CN113142746A

CN113142746A - Brush bar forming device and brush bar forming method

Info

Publication number: CN113142746A
Application number: CN202110479086.0A
Authority: CN
Inventors: 傅如学; 张成祥; 刘春晓; 房学平
Original assignee: Zhejiang Mopper Environmental Technology Co Ltd
Current assignee: Zhejiang Mopper Environmental Technology Co Ltd
Priority date: 2021-04-30
Filing date: 2021-04-30
Publication date: 2021-07-23
Anticipated expiration: 2041-04-30
Also published as: CN113142746B

Abstract

The invention discloses a brush strip forming device and a brush strip forming method, wherein the brush strip forming device comprises a rack, a mounting seat, a fixed seat, a wire pressing assembly and a feeding track are arranged on the rack, a plurality of pairs of shaping wheel sets are arranged on the mounting seat, each shaping wheel set comprises a shaping cam and a shaping concave wheel which are rotatably connected with the mounting seat, a convex edge is arranged on the wheel wall of each shaping cam, and a shaping groove is arranged on the wheel wall of each shaping concave wheel and is used for pressing two side edges of a steel belt to obtain a preformed steel belt with flanging grooves; the fixed seat is rotatably connected with a plurality of supporting belt wheels wound with belts and used for bearing and conveying abrasive wires to the preformed steel belts; the fixed seat is rotatably connected with a plurality of steel wire guide wheels wound with steel wires and used for guiding the steel wires, the abrasive wires and a belt or a steel belt to be tightly pressed, attached and continuously conveyed; the wire pressing assembly comprises a pressing wheel, and the feeding track is positioned below the pressing wheel and is used for receiving a preformed steel belt loaded with abrasive wires; when the pinch roller rotates, abrasive wires on the compression steel belt are folded and embedded into the flanging groove.

Description

Brush bar forming device and brush bar forming method

Technical Field

The invention relates to the technical field of brush strip forming, in particular to a brush strip forming device and a brush strip forming method.

Background

The flat steel is applied to many fields, generally is a hot-rolled rigid plate, and the surface of the flat steel is inevitable to generate stains and rusts during production. Therefore, the stain rust on the surface of the stainless steel needs to be treated before the stainless steel is used so as to meet the production requirement. The conventional treatment method for the flat steel strip generally adopts a chemical treatment method, and uses an acidic liquid to remove rust and some pollutants on the surface of the flat steel strip. However, the flat steel strip is treated by the acidic liquid, and finally, a large amount of acidic waste liquid is generated, so that the environment is polluted and is not environment-friendly.

In order to meet the market demand, equipment for removing rust on the surface of steel by adopting a phosphorus breaking roller appears on the market at present, and in order to improve the rust removing effect, a brush strip is attached to the surface of the phosphorus breaking roller, and the brush strip is a steel strip fixed with abrasive wires. And in the process of manufacturing the brush strip, the steel strip needs to be conveyed. And the steel belt needs to be reformed and formed through a forming mechanism in the steel belt conveying process, and the abrasive wires are embedded into the steel belt to realize the assembly of the steel belt and the abrasive wires.

Disclosure of Invention

In order to solve the technical problems, the invention aims to provide a brush strip forming device which performs multiple times of extrusion forming on a steel belt through multiple groups of shaping wheel sets and presses grinding wires into the extruded steel belt in a folded mode through a pressing wheel to obtain a brush strip.

The technical scheme adopted by the invention is as follows:

a brush strip forming device comprises a rack, wherein a steel strip preforming mechanism, a wire feeding mechanism and a wire pressing mechanism are sequentially arranged on the rack along the conveying direction of a steel strip;

the steel strip preforming mechanism comprises a mounting seat, wherein a plurality of pairs of shaping wheel sets which are sequentially distributed along the steel strip conveying direction are arranged on the mounting seat, each shaping wheel set comprises a shaping cam and a shaping concave wheel which are matched with each other, the shaping cams and the shaping concave wheels are both rotatably connected with the mounting seat, a shaping groove is formed in the circumferential direction on the wheel wall of each shaping concave wheel, and the shaping grooves are used for pressing two side edges of a steel strip to turn over to form a flanging, so that a preformed steel strip with a flanging groove is obtained; the wheel wall of the shaping cam is circumferentially provided with a convex edge matched with the shaping groove;

the wire feeding mechanism comprises a fixed seat, a plurality of supporting belt wheels are rotatably connected to the fixed seat, and belts are wound on the supporting belt wheels; the belt is used for carrying and conveying abrasive wires to the preformed steel belt; the fixed seat is rotatably connected with a plurality of steel wire guide wheels wound with steel wires, and the steel wire guide wheels are used for guiding the steel wires to be pressed, tightly attached to and continuously conveyed with the abrasive wires on the belt so as to realize the relative fixation of the abrasive wires and the belt; when the abrasive wires fall into the preformed steel belt, the steel wire guide wheel guides the steel wires to feed along the length direction of the steel belt and presses the abrasive wires and the steel belt to be relatively fixed;

the wire pressing mechanism comprises a wire pressing assembly and a feeding track, and the feeding track is used for receiving a preformed steel belt loaded with abrasive wires; the wire pressing assembly comprises a pressing wheel, the pressing wheel is rotatably arranged on the fixed seat, and the feeding track is positioned below the pressing wheel; when the pinch roller rotates, abrasive wires on the preforming steel band are pressed to be folded and embedded into the flanging groove of the preforming steel band.

In a further scheme, a shaping protrusion is arranged on the bottom of a shaping groove of a plurality of shaping concave wheels in the shaping assembly, an avoiding groove matched with the shaping protrusion is circumferentially arranged on each convex edge, and the height of the shaping protrusion is sequentially increased along the conveying direction of the steel belt. Through be provided with the design arch on design recess tank bottom, and protruding stupefied be provided with the recess of dodging of the protruding looks adaptation of design, the steel band is inside sunken in fashioned in-process bottom, forms the dysmorphism piece, has improved the intensity of structure, and structural strength is high after the steel band shaping, non-deformable. Meanwhile, the bottom of the steel belt is sunken inwards, so that the contact area between the bottom of the steel belt and the outer wall of the phosphorus breaking roller is increased, the stability of the steel belt arranged on the outer wall of the phosphorus breaking roller is improved, and the steel belt is prevented from being inclined when arranged on the outer wall of the phosphorus breaking roller.

In a further scheme, a steel belt shaping mechanism which is located behind the wire pressing mechanism along the steel belt conveying direction is further arranged on the rack, the steel belt shaping mechanism comprises a base, the base is arranged on the rack, a plurality of groups of first shaping assemblies are arranged on the base, each first shaping assembly comprises two first extrusion wheels, the first extrusion wheels are rotatably connected with the base, the two first extrusion wheels are respectively arranged on two sides of the feeding track, the distance between the two first extrusion wheels is smaller than the groove width of the flanging groove, and the distance between two first extrusion wheels in two adjacent first shaping assemblies is sequentially reduced along the steel belt conveying direction; when the first extruding wheel rotates, the flanging of the steel belt on the feeding track is extruded to enable the notch of the flanging groove to be inwardly folded, and the notch of the flanging groove is extruded and closed through the first extruding wheel, so that the abrasive wires and the steel belt are relatively fixed.

In a further scheme, two first extrusion wheels in the first shaping assembly positioned at the last of the steel strip conveying direction are coaxially provided with cutting wheels for trimming the ends of the abrasive wires in the steel strip. The end of the abrasive wire is cut and trimmed, so that the problem that stains cannot be brushed due to different lengths of the abrasive wire is avoided.

In a further scheme, the steel strip shaping mechanism further comprises a second shaping assembly, the second shaping assembly comprises two second extruding wheels, the second extruding wheels are rotatably connected with the base, the two second extruding wheels are respectively arranged on two sides of the feeding track, the distance between the two second extruding wheels is smaller than the groove width of the flanging groove, a plurality of positioning teeth are arranged on the second extruding wheels along the circumferential direction, and when the second extruding wheels rotate, the positioning teeth are embedded into the flanging of the steel strip on the feeding track to enable the inner surface of the flanging to form a positioning protrusion. Make turn-ups internal surface form the location arch through location tooth, realize spacingly to the abrasive material silk in the turn-ups inslot, avoid the abrasive material silk to rock.

In a further scheme, still include crowded round axis of rotation, first crowded taking turns to and is provided with first crowded round pivot with the axle center, the crowded round of going up of second is provided with first crowded round pivot with the axle center, just first crowded round pivot, the crowded round pivot of second all with crowded round axis of rotation gear drive is connected, be connected with crowded round driving piece in the crowded round axis of rotation.

In a further scheme, a driving motor is arranged on the mounting seat, a cam rotating shaft is connected to the shaping cam, a concave wheel rotating shaft is connected to the shaping concave wheel, an output shaft of the driving motor is connected with the cam rotating shaft or the concave wheel rotating shaft in any one shaping assembly, the cam rotating shaft and the concave wheel rotating shaft are connected through gear transmission to realize synchronous reverse rotation, and the cam rotating shaft or the concave wheel rotating shaft in two adjacent shaping assemblies are connected through gear transmission; and a cam rotating shaft or a concave wheel rotating shaft connected with the driving motor is coaxially provided with a first transmission gear, the driving motor is the extrusion wheel driving piece, a second transmission gear is arranged on the extrusion wheel rotating shaft, and the first transmission gear is in transmission connection with the second transmission gear through a synchronous chain.

In a further scheme, a plurality of guide wheels are arranged on the rack, the guide wheels are sequentially arranged at the front end of the steel strip preforming mechanism along the conveying direction of the steel strip, and the steel strip can sequentially bypass the upper end wheel face and the lower end wheel face of each of two adjacent guide wheels to enter the shaping wheel set.

In a further scheme, a roller groove is formed in the upper end face of the feeding track, and a supporting wheel for supporting a steel belt is rotatably arranged in the roller groove; the wheel wall of the supporting wheel can be attached to the surface of the steel belt on the feeding track, so that the friction force between the steel belt and the feeding track is reduced, and the steel belt is conveyed more smoothly.

The invention also provides a forming method of the brush strip forming device, which comprises the following steps:

s1, inserting the steel strip between the shaping cam and the shaping concave wheel, extruding the steel strip through the shaping groove and the convex edge, forcing the two side edges of the steel strip to turn over to form turned edges to obtain a preformed steel strip with a turned edge groove, and forcing the preformed steel strip to automatically feed through the rolling friction of the shaping cam and the shaping concave wheel;

s2, placing the grinding material wires on a belt, pressing steel wires extending along the conveying direction of the grinding material wires on the grinding material wires, supporting by the belt, and conveying the grinding material wires and the steel wires to a pre-formed steel belt;

s3, driving the preformed steel strip to enter a feeding track by the shaping cam and the shaping concave wheel, and folding the abrasive wires relative to the steel wires and embedding the abrasive wires into the flanging grooves of the steel strip by the rotation of a pressing wheel above the feeding track;

s4, feeding the steel belt embedded with the abrasive wires to a position between two first extrusion wheels in a first shaping assembly, extruding the flanging of the preformed steel belt by the aid of the turning gears of the two first extrusion wheels to enable the notches of the flanging groove to be inwardly folded, and forcing the steel belt to automatically feed through rolling friction of the first extrusion wheels;

s5, the steel belt extruded by the first extrusion wheel is conveyed between two second extrusion wheels in the second shaping assembly under the action of the first extrusion wheel, the two second extrusion wheels extrude the flanging of the steel belt to form a positioning bulge on the inner surface of the flanging, and the steel belt is forced to automatically feed through the rolling friction of the second extrusion wheels;

s6, repeating the operation of S4 to obtain the brush bar.

Advantageous effects

1. And the steel belt is extruded and formed for multiple times by multiple pairs of shaping wheel sets, so that the steel belt is prevented from being broken and damaged by one-time extrusion forming.

2. The length direction of steel wire edge belt and steel band is fed through the guide of steel wire guide pulley to oppress abrasive material silk and belt and steel band relatively fixed, guarantee that the abrasive material silk can not rock at transportation process, avoid the abrasive material silk to break away from the equipment, improve assembly quality.

3. Realize the abrasive material silk in the automatic feeding of steel band through supporting band pulley and belt, improved assembly efficiency, also reduced artifical burden.

4. Through be provided with the design arch on design recess tank bottom, and protruding stupefied be provided with the recess of dodging of the protruding looks adaptation of design, the steel band is inside sunken in fashioned in-process bottom, forms the dysmorphism piece, has improved the intensity of structure, and structural strength is high after the steel band shaping, non-deformable. Meanwhile, the bottom of the steel belt is sunken inwards, so that the contact area between the bottom of the steel belt and the outer wall of the phosphorus breaking roller is increased, the stability of the steel belt arranged on the outer wall of the phosphorus breaking roller is improved, and the steel belt is prevented from being inclined when arranged on the outer wall of the phosphorus breaking roller.

Drawings

FIG. 1 is a schematic structural view of a steel strip preforming mechanism;

FIG. 2 is a top plan view and a partial enlarged view of a steel strip preforming mechanism;

FIG. 3 is an elevation view of a steel strip preforming mechanism;

FIG. 4 is a cross-sectional view and a partial enlarged view of A-A in FIG. 3;

FIG. 5 is a sectional view and a partial enlarged view of B-B in FIG. 3;

FIG. 6 is a cross-sectional view and a partial enlarged view of C-C of FIG. 3;

FIG. 7 is a schematic view showing the structure of the steel strip after it has been formed by the first pair of sizing wheels;

FIG. 8 is a schematic view of the structure of the steel strip after it has been formed by the second pair of sizing wheels;

FIG. 9 is a schematic view of the structure of the steel strip after it has been formed by the third pair of sizing wheels;

FIG. 10 is a schematic structural view of a mounting seat of a steel strip preforming mechanism without an upper cover;

FIG. 11 is an enlarged view of portion A of FIG. 10;

FIG. 12 is a side view of a steel strip preforming mechanism;

FIG. 13 is a schematic view of the steel strip preforming mechanism without the protective cover;

FIG. 14 is a schematic view of a steel strip preforming mechanism with a protective cover;

FIG. 15 is a front view and a partial enlarged view of the brush bar forming apparatus;

fig. 16 is an enlarged view of portion B of fig. 14;

FIG. 17 is a schematic view and a partially enlarged view of a brush bar forming apparatus in a portion of a wire feeding mechanism;

FIG. 18 is an enlarged view of portion C of FIG. 17;

FIG. 19 is an enlarged view of portion D of FIG. 17;

FIG. 20 is a partial schematic view and a partial enlarged view of the brush bar forming apparatus from a back perspective;

FIG. 21 is a schematic view of the brush bar, abrasive filaments and belt pressed against one another;

FIG. 22 is a schematic structural view of a wire pressing mechanism;

FIG. 23 is a front view of the wire pressing mechanism;

FIG. 24 is a side view of the wire pressing mechanism;

FIG. 25 is an enlarged view of portion E of FIG. 24;

FIG. 26 is a schematic diagram of the construction of the puck;

FIG. 27 is a schematic structural view of the filament pressing mechanism from another perspective;

FIG. 28 is a schematic view and a partially enlarged view of a brush bar forming device in a filament pressing mechanism;

FIG. 29 is a schematic view and a partially enlarged view of a brush bar forming apparatus;

FIG. 30 is a schematic structural view of a steel strip forming mechanism;

FIG. 31 is a front view and a partially enlarged view of a steel strip setting mechanism;

FIG. 32 is a side view of the steel strip sizing mechanism;

FIG. 33 is a schematic view and a partially enlarged view of the steel strip forming mechanism from the bottom view;

FIG. 34 is a top plan view and a partial enlarged view of the steel strip forming mechanism;

FIG. 35 is a schematic side view of a brush bar forming apparatus;

FIG. 36 is a schematic view of the mechanism after the steel belt and abrasive filament have passed through the filament pressing mechanism;

FIG. 37 is a schematic illustration of the steel belt and abrasive filament after they have passed through a first sizing assembly;

FIG. 38 is a schematic view of the steel belt and abrasive filaments after passing through a second sizing assembly;

fig. 39 is a schematic view of the steel belt and abrasive filament after they have passed through a second first former assembly.

The reference numerals in the schematic drawings illustrate:

4-abrasive wire, 5-support belt wheel, 901-steel wire guide wheel, 9011-steel wire drive guide wheel, 9012-steel wire tension guide wheel, 902-first transmission shaft, 911-annular protrusion, 912-steel wire accommodating groove, 915-steel wire adjusting block, 916-steel wire adjusting through hole, 13-belt, 1301-horizontal conveying section, 1302-vertical conveying section, 14-steel wire, 33-frame, 34-guide wheel, 341-steel belt groove, 35-mounting seat, 3501-cavity, 36-preforming assembly, 361-shaping wheel set, 3601-shaping cam, 3602-shaping concave wheel, 3603-drive motor, 3604-cam rotating shaft, 3605-concave wheel rotating shaft, 3607-first rotating shaft transmission gear, 3608-a second rotating shaft transmission gear, 3609-a transmission rotating shaft, 3610-a third rotating shaft transmission gear, 3611-a convex edge, 3612-a shaping groove, 3613-a shaping protrusion, 3614-an avoiding groove, 3615-a first limiting plate, 3616-a cam limiting sleeve, 3617-a second limiting plate, 3618-a concave wheel limiting sleeve, 37-a protective cover, 38-a steel belt, 3801-a bottom protrusion, 3802-a flanging, 3803-a flanging groove, 3804-a positioning protrusion, 39-a fixed seat, a 40-guide wheel connecting shaft, 41-a clamping plate, 42-a clamping plate, 43-a clamping bolt, 44-an adjusting through groove, 441-a wire pressing guide wheel, 45-a wire pressing component, 451-a wire pressing motor, 452-a pressing wheel, 453-a wire pressing tooth, 454-a wire pressing tooth socket, 456-steel wire avoiding groove, 46-feeding track, 47-lifting assembly, 471-lifting support frame, 4711-upper end top plate, 4712-side plate, 4713-lifting screw, 4714-rotating handle, 472-sliding rail, 473-sliding block, 474-motor connecting block, 475-groove, 476-cover plate, 477-rotating disc, 478-first scale bar, 479-first indicator, 48-first shaping assembly, 481-first extrusion wheel, 482-first extrusion wheel rotating shaft, 483-first extrusion wheel transmission gear, 484-first extrusion wheel limiting plate, 485-first extrusion wheel sleeve, 49-second shaping assembly, 491-second extrusion wheel, 492-second extrusion wheel rotating shaft, 493-shaping tooth, 494-second extrusion wheel transmission gear, 495-a second extrusion wheel limit plate, 496-a second extrusion wheel sleeve, 50-a cutting wheel, 5001-a blade, 5002-a cutting wheel limit plate, 51-an extrusion wheel seat, 52-a jackscrew, 53-an extrusion wheel sliding groove, 54-a second scale bar, 55-a second indicating piece, 56-a base, 57-a third extrusion wheel transmission gear, 58-a third extrusion wheel rotating shaft, 59-an extrusion wheel transmission shaft, 60-a second helical gear, 61-a first transmission gear, 62-a second transmission gear, 63-a synchronous chain, 64-a roller groove, 65-a supporting wheel, 66-a fourth extrusion wheel rotating shaft, 67-a fourth extrusion wheel transmission gear and 68-a first helical gear.

Detailed Description

For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

Referring to fig. 1-39, the embodiment provides a brush strip forming apparatus, which includes a frame 33, and a plurality of guide wheels 34, a steel strip pre-forming mechanism, a wire feeding mechanism, a wire pressing mechanism, and a steel strip shaping mechanism are disposed on the frame 33 along a steel strip conveying direction.

Wherein, a plurality of guide wheels 34 and the machine 33 are arranged in sequence along the steel belt conveying direction. As shown in fig. 13, in this embodiment, the number of guide wheels 34 is two, and the steel belt 38 can be sequentially wound around the upper and lower end faces of the two guide wheels 34. The steel belt 38 is guided by the two guide wheels 34, and the steel belt 38 sequentially bypasses the upper end wheel face and the lower end wheel face of the two guide wheels 34, so that the steel belt 38 has certain tension, and the steel belt 38 is prevented from being bent. Of course, the number of guide wheels 34 can also be three, four or more, while ensuring that the steel strip 38 is guided and tensioned. And in order to prevent the steel belt 38 from being separated from the guide wheel 34, a steel belt groove 341 is formed in the guide wheel 34 in the circumferential direction. Steel strip 38 snaps into steel strip groove 341 and around guide wheel 34. The steel belt 38 is limited by the two side groove walls of the steel belt groove 341.

After the steel strip 38 is guided and transported by the guide wheel 34, the steel strip 38 is transported to a steel strip preforming mechanism. The steel strip preforming mechanism comprises a mounting seat 35, and a preforming assembly 36 is arranged on the mounting seat 35.

In this embodiment, the preforming tool 36 includes three pairs of setting wheel sets 361 arranged in sequence along the conveying direction of the steel strip. Each pair of the sizing wheel sets 361 comprises a sizing cam 3601 and a sizing concave wheel 3602 which are matched with each other, and the sizing cam 3601 and the sizing concave wheel 3602 are both rotatably connected with the mounting seat 35. To facilitate subsequent assembly of the strip 38 with the abrasive filaments, the sizing cam 3601 is vertically above the sizing concave wheel 3602. As a specific driving method, please refer to fig. 4, 10 and 12, a driving motor 3603 is disposed on the mounting seat 35. Each shaping cam 3601 is connected with a cam rotating shaft 3604, and each shaping concave wheel 3602 is connected with a concave wheel rotating shaft 3605. An output shaft of the driving motor 3603 is connected with a concave wheel rotating shaft 3605 in the third pair of shaping wheel sets 361. A second rotating shaft transmission gear 3608 is arranged on the concave wheel rotating shaft 3605, a first rotating shaft transmission gear 3607 is arranged on the cam rotating shaft 3604, and the first rotating shaft transmission gear 3607 and the second rotating shaft transmission gear 3608 in the same set of shaping wheel sets 361 are meshed with each other. When the driving motor 3603 drives the sheave rotating shaft 3605 in the third pair of sizing wheel sets 361 to rotate, the second rotating shaft transmission gear 3608 rotates to drive the first rotating shaft transmission gear 3607 to rotate, and then the cam rotating shaft 3604 is driven to rotate, so that the cam rotating shaft 3604 and the sheave rotating shaft 3605 synchronously rotate in the opposite direction.

Meanwhile, the cam rotating shaft 3604 or the concave wheel rotating shaft 3605 in the two adjacent pairs of shaping wheel sets 361 are in transmission connection through gears. Specifically, in the present solution, as shown in fig. 10, a transmission rotating shaft 3609 is disposed on the mounting seat 35, a third rotating shaft transmission gear 3610 is disposed on the transmission rotating shaft 3609, and a second rotating shaft transmission gear 3608 on a concave wheel rotating shaft 3605 in two adjacent pairs of sizing wheel sets 361 is in gear transmission connection through the third rotating shaft transmission gear 3610, so as to implement synchronous rotation of the three pairs of sizing wheel sets 361.

In this embodiment, a cavity 3501 is formed inside the mounting seat 35, the cam rotating shaft 3604 and the concave wheel rotating shaft 3605 both penetrate through a side wall of the mounting seat 35 and extend into the cavity 3501, the first rotating shaft transmission gear 3607 and the second rotating shaft transmission gear 3608 are both located in the cavity 3501, and the transmission rotating shaft 3609 and the third rotating shaft transmission gear 3610 are also located in the cavity 3501. The cavity 3501 in the mounting seat 35 accommodates the first rotating shaft transmission gear 3607, the second rotating shaft transmission gear 3608 and the third rotating shaft transmission gear 3610, so that dust is prevented from falling into teeth of two adjacent gears to influence meshing of the gears.

It should be noted that although in the present embodiment, the output shaft of the driving motor 3603 is connected to the caster rotating shaft 3605 of the third pair of sizing wheel sets 361, the output shaft of the driving motor 3603 is connected to the cam rotating shaft 3604 or the caster rotating shaft 3605 of any one of the preforming assemblies 36 under the condition that the three pairs of sizing wheel sets 361 are synchronously rotated. And it is also possible that the cam shafts 3604 in two adjacent preform assemblies 36 are connected by a gear drive.

It should be noted that the fixing cam 3601 described in this embodiment is not a cam with an irregular wheel wall. The shaping cam 3601 in this embodiment is a disk-shaped wheel body, and a convex ridge 3611 is arranged on a wheel wall of the shaping cam 3601 along the circumferential direction. And the wall of the shaping concave wheel 3602 is circumferentially provided with a shaping groove 3612 matched with the convex ridge 3611. Because the protruding ridges 3611 are matched with the shaping grooves 3612, the width of the protruding ridges 3611 is reduced along the conveying direction of the steel belt, and the width of the opposite shaping grooves 3612 is also reduced along the conveying direction of the steel belt. Specifically, as shown in fig. 4 to 6, the cross section of the convex ridge 3611 on the sizing cam 3601 located at the head end position in the steel strip conveying direction is an inverted trapezoid, and the convex ridge 3611 is connected with the wheel wall of the sizing cam 3601 at the top edge of the inverted trapezoid. The width of the top edge of the inverted trapezoid is sequentially reduced along the conveying direction of the steel strip, and the included angle between the top edge and the side edge of the inverted trapezoid is sequentially increased.

When the steel belt 38 is guided by the guide wheel 34 and inserted into the shaping groove 3612 of the first pair of shaping wheel sets 361, the driving motor 3603 drives the shaping cam 3601 and the shaping concave wheel 3602 to synchronously and reversely rotate, the convex ridge 3611 and the shaping groove 3612 are mutually matched to carry out extrusion forming on the steel belt 38, in the forming process, the convex ridge 3611 and the shaping groove 3612 are respectively contacted with the upper belt surface and the lower belt surface of the steel belt 38, the steel belt 38 is driven by friction force to move forward to the next pair of shaping wheel sets 361 to carry out extrusion forming again until the steel belt 38 passes through the preforming mechanism to complete multi-section extrusion forming action, and the preformed steel belt 38 is obtained.

In this embodiment, as shown in fig. 5 and 6, a shaping protrusion 3613 is disposed on a bottom of the shaping groove 3612 of the shaping concave wheel 3602 in the second pair and the third pair of pre-forming assemblies 36, and an avoiding groove 3614 adapted to the shaping protrusion 3613 is disposed on the convex edge 3611 along a circumferential direction. The height of the shaping protrusions 3613 is sequentially increased along the conveying direction of the steel strip, and correspondingly, the groove width and the groove depth of the avoiding grooves 3614 are increased correspondingly.

When the steel strip 38 passes through the first pair of pre-forming assemblies 36, the steel strip 38 is pressed by the matching of the shaping protrusions 3613 and the shaping grooves 3612 in the first pair of pre-forming assemblies 36, and two sides of the steel strip 38 are pressed to form flanges 3802, so that flange grooves 3803 are formed on the steel strip 38, and the steel strip shown in fig. 7 is obtained. When the steel strip 38 continues to advance until passing through the second pair of pre-forming assemblies 36, the shaping protrusion 3613 on the bottom of the shaping groove 3612 forces the bottom of the steel strip 38 to be concave in the process of continuously extruding and overturning the flanges at two sides of the steel strip 38, and the bottom protrusion 3801 is formed by matching with the avoiding groove 3614, so that the steel strip 38 shown in fig. 8 is obtained. The strip 38 continues to advance until it passes through the third pair of pre-forming assemblies 36, resulting in the strip 38 shown in FIG. 9 (i.e., the pre-formed strip 38). The steel belt 38 is extruded and formed for multiple times through the multiple groups of convex ridges 3611 and the shaping grooves 3612, so that the problem that the steel belt 38 is damaged in the forming process of the steel belt 38 is solved. And the bottom of the steel belt 38 protrudes inwards to form a special-shaped part by matching the shaping protrusion 3613 with the avoiding groove 3614, so that the structural strength is improved, and the steel belt 38 is high in structural strength after being formed and is not easy to deform. Meanwhile, the contact area between the bottom of the steel belt 38 and the outer wall of the phosphorus breaking roller is increased due to the fact that the bottom of the steel belt 38 is sunken inwards, stability of the steel belt 38 arranged on the outer wall of the phosphorus breaking roller is improved, and the steel belt 38 is prevented from being inclined when arranged on the outer wall of the phosphorus breaking roller.

However, in this embodiment, the groove bottom of the shaping groove 3612 in the first pair of shaping wheel sets 361 at the head end of the steel strip conveying direction is not provided with the shaping protrusion 3613, and the convex ridge 3611 in the same shaping wheel set 361 is not provided with the avoiding groove 3614. The sizing protrusions 3613 are not arranged at the bottoms of the sizing grooves 3612 in the first pair of sizing wheel sets 361, so that the steel belt 38 is prevented from deviating due to the fact that the sizing protrusions 3613 deviate from preset forming positions when the steel belt 38 is formed for the first time. After the steel belt 38 is preformed for the first time through the first pair of shaping wheel sets 361, bottom shaping is carried out through the shaping protrusions 3613 in the subsequent shaping wheel sets, and the function of preventing the steel belt 38 from deforming and deviating is achieved.

Although the number of the sizing wheel sets 361 is only three in the present embodiment, four, five, and five or more pairs may be used in the case of ensuring the molding of the steel strip 38. When the number of the shaping wheel sets 361 is four or five or more, the number of the shaping cams 3601 provided with the shaping protrusions 3613 is not limited in the case of ensuring the shaping of the bottom protrusions 3801 of the steel strip 38.

And in an embodiment, the shaping cam 3601 is detachably connected with the cam rotating shaft 3604. Specifically, as shown in fig. 4-6, the shaping cam 3601 is sleeved on the cam rotating shaft 3604, and a first limiting plate 3615 is disposed on one side of the shaping cam 3601. The first limiting plate 3615 is provided with a bolt, and is detachably connected with the cam rotating shaft 3604 through the bolt. The other side of the sizing cam 3601 is provided with a cam limiting part, in this scheme, the cam limiting part is a cam limiting sleeve 3616, the cam limiting sleeve 3616 is sleeved on the cam rotating shaft 3604, and two ends of the cam limiting sleeve 3616 respectively abut against the mounting seat 35 and the sizing cam 3601 to realize fixation. The shaping cam 3601 is clamped between the first limit plate 3615 and the cam limit sleeve 3616 to realize axial fixed connection with the cam rotating shaft 3604. It is easy to understand, because the steel band 38 is driven to move forward through frictional force between protruding stupefied 3611 and the steel band 38, the outer wall of protruding stupefied 3611 has certain wearing and tearing, and after protruding stupefied 3611 weares and teares, can turn round the bolt, dismantle first limiting plate 3615, accomplish the dismouting of design cam 3601.

Similarly, the shaping concave wheel 3602 is sleeved on the concave wheel rotating shaft 3605, and a second limiting plate 3617 is arranged on one side of the shaping concave wheel 3602. The second limiting plate 3617 is detachably connected with the concave wheel rotating shaft 3605 through bolts. The other side of the shaping concave wheel 3602 is provided with a concave wheel limiting part. The concave wheel limiting part is a concave wheel limiting sleeve 3618 in the scheme. The concave wheel limiting sleeve 3618 is sleeved on the concave wheel rotating shaft 3605, and two ends of the concave wheel limiting sleeve 3618 are respectively abutted against the mounting seat 35 and the shaping concave wheel 3602 to achieve fixing. The shaping concave wheel 3602 is clamped between the second limit plate 3617 and the concave wheel limit sleeve 3618 to realize axial fixed connection with the concave wheel rotating shaft 3605.

In addition, as shown in fig. 14, a protective cover 37 is further provided on the mounting seat 35, and the preforming module 36 is provided in the protective cover 37 to prevent dust from falling between the sizing cam 3601 and the sizing dented wheel 3602 to affect the forming of the steel strip 38. And both sides of the shield cover 37 are provided with openings to facilitate the passage of the steel belt 38.

In the present embodiment, please refer to fig. 15-20, the wire feeding mechanism includes a fixing base 39, and the fixing base 39 is disposed on the frame 33. In this embodiment, the fixing seat 39 is divided into two plates, and the two plates are respectively located at two sides of the mounting seat 35. It will be appreciated that the mounting base 39 may be formed as a single integral piece without interfering with the mounting base 35 and the components of the mounting base 35.

And a plurality of supporting belt wheels 5 are arranged on the fixed seat 39, and a belt 13 is wound on the supporting belt wheels 5. And the belt 13 carries abrasive wires 4, the length direction of the abrasive wires 4 being in line with the width direction of the belt 13. The belt 13 carries the abrasive material in the direction of the pre-formed steel strip 38. In this scheme, the number of belt 13 is two, and two belt 13 are parallel to each other. The head end and the tail end of the belt 13 are connected, and are supported by a plurality of supporting belt wheels 5 to form a closed belt path. The belt 13 is divided into a horizontal conveying section 1301 and a vertical conveying section 1302 in the conveying direction, and the belt 13 conveys the abrasive filament 4 on the vertical conveying section 1302 from top to bottom in the vertical direction. And in this embodiment, preformed steel strip 38, extruded by the steel strip 38 preforming mechanism, passes between the two belts 13 on vertical transport section 1302. When the belt 13 transports the abrasive filament 4 from top to bottom on the vertical transport section 1302, the abrasive filament 4 can just fall onto the preformed steel belt 38, and is supported and transported by the preformed steel belt 38. And in order to avoid the two belts 13 interfering with the preformed steel strip 38, a belt groove is arranged on the wall of the wheel supporting the belt wheel 5, and the belt 13 is limited in the belt groove by the groove wall of the belt groove.

Meanwhile, in order to prevent the abrasive wire 4 from being deviated from the belt 13 due to friction on the vertical conveying section 1302 or the abrasive wire 4 from being separated from the belt 13 due to gravity and inertia thereof on the vertical conveying section 1302. In this scheme, still can rotate on the fixing base 39 and be connected with a plurality of wire guide wheel 901 that has the steel wire 14 around the warp, above-mentioned a plurality of wire guide wheel 901 is walked around in proper order to steel wire 14, carry out the tensioning direction to steel wire 14 through wire guide wheel 901, and carry the direction to steel wire 14 through being located the nearest wire guide wheel 901 of abrasive wire 4 material loading point on the distance belt 13, make steel wire 14 carry along the direction of delivery of belt 13, and make steel wire 14 and abrasive wire 4 laminating, compress tightly abrasive wire 4 and belt 13, avoid abrasive wire 4 to take place the skew because frictional force and belt 13 on vertical transport section 1302, its cooperation relation can refer to fig. 21. And an annular protrusion 911 is circumferentially arranged on the wheel wall of each wire guide wheel 901, and a wire accommodating groove 912 capable of accommodating a wire 14 is circumferentially arranged on the annular protrusion 911. The steel wire 14 is placed in the steel wire accommodating groove 912 to prevent the steel from shaking left and right to separate from the annular protrusion 911.

In this embodiment, the wire guide wheel 901 is divided into a wire driving guide wheel 9011 and a wire tensioning guide wheel 9012. Wherein the number of the wire driving guide wheels 9011 is only one. To avoid the abrasive wire 4 from shifting away from the belt 13 due to friction on the vertical transport segment 1302, the wire drive pulley 9011 is the wire guide pulley 901 closest to the point where the abrasive wire 4 is fed. As shown in fig. 29, a first transmission shaft 902 is coaxially disposed on the wire driving guide wheel 9011, a driving motor is connected to the first transmission shaft 902 to drive the wire driving guide wheel 9011 to rotate, and the wire 14 is driven by friction force to be conveyed while the wire driving guide wheel 9011 rotates.

In order to facilitate tensioning adjustment of the steel wire 14, as shown in fig. 15-17, an adjusting through groove 44 is formed in the fixing seat 39 in the vertical direction, a guide wheel connecting shaft 40 is coaxially arranged on the steel wire tensioning guide wheel 9012, and the steel wire tensioning guide wheel 9012 is rotatably connected with the head end of the guide wheel connecting shaft 40. The idler connecting shaft 40 is inserted into the adjustment through groove 44 in the groove depth direction of the adjustment through groove 44. The tail end of the guide wheel connecting shaft 40 is in threaded connection with a clamping bolt 43, a clamping piece 42 is sleeved on the clamping bolt 43, a clamping plate 41 is arranged on the guide wheel connecting shaft 40, the surface of the clamping plate 41 is attached to the front end face of the fixing seat 39, and the clamping piece 42 is attached to the rear end face of the fixing seat 39. The clamping plate 41 and the clamping piece 42 clamp the two end faces of the fixed seat 39 and are fixed relative to the fixed seat 39 by turning the bolt. When the position of the wire tensioning guide wheel 9012 needs to be adjusted, the bolt is loosened, the guide wheel connecting shaft 40 is moved in the adjusting through groove 44 to a specified position, and then the bolt is screwed.

In addition, as shown in fig. 17 and 18, a steel wire adjusting block 915 is further arranged on the fixing base 39, a steel wire adjusting through hole 916 is arranged on the steel wire adjusting block 915, the steel wire 14 passes through the steel wire adjusting through hole 916 and then is wound on the steel wire guide wheel 901, the steel wire 14 is limited through the steel wire adjusting through hole 916, and the steel wire 14 is prevented from shaking up and down in the conveying process on the steel wire guide wheel 901.

In this embodiment, the wire feeding mechanism further includes a wire pressing roller 441, the wire pressing roller 441 is rotatably connected to the fixing base 39, and the wire pressing roller 441 is located at one side of the belt 13 on the vertical conveying section 1302 to press the steel wire 14 on the vertical conveying section 1302 to be always tightly attached to the abrasive wire 4. The wire pressing guide wheel 441 is also provided with a wire accommodating groove 912, similar to the wire guide wheel 901.

As shown in fig. 22-29, the wire pressing mechanism includes a wire pressing assembly 45 and a feed track 46. After the abrasive wire 4 from the wire feeder falls through the vertical transport segment 1302 to the pre-form steel belt 38, the pre-form steel belt 38 carries the abrasive wire 4 into the feed track 46. In the scheme, the wire pressing assembly 45 comprises a wire pressing motor 451, a pressing wheel 452 is connected to an output shaft of the wire pressing motor 451, and the wire pressing motor 451 drives the pressing wheel 452 to rotate. The pressing wheel 452 is located above the feeding track 46, and the extending direction of the feeding track 46 is the same as the wheel diameter direction of the pressing wheel 452. In the present embodiment, referring to fig. 26, a plurality of pressing teeth 453 are circumferentially disposed on the wall of the pressing wheel 452, and a pressing tooth slot 454 for receiving the abrasive wire 4 is formed between two adjacent pressing teeth 453.

As the abrasive filament 4 and steel belt 38 are fed under the pressure roller 452, the pressure roller 452 rotates and the abrasive filament 4 snaps into the filament pressing groove 454 between two adjacent pressing teeth 453. Pressing teeth 453 on the pressing wheel 452 shift the abrasive wire 4 to move forwards, and in the process of moving the abrasive wire 4 forwards, the pressing tooth slot 454 between two adjacent pressing teeth 453 on the pressing wheel 452 ensures that the abrasive wire 4 is uniformly fed, and the groove wall of the pressing tooth slot 454 does clockwise circular motion in the rotating process, the abrasive wire 4 is driven to descend in the vertical direction in the rotating process, and the pressing wheel 452 presses the abrasive wire 4 to be folded and embedded into the flanging groove 3803 of the preforming steel belt 38 relative to the steel wire 14 to obtain the steel belt shown in fig. 36, because the preforming steel belt 38 is arranged below the abrasive wire 4.

And during the process of pressing the abrasive wire 4 to be folded in half, the abrasive wire 4 is also loaded with the steel wire 14. Correspondingly, the pressing wheel 452 is provided with a steel wire avoiding groove 456 which can pass through the steel wire 14, and the steel wire avoiding groove 456 sequentially penetrates through the tooth surface of the pressing tooth 453 along the circumferential direction of the pressing wheel 452. During the process that the abrasive wire 4 is folded in half and inserted into the turned-edge groove 3803, the steel wire 14 continuously passes through the pressing wheel 452 through the steel wire avoiding groove 456, and the bottom of the steel wire avoiding groove 456 also presses the steel wire 14 into the turned-edge groove 3803, so that the steel wire 14 is always attached to the abrasive wire 4.

In the scheme, the wire pressing mechanism further comprises a lifting assembly 47, the wire pressing assembly 45 is movably connected with the fixed seat 39 through the lifting assembly 47, and the wire pressing assembly 45 can move along the height direction of the fixed seat 39 under the action of the lifting mechanism. And when the wire pressing assembly 45 moves to the designated position, the wire pressing assembly 45 and the fixed seat 39 are kept locked.

Specifically, the lifting assembly 47 includes a lifting support frame 471, and the lifting support frame 471 is disposed on a side wall of the fixing base 39. The lifting support 471 includes an upper end top plate 4711, and side plates 4712 are disposed on the left and right of the upper end top plate 4711 to form an inverted U-shaped support. And a lifting screw 4713 penetrates through the upper end top plate 4711, and the lifting screw 4713 is in threaded connection with the upper end top plate 4711. Meanwhile, the lifting screw 4713 is fixedly connected with the wire pressing motor 451 in the vertical direction, and the lifting screw 4713 is connected with the wire pressing motor 451 in a circumferential rotating manner. When the lifting screw 4713 rotates, the wire pressing motor 451 is driven to move up and down along the vertical direction of the lifting support frame 471. Because the pressing wheel 452 is connected to the wire pressing motor 451, the lifting screw 4713 rotates to drive the pressing wheel 452 to move vertically along the lifting support frame 471.

As a specific embodiment, as shown in fig. 23, the upper end of the wire pressing motor 451 is provided with a motor connecting block 474. The top end surface of the motor connecting block 474 is provided with a groove 475, and a notch of the groove 475 is provided with a cover plate 476. The elevating screw 4713 is inserted into the recess 475 through the cover 476, and a rotary disc 477 is provided at a lower end of the elevating screw 4713. The upper end face and the lower end face of the rotating disc 477 are respectively attached to the bottoms of the cover plate 476 and the groove 475, and the bottoms of the cover plate 476 and the groove 475 limit the rotating disc 477 vertically so that the motor connecting block 474 is fixedly connected with the screw rod in the vertical direction. And the rotating disc 477 can rotate along with the lifting screw 4713 between the cover plate 476 and the groove bottom of the groove 475 relative to the motor connecting block 474 to realize circumferential rotation connection between the screw and the wire pressing motor 451. To facilitate rotation, the head end of the lifting screw 4713 is provided with a rotation handle 4714.

Meanwhile, a sliding block 473 is arranged on the side wall of the wire pressing motor 451, a sliding rail 472 is arranged on the side wall of the fixed seat 39, the extending direction of the sliding rail 472 is the same as the height direction of the fixed seat 39, and the sliding block 473 is in sliding fit with the sliding rail 472. As a preferred embodiment, the width of the upper end surface of the sliding rail 472 is greater than the width of the lower end surface of the sliding rail 472 to form a trapezoidal sliding rail, and the through groove of the sliding block 473 for inserting through the sliding rail 472 is a trapezoidal groove.

As shown in fig. 24 and 25, a first scale bar 478 is disposed on one side wall (i.e., one side plate 4712) of the lifting support frame 471 along the height direction, a first indicator 479 is disposed on the wire pressing motor 451, and the first indicator 479 points to the scale on the first scale bar 478. When the wire pressing motor 451 moves up and down along the vertical direction of the lifting support frame 471, the first indicator 479 moves along the distribution direction of the first scale bar 478.

The position relationship between the lifting support 471 and the feeding track 46 is kept relatively fixed. Through the cooperation of the first scale bar 478 and the first indicator 479, when the pressing wheel 452 performs lifting motion along the vertical direction of the lifting support frame 471, the position relationship between the pressing wheel 452 and the lifting support frame 471 is determined, and the distance between the pressing wheel 452 and the feeding track 46 can be obtained. If the spacing between the pressure wheel 452 and the feed track 46 is too great, the abrasive filament 4 cannot be fully compressed into the cuff recess 3803. If the distance between the rollers 452 and the feed track 46 is too small, the rollers 452 interfere with the pre-formed steel strip 38. In order to compress abrasive filaments 4 of different diameter sizes, the spacing between the pressure roller 452 and the feed track 46 may be adjusted by adjusting the distance between the pressure roller 452 and the feed track. And through first scale 478 and first indicator 479 for the location is accurate when adjusting pinch roller 452 vertical distance, prevents that the adjustment position is different at every turn, forms different products.

After the abrasive wire 4 is pressed by the pressing wheel 452 and folded in half and inserted into the cuff recess 3803 of the preformed steel belt 38 to obtain the steel belt shown in fig. 36, the abrasive wire 4 and the steel belt 38 are continuously conveyed to the steel belt shaping mechanism along the feeding track 46. In the present embodiment, referring to fig. 29-39, the steel strip shaping mechanism includes a base 56, and the feeding rail 46 is disposed on an upper end surface of the base 56. And the steel strip shaping mechanism further comprises a plurality of groups of first shaping assemblies 48 arranged along the length direction of the feeding track 46. In this embodiment, the number of the first fixing assemblies 48 is two, each first fixing assembly 48 includes two first squeezing wheel rotating shafts 482, the first squeezing wheels 481 are coaxially disposed on the first squeezing wheel rotating shafts 482, and the first squeezing wheel rotating shafts 482 are rotatably connected to the base 56. The two first extrusion wheels 481 are respectively arranged at two sides of the feeding track 46, and the distance between the two first extrusion wheels 481 is smaller than the groove width of the turned-over groove 3803 of the steel belt 38. And the pitch of the two first pinch rollers 481 in the adjacent two first patterning devices 48 decreases in the steel strip conveying direction in sequence. When the steel belt 38 embedded with the abrasive wires 4 is conveyed between the two first extrusion wheels 481 along the feeding track 46, as the first extrusion wheels 481 rotate, the wheel walls of the first extrusion wheels 481 press the turned edges 3802 of the steel belt 38 on the feeding track 46, so that the notches of the turned edge grooves 3803 are inwardly folded to clamp the abrasive wires 4 in the turned edge grooves 3803, and the steel belt shown in fig. 37 is obtained after the steel belt is extruded by the first extrusion wheels 481 in the first sizing assembly 48.

In this embodiment, the steel strip sizing mechanism further includes a second sizing assembly 49, the second sizing assembly 49 includes two second extrusion wheel rotating shafts 492 and a second extrusion wheel 491, the second extrusion wheel rotating shafts 492 are coaxially provided with the second extrusion wheel 491, and the second extrusion wheel rotating shafts 492 are rotatably connected to the base 56. The two second extrusion wheels 491 are respectively arranged at two sides of the feeding track 46, and the distance between the two second extrusion wheels 491 is smaller than the groove width of the turned-over groove 3803. The second extrusion wheel 491 is evenly provided with a plurality of positioning teeth along the circumferential direction. When the steel belt 38 embedded with the abrasive wire 4 is conveyed between the two second extrusion wheels 491 along the feeding track 46, as the second extrusion wheels 491 rotate, the positioning teeth on the second extrusion wheels 491 are embedded into the turned-over edges 3802 of the steel belt 38 on the feeding track 46, so that the positioning protrusions 3804 are formed on the inner surfaces of the turned-over edges 3802, and the steel belt shown in fig. 38 is obtained. The abrasive wires 4 between two adjacent positioning protrusions 3804 in the length direction of the steel belt are extruded and limited by the positioning protrusions 3804, so that the abrasive wires 4 are prevented from shaking relative to the steel belt 38 when the stains and rusts are brushed.

In this embodiment, as a preferred arrangement, the second molding assembly 49 is located between the two first molding assemblies 48. When the steel belt 38 passes through the first shaping assembly 48 and is extruded by the first extrusion wheel 481 so that the notches of the turned-up edge grooves 3803 are inwardly folded, the steel belt is conveyed into the second shaping assembly 49, and the steel belt passes through the positioning teeth on the second extrusion wheel 491 and is embedded into the turned-up edge 3802 of the steel belt 38 so that the positioning protrusions 3804 are formed on the inner surface of the turned-up edge 3802. First through first crowded wheel 481 binding off successively for the abrasive wire 4 left and right sides is spacing, extrudees the steel band 38 side again and forms the protruding 3804 of location and can press the material silk better and accomplish spacing around, avoids when extrudeing the steel band 38 side and form the protruding 3804 of location, and the abrasive wire 4 is rocked about. And after the positioning protrusion 3804 is formed on the side of the extruded steel strip 38, the notch of the flanging groove 3803 of the steel strip 38 is further extruded and closed through the second first shaping assembly 48, so that the final shaping of the steel strip 38 is completed, and the problem that the fixing effect is reduced due to the deformation of the notch of the steel strip 38 when the positioning protrusion 3804 is formed on the side of the extruded steel strip 38 is solved. In this embodiment, after being extruded by the second sizing assembly 49, the steel strip 38 is again extruded by the second first sizing assembly 48 located at the end, resulting in the steel strip 38 as shown in fig. 39.

Meanwhile, the two first extrusion wheel rotating shafts 482 positioned in the last first shaping assembly 48 in the steel strip conveying direction are coaxially provided with cutting wheels 50 for trimming the ends of the abrasive wires 4 in the steel strip 38, and the cutting wheels 50 are positioned above the first extrusion wheels 481 in the vertical direction. Cutting wheel 50 is last to have cutting edge 5001, as shown in fig. 32, the blade point of cutting edge 5001 on two cutting wheels 50 is in vertical direction dislocation set, and the blade point of cutting edge 5001 on two cutting wheels 50 is towards opposite on the horizontal direction, constitutes the scissors structure to the end of abrasive wire 4 in the turn-ups groove 3803 is cuted and is made abrasive wire 4 end parallel and level, improves decontamination effect, avoids appearing the problem that abrasive wire 4 length differs and leads to unable scrubbing spot.

In addition, in the present embodiment, both the first extrusion wheel 481 and the second extrusion wheel 491 can be slidably disposed on the base 56, and both the first extrusion wheel 481 and the second extrusion wheel 491 can move toward or away from the feeding track 46. As a specific embodiment, as shown in fig. 33, a squeezing wheel sliding slot 53 is disposed on the base 56 along the width direction of the feeding track 46, squeezing wheel seats 51 are disposed at the bottom ends of the first squeezing wheel 481 and the second squeezing wheel 491, the first squeezing wheel rotating shaft 482 and the second squeezing wheel rotating shaft 492 are rotatably connected with the corresponding squeezing wheel seats 51, and the squeezing wheel seats 51 are slidably disposed in the squeezing wheel sliding slot 53. In the scheme, a threaded hole is formed in the side wall of the base 56, the threaded hole is in threaded connection with the jackscrew 52, the jackscrew 52 penetrates through the side wall of the base 56 through the threaded hole, one end of the jackscrew 52 abuts against the extrusion wheel seat 51, and when the jackscrew 52 rotates, the jackscrew 52 drives the extrusion wheel seat 51 to move in the extrusion wheel sliding groove 53. It is easy to understand that brush strips with different sizes need to be configured on the phosphorus breaking rollers with different specifications, the extrusion wheel seat 51 is driven to move in the extrusion wheel sliding groove 53 by the knob jackscrew 52, so that the distance between the two first extrusion wheels 481 or the two second extrusion wheels 491 is forced to change, the folding size of the notch of the flanging groove 3803 of the steel belt 38 is changed, and then the steel belt 38 with different specifications is produced to be suitable for the phosphorus breaking rollers with different types.

As shown in fig. 34, a second scale bar 54 is disposed on one side of the wheel-squeezing seat 51 on the base 56, a second indicating member 55 is disposed on the wheel-squeezing seat 51, and the second indicating member 55 points to the scale on the second scale bar 54. When the jack screw 52 pushes the pinch roller base 51 to perform a closing action relative to the feeding track 46, the second indicator 55 moves in the distribution direction of the second scale bar 54. The second indicator 55 and the second scale bar 54 enable the spacing between the two first extrusion wheels 481 or the two second extrusion wheels 491 to be accurately positioned, so as to avoid the broadband specification of the steel belt 38 from being inconsistent with the expectation. When the distance between the two first squeezing wheels 481 or the two second squeezing wheels 491 needs to be adjusted, the squeezing wheel seat 51 is pulled by hand in the direction away from the feeding track 46, then the jackscrew 52 is turned, the squeezing wheel seat 51 is slowly approached in the direction close to the feeding track 46 until the second indicating member 55 points to the preset scale, the squeezing wheel seat 51 reaches the preset position, and the adjustment of the distance between the two first squeezing wheels 481 or the two second squeezing wheels 491 is completed.

In the scheme, a first squeezing wheel transmission gear 483 is arranged on the first squeezing wheel rotating shaft 482, and a second squeezing wheel transmission gear 494 is arranged on the second squeezing wheel rotating shaft 492. A third extrusion wheel transmission gear 57 is arranged between two adjacent first extrusion wheel transmission gears 483 and second extrusion wheel transmission gears 494, the side walls of two sides of the extrusion wheel seat 51 are hollowed out, and the first extrusion wheel transmission gear 483 and the second extrusion wheel transmission gear 494 are meshed with the third extrusion wheel transmission gear 57 through the hollowed-out part of the extrusion wheel seat 51 to realize gear transmission. The third wheel-extruding transmission gear 57 is coaxially provided with a third wheel-extruding rotating shaft 58, and the third wheel-extruding rotating shaft 58 is rotatably connected with the base 56. Meanwhile, the steel strip shaping mechanism further comprises a squeezing wheel transmission shaft 59 and a fourth squeezing wheel rotating shaft 66, the fourth squeezing wheel rotating shaft 66 is rotatably arranged on the base 56, a fourth squeezing wheel transmission gear 67 is rotatably connected onto the fourth squeezing wheel rotating shaft 66, a third squeezing wheel rotating shaft 58 is arranged between the fourth squeezing wheel transmission gear 67 and a first squeezing wheel transmission gear 483 arranged on a first squeezing wheel rotating shaft 482 in the last first shaping assembly 48 in the steel strip conveying direction, and a third squeezing wheel transmission gear 57 of the third squeezing wheel rotating shaft 58 is respectively meshed with the first squeezing wheel transmission gear 483 and the fourth squeezing wheel transmission gear 67 on the two sides. And the fourth extrusion wheel rotating shaft 66 is also provided with a first bevel gear 68 coaxially. The wheel-squeezing transmission shaft 59 is coaxially provided with second bevel gears 60, and the second bevel gears 60 are engaged with the first bevel gears 68, respectively. The driving member is connected to the driving shaft to drive the driving shaft to rotate, and when the driving shaft 59 rotates, the driving shaft 59 is in gear transmission connection with the first driving shaft 482 and the second driving shaft 492, so that the first driving shaft 482 and the second driving shaft 492 rotate synchronously to drive the first driving shaft 481 and the second driving shaft 491 to rotate.

As a preferred embodiment, in this embodiment, as shown in fig. 35, the driving member of the squeezing wheel is the driving motor 3603, the rotating shaft 3605 of the concave wheel in the third pair of sizing wheel sets 361, which is connected to the output shaft of the driving motor 3603, is provided with the second transmission gear 62, the transmission shaft of the rotating shaft of the squeezing wheel is provided with the first transmission gear 61, and the first transmission gear 61 and the second transmission gear 62 are in transmission connection through the synchronous chain 63, so as to realize the synchronous rotation of the sizing concave wheel 3602 and the sizing cam 3601 in the sizing wheel set 361, the first squeezing wheel 481 and the second squeezing wheel 491, and achieve the effect that the conveying speeds of the steel strip 38 in the preforming mechanism and the steel strip sizing mechanism are consistent. The problem of inconsistent forward and backward conveying speeds of the steel strip 38 is avoided.

In addition, the upper end surface of the feeding track 46 in this embodiment is provided with a roller groove 64, and a supporting wheel 65 for supporting the steel belt 38 is rotatably disposed in the roller groove 64. The wall of the supporting wheel 65 can be attached to the surface of the steel belt 38 on the feeding track 46, so that the friction between the steel belt 38 and the feeding track 46 is reduced, and the steel belt 38 can be conveyed more smoothly.

In addition, since the first pinch roller 481 is always in contact with the steel belt 38 during rotation, the wear is fast. In this embodiment, the first squeezing wheel 481 is detachably connected to the first squeezing wheel rotating shaft 482. Specifically, as shown in fig. 31, the first squeezing wheel 481 is sleeved on the first squeezing wheel rotating shaft 482, a first squeezing wheel limiting plate 484 is arranged on one side (i.e., the upper end) of the first squeezing wheel 481, a bolt penetrates through the first squeezing wheel limiting plate 484, and the first squeezing wheel limiting plate 484 is detachably connected to the shaft side end face of the first squeezing wheel rotating shaft 482 through the bolt. A first squeezing wheel limiting sleeve 485 is arranged on the other side (namely the lower end) of the first squeezing wheel 481, the first squeezing wheel limiting sleeve 485 is sleeved on the first squeezing wheel rotating shaft 482, and the first squeezing wheel limiting sleeve 485 is fixedly connected with the first squeezing wheel rotating shaft 482 through a key connection mode. The first squeezing wheel 481 is clamped between the first squeezing wheel limiting plate 484 and the first squeezing wheel limiting sleeve 485 so as to realize the axial fixed connection with the first squeezing wheel rotating shaft 482. When the first squeezing wheel 481 is worn, the first squeezing wheel limit plate 484 can be taken out only by turning the bolt, so that the first squeezing wheel 481 can be replaced. And the cutting wheel 50 located in the last first former assembly 48 in the steel strip conveying direction is also detachably connected with the first extrusion wheel rotating shaft 482. The upper end of cutting wheel 50 is provided with cutting wheel limiting plate 5002, and cutting wheel limiting plate 5002 passes through the bolt and can dismantle with first crowded wheel pivot 482 and be connected.

Similarly, the second extrusion wheel 491 is sleeved on the second extrusion wheel rotating shaft 492, a second extrusion wheel limiting plate 495 is arranged on one side (namely, the upper end) of the second extrusion wheel 491, a bolt penetrates through the second extrusion wheel limiting plate 495, and the second extrusion wheel limiting plate 495 is detachably connected with the shaft side end face of the second extrusion wheel rotating shaft 492 through the bolt. A second extrusion wheel limiting sleeve 496 is arranged on the other side (i.e., the lower end) of the second extrusion wheel 491, the second extrusion wheel limiting sleeve 496 is sleeved on the second extrusion wheel rotating shaft 492, and the second extrusion wheel limiting sleeve 496 is fixedly connected with the second extrusion wheel rotating shaft 492 in a key connection mode. The second extrusion wheel 491 is clamped between the second extrusion wheel limit plate 495 and the second extrusion wheel limit sleeve 496 to realize the axial fixed connection with the second extrusion wheel rotating shaft 492. When the second extrusion wheel 491 is worn, the second extrusion wheel 491 can be replaced only by screwing the bolt and taking out the second extrusion wheel limit plate 495.

In this embodiment, the number of the first fixing units 48 is two, but may be three, four, or four or more. And the second patterning device 49 is positioned between the two first patterning devices 48 with respect to the position of the second patterning device 49.

Based on the brush strip forming device, the embodiment also provides a brush strip forming method, which comprises the following steps:

s6, repeating the operation of S4 to obtain the brush bar.

The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.

Claims

1. A brush strip forming device is characterized by comprising a rack, wherein a steel strip preforming mechanism, a wire feeding mechanism and a wire pressing mechanism are sequentially arranged on the rack along the conveying direction of a steel strip;

2. The brush bar forming device according to claim 1, wherein a forming protrusion is disposed at a bottom of a forming groove of the plurality of forming concave wheels in the forming assembly, an avoiding groove adapted to the forming protrusion is disposed on the convex edge along a circumferential direction, and heights of the forming protrusion are sequentially increased along a conveying direction of the steel strip.

3. The brush bar forming device according to claim 1, wherein a steel strip forming mechanism is further arranged on the rack and located behind the wire pressing mechanism along the steel strip conveying direction, the steel strip forming mechanism comprises a base, the base is arranged on the rack, a plurality of groups of first forming assemblies are arranged on the base, each first forming assembly comprises two first extrusion wheels, the first extrusion wheels are rotatably connected with the base, the two first extrusion wheels are respectively arranged on two sides of the feeding track, the distance between the two first extrusion wheels is smaller than the groove width of the flanging groove, and the distances between the two first extrusion wheels in the two adjacent first forming assemblies are sequentially reduced along the steel strip conveying direction; when the first extrusion wheel rotates, the flanging of the steel belt on the feeding track is extruded to enable the notch of the flanging groove to be folded inwards.

4. The brush bar forming apparatus according to claim 3, wherein the two first extrusion wheels of the first shaping assembly located at the last in the conveying direction of the steel strip are coaxially provided with cutting wheels for trimming the ends of the abrasive filaments in the steel strip.

5. The brush bar forming device according to claim 3, wherein the steel strip forming mechanism further comprises a second forming assembly, the second forming assembly comprises two second extrusion wheels, the second extrusion wheels are rotatably connected with the base, the two second extrusion wheels are respectively arranged on two sides of the feeding track, the distance between the two second extrusion wheels is smaller than the groove width of the flanging groove, a plurality of positioning teeth are circumferentially arranged on the second extrusion wheels, and when the second extrusion wheels rotate, the positioning teeth are embedded into the flanging of the steel strip on the feeding track, so that the inner surface of the flanging forms positioning protrusions.

6. The device for forming a brush bar according to claim 5, further comprising a first squeezing wheel rotating shaft coaxially disposed on the first squeezing wheel, and a first squeezing wheel rotating shaft coaxially disposed on the second squeezing wheel, wherein the first squeezing wheel rotating shaft and the second squeezing wheel rotating shaft are both in gear transmission connection with the squeezing wheel rotating shaft, and a squeezing wheel driving member is connected to the squeezing wheel rotating shaft.

7. The brush bar forming device according to claim 5, wherein a driving motor is arranged on the mounting seat, the forming cam is connected with a cam rotating shaft, the forming concave wheel is connected with a concave wheel rotating shaft, an output shaft of the driving motor is connected with the cam rotating shaft or the concave wheel rotating shaft in any one forming assembly, the cam rotating shaft and the concave wheel rotating shaft are connected through gear transmission to realize synchronous reverse rotation, and the cam rotating shaft or the concave wheel rotating shaft in two adjacent forming assemblies is connected through gear transmission; and a cam rotating shaft or a concave wheel rotating shaft connected with the driving motor is coaxially provided with a first transmission gear, the driving motor is the extrusion wheel driving piece, a second transmission gear is arranged on the extrusion wheel rotating shaft, and the first transmission gear is in transmission connection with the second transmission gear through a synchronous chain.

8. The brush bar forming device according to claim 1, wherein a plurality of guide wheels are provided on the machine frame, the guide wheels are sequentially provided at the front end of the steel strip preforming mechanism along the steel strip conveying direction, and the steel strip can sequentially pass around the upper and lower end wheel faces of two adjacent guide wheels to enter the sizing wheel set.

9. The brush bar forming device according to claim 1, wherein the upper end surface of the feeding track is provided with a roller groove, and a support wheel for supporting the steel belt is rotatably arranged in the roller groove; the wall of the supporting wheel can be attached to the surface of the steel belt on the feeding track.

10. The molding method of the brush bar molding apparatus according to claim 5, comprising the steps of:

s6, repeating the operation of S4 to obtain the brush bar.