CN113135716A - Anti-crack concrete and preparation process thereof - Google Patents

Anti-crack concrete and preparation process thereof Download PDF

Info

Publication number
CN113135716A
CN113135716A CN202110565876.0A CN202110565876A CN113135716A CN 113135716 A CN113135716 A CN 113135716A CN 202110565876 A CN202110565876 A CN 202110565876A CN 113135716 A CN113135716 A CN 113135716A
Authority
CN
China
Prior art keywords
parts
change material
concrete
crack
composite phase
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110565876.0A
Other languages
Chinese (zh)
Inventor
章杰
李坤明
杨明
刘东松
刘士伦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Jianfeng Prefabricated Construction Technology Co ltd
Original Assignee
Zhejiang Jianfeng Prefabricated Construction Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Jianfeng Prefabricated Construction Technology Co ltd filed Critical Zhejiang Jianfeng Prefabricated Construction Technology Co ltd
Priority to CN202110565876.0A priority Critical patent/CN113135716A/en
Publication of CN113135716A publication Critical patent/CN113135716A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • C04B2201/52High compression strength concretes, i.e. with a compression strength higher than about 55 N/mm2, e.g. reactive powder concrete [RPC]

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The application relates to the technical field of concrete, and particularly discloses anti-crack concrete and a preparation process thereof. The anti-crack concrete consists of the following raw materials: 180-240 parts of Portland cement, 50-70 parts of fly ash, 20-30 parts of slag, 850 parts of fine aggregate, 920 parts of coarse aggregate 880, 8-10 parts of admixture, 200 parts of water 150, 10-15 parts of silicon powder and 40-60 parts of composite phase-change material; the preparation process comprises the following steps: 1) mixing and stirring the raw materials to obtain an anti-crack concrete primary mixture; 2) the anti-crack concrete primary mixture is densely formed to form an anti-crack concrete layer; 3) and paving a plastic film on the surface of the anti-crack concrete layer, and moisturizing, curing and drying to obtain the anti-crack concrete. The composite phase-change material can store cement hydration heat, reduces the probability of temperature cracks caused by large internal and external temperature difference of concrete, and improves the crack resistance of the concrete.

Description

Anti-crack concrete and preparation process thereof
Technical Field
The application relates to the technical field of concrete, in particular to anti-crack concrete and a preparation process thereof.
Background
Concrete is the most important building material in civil engineering at present, and is generally prepared from a cementing material, aggregate, water and an additive according to a certain proportion, and is prepared by uniformly stirring, closely molding, curing and hardening.
In the related art, after concrete is poured, a great amount of hydration heat is usually generated when cement in the concrete is hydrated, so that the temperature in the concrete is increased sharply and reaches 60-70 ℃. Concrete usually has certain structure size, simultaneously because the heat transfer performance of concrete material is general relatively poor to make the inside heat of concrete detain inside the concrete because of long, the heat transfer rate of heat transfer path, lead to inside intensification range of concrete and surface intensification range to differ great, and then make the concrete structure form great difference in temperature.
In view of the above-mentioned related technologies, after the concrete structure forms an internal and external temperature difference, the concrete structure cannot freely stretch and deform due to the constraint of the boundary such as the pouring structure, thereby generating a temperature stress, and when the temperature tensile stress on the surface of the concrete tensile area exceeds the corresponding ultimate tensile strength of the concrete, the concrete structure will crack, thereby affecting the strength and quality of the concrete.
Disclosure of Invention
The application provides an anti-crack concrete for solving the problem that the concrete generates temperature cracks due to the internal and external temperature difference.
In a first aspect, the present application provides an anti-crack concrete, which adopts the following technical scheme:
the anti-crack concrete is prepared from the following raw materials in parts by weight: 180-240 parts of Portland cement, 50-70 parts of fly ash, 20-30 parts of slag, 850 parts of fine aggregate, 920 parts of coarse aggregate 880, 8-10 parts of admixture, 200 parts of water 150, 10-15 parts of silicon powder and 40-60 parts of composite phase change material.
By adopting the technical scheme, the Portland cement is added as a main cementing material to play a role in connecting other components in concrete; the coarse aggregate mainly plays a role of a framework, and the fine aggregate mainly plays a role of filling; the fly ash and the slag are added as admixture and can generate chemical reaction with hydration products of cement, so that the hydration heat of the cement can be effectively reduced to a certain extent, and the later strength and durability of the concrete are improved.
The silica powder is also added as an admixture and can perform a reverse chemical reaction with a product after cement hydration, so that the later strength and durability of the concrete are improved; the single addition of the silica powder can improve the hydration heat of cement, and the influence of the single addition of the silica powder on the hydration heat of the cement can be counteracted and the hydration heat of the cement can be reduced to a certain extent by a mode of mixing and adding the fly ash, the slag and the silica powder; meanwhile, the compactness of the composite phase-change material can be improved by adding the silicon powder, so that the composite phase-change material can be completely and compactly stored in the concrete, the combination degree of the composite phase-change material and the concrete is improved, and the heat absorption and storage performance of the composite phase-change material to the concrete is improved.
The temperature of the concrete is promoted to rise by the heat released by hydration of the concrete cement, and when the temperature is higher than the phase change temperature of the composite phase change material, the composite phase change material generates phase change and absorbs the heat, so that the heat released by hydration of the concrete is stored, and the probability of continuous temperature rise inside the concrete is reduced; the heat dissipation rate of the outer portion of the concrete is far greater than the heat dissipation rate of the inner portion of the concrete, when the temperature of the outer portion of the concrete is lower than the phase change temperature, the composite phase change material is subjected to phase change again to release heat, so that the temperature of the concrete is in a stable state, the probability of temperature cracks of the concrete due to the fact that the temperature difference between the inner portion and the outer portion of the concrete is large is reduced to a large extent, the probability of cracking of the concrete is effectively reduced, and the strength and the quality of the concrete are improved.
Preferably, the composite phase change material is made of a phase change material, a porous carrier and an encapsulation material, and the phase change material: porous carrier: the packaging material is prepared from the following components in percentage by mass: (3-4): 2.
by adopting the technical scheme, the porous carrier is selected to load the phase change material, the liquefied phase change material is mixed with the porous carrier, so that the pores of the porous carrier are filled with the phase change material, the fixation of the phase change material on the porous carrier is realized by utilizing the characteristic that the phase change material changes state along with the temperature, and finally, the surface of the porous carrier is encapsulated and shaped by utilizing the encapsulating material, thereby greatly reducing the loss of the phase change material after the phase change material is subjected to phase change again from the porous carrier, and realizing the stability of heat adsorption of the composite phase change material.
Preferably, the phase change material is composed of capric acid, lauric acid and stearic acid, and the capric acid: lauric acid: stearic acid is 3:5: 2.
by adopting the technical scheme, the ternary phase change system is formed by the capric acid, the lauric acid and the stearic acid, compared with a single phase change material system, the defect of single phase change temperature of the single phase change material system is overcome, and the phase change latent heat and the thermal cycle stability of the phase change material are improved to a certain extent.
Preferably, the porous carrier consists of ceramsite and diatomite, and the ceramsite: the diatomite comprises the following components in percentage by mass: (1-2).
By adopting the technical scheme, the ceramsite has firm shell, has honeycomb closed micropores inside, and has good heat insulation performance and shock resistance; the diatomite is applied to building materials as a common heat insulation material, has the characteristics of high porosity, strong absorption capacity and stable chemical property, can well adsorb the phase change material into gaps by utilizing the ceramsite and the diatomite as porous carriers, has good heat insulation performance, and can slow down the heat loss rate of the phase change material to a certain extent, so that the temperature change in concrete tends to be stable, the temperature difference between the outside and the inside of the concrete is reduced, and the probability of generating temperature cracks is further reduced.
Preferably, the packaging material is prepared from the following raw materials in percentage by weight: 10-15% of N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, 4-5% of a silane coupling agent, 2-3% of tris (2-chloropropyl) phosphate, 1-2% of ammonium persulfate, 3-5% of propylene glycol and the balance of a styrene-acrylic emulsion.
By adopting the technical scheme and adding the styrene-acrylic emulsion, the packaging material has good water resistance, heat resistance and aging resistance, and the service life of the composite phase-change material is prolonged; under the action of a silane coupling agent and ammonium persulfate, N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane can perform graft copolymerization with the styrene-acrylic emulsion, so that a branched Si-O-Si side group is introduced on a macromolecular chain, and when the styrene-acrylic emulsion is formed into a film, the hydrophobic group is transferred to the surface of the film to form a comb-shaped structure in an enriched manner, so that the hydrophilicity of the packaging material is reduced, and the water resistance of the packaging material is improved.
The addition of the tris (2-chloropropyl) phosphate enables the packaging material to have good flame retardant performance, and meanwhile, the tris (2-chloropropyl) phosphate can perform graft copolymerization with part of N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane to generate the organosilicon quaternary ammonium salt, so that the surface of the packaging material has certain antibacterial and antibacterial properties, the amount of bacteria growing on the surface of the packaging material is reduced to a certain extent, and the influence on the heat adsorption function of the phase-change material due to the bacteria growing is avoided to a certain extent.
The addition of the propylene glycol enables the packaging material to have certain antibacterial performance, reduces the breeding rate of bacteria on the surface of the packaging material, and enables the components in the styrene-acrylic emulsion to be dispersed more uniformly. Meanwhile, the propylene glycol can play a role in assisting the film formation of the styrene-acrylic emulsion, the surface tension of the emulsion can be reduced, and the emulsion breaking probability of the emulsion is reduced to a certain extent, so that the packaging material can completely cover the surface of the porous carrier.
Preferably, the admixture consists of the following raw materials in percentage by weight: 30-40% of a water reducing agent; 30-40% of anti-cracking agent; 30-40% of retarder.
By adopting the technical scheme, the addition of the water reducing agent can disperse cement particles and improve the fluidity of concrete during stirring, so that the water consumption of the concrete during mixing is reduced; the anti-cracking agent can be well dispersed in the fine aggregate and absorb the internal stress in the concrete, so that the probability of shrinkage and settlement of the concrete is reduced, and the anti-cracking performance of the concrete is improved; the addition of the retarder can further reduce the hydration rate and the hydration heat of the cement, and the probability of the occurrence of the condition of overlarge temperature difference inside and outside the concrete due to the overlarge hydration rate of the cement is reduced to a greater extent.
Preferably, the surface of the composite phase-change material is further sprayed with a protective layer, and the protective layer is prepared from the following raw materials in parts by weight: 8-12 parts of ethyl orthosilicate, 8-1 part of silane coupling agent KH 5700.6, 14-16 parts of isopropanol, 12-13 parts of perfluorooctyl ethylene and 8-10 parts of hydrogen-containing fluorosilicone oil.
By passingBy adopting the technical scheme, the surface of the tetraethoxysilane can be hydrolyzed in the reaction process, and hydroxyl generated by hydrolysis can be subjected to condensation reaction with silicon hydroxyl generated by hydrolysis of the silane coupling agent KH570, so that the number of the surface hydroxyl is reduced, the problem that the whole system can generate self-aggregation phenomenon is solved, and the system is promoted to be dispersed more uniformly. The hydrolysis of the tetraethoxysilane can generate Si-OH bonds which can be dehydrated and condensed with-OH bonds generated by the hydrolysis of the alkoxy of KH570 to form Si-O-Si chain segments, so that the crosslinking density is increased, the film forming property of the protective layer is improved, and the protective layer can be well coated on the surface of the composite phase change material. A plurality of nano-micro-convex bodies are formed on the surface of the protective layer, so that the roughness of the surface of the protective layer is increased, the hydrophobicity of the protective layer is enhanced to a certain extent, and the retention time of water outside the composite phase-change material is reduced; simultaneous nano SiO2The structure of (2) improves the wear resistance of the protective layer, so that the protective layer has better wear resistance, thereby playing a role in protecting the composite phase change material.
Preferably, the protective layer is prepared by the following process steps:
s1, mixing ethyl orthosilicate, a silane coupling agent KH570 and isopropanol according to a proportion, adjusting the pH value to 4, dropwise adding distilled water accounting for 5% of the total mass of the monomers, heating to 60 ℃, and reacting for 6 hours to obtain A;
s2, mixing perfluorooctyl ethylene and hydrogen-containing fluorosilicone oil with the A in proportion, adding a chloroplatinic acid catalyst, heating to 90 ℃, and reacting for 4 hours to obtain B;
and S3, immersing the composite phase change material in the B for 1min, heating and drying the composite phase change material immersed in the B, controlling the heating temperature to be 150 ℃, taking out, and cooling to room temperature to obtain the composite phase change material sprayed with the protective layer.
By adopting the technical scheme, the hydroxyl generated by hydrolyzing tetraethoxysilane and the silicon hydroxyl generated by hydrolyzing KH570 are subjected to condensation reaction, so that the quantity of the surface hydroxyl of A is reduced, and meanwhile, the probability of hydrolysis and condensation of KH570 and tetraethoxysilane is lower, so that the nanometer SiO is improved2Self-agglomeration occurs, and thus A with better dispersity and uniform particle size is obtained.
The B is modified through the A, so that more nano-micro-convex bodies are formed on the surface of the formed protective layer, the surface roughness of the coating is increased, the contact area of water and the coating is reduced, the hydrophobicity of the protective layer is improved, the friction resistance of the protective layer is improved, the protective layer with good hydrophobicity and good friction resistance is obtained, the composite phase-change material is well protected, and the loss of the phase-change material caused by abrasion of the packaging material of the composite phase-change material can be avoided to a certain extent.
In a second aspect, the present application provides a preparation process of an anti-crack concrete, which adopts the following technical scheme:
a preparation process of anti-crack concrete comprises the following process steps:
1) mixing portland cement, fly ash, slag, fine aggregate, coarse aggregate, an additive and water according to a ratio, then adding silicon powder and the composite phase-change material sprayed with the protective layer according to a ratio, stirring, and obtaining an anti-crack concrete primary mixture after stirring;
2) paving the initial mixture of the anti-crack concrete, and compacting and forming after curing to form an anti-crack concrete layer;
3) and paving a plastic film on the surface of the anti-crack concrete layer, moisturizing and curing, and drying to obtain the anti-crack concrete.
By adopting the technical scheme, the silicon powder and the composite phase-change material sprayed with the protective layer are synchronously added into the concrete, so that the silicon powder can be in good contact with the composite phase-change material, and the combination degree of the composite phase-change material in the concrete can be improved to a certain extent.
In summary, the present application has the following beneficial effects:
1. because this application has adopted compound phase change material to preferably adopt phase change material, porous carrier and packaging material's cooperation mode, because compound phase change material can be to the heat that produces when cement hydration stores for the concrete temperature is in comparatively stable state, has reduced the concrete to a great extent and has produced the cracked probability of temperature because of the inside and outside difference in temperature is great, thereby improves the anti-cracking performance of concrete.
2. Preferentially adopt the protective layer to wrap up composite phase change material in this application, played the effect of protection to composite phase change material, avoided composite phase change material to a certain extent to take place wearing and tearing in stirring and work progress to make composite phase change material can be for a long time, work effectively, improved the crack resistance of concrete.
Detailed Description
The present application will be described in further detail with reference to examples.
Preparation example of composite phase-change Material
Preparation example 1
A composite phase change material is prepared from the following raw materials in parts by weight: 2kg of phase change material; 6kg of a porous carrier; 4kg of encapsulating material, and phase change material: porous carrier: the packaging material is prepared from the following components in percentage by mass: 3: 2;
the phase-change material is lauric acid, the porous carrier is diatomite, the packaging material is epoxy resin, the porous carrier adsorbs the lauric acid in a soaking, stirring and adsorbing manner, the lauric acid is heated to be completely phase-changed and stable, the porous carrier is added into the lauric acid in a molten state in proportion to be adsorbed and stirred, the adsorbed porous carrier is cooled and added into the epoxy resin to be packaged, and the composite phase-change material is obtained.
Preparation example 2
The difference between the preparation example 2 and the preparation example 1 is that the composite phase change material is prepared from the following raw materials in parts by weight: 2kg of phase change material; 8kg of a porous carrier; 4kg of encapsulating material, and phase change material: porous carrier: the packaging material is prepared from the following components in percentage by mass: 4: 2.
preparation example 3
Preparation 3 differs from preparation 1 in that 0.6kg of capric acid, 1kg of lauric acid and 0.4kg of stearic acid are selected as the phase change material, and capric acid: lauric acid: the stearic acid is in a mass ratio of 3:5: 2.
Preparation example 4
Preparation 4 differs from preparation 2 in that 0.6kg of capric acid, 1kg of lauric acid and 0.4kg of stearic acid are selected as the phase change material, and capric acid: lauric acid: the stearic acid is in a mass ratio of 3:5: 2.
Preparation example 5
The difference between the preparation example 5 and the preparation example 1 is that 3kg of ceramsite and 3kg of diatomite are selected as the porous carrier, and the ceramsite: the diatomite comprises the following components in percentage by mass: 1.
preparation example 6
The difference between the preparation example 6 and the preparation example 1 is that 2kg of ceramsite and 4kg of diatomite are selected as porous carriers, and the ceramsite: the diatomite comprises the following components in percentage by mass: 2.
preparation example 7
The difference between the preparation example 7 and the preparation example 1 is that the packaging material is prepared from the following raw materials in percentage by weight: 10% N- β - (aminoethyl) - γ -aminopropyltrimethoxysilane; 4% of a silane coupling agent KH 570; 2% tris (2-chloropropyl) phosphate; 1% ammonium persulfate; 3% propylene glycol; 80% styrene-acrylic emulsion;
the preparation process of the packaging material comprises the following process steps: adding N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, a silane coupling agent KH570, 3% tris (2-chloropropyl) phosphate and propylene glycol into the styrene-acrylic emulsion in proportion, stirring uniformly, adding an initiator ammonium persulfate, heating to 90 ℃, and reacting for 3 hours to obtain the packaging material.
Preparation example 8
The difference between the preparation example 8 and the preparation example 1 is that the packaging material is prepared from the following raw materials in percentage by weight: 15% N- β - (aminoethyl) - γ -aminopropyltrimethoxysilane; 5% of a silane coupling agent KH 570; 3% tris (2-chloropropyl) phosphate; 2% ammonium persulfate; 5% propylene glycol; 70% styrene-acrylic emulsion;
the preparation process of the packaging material comprises the following process steps: adding N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, a silane coupling agent KH570, 3% tris (2-chloropropyl) phosphate and propylene glycol into the styrene-acrylic emulsion in proportion, stirring uniformly, adding an initiator ammonium persulfate, heating to 90 ℃, and reacting for 3 hours to obtain the packaging material.
Preparation example 9
Preparation 9 differs from preparation 1 in that 0.6kg of capric acid, 1kg of lauric acid and 0.4kg of stearic acid are selected as the phase change material, and capric acid: lauric acid: stearic acid is in a mass ratio of 3:5:2, the porous carrier is selected from 3kg of ceramsite and 3kg of diatomite, and the weight ratio of the ceramsite is as follows: the diatomite comprises the following components in percentage by mass: 1.
preparation example 10
Preparation 10 differs from preparation 1 in that 0.6kg of capric acid, 1kg of lauric acid and 0.4kg of stearic acid are selected as the phase change material, and capric acid: lauric acid: the stearic acid is in a mass ratio of 3:5:2, and the packaging material is prepared from the following raw materials in percentage by weight: 10% N- β - (aminoethyl) - γ -aminopropyltrimethoxysilane; 4% of a silane coupling agent KH 570; 2% tris (2-chloropropyl) phosphate; 1% ammonium persulfate; 3% propylene glycol; 80% styrene-acrylic emulsion;
the preparation process of the packaging material comprises the following process steps: adding N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, a silane coupling agent KH570, 3% tris (2-chloropropyl) phosphate and propylene glycol into the styrene-acrylic emulsion in proportion, stirring uniformly, adding an initiator ammonium persulfate, heating to 90 ℃, and reacting for 3 hours to obtain the packaging material.
Preparation example 11
The difference between the preparation example 11 and the preparation example 1 is that 3kg of ceramsite and 3kg of diatomite are selected as the porous carrier, and the ceramsite: the diatomite comprises the following components in percentage by mass: the packaging material is prepared from the following raw materials in percentage by weight: 10% N- β - (aminoethyl) - γ -aminopropyltrimethoxysilane; 4% of a silane coupling agent KH 570; 2% tris (2-chloropropyl) phosphate; 1% ammonium persulfate; 3% propylene glycol; 80% styrene-acrylic emulsion;
the preparation process of the packaging material comprises the following process steps: adding N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, a silane coupling agent KH570, 3% tris (2-chloropropyl) phosphate and propylene glycol into the styrene-acrylic emulsion in proportion, stirring uniformly, adding an initiator ammonium persulfate, heating to 90 ℃, and reacting for 3 hours to obtain the packaging material.
Preparation example 12
Preparation 12 differs from preparation 1 in that 0.6kg of capric acid, 1kg of lauric acid and 0.4kg of stearic acid are selected as the phase change material, and capric acid: lauric acid: stearic acid is in a mass ratio of 3:5:2, the porous carrier is selected from 3kg of ceramsite and 3kg of diatomite, and the weight ratio of the ceramsite is as follows: the diatomite comprises the following components in percentage by mass: the packaging material is prepared from the following raw materials in percentage by weight: 10% N- β - (aminoethyl) - γ -aminopropyltrimethoxysilane; 4% of a silane coupling agent KH 570; 2% tris (2-chloropropyl) phosphate; 1% ammonium persulfate; 3% propylene glycol; 80% styrene-acrylic emulsion;
the preparation process of the packaging material comprises the following process steps: adding N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, a silane coupling agent KH570, 3% tris (2-chloropropyl) phosphate and propylene glycol into the styrene-acrylic emulsion in proportion, stirring uniformly, adding an initiator ammonium persulfate, heating to 90 ℃, and reacting for 3 hours to obtain the packaging material.
Preparation example 13
Preparation example 13 differs from preparation example 12 in that tris (2-chloropropyl) phosphate is not added and the amount of tris (2-chloropropyl) phosphate added is replaced by an equal amount of a styrene-acrylic emulsion.
Preparation example 14
Preparation 14 differs from preparation 12 in that N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane was not added and the amount of N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane added was replaced by an equivalent amount of a styrene-acrylic emulsion.
Preparation example 15
Preparation 15 differs from preparation 12 in that propylene glycol was not added and the amount of propylene glycol added was replaced with an equal amount of styrene-acrylic emulsion.
Examples
Example 1
The anti-crack concrete is prepared from the following raw materials in parts by weight: 1.8kg of portland cement; 0.5kg of fly ash; 0.2kg of slag; 8kg of fine aggregate; 8.8kg of coarse aggregate; 0.08kg of admixture; 1.5kg of water; 0.1kg of silicon powder; 0.4kg of composite phase change material;
wherein the additive is a high-efficiency water reducing agent produced by double-ring assistant Limited liability company in Anyang city, and the composite phase-change material is obtained by taking lauric acid as a phase-change material and taking ceramsite as a porous matrix and by a vacuum impregnation mode;
the preparation process of the anti-crack concrete comprises the following process steps:
1) mixing portland cement, fly ash, slag, fine aggregate, coarse aggregate, an additive and water according to a ratio, then adding silicon powder and a composite phase-change material according to a ratio, stirring, and uniformly stirring to obtain an anti-crack concrete primary mixture;
2) paving the initial mixture of the anti-crack concrete, and compacting and forming after curing to form an anti-crack concrete layer;
3) and paving a plastic film on the surface of the anti-crack concrete layer, moisturizing and curing, and drying to obtain the anti-crack concrete.
Example 2
The difference between the example 2 and the example 1 is that the admixture consists of the following raw materials in percentage by weight: 30% of water reducing agent; 30% of an anti-cracking agent; 40% of retarder;
the water reducing agent is a high-efficiency water reducing agent produced by double-ring assistant Limited liability company in Anyang city, the anti-cracking agent is an anti-cracking agent produced by Gallery Chuang a kind of jade building material Limited company, and the retarder is a concrete retarder produced by Jinxin Longgong chemical company Limited company.
Example 3
The difference between the embodiment 3 and the embodiment 2 is that the composite phase-change material prepared in the preparation example 1 is selected as the composite phase-change material.
Example 4
The difference between the embodiment 4 and the embodiment 2 is that the composite phase-change material prepared in the preparation example 2 is selected as the composite phase-change material.
Example 5
The difference between the embodiment 5 and the embodiment 2 is that the composite phase-change material prepared in the preparation example 3 is selected as the composite phase-change material.
Example 6
Example 6 is different from example 2 in that the composite phase change material prepared in preparation example 4 is selected.
Example 7
Example 7 is different from example 2 in that the composite phase change material prepared in preparation example 5 is selected.
Example 8
Embodiment 8 differs from embodiment 2 in that the composite phase change material prepared in preparation example 6 is selected.
Example 9
Example 9 is different from example 2 in that the composite phase change material prepared in preparation example 7 is selected.
Example 10
Example 10 differs from example 2 in that the composite phase change material prepared in preparation example 8 is selected.
Example 11
Example 11 is different from example 2 in that the composite phase change material prepared in preparation example 9 is selected.
Example 12
Example 12 is different from example 2 in that the composite phase change material prepared in preparation example 10 is selected.
Example 13
Example 13 is different from example 2 in that the composite phase change material prepared in preparation example 11 is selected.
Example 14
Example 14 is different from example 2 in that the composite phase change material prepared in preparation example 12 is selected.
Example 15
Example 15 differs from example 2 in that the composite phase change material prepared in preparation example 13 was used.
Example 16
Example 16 differs from example 2 in that the composite phase change material prepared in preparation example 14 was used.
Example 17
Example 17 is different from example 2 in that the composite phase change material prepared in preparation example 15 is selected.
Example 18
The difference between the embodiment 17 and the embodiment 14 is that the surface of the composite phase change material is further sprayed with a protective layer, and the protective layer is made of the following raw materials in parts by weight: 0.8kg of ethyl orthosilicate; 0.06kg of a silane coupling agent KH 570; 1.4kg of isopropanol; 1.2kg of perfluorooctylethylene; 0.8kg of hydrogen-containing fluorosilicone oil (produced by Zhejiang Heza chemical Co., Ltd.);
the protective layer is prepared by the following process steps:
s1, mixing tetraethoxysilane, a silane coupling agent KH570 and isopropanol according to a proportion, dropwise adding distilled water accounting for 5% of the total mass of the tetraethoxysilane, the silane coupling agent KH570 and the isopropanol, heating to 60 ℃, stirring, adjusting the pH value to 4 by using HCl after stirring uniformly, and reacting at constant temperature for 6 hours after the pH value is adjusted to obtain A;
s2, mixing the perfluorooctyl ethylene and the hydrogen-containing fluorosilicone oil with the A in proportion, heating to 90 ℃, stirring, adding a chloroplatinic acid catalyst after uniformly stirring, and reacting for 4 hours at constant temperature to obtain B;
and S3, immersing the composite phase change material in the B for 1min, heating and drying the composite phase change material immersed in the B, controlling the heating temperature to be 150 ℃ and the drying time to be 60min, taking out and cooling to room temperature to obtain the composite phase change material sprayed with the protective layer.
Example 19
Example 19 differs from example 18 in that the protective layer is made from raw materials comprising, in parts by weight: 1.2kg of ethyl orthosilicate; 0.1kg of a silane coupling agent KH 570; 1.6kg of isopropanol; 1.3kg of perfluorooctylethylene; 1kg of hydrogen-containing fluorosilicone oil (produced by Zhejiang Heda chemical Co., Ltd.).
Comparative example
Comparative example 1
Comparative example 1 differs from example 1 in that no composite phase change material is added.
Comparative example 2
Comparative example 2 differs from example 1 in that no silicon powder is added.
Comparative example 3
The difference between the comparative example 3 and the example 1 is that the surface of the composite phase change material is sprayed with a protective layer.
Performance test
For examples 1-19 and comparative examples 1-3 of the present application, performance tests were conducted on crack-resistant concrete.
And (3) crack resistance testing: the crack-resistant concretes prepared in examples 1 to 19 and comparative examples 1 to 3 were used as test samples, and after 28 days of curing, the compressive strength and the cleavage tensile strength were tested, and the surface of each group of samples was observed for the occurrence of cracks, and the lengths of the cracks were recorded. The test specimens are cube standard specimens of 150mm by 150 mm. The compressive strength and the cleavage compressive strength were tested according to GB/T50081-2002 ordinary concrete mechanical Property test method, and the test results are shown in Table 1.
TABLE 1 anti-crack Property test results Table
Figure BDA0003080970780000161
Figure BDA0003080970780000171
It can be seen by combining examples 1-2 and comparative examples 1-3 and table 1 that the addition of the composite phase change material to the anti-crack concrete can store the heat generated by cement hydration, so that the temperature of the concrete is in a relatively stable state, the probability of temperature cracks of the concrete due to large internal and external temperature difference is reduced to a greater extent, the probability of cracking of the concrete is effectively reduced, and the strength and quality of the concrete are improved.
The addition of the silica powder can improve the compactness of the composite phase-change material to a certain extent, so that the composite phase-change material can completely and compactly exist in concrete, the combination degree of the composite phase-change material and the concrete is improved, the heat absorption and heat storage performance of the composite phase-change material on the concrete is improved, and the strength of the concrete is improved.
The composite phase change material can be protected by adding the protective layer, and the degree of abrasion of the composite phase change material during stirring and construction is reduced, so that the possibility of loss of the composite phase change material is reduced, and the durability of the composite phase change material is improved.
As can be seen by combining examples 1-19 and comparative examples 1-3 with Table 1, the crack resistance of concrete can be remarkably improved by selecting the phase change material, the porous carrier and the encapsulating material in the application; meanwhile, the encapsulating material can reduce the loss of the phase-change material in the concrete, thereby prolonging the service life of the composite phase-change material and improving the crack resistance of the concrete to a certain extent.
As can be seen by combining examples 1-2, 13-19 and comparative examples 1-3 with Table 1, the addition of N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane can improve the crack resistance of the concrete to some extent, probably because the N-beta- (aminoethyl) -gamma-aminopropyl trimethoxy silane can generate graft copolymerization reaction with the styrene-acrylic emulsion under the action of silane coupling agent and ammonium persulfate, thereby leading branched Si-O-Si side group to the macromolecular chain, further leading the styrene-acrylic emulsion to be formed into a film, the hydrophobic groups migrate to the surface of the film to be enriched to form a comb-shaped structure, so that the hydrophilicity of the packaging material is reduced, the water resistance of the packaging material is improved, and the influence of pouring water on the composite phase-change material in the concrete compaction forming process is reduced.
The addition of the tris (2-chloropropyl) phosphate can improve the crack resistance of the concrete to a certain extent, probably because the tris (2-chloropropyl) phosphate can perform graft copolymerization with part of N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane to generate the organosilicon quaternary ammonium salt, so that the surface of the packaging material has certain antibacterial and antibacterial properties, the probability of bacteria breeding on the surface of the packaging material is reduced to a certain extent, the composite phase-change material can effectively absorb heat, the probability of the concrete generating the condition of large internal and external temperature difference is reduced, and the crack resistance of the concrete is improved.
The addition of the propylene glycol can improve the anti-cracking performance of the concrete to a certain extent, probably because the addition of the propylene glycol enables the packaging material to have certain antibacterial performance, the breeding rate of bacteria on the surface of the packaging material is reduced, and the components in the styrene-acrylic emulsion are dispersed more uniformly. Meanwhile, the propylene glycol can play a role in assisting the film formation of the styrene-acrylic emulsion, the surface tension of the emulsion can be reduced, and the probability of emulsion breaking of the emulsion is reduced to a certain extent, so that the packaging material can completely cover the surface of the porous carrier, the composite phase-change material can be stored and absorbs heat better, the probability of the concrete generating the condition of large internal and external temperature difference is reduced, and the anti-cracking performance of the concrete is improved.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

Claims (9)

1. The anti-crack concrete is characterized by comprising the following raw materials in parts by weight: 180-240 parts of Portland cement, 50-70 parts of fly ash, 20-30 parts of slag, 850 parts of fine aggregate, 920 parts of coarse aggregate 880, 8-10 parts of admixture, 200 parts of water 150, 10-15 parts of silicon powder and 40-60 parts of composite phase change material.
2. The crack-resistant concrete according to claim 1, wherein: the composite phase-change material is prepared from a phase-change material, a porous carrier and an encapsulation material, wherein the phase-change material comprises: porous carrier: the packaging material is prepared from the following components in percentage by mass: (3-4): 2.
3. the crack-resistant concrete according to claim 2, wherein: the phase change material is composed of capric acid, lauric acid and stearic acid, and the capric acid: lauric acid: stearic acid is 3:5: 2.
4. the crack-resistant concrete according to claim 2, wherein: the porous carrier consists of ceramsite and diatomite, and the ceramsite: the diatomite comprises the following components in percentage by mass: (1-2).
5. The crack-resistant concrete according to claim 2, wherein the encapsulating material is made from raw materials comprising, by weight: 10-15% of N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, 4-5% of a silane coupling agent, 2-3% of tris (2-chloropropyl) phosphate, 1-2% of ammonium persulfate, 3-5% of propylene glycol and the balance of a styrene-acrylic emulsion.
6. The crack-resistant concrete according to claim 1, wherein the admixture is composed of the following raw materials in percentage by weight: 30-40% of a water reducing agent; 30-40% of anti-cracking agent; 30-40% of retarder.
7. The crack-resistant concrete according to claim 5, wherein a protective layer is further sprayed on the surface of the composite phase-change material, and the protective layer is made of the following raw materials in parts by weight: 8-12 parts of ethyl orthosilicate, 8-1 part of silane coupling agent KH 5700.6, 14-16 parts of isopropanol, 12-13 parts of perfluorooctyl ethylene and 8-10 parts of hydrogen-containing fluorosilicone oil.
8. The crack-resistant concrete according to claim 7, wherein the protective layer is prepared by the following steps:
s1, mixing ethyl orthosilicate, a silane coupling agent KH570 and isopropanol according to a proportion, adjusting the pH value to 4, dropwise adding distilled water accounting for 5% of the total mass of the monomers, heating to 60 ℃, and reacting for 6 hours to obtain A;
s2, mixing perfluorooctyl ethylene and hydrogen-containing fluorosilicone oil with the A in proportion, adding a chloroplatinic acid catalyst, heating to 90 ℃, and reacting for 4 hours to obtain B;
and S3, immersing the composite phase change material in the B for 1min, heating and drying the composite phase change material immersed in the B, controlling the heating temperature to be 150 ℃, taking out, and cooling to room temperature to obtain the composite phase change material sprayed with the protective layer.
9. The process for preparing an anti-crack concrete according to claim 8, which comprises the following process steps:
1) mixing portland cement, fly ash, slag, fine aggregate, coarse aggregate, an additive and water according to a ratio, then adding silicon powder and the composite phase-change material sprayed with the protective layer according to a ratio, stirring, and obtaining an anti-crack concrete primary mixture after stirring;
2) paving the initial mixture of the anti-crack concrete, and compacting and forming after curing to form an anti-crack concrete layer;
3) and paving a plastic film on the surface of the anti-crack concrete layer, moisturizing and curing, and drying to obtain the anti-crack concrete.
CN202110565876.0A 2021-05-24 2021-05-24 Anti-crack concrete and preparation process thereof Pending CN113135716A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110565876.0A CN113135716A (en) 2021-05-24 2021-05-24 Anti-crack concrete and preparation process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110565876.0A CN113135716A (en) 2021-05-24 2021-05-24 Anti-crack concrete and preparation process thereof

Publications (1)

Publication Number Publication Date
CN113135716A true CN113135716A (en) 2021-07-20

Family

ID=76818032

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110565876.0A Pending CN113135716A (en) 2021-05-24 2021-05-24 Anti-crack concrete and preparation process thereof

Country Status (1)

Country Link
CN (1) CN113135716A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113563027A (en) * 2021-08-09 2021-10-29 杭州钱神商品混凝土有限公司 Anti-crack concrete and preparation method thereof
CN114989529A (en) * 2022-04-23 2022-09-02 星空男孩(杭州)科技有限公司 Environment-friendly composite mask layer and preparation method and application method thereof
CN115231871A (en) * 2022-06-21 2022-10-25 宝鸡市东大洋混凝土有限公司 Recycled aggregate concrete and preparation method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106010046A (en) * 2016-06-29 2016-10-12 浙江佑谦特种材料有限公司 Aqueous aluminum powder paint and preparation method thereof
CN108517161A (en) * 2018-04-08 2018-09-11 西北大学 Super-hydrophobic oleophobic coating and preparation method thereof, super-hydrophobic oleophobic film
CN108658532A (en) * 2017-03-28 2018-10-16 北京中实上庄混凝土有限责任公司 Self-compacting concrete and preparation method thereof
CN109928663A (en) * 2017-12-18 2019-06-25 中国铁道科学研究院铁道建筑研究所 A kind of phase transformation sand and preparation method thereof inhibiting the temperature rise of mass concrete aquation
CN109943265A (en) * 2019-03-18 2019-06-28 浙江吴越人家新材料股份有限公司 A kind of the ceramic tile gum and its preparation process of high bond strength
CN110451895A (en) * 2019-09-12 2019-11-15 深圳市奇信集团股份有限公司 A kind of phase-changing wall slurry and preparation method thereof
CN111484264A (en) * 2019-01-27 2020-08-04 中国铁道科学研究院集团有限公司铁道建筑研究所 Composite concrete hydration temperature rise inhibitor
CN112210294A (en) * 2020-09-22 2021-01-12 广东极客亮技术有限公司 Silicon carbide mildew-proof termite-proof coating, termite-proof wood and preparation method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106010046A (en) * 2016-06-29 2016-10-12 浙江佑谦特种材料有限公司 Aqueous aluminum powder paint and preparation method thereof
CN108658532A (en) * 2017-03-28 2018-10-16 北京中实上庄混凝土有限责任公司 Self-compacting concrete and preparation method thereof
CN109928663A (en) * 2017-12-18 2019-06-25 中国铁道科学研究院铁道建筑研究所 A kind of phase transformation sand and preparation method thereof inhibiting the temperature rise of mass concrete aquation
CN108517161A (en) * 2018-04-08 2018-09-11 西北大学 Super-hydrophobic oleophobic coating and preparation method thereof, super-hydrophobic oleophobic film
CN111484264A (en) * 2019-01-27 2020-08-04 中国铁道科学研究院集团有限公司铁道建筑研究所 Composite concrete hydration temperature rise inhibitor
CN109943265A (en) * 2019-03-18 2019-06-28 浙江吴越人家新材料股份有限公司 A kind of the ceramic tile gum and its preparation process of high bond strength
CN110451895A (en) * 2019-09-12 2019-11-15 深圳市奇信集团股份有限公司 A kind of phase-changing wall slurry and preparation method thereof
CN112210294A (en) * 2020-09-22 2021-01-12 广东极客亮技术有限公司 Silicon carbide mildew-proof termite-proof coating, termite-proof wood and preparation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113563027A (en) * 2021-08-09 2021-10-29 杭州钱神商品混凝土有限公司 Anti-crack concrete and preparation method thereof
CN113563027B (en) * 2021-08-09 2022-09-30 杭州钱神商品混凝土有限公司 Anti-crack concrete and preparation method thereof
CN114989529A (en) * 2022-04-23 2022-09-02 星空男孩(杭州)科技有限公司 Environment-friendly composite mask layer and preparation method and application method thereof
CN114989529B (en) * 2022-04-23 2023-08-11 星空男孩(杭州)科技有限公司 Environment-friendly composite surface sheet layer and preparation method and application method thereof
CN115231871A (en) * 2022-06-21 2022-10-25 宝鸡市东大洋混凝土有限公司 Recycled aggregate concrete and preparation method thereof

Similar Documents

Publication Publication Date Title
CN113135716A (en) Anti-crack concrete and preparation process thereof
CN110903058B (en) High-waterproof corrosion-resistant concrete and preparation method thereof
CN112174589B (en) Anti-crack concrete and preparation method thereof
CN113061000A (en) Anti-crack concrete
CN102320860A (en) Concrete-curing agent applicable to strong-wind arid area and preparation method thereof
CN113683357A (en) Impervious concrete and preparation method thereof
CN113480267A (en) High-performance concrete applying machine-made sand and preparation method thereof
CN111072344B (en) High-crack-resistance low-shrinkage premixed concrete
CN114315249B (en) Pervious concrete and preparation process thereof
CN113186772A (en) Light heat-insulating semi-flexible anti-crack pavement and preparation method thereof
CN112374798B (en) Preparation method of wear-resistant impact-resistant epoxy mortar repair material
CN117263623B (en) Cement-based phase change material and preparation method thereof
CN112374822A (en) Pumping structure lightweight aggregate concrete and preparation method thereof
CN107473645B (en) High-damping concrete based on internal structure design and preparation method thereof
CN115259791B (en) Volcanic ash-based acid-resistant concrete and preparation method thereof
CN115432972B (en) Environment-friendly anti-cracking ready-mixed concrete and preparation method thereof
KR102114016B1 (en) Hybrid Hydration Heat Reducer and Concrete Composition Using the Same
CN113894894B (en) Bamboo wood modifier and preparation method and application thereof
CN115536307A (en) Admixture for high-impermeability marine concrete and preparation method thereof
KR101085557B1 (en) Infilled type hybrid insulating materials and insulation wall construction method using the same
CN116283074A (en) Inorganic artificial stone plate and preparation method thereof
CN113321464B (en) Anti-corrosion waterproof cement-based grouting material and preparation method thereof
CN114804670A (en) Application of steel slag in preparation of railway ballast aggregate
CN112142405B (en) C80 strength grade high-performance concrete and preparation method thereof
CN113372058A (en) Anti-crack concrete and preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20210720

RJ01 Rejection of invention patent application after publication