CN113130180B - Reactor iron core structure, manufacturing equipment and manufacturing method thereof - Google Patents
Reactor iron core structure, manufacturing equipment and manufacturing method thereof Download PDFInfo
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- CN113130180B CN113130180B CN202110291641.7A CN202110291641A CN113130180B CN 113130180 B CN113130180 B CN 113130180B CN 202110291641 A CN202110291641 A CN 202110291641A CN 113130180 B CN113130180 B CN 113130180B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
- H01F27/085—Cooling by ambient air
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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Abstract
The application relates to a reactor iron core structure, which comprises a magnetic core cake and a winding wound on the magnetic core cake, wherein the wire group comprises an insulating paper layer and an aluminum foil tape layer which are mutually staggered and stacked, an epoxy resin layer is coated on the outer side wall of the magnetic core cake, parting strips are fixedly protruded at four top corners of the magnetic core cake, the parting strips are fixedly connected to the epoxy resin layer, the length direction of the parting strips is parallel to the length direction of the magnetic core cake, the winding is wound on the parting strips, and a first heat dissipation air duct is formed between the inner wall of the winding and the outer wall of the magnetic core cake; the two relative lateral wall protrusions of magnetic core cake are provided with the mounting panel, are provided with the polylith baffle on the mounting panel, and the length direction of baffle is on a parallel with the length direction of magnetic core cake, has between baffle and the parting bead, between two adjacent baffles on the same mounting panel and supplies the winding to pass around establishing the chamber, and the terminal surface of baffle runs through and has seted up second radiating air way. The application has the advantage of improving the radiating effect of the reactor.
Description
Technical Field
The application relates to the technical field of reactor production, in particular to a reactor iron core structure, manufacturing equipment and a manufacturing method thereof.
Background
Reactors, also called inductors, are electrical conductors that, when energized, generate a magnetic field in a certain spatial area occupied by a conductor, so that all electrical conductors capable of carrying current are inductive in the general sense. According to structure and cooling medium: and are classified into hollow type, core type, dry type, oil-immersed type, and the like.
Because of the wide application of the reactor in power electronic components, the efficiency and power loss of the reactor in various use environments are also concerned by the industry, and the requirements for the material of the iron core and the manufacture of the coil are more strict particularly in the high-frequency environment.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: the structure of reactor is upper and lower fixed plate, two magnetic cores of fixed plate internal fixation, and the winding wire is twined in the magnetic core outside, and when in actual use, because the magnetic core is closely wrapped up the winding, inside heat thermal diffusivity is relatively poor, though set up the vent on the casing of reactor, only can give off the heat by the reactor surface, and then the heat that leads to the reactor is very high, very easily leads to the reactor to damage under the long-time operating condition.
Disclosure of Invention
On the one hand, in order to improve the radiating effect of reactor, one of the purpose of this application is to provide a reactor iron core structure.
The application provides a reactor iron core structure adopts following technical scheme:
a reactor iron core structure comprises a magnetic core cake and a winding wound on the magnetic core cake, wherein the wire group comprises an insulating paper layer and an aluminum foil tape layer which are mutually staggered and stacked, the magnetic core cake comprises two first side plates, two second side plates, an upper sealing plate and a lower sealing plate, the first side plates, the second side plates, the upper sealing plate and the lower sealing plate are enclosed to form a square body, and a plurality of chips which are horizontally arranged and mutually overlapped are arranged in the magnetic core cake; the outer side wall of the magnetic core cake is coated with an epoxy resin layer, parting strips are fixedly protruded from four top corners of the magnetic core cake and fixedly connected to the epoxy resin layer, the length direction of the parting strips is parallel to the length direction of the magnetic core cake, the winding is wound on the parting strips, and a first heat dissipation air duct is formed between the inner wall of the winding and the outer wall of the magnetic core cake; the two relative lateral wall protrusions of magnetic core cake are provided with the mounting panel, are provided with the polylith baffle on the mounting panel, and the length direction of baffle is on a parallel with the length direction of magnetic core cake, has between baffle and the parting bead, between two adjacent baffles on the same mounting panel and supplies the winding to pass around establishing the chamber, and the terminal surface of baffle runs through and has seted up second radiating air way.
By adopting the technical scheme, the division bars are fixed at the four top corners of the magnetic core cake in a protruding mode, when the winding is wound on the outer wall of the magnetic core, the first heat dissipation air channel is formed between the inner wall of the winding and the outer wall of the magnetic core, so that when the reactor works, partial heat dissipated by the magnetic core and the winding can be effectively dissipated through the first heat dissipation air channel, the heat dissipation effect of the magnetic core is improved, and the service life of the reactor is prolonged; the winding is partially wound on the division bars and partially wound on the partition plate, and partial heat emitted by the winding is transferred to the partition plate and is effectively dissipated through the second heat dissipation air duct, so that the heat dissipation effect of the reactor is further improved, and the service life of the reactor is prolonged; the periphery wall of magnetic core cake is scribbled and is equipped with the epoxy layer, and on the one hand, the good and good syllable-dividing effect that has of epoxy layer's heat conductivity increases the radiating effect and the noise reduction effect of this reactor, and on the other hand, with the parting bead direct laminating in scribbling the magnetic core outer wall of establishing epoxy, the epoxy solidifies the back and realizes the fixed of parting bead and magnetic core.
Preferably, two dovetail grooves are formed in two sides of the inner wall, opposite to the inner wall, of the first side plate, the extending direction of the dovetail grooves is parallel to the length direction of the first side plate, and the two sides of the second side plate are convexly provided with dovetail blocks connected to the dovetail grooves in a sliding mode.
Through adopting above-mentioned technical scheme, be provided with dovetail and forked tail piece, need not extra structure and fix first curb plate and second curb plate, improve the installation effectiveness and the installation accuracy of magnetic core cake.
Preferably, set up the spout that extends along its length direction on the mounting panel, the notch of spout extends to the terminal surface of mounting panel, and the lower terminal surface protrusion of baffle is provided with the smooth protruding of sliding connection in the spout.
Through adopting above-mentioned technical scheme, be provided with the spout and slide protrudingly, realize the slidingtype assembly of baffle and mounting panel, after the winding twines many circles on the parting bead, slide protrudingly on the baffle and get into the spout by spout notch department, continue to twine the winding on the baffle.
Preferably, the end part of the mounting plate is rotatably connected with a limiting baffle, and the limiting baffle can rotate to the notch of the sliding groove to prevent the sliding of the sliding block from being separated from the sliding groove.
Through adopting above-mentioned technical scheme, be provided with limit baffle, effectively prevent the magnetic core cake at the coiling winding in-process, the smooth protruding slip on the baffle breaks away from in the spout.
Preferably, the tip of mounting panel has been seted up and has been rotated the groove, it is connected with the axis of rotation to rotate the groove, and the tip fixed connection of axis of rotation is in limit baffle, it forces limit baffle to keep away from the tip of axis of rotation to rotate the torsional spring that breaks away from the spout in order to prevent the smooth protruding slip to rotate to the spout notch to rotate between groove and the limit baffle.
Through adopting above-mentioned technical scheme, limit baffle can revolute the axis rotation of axis of rotation under the exogenic action, and after removing the exogenic action, limit baffle is the motion of replying in order to reply the position before rotating under the effect of torsional spring, when the operator installs the baffle on the mounting panel to needs, need rotate limit baffle's one end and make its rotate to not taking place the position department of interfering with the notch, after removing the exogenic action, limit baffle restores the initial position under the spring action of torsional spring.
On the one hand, the second purpose of the application is to provide manufacturing equipment of a reactor iron core structure.
A manufacturing device of a reactor iron core structure comprises a rack, an unreeling device arranged on one side of the rack, a clamping device positioned on the other side of the rack and used for clamping a magnetic core cake, and a first driving piece used for driving the clamping device to rotate so as to realize the rotation of the magnetic core cake around the axis of the magnetic core cake; the unwinding device comprises a first unwinding roller and a second unwinding roller, wherein the first unwinding roller is rotatably connected to one side of the rack and used for placing an aluminum foil coil, the second unwinding roller is rotatably connected to the rack and used for placing an insulating paper roll, the first unwinding roller and the second unwinding roller are arranged in parallel, and the first unwinding roller is positioned above the second unwinding roller; clamping device includes fixing base, sliding seat, two rotate connect in the relative one side of fixing base and sliding seat in order to carry out the fixed anchor clamps of centre gripping and drive the second driving piece that the sliding seat slided towards being close to or keeping away from the fixing base direction in the both ends of magnetic core cake.
Through adopting above-mentioned technical scheme, the second driving piece drive sliding seat takes place to slide towards being close to or keeping away from the fixing base to adjust the interval of two anchor clamps and carry out the centre gripping with the magnetic core cake to different specifications fixed, thereby first driving piece drive anchor clamps rotate and rotate around its axis in order to realize the operation of rolling up of winding in the magnetic core cake.
Preferably, still including setting up the stop device between unwinding device and clamping device, stop device is including setting up in the fixed plate of frame both sides and rotating the spacing roller of connecting in the fixed plate, the axis of spacing roller is vertical setting, and the perisporium butt of spacing roller is in the lateral wall of insulating paper and aluminium foil tape.
Through adopting above-mentioned technical scheme, the fixed plate provides the installation carrier for spacing roller, two spacing rollers respectively the butt in the both sides wall in insulating paper and aluminium foil area, effectively prevent insulating paper and aluminium foil area at unreeling the in-process and take place the skew, on the one hand, guarantee the regularity of winding around rolling up, on the other hand, prevent that the winding from taking place the bulge phenomenon, guarantee the result of use of reactor, in addition, spacing roller rotates and connects in the fixed plate, reduce the frictional force between insulating paper and aluminium foil area and the spacing roller, reduce the insulating paper and lead to taking place the tearing possibility of wearing and tearing because of frictional force is too big.
Preferably, still including setting up in clamping device top in order to carry out the compaction device of compaction to the aluminium foil area of rolling up in magnetic core cake periphery wall, the compaction device is including installing in the frame and being located the diaphragm directly over the anchor clamps, being located clamp plate between anchor clamps and the diaphragm and fixed connection drive actuating cylinder between diaphragm and clamp plate, the cylinder body fixed connection who drives actuating cylinder's cylinder body fixed connection in the lower terminal surface of diaphragm, and the piston rod end fixed connection who drives actuating cylinder is in the up end of clamp plate.
Through adopting above-mentioned technical scheme, the piston rod extension that drives actuating cylinder drives the clamp plate and slides towards being close to magnetic core cake direction to carry out the compaction operation to the aluminium foil area of rolling up in the magnetic core cake outside, make between the adjacent winding more closely knit, reduce the possibility that the aluminium foil area takes place to kick-back the expansion, the piston rod that drives actuating cylinder resets, when first driving piece drives anchor clamps and rotates the next face that makes the magnetic core cake and upwards, the repeated compaction action that carries on goes on in proper order.
Preferably, the mounting groove has been seted up along vertical in the both sides of frame, and the diaphragm protrusion is provided with the slider of sliding connection in the mounting groove, is provided with compression spring in the mounting groove, and compression spring's one end fixed connection is in mounting groove top inner wall and other end fixed connection in slider up end.
Through adopting above-mentioned technical scheme, be provided with mounting groove and slider, realize the slidingtype assembly of diaphragm and frame, be provided with compression spring between mounting groove and the slider, make the diaphragm have certain slippage, when the number of turns of winding is more and more, lead to the external diameter increase of magnetic core cake, when the piston rod that drives actuating cylinder extends, the clamp plate carries out the compaction to the aluminium foil area while, the reaction force that compaction device received acts on compression spring, when the reaction force is greater than compression spring's elastic force, compression spring takes place elastic deformation, thereby to making the whole rebound of compaction device, on the one hand, reduce the too big possibility that leads to its emergence damage of aluminium foil area atress, on the other hand, be convenient for continuously carry out the compaction operation to the winding that the external diameter increases.
On the other hand, it is another object of the present application to provide a method of manufacturing a reactor core structure.
A manufacturing method of a reactor iron core structure comprises the following steps:
step S01, preparing a magnetic core cake;
step S02, clamping two ends of the magnetic core cake through a clamping device;
step S03, winding the winding, fixing one end of the insulating paper and one end of the aluminum foil strip on the outer peripheral wall of the magnetic core cake, and driving the clamp to rotate by the first driving piece, so that the winding is wound.
In summary, the present application includes at least one of the following beneficial technical effects:
the division bars are fixed at the four top corners of the magnetic core cake in a protruding mode, when the winding is wound on the outer wall of the magnetic core, a first heat dissipation air channel is formed between the inner wall of the winding and the outer wall of the magnetic core, and therefore when the reactor works, partial heat dissipated by the magnetic core and the winding can be effectively dissipated through the first heat dissipation air channel; the winding is partially wound on the division bars and partially wound on the partition plate, and partial heat emitted by the winding is transferred to the partition plate and is effectively dissipated through the second heat dissipation air duct, so that the heat dissipation effect of the reactor is further improved, and the service life of the reactor is prolonged;
the outer peripheral wall of the magnetic core cake is coated with the epoxy resin layer, on one hand, the epoxy resin layer is good in heat conductivity and has a good sound insulation effect, the heat dissipation effect and the noise reduction effect of the reactor are improved, on the other hand, the division bars are directly attached to the outer wall of the magnetic core coated with the epoxy resin, and the division bars and the magnetic core are fixed after the epoxy resin is solidified;
the winding is wound on the parting strips for a plurality of circles, the sliding protrusions on the partition plates slide from the notches of the sliding grooves into the sliding grooves, and the winding is continuously wound on the partition plates;
the limiting baffle is arranged, so that the sliding protrusion on the partition plate is effectively prevented from sliding and separating from the sliding groove in the winding process of the magnetic core cake;
drive actuating cylinder's piston rod extension area clamp plate and slide towards being close to magnetic core cake direction to carry out the compaction operation around rolling up the aluminium foil area in the magnetic core cake outside, make between the adjacent winding laminate more closely knit, reduce the aluminium foil area and take place the possibility of resilience expansion, drive actuating cylinder's piston rod resets, and first driving piece drives anchor clamps and rotates when making the next face of magnetic core cake upwards, and the repeated compaction action that carries on goes on in proper order.
Drawings
Fig. 1 is an overall structural schematic diagram of a reactor core structure.
Fig. 2 is a schematic structural diagram of a magnetic core cake.
FIG. 3 is a schematic view of the structure of the epoxy layer and the magnetic core cake.
Fig. 4 is a schematic view of the connection structure of the mounting plate and the division bar.
Fig. 5 is a schematic structural view of the division bar.
Fig. 6 is a schematic view of the structure of the mounting plate.
Fig. 7 is an overall configuration diagram of a manufacturing apparatus of a reactor core structure.
Fig. 8 is a schematic structural view of the limiting device.
Fig. 9 is a schematic view of the construction of the compaction apparatus.
Description of reference numerals: 1. a magnetic core cake; 11. a first side plate; 111. a dovetail groove; 12. a second side plate; 121. a dovetail block; 13. an upper sealing plate; 14. a lower sealing plate; 15. positioning a groove; 16. positioning blocks; 17. an epoxy resin layer; 18. mounting blocks; 19. a parting strip; 191. a first heat dissipation air duct; 10. a chip; 2. a winding; 21. an insulating paper layer; 22. an aluminum foil tape layer; 3. mounting a plate; 31. a chute; 32. a rotating groove; 33. a rotating shaft; 34. a limit baffle; 35. a torsion spring; 4. a partition plate; 41. a second heat dissipation air duct; 42. sliding and protruding; 5. a frame; 51. an unwinding motor; 52. a mounting frame; 53. mounting grooves; 54. a compression spring; 6. an unwinding device; 61. a first unwinding roller; 62. a second unwinding roller; 7. a clamping device; 71. a fixed seat; 72. a movable seat; 73. a clamp; 74. a hydraulic cylinder; 75. a first driving member; 8. a compaction device; 81. a transverse plate; 82. pressing a plate; 83. a driving cylinder; 9. a limiting device; 91. a fixing plate; 92. and (5) limiting rollers.
Detailed Description
The present application is described in further detail below with reference to figures 1-9.
The embodiment of the application discloses a reactor iron core structure, referring to fig. 1, comprising a magnetic core cake 1 and a winding 2 wound on the magnetic core cake 1, wherein the wire group comprises an insulating paper layer 21 and an aluminum foil tape layer 22 which are mutually staggered and stacked.
Referring to fig. 1 and 2, the magnetic core cake 1 includes two first side plates 11 parallel to each other, two second side plates 12 parallel to each other, an upper sealing plate 13 and a lower sealing plate 14, the first side plates 11, the second side plates 12, the upper sealing plate 13 and the lower sealing plate 14 enclose a square body, and a plurality of chips 10 horizontally arranged and stacked with each other are provided in the magnetic core cake 1. The die 10 is parallel to the upper and lower cover plates 13 and 14, and the die 10 is perpendicular to the first and second side plates 11 and 12. Dovetail grooves 111 have all been seted up to two first curb plate 11's relative inner wall both sides, and the extending direction of dovetail groove 111 is on a parallel with the length direction of first curb plate 11, and the protrusion in second curb plate 12 both sides is provided with dovetail block 121 that slides and connect in dovetail groove 111.
Referring to fig. 2, positioning grooves 15 are formed in both end surfaces of the first side plate 11 and the second side plate 12, and positioning blocks 16 embedded in the positioning grooves 15 are convexly arranged on end surfaces of the upper sealing plate 13 and the lower sealing plate 14 close to the first side plate 11 and the second side plate 12. The outer end faces of the upper closing plate 13 and the lower closing plate 14 are fixedly connected with mounting blocks 18.
Referring to fig. 2 and 3, the outer side walls of the first side plate 11, the second side plate 12, the upper sealing plate 13 and the lower sealing plate 14 are coated with epoxy resin layers 17, partition bars 19 are fixed at four top corners of the magnetic core cake 1 in a protruding manner, the cross sections of the partition bars 19 are L-shaped, and the joints of two adjacent outer side walls of the partition bars 19 are arranged in a round angle manner. The parting strip 19 is fixedly connected to the epoxy resin layer 17, and the length direction of the parting strip 19 is parallel to the length direction of the magnetic core cake 1.
Referring to fig. 1 and 3, the winding 2 is wound on the parting strip 19, and a first heat dissipation air duct 191 is formed between the inner wall of the winding 2 and the outer wall of the magnetic core cake 1; the two opposite outer side walls of one mounting block 18 are convexly provided with mounting plates 3, and the same side wall of the mounting block 18 is provided with two mounting plates 3. Be provided with polylith baffle 4 on the mounting panel 3, the length direction of baffle 4 is on a parallel with the length direction of magnetic core cake 1, has between baffle 4 and parting bead 19, between two adjacent baffles 4 on the same mounting panel 3 and supplies winding 2 to pass around establishing the chamber, and the terminal surface of baffle 4 runs through and has seted up second heat dissipation wind channel 41, and the notch in second heat dissipation wind channel 41 is located between two mounting panels 3.
Referring to fig. 4 and 5, the mounting plate 3 is provided with a sliding groove 31 extending along the length direction thereof, the notch of the sliding groove 31 extends to the end surface of the mounting plate 3, and the lower end surface of the partition plate 4 is convexly provided with a sliding protrusion 42 connected to the sliding groove 31 in a sliding manner.
Referring to fig. 6, the end of the mounting plate 3 is rotatably connected with a limit baffle 34, and the limit baffle 34 can be rotated to the notch of the sliding slot 31 to prevent the sliding of the sliding protrusion 42 out of the sliding slot 31. The tip of mounting panel 3 has been seted up and has been rotated groove 32, rotates groove 32 and rotates and be connected with axis of rotation 33, and the tip fixed connection of axis of rotation 33 is in limit baffle 34, rotates and is provided with between groove 32 and the limit baffle 34 and forces limit baffle 34 to keep away from the tip of axis of rotation 33 and rotate to spout 31 notch in order to prevent that smooth protruding 42 slides and breaks away from the torsional spring 35 of spout 31. One end of the torsion spring 35 is fixedly connected to the wall of the rotating groove 32 and the other end is fixedly connected to the limit stop 34.
The implementation principle of the reactor iron core structure in the embodiment of the application is as follows: the division bars 19 are fixed at the four top corners of the core cake in a protruding mode, when the winding 2 is wound on the outer wall of the magnetic core, a first heat dissipation air channel 191 is formed between the inner wall of the winding 2 and the outer wall of the magnetic core, and therefore when the reactor works, partial heat dissipated by the magnetic core and the winding 2 can be effectively dissipated through the first heat dissipation air channel 191; the winding 2 is partially wound on the division bar 19 and partially wound on the partition plate 4, and partial heat emitted by the winding 2 is transferred to the partition plate 4 to be effectively dissipated through the second heat dissipation air duct 41, so that the heat dissipation effect of the reactor is further improved, and the service life of the reactor is prolonged.
The embodiment of the application also discloses manufacturing equipment of reactor iron core structure, refer to fig. 7, including frame 5, set up in unwinding device 6 of frame 5 one side, be located the opposite side of frame 5 and carry out the clamping device 7 of centre gripping in order to carry out magnetic core cake 1, drive clamping device 7 rotates in order to realize magnetic core cake 1 around its axis pivoted first driving piece 75, set up stop device 9 between unwinding device 6 and clamping device 7 and set up in clamping device 7 top in order to carry out the compaction device 8 of compaction to the aluminium foil area of rolling in magnetic core cake 1 periphery wall.
Referring to fig. 7, the unwinding device 6 includes a first unwinding roller 61 rotatably connected to one side of the frame 5 for placing an aluminum foil tape roll, and a second unwinding roller 62 rotatably connected to the frame 5 for placing an insulation paper roll, the first unwinding roller 61 and the second unwinding roller 62 are arranged in parallel, and the first unwinding roller 61 is located above the second unwinding roller 62. An unwinding motor 51 for driving the first unwinding roller 61 and the second unwinding roller 62 to rotate is disposed on an outer side wall of the frame 5.
Referring to fig. 7, the clamping device 7 includes a fixed seat 71, a movable seat 72, two clamps 73 rotatably connected to opposite sides of the fixed seat 71 and the movable seat 72 to clamp and fix the mounting blocks 18 at two ends of the magnetic core cake 1, and a second driving element for driving the movable seat 72 to slide toward or away from the fixed seat 71. The clamp 73 adopts a four-jaw chuck to clamp and fix the mounting block 18, and the two four-jaw chucks are respectively and correspondingly rotatably connected to the fixed seat 71 and the movable seat 72 through rotating shafts. The first driving member 75 is a step motor, the step motor is fixedly connected to the outer wall of the fixing base 71, and an output shaft of the step motor is coaxially and fixedly connected to the rotating shaft. The side wall of the frame 5 is fixedly connected with the mounting frame 52, the second driving element is a hydraulic oil cylinder 74 with a cylinder body fixedly connected to the mounting frame 52, and a piston rod of the hydraulic oil cylinder 74 penetrates through the frame 5 and the end part of the piston rod is fixedly connected to the outer wall of the movable seat 72.
Referring to fig. 8, the limiting device 9 includes a fixing plate 91 disposed on two sides of the rack 5 and a limiting roller 92 rotatably connected to the fixing plate 91, the fixing plate 91 is disposed in an "L" shape, a short side of the fixing plate 91 is fixedly connected to an inner wall of the rack 5, a long side of the fixing plate 91 is rotatably mounted to the long side of the fixing plate 91, an axis of the limiting roller 92 is disposed vertically, and a peripheral wall of the limiting roller 92 abuts against a side wall of the insulating paper and the aluminum foil tape.
Referring to fig. 7 and 9, the compacting device 8 includes a horizontal plate 81 mounted on the frame 5 and located directly above the clamp 73, a pressing plate 82 located between the clamp 73 and the horizontal plate 81, and a driving cylinder 83 fixedly connected between the horizontal plate 81 and the pressing plate 82. Mounting groove 53 has been seted up along vertical in the both sides of frame 5, and diaphragm 81 protrusion is provided with slides and connects in the slider of mounting groove 53, is provided with compression spring 54 in the mounting groove 53, and compression spring 54's one end fixed connection is in mounting groove 53 top inner wall and other end fixed connection in slider up end. The cylinder body of the driving cylinder 83 is fixedly connected to the lower end surface of the cross plate 81, and the end of the piston rod of the driving cylinder 83 is fixedly connected to the upper end surface of the pressing plate 82.
The embodiment of the application also discloses a manufacturing method of the iron core structure of the reactor, which comprises the following steps:
step S01, prepare magnetic core cake 1, at first assemble first curb plate 11, second curb plate 12, install lower shrouding 14, place chip 10 in the cavity that first curb plate 11, second curb plate 12 and lower shrouding 14 enclose, install shrouding 13, fix upper shrouding 13 and lower shrouding 14 through the winding sticky tape, and scribble the epoxy to magnetic core cake 1 periphery wall, laminate parting bead 19 in scribbling the magnetic core cake 1 outer wall of establishing epoxy, realize parting bead 19 and magnetic core cake 1 'S fixed after the epoxy solidifies, and further realize upper shrouding 13 and lower shrouding 14' S fixed.
And step S02, clamping the mounting blocks 18 at the two ends of the magnetic core cake 1 through the clamping device 7, driving the movable seat 72 to slide to a proper position through the hydraulic oil cylinder 74, clamping the mounting blocks 18 at the two ends of the magnetic core cake 1 on the four-jaw chucks of the fixed seat 71 and the movable seat 72, and clamping and fixing the magnetic core cake 1.
Step S03, winding the winding 2, fixing one end of the insulating paper and one end of the aluminum foil strip on the outer peripheral wall of the magnetic core cake 1, driving the clamp 73 to rotate by the first driving piece 75, so as to wind the winding 2, firstly winding the winding 2 on the parting strips 19, sliding and connecting the partition board 4 on the mounting plate 3 after winding for a plurality of circles, in the process that the partition board 4 is mounted on the mounting plate 3, rotating one end of the limit baffle 34 to a position where the limit baffle does not interfere with the notch, after the external force is removed, returning the limit baffle 34 to the initial position under the elastic force of the torsion spring 35, after continuously winding for a plurality of circles, placing another partition board 4, and continuously winding; in the winding process, the piston rod of the driving cylinder 83 extends to drive the pressing plate 82 to slide towards the direction close to the magnetic core cake 1, so that the aluminum foil strip wound outside the magnetic core cake 1 is compacted, the adjacent windings 2 are more compact in fitting, the possibility of springback expansion of the aluminum foil strip is reduced, the piston rod of the driving cylinder 83 is reset, the first driving piece 75 drives the clamp 73 to rotate so that the next surface of the magnetic core cake 1 faces upwards, and the compaction action is repeatedly performed and is sequentially performed.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. A reactor iron core structure which characterized in that: the magnetic core cake comprises a magnetic core cake (1) and a winding (2) wound on the magnetic core cake (1), wherein the winding (2) comprises an insulating paper layer (21) and an aluminum foil tape layer (22) which are staggered and stacked with each other, the magnetic core cake (1) comprises two first side plates (11), two second side plates (12), an upper sealing plate (13) and a lower sealing plate (14), the first side plates (11), the second side plates (12), the upper sealing plate (13) and the lower sealing plate (14) are enclosed into a square body, and a plurality of chips (10) which are horizontally arranged and stacked with each other are arranged in the magnetic core cake (1); the outer side wall of the magnetic core cake (1) is coated with an epoxy resin layer (17), the outer side walls of the first side plate (11), the second side plate (12), the upper sealing plate (13) and the lower sealing plate (14) are coated with the epoxy resin layer (17), parting strips (19) are fixed at the four top corners of the magnetic core cake (1) in a protruding mode, the parting strips (19) are fixedly connected to the epoxy resin layer (17), the length direction of the parting strips (19) is parallel to the length direction of the magnetic core cake (1), the winding (2) is wound on the parting strips (19), and a first heat dissipation air duct (191) is formed between the inner wall of the winding (2) and the outer wall of the magnetic core cake (1); the two opposite outer side walls of the magnetic core cake (1) are convexly provided with mounting plates (3), a plurality of partition plates (4) are arranged on the mounting plates (3), the length directions of the partition plates (4) are parallel to the length direction of the magnetic core cake (1), winding cavities for the winding (2) to pass through are formed between the partition plates (4) and the parting strips (19) and between two adjacent partition plates (4) on the same mounting plate (3), and second heat dissipation air channels (41) are formed in the end faces of the partition plates (4) in a penetrating mode;
the manufacturing equipment for manufacturing the reactor iron core structure comprises a rack (5), an unreeling device (6) arranged on one side of the rack (5), a clamping device (7) positioned on the other side of the rack (5) and used for clamping the magnetic core cake (1), and a first driving piece (75) for driving the clamping device (7) to rotate so as to realize that the magnetic core cake (1) rotates around the axis of the magnetic core cake; the unwinding device (6) comprises a first unwinding roller (61) which is rotatably connected to one side of the rack (5) and used for placing an aluminum foil coil, and a second unwinding roller (62) which is rotatably connected to the rack (5) and used for placing an insulating paper roll, wherein the first unwinding roller (61) and the second unwinding roller (62) are arranged in parallel, and the first unwinding roller (61) is positioned above the second unwinding roller (62); clamping device (7) include fixing base (71), sliding seat (72), two rotate connect in fixing base (71) and sliding seat (72) relative one side in order to carry out centre gripping fixed anchor clamps (73) and drive sliding seat (72) towards being close to or keeping away from the second driving piece that fixing base (71) direction slided to the both ends of magnetic core cake (1).
2. A reactor core structure according to claim 1, characterized in that: dovetail grooves (111) have all been seted up to the relative inner wall both sides of two first curb plate (11), and the extending direction of dovetail groove (111) is on a parallel with the length direction of first curb plate (11), and the protrusion of second curb plate (12) both sides is provided with dovetail block (121) of sliding connection in dovetail groove (111).
3. A reactor core structure according to claim 1, characterized in that: offer spout (31) that extend along its length direction on mounting panel (3), the notch of spout (31) extends to the terminal surface of mounting panel (3), and the lower terminal surface protrusion of baffle (4) is provided with the smooth protruding (42) of sliding connection in spout (31).
4. A reactor core structure according to claim 3, characterized in that: the tip of mounting panel (3) rotates and is connected with limit baffle (34), and limit baffle (34) can rotate to the notch department of spout (31) and break away from spout (31) with preventing protruding (42) of slippage.
5. The reactor core structure according to claim 4, characterized in that: rotation groove (32) have been seted up to the tip of mounting panel (3), rotation groove (32) are rotated and are connected with axis of rotation (33), and the tip fixed connection of axis of rotation (33) is in limit baffle (34), it rotates torsional spring (35) that the tip that axis of rotation (33) was kept away from in order to force limit baffle (34) to rotate to spout (31) notch in order to prevent smooth protruding (42) to slide and break away from spout (31) to rotate to be provided with between groove (32) and limit baffle (34).
6. A reactor core structure according to claim 1, characterized in that: still including setting up stop device (9) between unwinding device (6) and clamping device (7), stop device (9) are including setting up in fixed plate (91) of frame (5) both sides and rotate and connect in spacing roller (92) of fixed plate (91), the axis of spacing roller (92) is vertical setting, and the perisporium butt in the lateral wall of insulating paper and aluminium foil strip of spacing roller (92).
7. A reactor core structure according to claim 1, characterized in that: still including setting up in clamping device (7) top in order to carry out the compaction device (8) of compaction to the aluminium foil area of rolling up in magnetic core cake (1) periphery wall, compaction device (8) are including installing in frame (5) and being located diaphragm (81) directly over anchor clamps (73), be located clamp plate (82) between anchor clamps (73) and diaphragm (81) and fixed connection drive actuating cylinder (83) between diaphragm (81) and clamp plate (82), the cylinder body fixed connection who drives actuating cylinder (83) drives the lower terminal surface in diaphragm (81), the piston rod tip fixed connection who drives actuating cylinder (83) in the up end of clamp plate (82).
8. A reactor core structure according to claim 7, characterized in that: mounting groove (53) have been seted up along vertical in the both sides of frame (5), and diaphragm (81) protrusion is provided with the slider of sliding connection in mounting groove (53), is provided with compression spring (54) in mounting groove (53), and the one end fixed connection of compression spring (54) is in mounting groove (53) top inner wall and other end fixed connection in slider up end.
9. A manufacturing method for manufacturing a reactor core structure according to any one of claims 1 to 7, characterized in that: the method comprises the following steps:
step S01, preparing a magnetic core cake (1), firstly assembling a first side plate (11) and a second side plate (12), installing a lower sealing plate (14), placing a chip (10) in a cavity enclosed by the first side plate (11), the second side plate (12) and the lower sealing plate (14), installing an upper sealing plate (13), fixing the upper sealing plate (13) and the lower sealing plate (14) by winding adhesive tapes, coating epoxy resin on the peripheral wall of the magnetic core cake (1), attaching a separation bar (19) to the outer wall of the magnetic core cake (1) coated with the epoxy resin, and fixing the separation bar (19) and the magnetic core cake (1) after the epoxy resin is solidified, and further fixing the upper sealing plate (13) and the lower sealing plate (14);
step S02, clamping and fixing the mounting blocks (18) at the two ends of the magnetic core cake (1) through the clamping device (7);
step S03, carry out the coiling to winding (2), be fixed in the periphery wall of magnetic core cake (1) with insulating paper and aluminium foil strip one end, first driving piece (75) drive anchor clamps (73) and rotate, thereby carry out the coiling operation to winding (2), winding (2) are at first around locating on parting bead (19), after twining a plurality of circles, slide baffle (4) and connect on mounting panel (3), continue after twining a plurality of circles, place another baffle (4) again, continue the winding, in-process is coiled, carry out the compaction to winding (2) through compaction device (8), make the more closely knit of laminating between adjacent winding (2).
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| CN202110291641.7A CN113130180B (en) | 2021-03-18 | 2021-03-18 | Reactor iron core structure, manufacturing equipment and manufacturing method thereof |
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| CN202110291641.7A CN113130180B (en) | 2021-03-18 | 2021-03-18 | Reactor iron core structure, manufacturing equipment and manufacturing method thereof |
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| CN201229836Y (en) * | 2008-07-15 | 2009-04-29 | 沈阳沈变中型变压器有限责任公司 | Low voltage winding construction for high voltage large capacity electric power transformer |
| CN101499371B (en) * | 2008-10-28 | 2011-02-02 | 山东威特变压器厂 | Oil-immersed power transformer |
| CN201556519U (en) * | 2009-12-17 | 2010-08-18 | 金山门电器有限公司 | Oil-immersed power transformer |
| CN201698890U (en) * | 2010-03-17 | 2011-01-05 | 新华都特种电气股份有限公司 | Tooling for manufacturing transformer coil |
| CN103021647A (en) * | 2011-09-26 | 2013-04-03 | 吴红平 | Manufacturing method for distribution transformer |
| KR200486561Y1 (en) * | 2014-03-17 | 2018-06-07 | 엘에스산전 주식회사 | Supporter of Cast Resin Transformer |
| CN205303102U (en) * | 2015-12-31 | 2016-06-08 | 武汉合康亿盛电气连接系统有限公司 | Reactor based on hollow solenoid |
| CN105428005B (en) * | 2015-12-31 | 2017-06-09 | 武汉合康亿盛电气连接系统有限公司 | A kind of reactor and its manufacture method based on tubular wire bag |
| CN205595155U (en) * | 2016-05-11 | 2016-09-21 | 深圳市英大科特技术有限公司 | Non - closed magnetic circuit reactor |
| CN108987104A (en) * | 2018-08-01 | 2018-12-11 | 哈尔滨理工大学 | A kind of full-automatic transformer coil winding machine |
| CN111462993A (en) * | 2020-06-02 | 2020-07-28 | 苏州工业园区隆盛电器成套设备制造有限公司 | Low-noise reactor for rail vehicle |
| CN112466662B (en) * | 2020-11-02 | 2022-07-12 | 丽水正阳电力建设有限公司 | Automatic production equipment for transformer winding of power system |
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