanism 23, and the second positioning mechanism 22 are arranged in sequence along the direction in which the continuous fastener tape is turned, that is, in sequence in the direction opposite to the direction indicated by the arrow F1 in fig. 2, and when cutting is performed, the continuous fastener tape is fixed by the first positioning mechanism 21 and the second positioning mechanism 22, and then the continuous fastener tape is cut by the cutting mechanism 23 to obtain a semi-finished fastener tape. The structures and operating principles of the first positioning mechanism 21, the second positioning mechanism 22 and the cutting mechanism 23 are conventional in the art, and will not be described in detail.
Referring again to fig. 1 to 4, in the feeding process of the continuous zipper tape, the continuous zipper tape is fed laterally along the first guide roller 111, i.e., in the direction indicated by the arrow F1 in fig. 2 to 3, and is fed back and turned around after passing through the second guide roller 112, in the process, the pinch and pull motor 121 rotates forward to operate the pinch and pull pulley 122, so as to drive the pinch and pull slider 125 to slide along the pinch and pull guide rail 124 toward the second guide roller 112, i.e., in the direction indicated by the arrow F1 in fig. 2 to 3, and the pinch and pull slider 125 slides in place to cause the pinch and pull clip 127 to pinch the end of the continuous zipper tape; then, the reverse rotation of the pinch-pull motor 121 operates the pinch-pull pulley 122, thereby causing the pinch-pull slider 125 to slide along the pinch-pull rail 124 away from the second pulley bar 112, i.e., in the reverse direction indicated by the arrow F1 in fig. 2, until the pinch-pull slider 125 slides to the other end of the pinch-pull rail 124, thereby reversing the running of the continuous fastener tape along the transverse U-shaped path. Subsequently, the continuous fastener tapes are fixed by the first positioning mechanism 21 and the second positioning mechanism 22, and cut by the cutting mechanism 23 to obtain single fastener tapes as a semi-finished product.
Referring to fig. 1-2 and 5, in the present invention, the cutting device 22 is disposed above the transverse conveying device 4, and the two devices are butted by the vertical conveying device 3, and the vertical conveying device 3 is used for conveying the cut semi-finished zipper tapes from top to bottom to the transverse conveying device 4, so as to greatly reduce the floor area of the whole equipment and make the whole production line more compact.
Specifically, vertical conveyor 3 includes vertical driving piece 31, vertical guide rail 32, vertical slider 33, mounting panel 34 and centre gripping subassembly, vertical guide rail 32 sets up along vertical direction, and vertical slider 33 sliding joint is in vertical guide rail 32 and connect vertical driving piece 31, mounting panel 34 respectively, and the mounting panel 34 is located to centre gripping subassembly longitudinal symmetry, and the centre gripping subassembly can be closed with centre gripping semi-manufactured goods zip fastener strip and can open in order to release semi-manufactured goods zip fastener strip.
In the present invention, the vertical driving member 31 is preferably an air cylinder, but is not limited thereto, and other driving members may be used to drive the vertical slider 33 to slide in the vertical direction.
Referring now to fig. 1-2 and 5, the clamping assembly includes an upper clamp group 35 and a lower clamp group 36. The upper clamp group 35 includes an upper turning driving member 351, an upper turning block 352 and an upper opening and closing clamp 353, one end of the upper turning block 352 is pivoted to the mounting plate 34, the upper opening and closing clamp 353 is fixed to the upper turning block 352, the upper turning driving member 351 is mounted to the mounting plate 34, the telescopic end of the upper turning driving member 351 is pivoted to the upper turning block 352, the upper turning block 352 is driven to turn up and down when the telescopic end of the upper turning driving member 351 is stretched, and the upper turning block 352 is specifically driven to turn up by 90 degrees and return to a horizontal position. Correspondingly, the lower clamp group 36 includes a lower turning driving member 361, a lower turning block 362 and a lower opening and closing clamp 363, one end of the lower turning block 362 is pivoted to the mounting plate 34 and is located below the upper turning block 352, the lower turning block 362 and the upper turning block 352 are symmetrically arranged, the lower opening and closing clamp 363 is fixed to the lower turning block 362 and is located below the upper opening and closing clamp 353, the lower turning driving member 361 is mounted to the mounting plate 34, and a telescopic end of the lower turning driving member 361 is pivoted to the lower turning block 362, when the telescopic end of the lower turning driving member 361 is telescopic, the lower turning block 362 is driven to turn up and down, and the lower turning block 362 can be specifically driven to turn up and down by 90 degrees and return to a horizontal position. When the upper opening and closing clamp 353 and the lower opening and closing clamp 363 are turned to the horizontal position oppositely, the upper opening and closing clamp 353 and the lower opening and closing clamp 363 are attached to clamp and fix the semi-finished product zipper tape, and when the upper opening and closing clamp 353 is turned upwards and the lower opening and closing clamp 363 is turned downwards to the striking position, the semi-finished product zipper tape can be released.
Preferably, the upper flipping driving member 351 and the lower flipping driving member 361 are both cylinders, but not limited thereto, and other driving members may be used.
Referring to fig. 1-2 and 5 again, before the vertical conveying device 3 conveys the semi-finished zipper tapes, the telescopic end of the upper turning driving element 351 extends out to drive the upper turning block 352 to rotate downwards, so that the upper opening and closing clamp 353 turns 90 ° downwards, correspondingly, the telescopic end of the lower turning driving element 361 extends out to drive the lower turning block 362 to rotate upwards, so that the lower opening and closing clamp 363 turns 90 ° upwards, and at this time, the upper opening and closing clamp 353 and the lower opening and closing clamp 363 are in a closed state to clamp the semi-finished zipper tapes. Then, the vertical slider 33 is driven by the vertical driving member 31 to move downward along the vertical guide rail 32, and after the semi-finished product fastener tape is conveyed to the transverse conveying device 4 in the direction indicated by the arrow F2 in fig. 1, the telescopic ends of the upper turning driving member 351 and the lower turning driving member 361 retract, the upper turning block 352 is driven to rotate upward by 90 degrees, the lower turning block 362 rotates downward by 90 degrees, and the upper opening and closing clamp 353 and the lower opening and closing clamp 363 are in an open state, so that the semi-finished product fastener tape can be released. Finally, the vertical driving member 31 drives the vertical slider 33 to move upward along the vertical guide rail 32 to convey the next fastener tape of the semi-finished product.
Referring to fig. 1 and 6-7, the transverse conveying device 4 includes a first conveying component 41 and a second conveying component 42 which are arranged in parallel in the transverse direction in front of the upper stop forming device 7, the first conveying component 41 and the second conveying component 42 clamp the semi-finished zipper tapes and convey the semi-finished zipper tapes in the transverse direction, and during the conveying process, the semi-finished zipper tapes pass through the first threading device 5 and the second threading device 6 in sequence to perform a double-zipper-head threading operation, and after the threading is completed, the semi-finished zipper tapes with two sliders are continuously conveyed to the upper stop forming device 7.
Specifically, the first conveying assembly 41 includes a first transverse driving element 411, a first longitudinal driving element 412 and a first clamp 413, the first transverse driving element 411 is horizontally disposed in a transverse direction, the first longitudinal driving element 412 is slidably connected to the first transverse driving element 411, the first clamp 413 is mounted on the first longitudinal driving element 412, the first longitudinal driving element 412 is used for driving the first clamp 413 to move in the longitudinal direction, and the first transverse driving element 411 is used for driving the first longitudinal driving element 412 and the first clamp 413 to move in the transverse direction.
Correspondingly, the second conveying assembly 42 includes a second transverse driving member 421, a second longitudinal driving member 422 and a second clamp 423, the second transverse driving member 421 is disposed parallel to the first transverse driving member 411, the second longitudinal driving member 422 is slidably connected to the second transverse driving member 421, the second clamp 423 is mounted on the second longitudinal driving member 422, and the second clamp 423 is disposed opposite to the first clamp 413; the second longitudinal driving member 422 is used for driving the second clamp 423 to move longitudinally, and the second transverse driving member 421 is used for driving the second longitudinal driving member 422 and the second clamp 423 to move transversely.
Preferably, the first transverse driving element 411 and the second transverse driving element 421 are both rodless cylinders, and the structure of the transverse conveying device 4 can be simplified by driving the first longitudinal driving element 412 and the second longitudinal driving element 422 to slide in a transverse direction in a reciprocating manner through the rodless cylinders. Of course, in other embodiments, the first lateral driving element 411 and the second lateral driving element 421 may also be driven by a motor, a screw rod, a nut sleeve, or a belt module.
Referring to fig. 1, 6 and 8-18, in the invention, the first threading device 5 and the second threading device 6 have the same structure and are symmetrically arranged along the longitudinal direction, and the finished zipper tape passes through the first threading device and the second threading device in sequence and then is provided with two sliders. The structure of the first threading device 5 will be described in detail below by taking it as an example.
As shown in fig. 1, 6, and 8-11, the first head threading device 5 includes a slider feeding mechanism 51, a slider conveying mechanism 52, and a slider clamping mechanism 53, the slider clamping mechanism 53 is disposed on the conveying path of the transverse conveying device 4, the slider conveying mechanism 52 is abutted between the slider feeding mechanism 51 and the slider clamping mechanism 53, the slider feeding mechanism 51 conveys a plurality of disordered sliders to the slider conveying mechanism 52 after aligning them, and the slider conveying mechanism 52 conveys the sliders to the slider clamping mechanism 53 one by one.
Referring to fig. 8-10, the slider feeding mechanism 51 includes a slider vibrating plate 511, a slider feeding channel 512, and a slider pushing assembly 513, wherein two ends of the slider feeding channel 512 are respectively abutted to an outlet of the slider vibrating plate 511 and the slider pushing assembly 513, the slider feeding channel 512 is preferably J-shaped, but not limited thereto, the slider vibrating plate 511 outputs disordered slider raw materials through vibrating and then regularizes the raw materials, the sliders enter the slider feeding channel 512 and then slide downwards along the J-shaped channel to the outlet of the slider feeding channel 512 by self gravity, and then the slider pushing assembly 513 arranged at the outlet pushes the sliders into the slider conveying mechanism 52 one by one. In the present invention, the detailed structure of the slider vibrating plate 511 and the slider feeding path 512 is a conventional arrangement in the art.
Referring now to fig. 11, the slider pushing assembly 513 includes a pushing cylinder 5131, a pushing slider 5132, a pushing slide 5133, and a pushing block 5134. Wherein, the telescopic end of the propulsion cylinder 5131 is fixedly connected with a propulsion slider 5132, the propulsion slider 5132 is slidably connected to the propulsion slide rail 5133, the front end of the propulsion slider 5132 is pivotally connected to a push block 5134, the lower part of the push block 5134 is wedge-shaped, and a spring (not numbered) is arranged between the upper part of the push block 5134 and the propulsion slider 5132. The pushing cylinder 5131 drives the pushing slider 5132 to reciprocate linearly along the pushing slide rail 5133 to push the slider into the slider conveying mechanism 52. Specifically, when the push block 5132 moves from front to back (the direction indicated by the arrow F5 in fig. 11 is reversed), the push block 5134 slides over the slider arranged at the first position under the action of the wedge-shaped surface, and the push block 5134 rotates to compress the spring; when the push block 5134 slides behind the first slider, under the action of the spring, the push block 5134 rotates reversely, so that the lower part of the push block 5134 is located behind the first slider, then the push cylinder 5131 drives the push slider 5132 to move from back to front (the direction of arrow F5 in fig. 11), and the push block 5134 pushes the first slider forwards, so as to realize the push feeding.
With continued reference to fig. 8-10, the slider conveying mechanism 52 includes a slider conveying driving element 521, a slider conveying sliding rail 522, a slider conveying sliding block 523, a slider conveying connecting plate 524, and a slider carrying block 525. The slider conveying driving element 521 is in butt joint with the outlet of the slider feeding channel 512 and between the slider clamping mechanisms 53, the conveying direction of the slider conveying driving element 521 is longitudinal, the slider conveying sliding rail 522 is arranged below the slider conveying driving element 521, the slider conveying sliding block 523 is connected with the slider conveying sliding rail 522 in a sliding mode, the slider conveying connecting plate 524 is connected with the slider conveying driving element 521 and the slider conveying sliding block 523 at the same time, the slider conveying driving element 521 drives the slider conveying connecting plate 524 to reciprocate along the longitudinal direction to convey the slider, the slider bearing block 525 is provided with a slider accommodating groove 525a, one side of the slider accommodating groove 525a is further provided with a positioning clamping block 526, and the positioning clamping block 526 is closed in a normal state, can be opened in a rotating mode under stress and can be restored to the normal state under no stress.
Preferably, the slider conveying driving member 521 is a rodless cylinder, and the structure of the slider conveying mechanism 52 can be simplified by using the rodless cylinder. Of course, other drive members may be used.
With continued reference to fig. 8-10, when the slider conveying driving element 521 drives the slider conveying connecting plate 524 and the slider carrying block 525 to move to the rear end, as shown in fig. 8-9, the slider accommodating groove 525a on the slider carrying block 525 is abutted to the outlet of the slider feeding channel 512, and at this time, the slider pushing assembly 513 can push the slider into the slider accommodating groove 525 a; when the slider conveying driving member 521 drives the slider conveying connecting plate 524 and the slider bearing block 525 to move to the front end, as shown in fig. 10, the front end of the slider bearing block 525 extends into the slider clamping mechanism 53, so that the slider on the slider accommodating groove 525a can be accessed by the slider clamping mechanism 53.
Referring to fig. 6 and 12-17, a slider holding mechanism 53 is provided at the discharge end of the slider conveying mechanism 52 on the conveying path of the lateral conveying device 4, and holds a single slider conveyed by the slider conveying mechanism 52 so that a threading process can be performed when a fastener tape of a semi-finished product passes therethrough.
Specifically, the slider clamping mechanism 53 includes a slider clamping upper and lower cylinder 531, a telescopic end of the slider clamping upper and lower cylinder 531 is fixedly connected to a slider clamping upper and lower slider 532, the slider clamping upper and lower slider 532 is slidably disposed on a slider clamping upper and lower slide rail 533, an upper end of the slider clamping upper and lower slider 532 is connected to a seat 538, as shown in fig. 13, a fixing clip 534, a rotating clip 535, and a rotating clip driving cylinder 536 are mounted on the seat 538.
More specifically, the base 538 is formed with a slot 5381, the lower end of the rotating clip 535 is formed with a pivot hole 5351, a pivot shaft is rotatably inserted into the pivot hole 5351 and connected to the base 538, and at this time, the rotating clip 535 is engaged with the slot 5381 on the base 538, as shown in fig. 13. The telescopic end of the rotating clamp driving cylinder 536 is fixedly connected to a first linear moving block 537, the first linear moving block 537 is provided with a first moving long sliding hole 5371 transversely arranged, the middle of the rotating clamp 535 is provided with a moving round hole 5352, a round shaft is arranged through the moving round hole 5352 and forms clearance fit with the moving round hole 5352, and the round shaft is arranged through the first moving long sliding hole 5371 of the first linear moving block 537, as shown in fig. 14-15. When the rotating clamp driving cylinder 536 drives the first linear moving block 537 to reciprocate linearly up and down, the first linear moving block 537 drives the rotating clamp 535 to rotate around the pivot shaft at the lower end thereof, so that the upper end of the rotating clamp 535 can rotate to close with the fixing clamp 534 to form a state of clamping the slider, and can also rotate away from the fixing clamp 534 to open so that the slider is pulled out along with the semi-finished product zipper tape.
Referring to fig. 13-17, the first threading device 5 further comprises a pull-tab opening mechanism 54, wherein the pull-tab opening mechanism 54 comprises an opening cylinder 541, a second linear moving block 542, a rotary link 543 and a draw hook 544. The telescopic end of the pulling cylinder 541 is fixedly connected with a second linear moving block 542, the second linear moving block 542 is provided with a second horizontally-arranged moving long sliding hole 5421, the rotating connecting rod 543 is L-shaped and is clamped in the long hole 5341 of the fixing clip 534, a rotating shaft is arranged at a corner of the rotating connecting rod 543, the rotating connecting rod 543 is pivoted to the fixing clip 534 through the rotating shaft, one end of the rotating connecting rod 543 is further provided with a moving round hole, a round shaft (not shown) is arranged in the moving round hole in a penetrating manner and forms clearance fit, the round shaft is arranged in the second moving long sliding hole 5421 of the second linear moving block 542 in a penetrating manner, the upper end of the rotating connecting rod 543 is fixedly connected with a pulling hook 544, the pulling hook 544 is strip-shaped and is clamped in the long hole 5341 of the fixing clip 534, and the upper end of the pulling hook 544 is provided with a bent hook 5441. Therefore, when the pulling cylinder 541 drives the second linear moving block 542 to reciprocate linearly up and down, the second linear moving block 542 drives the rotating link 543 to rotate around the rotating shaft at the corner thereof, thereby driving the pulling hook 544 to rotate synchronously, so that the hook at the upper end of the pulling hook 544 can rotate to pull the pull tab of the slider downwards.
Referring to fig. 6 again, in the present invention, the second threading device 6 also includes a slider feeding mechanism 61, a slider conveying mechanism 62, a slider clamping mechanism 63, and a pull tab opening mechanism, and the structures of the respective parts are the same as those of the first threading device 5, and the structures of the respective parts are arranged symmetrically to those of the first threading device 5, so that the description is not repeated.
As shown in fig. 6 to 17, when performing the double-slider threading operation, first, the slider conveying mechanism 52 of the first threading device 5 conveys the first slider to the slider clamping mechanism 53, and the head of the first slider clamped by the slider clamping mechanism 53 faces the front end, and correspondingly, the slider conveying mechanism 62 of the second threading device 6 conveys the second slider to the slider clamping mechanism 63, and the head of the second slider clamped by the slider clamping mechanism 63 faces the rear end, that is, the heads of the first slider and the second slider face the opposite direction.
When the first gripper 413 and the second gripper 423 of the transverse conveying device 4 grip both tapes of the fastener tape semi-finished product, respectively, the first transverse driving element 411 drives the first longitudinal driving element 412 to move in the transverse direction, and the second transverse driving element 421 drives the second longitudinal driving element 422 to move in the transverse direction, i.e., to slide in the direction indicated by the arrow F1 in fig. 6 to 7, thereby pulling the fastener tape semi-finished product to move toward the first threading device 5.
While moving in the overall lateral direction, the first clamp 413 is driven by the first longitudinal driving member 412 to move in the direction indicated by the arrow F3 in fig. 6-7, and the second longitudinal driving member 422 drives the second clamp 423 to move in the direction indicated by the arrow F4 in fig. 6-7, that is, the first clamp 413 and the second clamp 423 move back and forth synchronously in the longitudinal direction, even if the first clamp 413 and the second clamp 423 are separated relatively synchronously, thereby pulling both tapes of the fastener tape of the semi-finished product to open the upper end portions thereof, that is, to tear the fastener elements on both tapes of the fastener tape of the semi-finished product apart; then, the first longitudinal driving element 412 drives the first clamp 413 to move in the direction indicated by the arrow F4 in fig. 6-7, and the second longitudinal driving element 422 drives the second clamp 423 to move in the direction indicated by the arrow F3 in fig. 6-7, so that the first clamp 413 and the second clamp 423 slide synchronously toward each other in the longitudinal direction to close, and the two tapes of the semi-finished product fastener tape close but the fastener elements are still in a separated state. The first transverse driving element 411 drives the first longitudinal driving element 412, and the second transverse driving element 421 drives the second longitudinal driving element 422 to continue synchronous transverse movement, so that the semi-finished zipper tape passes through the slider clamping mechanism 53 of the first threading device 5, and the first slider is threaded on the semi-finished zipper tape. Since the head of the first slider is directed toward the front end (i.e., toward the traveling direction), the first slider closes the fastener elements on the two separated tapes in the threading process, that is, the upper end of the fastener tape of the semi-finished product is in a closed state at this time.
When the row of the fastener tape of the semi-finished product reaches a position between the first and second threading devices 5 and 6, the first longitudinal driving member 412 drives the first clamp 413 to move again in the direction indicated by the arrow F3 in fig. 6 to 7, and the second longitudinal driving member 422 drives the second clamp 423 to move in the direction indicated by the arrow F4 in fig. 6 to 7, even if the first and second clamps 413 and 423 are synchronously moved back and forth in the longitudinal direction to be relatively separated again, thereby tearing the fastener elements on both tapes of the fastener tape of the semi-finished product again, that is, bringing the upper end portion of the fastener tape of the semi-finished product into an open state. Then, the first transverse driving element 411 drives the first longitudinal driving element 412, and the second transverse driving element 421 drives the second longitudinal driving element 422 to continue synchronous transverse movement, so as to pull the semi-finished zipper tape to pass through the zipper head clamping mechanism 63 of the second zipper head penetrating device 6 and penetrate the second zipper head. Since the head of the second slider faces the rear end (i.e., faces away from the traveling direction), the fastener elements on the two tapes penetrating through the fastener tape of the semi-finished product of the second slider are still in an open state.
After the threading is completed, the first transverse driving element 411 drives the first longitudinal driving element 412, and the second transverse driving element 421 drives the second longitudinal driving element 422 to continue to synchronously move transversely, so as to convey the semi-finished zipper tapes with the first and second sliders to the upper stop forming device 7.
Referring to fig. 18 to 23, in the present invention, the upper stop forming device 7 includes an upper stop forming mechanism 71 and two monofilament feeding mechanisms 72, wherein the two monofilament feeding mechanisms 72 are symmetrically disposed on two sides of the upper stop forming mechanism 71, and are used for feeding monofilaments into the upper stop forming mechanism 71, and then forming upper stops on the semi-finished zipper tapes by the upper stop forming mechanism 71.
As shown in fig. 18 to 23, the upper stop forming mechanism 71 includes a welding head 711, a forming die 712, a die driving cylinder 713, and a die mounting block 714. The welding head 711 is used for performing ultrasonic welding, a sliding groove 7141 is formed in the die mounting block 714, referring to fig. 22, the upper end of the forming die 712 is slidably connected into the sliding groove 7141 of the die mounting block 714, the lower end of the forming die 712 is bent to form a forming end 7121, the forming end 7121 is located below the welding head 711 and is provided with two opposite upper stop forming grooves 7122, the die driving cylinder 713 is fixed to the other side of the die mounting block 714 and is connected to the forming die 712, and the die driving cylinder 713 is used for driving the forming die 712 to slide up and down to enable the forming die 712 to be in contact with or separate from the welding head 711.
Furthermore, the upper-stop forming mechanism 71 further includes a horn adjusting assembly 715, which includes a horn cylinder 7151, a horn guide 7152, a horn slider 7153, and a connecting plate 7154, two ends of the horn guide 7152 are respectively fixed to a lower plate 741 and an upper plate 742 of the mounting bracket 74, the horn slider 7153 is slidably connected to the horn guide 7152, the horn cylinder 7151 is fixed to the upper plate 742 of the mounting bracket 74 and is connected to the horn slider 7153, the connecting plate 7154 is L-shaped, one end of the connecting plate is connected to the horn slider 7153, and the other end of the connecting plate is fixedly connected to the mold mounting block 714, as shown in fig. 20-21. When the horn cylinder 7151 drives the horn slider 7153 to slide up and down along the horn guide 7152, the horn 711, the die mounting block 714, and the forming die 712 are driven to move up and down to adjust the position.
Referring to fig. 18 and 22 to 23, in the upper stop forming device 7 of the present invention, the two monofilament feeding mechanisms 72 have the same structure, and one of them will be described as an example.
As shown in fig. 18 and 22-23, each filament feeding mechanism 72 comprises a filament reel 721, a mounting riser 722, a feeding claw assembly 723, a trough fixing block 724, a trough 725, a filament blocking assembly 726 and a filament cutting assembly 727. Wherein, the monofilament winding drum 721 is installed on the top of the mounting bracket 74 for winding the monofilament; the mounting vertical plate 722 is fixed on the mounting bracket 74 through a connecting component and extends downwards, a feeding claw component 723, a wire blocking component 726, a trough 725 and a monofilament cutting component 727 are all mounted on the mounting vertical plate 722, the feeding claw component 723 is used for feeding monofilaments into the trough 725, the wire blocking component 726 can block the monofilaments from moving downwards in a monofilament feeding channel, and the monofilament cutting component 727 is used for cutting the monofilaments entering the trough 725.
As shown in fig. 22 to 23, the feeding claw assembly 723 specifically includes a claw cylinder 7231, a claw holder 7232, and a claw 7233 hinged to the claw holder 7232, the claw cylinder 7231 and the claw holder 7232 are respectively disposed on two sides of the mounting riser 722 and connected to each other, the claw cylinder 7231 is fixed to the mounting riser 722, and the claw cylinder 7231 drives the claw holder 7232 to move up and down to drive the claw 7233 to move up and down to feed the monofilament into the trough 725.
In addition, two monofilament feeding blocks 728 are disposed on the mounting riser 722 at intervals, wherein one monofilament feeding block 728 is disposed corresponding to the claw seat 7232, the other monofilament feeding block 728 is disposed above the claw seat 7232, and each monofilament feeding block 728 is provided with a monofilament feeding channel 7281 for moving monofilaments.
Referring to fig. 22-23, a trough fixing block 724 is further fixed to the bottom of the mounting riser 722, a longitudinally extending clamping groove 7241 is formed in the trough fixing block 724, a trough 725 is fixed to the end of the trough fixing block 724, and the wire blocking assembly 726 and the monofilament cutting assembly 727 are slidably connected into the clamping groove 7241 of the trough fixing block 724.
More specifically, the wire blocking assembly 726 includes a wire blocking driving cylinder 7261 and a wire blocking slider 7262 fixedly connected thereto, the wire blocking slider 7262 is slidably disposed in a slot 7241 of the trough fixing block 724 and located above the trough 725, a feed hole 7263 is formed in an end portion of the wire blocking slider 7262, a monofilament is introduced into the end portion of the trough 725 through the feed hole 7263, and feeding of the monofilament can be prevented when the wire blocking driving cylinder 7261 drives the wire blocking slider 7262 to slide so that the feed hole 7263 slides below the upper wall of the trough fixing block 724. The monofilament cutting assembly 727 comprises a cutter cylinder 7271 and a monofilament cutter 7272 fixedly connected with the cutter cylinder, the monofilament cutter 7272 is slidably arranged in the clamping groove of the trough fixing block 724 and corresponds to the notch of the trough 725, and the monofilament cutter 7272 is driven to move through the cutter cylinder 7271 to cut off the monofilament.
Referring to fig. 18-19 again, the upper stop forming device 7 of the present invention further includes a positioning mechanism 73, wherein the positioning mechanism 73 is disposed in front of the forming mold 712 and includes an upper positioning component 731 and a lower positioning component 732 for fixing the fastener tapes of the semifinished products.
Specifically, the upper positioning assembly 731 includes an upper connecting plate 7311 and an upper pressing block 7312, the upper end of the upper connecting plate 7311 is fixed to the connecting plate 7154, and the upper pressing block 7312 is fixed to the lower end of the upper connecting plate 7311 and located in front of the forming die 712. The lower positioning assembly 732 includes a lower mounting base 7321, a lower driving member 7322, a lower moving rod 7323, and a lower pressing block 7324, the lower moving rod 7323 is slidably connected to the lower mounting base 7321 and fixes the lower pressing block 7324, the lower pressing block 7324 is located below the upper pressing block 73126514, and the lower driving member 7322 is mounted to the lower mounting base 7321 and connected to the lower moving rod 7323.
When the semi-finished zipper tape is conveyed to a certain position, the lower driving part 7322 drives the lower pressing block 7324 to move upwards, the lower pressing block 7324 and the upper pressing block 7312 are attached to clamp and fix the semi-finished zipper tape so as to facilitate subsequent forming upper stop and ensure the effect of stop forming, and when the step of fixing the upper stop is completed to obtain the finished zipper tape, the lower driving part 7322 drives the lower pressing block 7324 to move downwards so as to output the finished zipper tape and wait for the next semi-finished zipper tape.
Referring again to fig. 18-23, in operation of the upper stop forming device 7 of the present invention, the monofilament from the monofilament reel 721 of each monofilament feeding mechanism 72 is introduced into the upper stop forming groove 7122 of the forming die 712, and the monofilament cutter 7272 is driven by the cutter cylinder 7271 to move to cut the monofilament. Next, the mold driving cylinder 713 drives the molding mold 712 to slide upward to be in contact with the horn 711, and ultrasonic welding is performed by the horn 711 to form the top stop on the semi-finished fastener tape. After completion, the mold driving cylinder 713 drives the molding mold 712 to slide downward to separate it from the horn 711, waiting for the finished fastener tape having the top stop to be taken away.
Referring to fig. 1-23 again, the method for manufacturing a dual zipper head zipper using the dual zipper head three-in-one machine of the present invention comprises the following steps:
(1) cutting the continuous zipper tape which is input by the guide belt input device in a turning way by the cutting device to obtain a semi-finished zipper tape; specifically, a continuous zipper tape is input along a horizontal U-shaped path in a turning way through a guiding mechanism 11, and then the continuous zipper tape is cut by a cutting mechanism 23 to obtain a semi-finished zipper tape, as shown in fig. 1-3;
(2) the vertical conveying device conveys the semi-finished zipper strips to a transverse conveying device;
(3) a puller conveying mechanism of the first puller penetrating device conveys the first puller to a puller clamping mechanism, and the head of the first puller faces to the front end; the puller conveying mechanism of the second puller penetrating device conveys the second puller to the puller clamping mechanism, and the head of the second puller faces the rear end;
(4) a first clamp and a first clamp of a transverse conveying device respectively clamp two cloth belts of the semi-finished product zipper tape, then a first transverse driving piece drives a first longitudinal driving piece and a second transverse driving piece drives a second longitudinal driving piece to move along the transverse direction, and meanwhile, the first longitudinal driving piece drives the first clamp and the first longitudinal driving piece drives the second clamp to synchronously move back and forth along the longitudinal direction so as to open zipper teeth on the two cloth belts of the semi-finished product zipper tape;
(5) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue to move along the transverse direction, and meanwhile, the first longitudinal driving piece drives the first clamp and the second longitudinal driving piece drives the second clamp to synchronously move in opposite directions along the longitudinal direction, so that two cloth belts of the semi-finished product zipper tape are closed;
(6) the first transverse driving piece drives the first longitudinal driving piece to move, the second transverse driving piece drives the second longitudinal driving piece to continue to move transversely, a first pull head is arranged on the semi-finished zipper tape in a penetrating mode through the first head penetrating device, and zipper teeth on two cloth tapes of the semi-finished zipper tape are closed through the first pull head;
(7) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue to move transversely, meanwhile, the first longitudinal driving piece drives the first clamp, the first longitudinal driving piece drives the second clamp to synchronously move back and forth along the longitudinal direction again, and the zipper teeth on the two cloth belts of the semi-finished zipper belt are opened again;
(8) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continuously move along the transverse direction, a second pull head is arranged on the semi-finished zipper tape in a penetrating mode through the second head penetrating device, and zipper teeth on two cloth tapes of the semi-finished zipper tape are in an opening state at the moment;
(9) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue moving along the transverse direction, so that the semi-finished zipper tape with the first threading head and the second threading head is conveyed to the upper stop forming device;
(10) and the upper stop forming device forms an upper stop at the upper end of the semi-finished zipper tape to obtain a finished zipper tape.
The finished zipper tapes obtained by the method are clamped by a clamp of the output blanking device 8 and pulled out along the transverse direction, and are output by the output blanking device 8.
In summary, according to the double-slider three-in-one integrated machine of the invention, firstly, the first threading device and the second threading device 6 are symmetrically arranged along the longitudinal direction and are both arranged on the conveying path of the transverse conveying device, so that the threading of two sliders can be continuously realized, the threading process is simplified, and the production efficiency is improved; and secondly, the vertical conveying device is connected with the cutting device and the transverse conveying device which are arranged up and down, so that the space occupied by equipment can be saved, and the structure of the whole production line is more compact.
Correspondingly, the method for manufacturing the double-slider zipper by using the double-slider three-in-one machine also has the effect.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, therefore, the present invention is not limited by the appended claims.

Claims (10)

1. A double-pull-head three-in-one machine comprises a continuous zipper belt input device, a cutting device, a vertical conveying device, a transverse conveying device, a first threading device, a second threading device and an upper stop forming device, and is characterized in that the conveying direction of the transverse conveying device is transverse, and the first threading device and the second threading device are symmetrically arranged along the longitudinal direction;
the transverse conveying device comprises a first conveying assembly and a second conveying assembly which are arranged in parallel; the first conveying assembly comprises a first transverse driving member, a first longitudinal driving member and a first clamp, the first longitudinal driving member is connected to the first transverse driving member in a sliding mode, and the first clamp is mounted on the first longitudinal driving member; the second conveying assembly comprises a second transverse driving piece, a second longitudinal driving piece and a second clamp, the second transverse driving piece is arranged in parallel to the first transverse driving piece, the second longitudinal driving piece is connected to the second transverse driving piece in a sliding mode, and the second clamp is mounted on the second longitudinal driving piece and is opposite to the first clamp;
the first head penetrating device and the second head penetrating device respectively comprise a pull head feeding mechanism, a pull head conveying mechanism and a pull head clamping mechanism, the pull head clamping mechanism is arranged on a conveying path of the transverse conveying device, the pull head conveying mechanism is in butt joint between the pull head feeding mechanism and the pull head clamping mechanism, the pull head feeding mechanism conveys a plurality of messy pull heads to the pull head conveying mechanism one by one after tidy, and the pull head conveying mechanism conveys the pull heads to the pull head clamping mechanism one by one.
2. The double-slider three-in-one all-in-one machine as claimed in claim 1, wherein the slider feeding mechanism comprises a slider vibrating disk, a slider feeding channel and a slider pushing assembly, two ends of the slider feeding channel are respectively butted with an outlet of the slider vibrating disk and the slider pushing assembly, the slider vibrating disk inputs sliders into the slider feeding channel one by one, and the slider pushing assembly pushes the sliders into the slider conveying mechanism one by one.
3. The double-slider three-in-one all-in-one machine as claimed in claim 1, wherein the slider conveying mechanism comprises a slider conveying driving member, a slider conveying sliding block, a slider conveying connecting plate and a slider carrying block, the slider conveying driving member is longitudinally arranged and connected with the slider conveying sliding block, two ends of the slider conveying connecting plate are respectively fixedly connected with the slider conveying sliding block and the slider carrying block, and a slider accommodating groove is formed in the slider carrying block.
4. The double-puller three-in-one all-in-one machine as claimed in claim 1, wherein the puller clamping mechanism comprises a fixing clamp, a rotating clamp, a first linear moving block and a rotating clamp driving cylinder, the fixing clamp is fixedly arranged, the rotating clamp is pivoted to one side of the fixing clamp, a first transversely-arranged moving long sliding hole is formed in the first linear moving block, the lower end of the rotating clamp is slidably connected into the first moving long sliding hole through a shaft, the telescopic end of the rotating clamp driving cylinder is fixedly connected with the first linear moving block, and when the rotating clamp driving cylinder drives the first linear moving block to reciprocate up and down, the rotating clamp is driven to pivot to enable the upper end of the rotating clamp to be closed or opened with the fixing clamp.
5. The double-puller three-in-one all-in-one machine as set forth in claim 1, wherein the first piercing device and the second piercing device each further comprise:
the pull piece pulling and opening mechanism is arranged below the pull head clamping mechanism and comprises a pulling cylinder, a second linear moving block, a rotating connecting rod and a pull hook, the telescopic end of the pulling cylinder is fixedly connected with the second linear moving block, a transverse second moving long sliding hole is formed in the second linear moving block, the rotating connecting rod is arranged in a pivoting mode, one end of the rotating connecting rod is movably connected into the second moving long sliding hole through a shaft piece, the other end of the rotating connecting rod is connected with the pull hook, and when the pulling cylinder drives the second linear moving block to move up and down in a reciprocating mode, the rotating connecting rod is driven to pivot so that the pull hook can pivot synchronously and pull the pull piece of the pull head.
6. The double-puller three-in-one integrated machine as claimed in claim 1, wherein the vertical conveying device is abutted between the cutting device and the transverse conveying device which are arranged up and down, and is used for conveying the cut semi-finished zipper tapes to the transverse conveying device, and the vertical conveying device comprises: vertical driving piece, vertical guide rail, vertical slider, mounting panel and centre gripping subassembly, vertical guide rail sets up along vertical direction, vertical slider connect in vertical guide rail connects respectively vertical driving piece the mounting panel, the centre gripping unit mount in but mounting panel centre gripping or release semi-manufactured goods zipper strip.
7. The dual-puller three-in-one all-in-one machine as set forth in claim 6, wherein the clamping assembly comprises:
the upper clamp group comprises an upper turning driving piece, an upper turning block and an upper opening and closing clamp, one end of the upper turning block is pivoted on the mounting plate, the upper opening and closing clamp is fixed on the upper turning block, the upper turning driving piece is mounted on the mounting plate, the telescopic end of the upper turning driving piece is pivoted on the upper turning block, and the upper turning block is driven to rotate when the telescopic end of the upper turning driving piece is stretched;
lower clamp group, it includes upset driving piece, upset piece and lower opening and shutting down the clamp down, the one end pin joint of upset piece down in the mounting panel, the lower opening closes the clamp and fixes in upset piece down is located the below that the clamp opened and shut on, the upset driving piece down install in mounting panel and its flexible end pin joint in upset piece down, the flexible end of upset driving piece drives when flexible down upset piece rotates down.
8. The double-zipper-head three-in-one machine as claimed in claim 1, wherein the guide belt input device is used for performing a U-turn input on a continuous zipper tape, and comprises:
the guide belt mechanism comprises a first guide wheel rod, a second guide wheel rod and a plurality of guide wheels, wherein the first guide wheel rod and the second guide wheel rod are vertically arranged, and the guide wheels are arranged on the first guide wheel rod and the second guide wheel rod;
press from both sides and draw mechanism, including pressing from both sides pull motor, press from both sides and draw the belt pulley, press from both sides and draw the belt, press from both sides and draw the guide rail, press from both sides and draw the slider, press from both sides and draw the connecting plate and press from both sides and draw the clip, press from both sides and draw the guide rail horizontal setting and be located the below of first guide wheel pole, press from both sides and draw the belt around locating two that the interval set up press from both sides and draw on the belt pulley, press from both sides and draw the motor connection in one of them press from both sides and draw the belt pulley, press from both sides draw slider sliding connection in press from both sides and draw the guide rail and be fixed in press from both sides and draw the belt, press from both sides and draw the clip pass through press from both sides and draw the connecting plate install in press from both sides and draw the slider.
9. The double-puller three-in-one all-in-one machine as set forth in claim 1, wherein the upper stop forming device is butted against the rear end of the transverse conveying device, and the upper stop forming device comprises:
the upper stop forming mechanism comprises a welding head, a forming die and a die driving cylinder, the forming die is arranged below the welding head in a sliding mode and corresponds to the welding head, two upper stop forming grooves are formed in the forming die, and the die driving cylinder is connected to the forming die and used for driving the forming die to slide up and down to enable the forming die to be in contact with or separated from the welding head;
the monofilament feeding mechanisms are symmetrically arranged on two sides of the upper stop forming mechanism, each monofilament feeding mechanism comprises a vertical plate, a feeding claw assembly, a monofilament stopping assembly, a trough and a monofilament cutting assembly, the feeding claw assembly, the monofilament stopping assembly, the monofilament cutting assembly and the monofilament feeding mechanism are sequentially arranged on the vertical plate, the feeding claw assembly is used for feeding monofilaments into the trough, the monofilament stopping assembly is used for preventing the monofilaments from entering the trough, and the monofilament cutting assembly is used for cutting the monofilaments entering the trough.
10. A method for manufacturing a double slider zipper using the double slider three in one machine as claimed in any one of claims 1 to 9, comprising the steps of:
(1) cutting the continuous zipper tape which is input by the guide belt input device in a turning way by the cutting device to obtain a semi-finished zipper tape;
(2) the vertical conveying device conveys the semi-finished zipper strips to a transverse conveying device;
(3) a puller conveying mechanism of the first puller penetrating device conveys the first puller to a puller clamping mechanism, and the head of the first puller faces to the front end; the puller conveying mechanism of the second puller penetrating device conveys the second puller to the puller clamping mechanism, and the head of the second puller faces the rear end;
(4) a first clamp and a first clamp of a transverse conveying device respectively clamp two cloth belts of the semi-finished product zipper tape, then a first transverse driving piece drives a first longitudinal driving piece and a second transverse driving piece drives a second longitudinal driving piece to move along the transverse direction, and meanwhile, the first longitudinal driving piece drives the first clamp and the first longitudinal driving piece drives the second clamp to synchronously move back and forth along the longitudinal direction so as to open zipper teeth on the two cloth belts of the semi-finished product zipper tape;
(5) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue to move along the transverse direction, and meanwhile, the first longitudinal driving piece drives the first clamp and the second longitudinal driving piece drives the second clamp to synchronously move in opposite directions along the longitudinal direction, so that two cloth belts of the semi-finished product zipper tape are closed;
(6) the first transverse driving piece drives the first longitudinal driving piece to move, the second transverse driving piece drives the second longitudinal driving piece to continue to move transversely, a first pull head is arranged on the semi-finished zipper tape in a penetrating mode through the first head penetrating device, and zipper teeth on two cloth tapes of the semi-finished zipper tape are closed through the first pull head;
(7) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue to move transversely, meanwhile, the first longitudinal driving piece drives the first clamp, the first longitudinal driving piece drives the second clamp to synchronously move back and forth along the longitudinal direction again, and the zipper teeth on the two cloth belts of the semi-finished zipper belt are opened again;
(8) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continuously move along the transverse direction, a second pull head is arranged on the semi-finished zipper tape in a penetrating mode through the second head penetrating device, and zipper teeth on two cloth tapes of the semi-finished zipper tape are in an opening state at the moment;
(9) the first transverse driving piece drives the first longitudinal driving piece, the second transverse driving piece drives the second longitudinal driving piece to continue moving along the transverse direction, so that the semi-finished zipper tape with the first threading head and the second threading head is conveyed to the upper stop forming device;
(10) and the upper stop forming device forms an upper stop at the upper end of the semi-finished zipper tape to obtain a finished zipper tape.
CN202110443417.5A 2021-04-23 2021-04-23 Double-pull-head three-in-one machine and double-pull-head zipper manufacturing method Pending CN113142756A (en)

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CN202110443417.5A CN113142756A (en) 2021-04-23 2021-04-23 Double-pull-head three-in-one machine and double-pull-head zipper manufacturing method

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Application Number Priority Date Filing Date Title
CN202110443417.5A CN113142756A (en) 2021-04-23 2021-04-23 Double-pull-head three-in-one machine and double-pull-head zipper manufacturing method

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CN113142756A true CN113142756A (en) 2021-07-23

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