CN113127992A - Intelligent design, management and service platform of hoisting equipment - Google Patents
Intelligent design, management and service platform of hoisting equipment Download PDFInfo
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- CN113127992A CN113127992A CN202110447354.0A CN202110447354A CN113127992A CN 113127992 A CN113127992 A CN 113127992A CN 202110447354 A CN202110447354 A CN 202110447354A CN 113127992 A CN113127992 A CN 113127992A
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- 238000004364 calculation method Methods 0.000 claims description 5
- 238000004458 analytical method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 10
- 238000007726 management method Methods 0.000 description 13
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- 239000000306 component Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000012938 design process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
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- G—PHYSICS
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- G06F30/10—Geometric CAD
- G06F30/17—Mechanical parametric or variational design
Abstract
The invention discloses an intelligent design, management and service platform of hoisting equipment, which comprises: the intelligent design system comprises an information input and verification module which is constructed on a network platform, a client logs in the information input and verification module, a lifting equipment intelligent scheme design module which is constructed on the network platform in a database mode, and is used for matching and structurally designing a lifting equipment design scheme according to design indexes received by the client of the platform, an equipment management and technical service module which comprises an information database and an expense accounting and quotation module, wherein the information database is constructed with equipment of different models and parts thereof, and the module unit corresponds to the lifting equipment intelligent scheme design module and the equipment management and technical service module and is used for matching price databases corresponding to different schemes, different designs and services. According to the technical scheme, data such as user demand indexes, equipment information parameters, equipment maintenance information and price positioning are organically connected and matched through the internet and a big data technology, the design flow of the hoisting equipment is simplified, and the use by a user is facilitated.
Description
Technical Field
The technical scheme of the application belongs to the technical field of intelligent design, manufacturing, management and service of mechanical equipment, and particularly relates to an intelligent design, management and service platform of hoisting equipment constructed by utilizing a network and a big data technology in the direction of large hoisting equipment.
Background
The hoisting equipment refers to a multi-action hoisting machine, also called a crown block, a gantry crane and a crane, for vertically lifting and horizontally carrying heavy objects within a certain range. The hoisting equipment mainly comprises a hoisting mechanism, an operating mechanism, a luffing mechanism, a slewing mechanism, a metal supporting structure and the like. The hoisting structure is a basic working mechanism of hoisting equipment, mostly consists of a hanging system and a winch, and is also provided with a hoisting structure for lifting heavy objects through a hydraulic system; the running mechanism is used for longitudinally and horizontally moving a heavy object or adjusting the working position of the crane and generally comprises a motor, a speed reducer, a brake and wheels. The luffing mechanism is only arranged on the jib crane, the amplitude of the jib crane is reduced when the jib crane is lifted up, the amplitude of the jib crane is increased when the jib crane is lifted down, and the luffing mechanism is divided into balanced luffing and unbalanced luffing; the slewing mechanism is used for enabling the arm support to rotate and consists of a driving device and a slewing bearing device; the metal steel frame structure is a framework of a crane, mainly comprises a bearing part such as a bridge frame, an arm frame, a portal frame, a box structure or a truss structure, can also be a web plate structure, and in some hoisting devices, section steel is also used as a supporting beam.
Hoisting equipment has a profound historical development process as an ancient mechanical equipment. From the lever stone thrower in the ancient Roman era to the giant gantry crane, tower crane and other structures in the prior sense, the type and the structure are rich, and the application field and the occasion are also distributed in various environments. When existing hoisting equipment is designed, a professional with abundant design experience is usually required to make a reasonable structural design scheme after calculation and analysis are carried out on the types and the weights of hoisted articles according to the use environment and the purpose of a customer, so that a longer design time period and the workload are increased, and the specific defects are as follows: (1) the traditional design technology of the crane is complex, the matching parts of the crane are numerous, the design of the crane scheme and the product quotation need to be processed by professional personnel, and the design period and the technical difficulty are high; (2) with the rapid rise of the internet technology and the intelligent mobile equipment, the traditional design mode cannot adapt to the current fast-paced working mode, and the crane and the internet technology need to be combined to provide specialized services; (3) enterprises need technical engineers to deal with the scheme design and quotation of the crane, and the time and the cost are high; (4) the crane design has no professional technical platform support; (5) the design level of the crane is backward, and a contrast type and an empirical type are still adopted; (6) the crane is not integrated with internet, big data technology.
As a large amount of parameter data is accumulated by the hoisting equipment through long-term technical development, with the application of network and big data technology, how to combine mature and commercialized hoisting equipment data information with big data and networking to realize flexibility and convenience of hoisting equipment design has become a key for realizing breakthrough of technical development in the field.
Disclosure of Invention
In order to overcome the defects that the design of the technical scheme of the conventional hoisting equipment in design, management and service is complicated, quotation is not scientific and accurate, equipment management service is not standard, data information cannot be shared and the like, the technical scheme of the application combines network technology and big data development, data integration is carried out on the hoisting equipment information in recent decades, a retrieval analysis database is established, the matching relation between equipment parameters and requirement standards is established through a network, design requirements are input through a client network, and the design scheme is generated through automatic matching, so that the design process of the hoisting equipment is simplified. In order to achieve the purpose of the invention, the technical scheme adopted by the application is as follows: a lifting equipment intelligent design, management and service platform comprises the following module units built on a network platform:
the system comprises an information input and verification module, a client and a server, wherein the information input and verification module enters a platform in a client terminal login mode, and a client inputs related product requirement information from the client;
the intelligent hoisting equipment scheme design module is constructed on a network platform in a database mode, and performs hoisting equipment design scheme matching and structural design and optimization according to design indexes received by a platform client;
the device management and technical service module comprises an information database which is constructed with devices of different models and parts thereof, wherein the information comprises but is not limited to device production, sales and maintenance information;
and the module unit corresponds to the hoisting equipment intelligent scheme design module and the equipment management and technical service module and is matched with price databases corresponding to different schemes, different designs and services.
In the above modules, the information input and verification module can be different mobile device clients distributed on the network, a common user logs in the platform system through a user and a password of the client to provide required crane parameter indexes, and different device databases included in the intelligent scheme design module of the crane device are matched with required parameters to generate a design scheme. The equipment management and technical service module not only comprises a parameter database of various equipment components, but also comprises information data of equipment, production, information, maintenance and the like, and the data automatically generate service and maintenance reports with different formats according to the requirements of customers. The cost accounting and quotation module collects the part prices of products required by different design schemes to generate a final scheme quotation and provides the final scheme quotation for the demand side.
The data of the modules correspond and are matched with each other, a user can automatically generate design schemes and cost quotations of different formats only by inputting accurate demand parameters at a client, the intervention degree of professionals is greatly simplified in the design of the hoisting equipment, and the flexibility and the convenience of design are improved.
The database information included in the intelligent scheme design module for the hoisting equipment comprises but is not limited to hoisting equipment supply, vendor information, product parameters and applicable parameters thereof, hoisting equipment calculation and analysis data and equipment component data parameters, all the information and the data are correlated in a database form, and the database can be dynamically expanded according to the development of industrial equipment, so that the advancement and the continuity of the technical development are improved.
And the intelligent design scheme module of the hoisting equipment receives the product requirement information acquired by the information input and verification module, compares the product requirement information with parameters in a database to obtain an optimal design scheme, automatically splices each product part to obtain a preliminary design scheme, informs related technicians of rechecking the preliminary design scheme, and automatically outputs the compounded design scheme in a text report mode and a design graphic format.
The equipment management and technical service module identifies all information of the designed hoisting equipment, automatically establishes tracking and technical service time limit monitoring, and automatically sends due service items and types of related users, wherein the technical service items and types comprise but are not limited to equipment annual inspection, equipment maintenance and equipment overhaul time, and product users can also log in to obtain maintenance and maintenance state information of the current equipment through client terminals.
The cost accounting and quotation module generates a price report list according to the product price information and the service information of the finished design scheme. And each unit module updates the designed data every time the product scheme design is finished, so that the expansion of the database is realized.
According to the technical scheme, the user demand index, the equipment information parameter, the equipment maintenance information, the price positioning and other data are organically connected and matched through the internet and a big data technology, a demand party can automatically generate a scheme design report and a expense detail report only by completely inputting the index such as the demand parameter and the like at a network inlet, the design flow process of the hoisting equipment is simplified, and the use by a user is facilitated.
Drawings
Fig. 1 is a schematic diagram of a generation process of a design scheme of the hoisting equipment in the scheme.
Detailed Description
The present invention is described in further detail below with reference to specific examples. The invention provides an intelligent design, management and service platform of hoisting equipment, which comprises the following core components and design processes: inputting a client of a user demand information index, after a user enters a login platform system through an account and a password, a platform displays index information required to be provided by scheme design, such as parameters of maximum lifting capacity, plant width, plant length, plant height, equipment type, equipment power and the like, the parameters are formatted to form accurate data of equipment, such as the lifting height and span of the plant or the weight, height, section, power, price and the like of the equipment, and the optimized parameters are searched, searched and matched in database data in an intelligent scheme design module of the hoisting equipment to obtain selection of different plants and different equipment components and are reasonably assembled to form a complete design scheme; when the design scheme is finished, the cost accounting and quotation module correspondingly matches and summarizes the prices of the products and the parts thereof used by the design scheme to generate detailed quotation of quotation cost. When the scheme design report and the expense quotation report are output, the scheme design report and the expense quotation report are output by calling template files, the template files can be PDF, DXF, DWG, WORD and other types, and all data or price lists of equipment are attached to the template files to be synthesized through PDF, DXF/DWG and WORD control technologies. The equipment management and technical service module is also an important component of the scheme, and the equipment management and technical service module mainly realizes the follow-up maintenance, overhaul and other monitoring of the equipment through the equipment information database, so that the safety and reliability of the equipment in the using process are ensured.
The core of the technical scheme of the application is the generation of a design scheme of the hoisting equipment, and the specific process comprises the following three steps, as shown in fig. 1: (1) formatting the original client parameters to form accurate parameter indexes of equipment design, such as calculation optimization from length, width and height of a factory building to lifting height and span of the equipment; (2) and performing optimization calculation on the processed data to obtain the main structure weight of the equipment, wherein the optimization algorithm is to perform genetic algorithm optimization according to the processed data to obtain the optimal equipment girder section, and calculate the weight of the steel structure of the equipment according to the section size. (3) Retrieving the processed data from the database, and acquiring other data, height, power, price and the like of the equipment; and finally generating PDF, DXF, DWG, WORD and other types of reports through the report template.
The database that each module contained in this application technical scheme is not confined database, and it adopts openly, and the appearance of the new model of different firm hoisting equipment is tracked simultaneously to the dilatation mode, and when the product model took place to update, the automatic suggestion administrator of database carries out parameter and data update in order to guarantee the integrality and the comprehensiveness of equipment parameter.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (9)
1. A platform for intelligent design, management and service of hoisting equipment is characterized by comprising the following module units constructed on a network platform:
the system comprises an information input and verification module, a client and a server, wherein the information input and verification module enters a platform in a client terminal login mode, and a client inputs product requirement information from the client;
the intelligent hoisting equipment scheme design module is constructed on a network platform in a database mode, and the matching and the structural design of the hoisting equipment scheme are carried out according to design indexes received by a platform client;
the device management and technical service module comprises an information database which is constructed with devices of different models and parts thereof, wherein the information comprises but is not limited to device production, sales and maintenance information;
and the module unit corresponds to the hoisting equipment intelligent scheme design module and the equipment management and technical service module and is matched with price databases corresponding to different schemes, different designs and services.
2. The intelligent design, management and service platform for hoisting equipment according to claim 1, wherein the database information included in the intelligent project design module for hoisting equipment includes but is not limited to hoisting equipment supply, vendor information, product parameters and applicable environment parameters thereof, hoisting equipment calculation and analysis data, and equipment component data parameters, and all the information and data are related to each other in database form.
3. The intelligent design, management and service platform of hoisting equipment according to claim 2, wherein the intelligent design scheme module of hoisting equipment receives the product requirement information obtained by the information input and verification module, compares the product requirement information with parameters in the database, matches an optimal design scheme, and automatically splices each product component to obtain a preliminary design scheme.
4. The intelligent design, management and service platform for lifting equipment according to claim 2, wherein after the intelligent design module for lifting equipment completes the preliminary product design, the platform notifies the relevant technical personnel to perform recheck.
5. The intelligent design, management and service platform of hoisting equipment of claim 4, wherein the design scheme is automatically output in a text report mode and a design graph mode.
6. The intelligent design, management and service platform of hoisting equipment according to claim 1 or 4, wherein the equipment management and technical service module identifies all information of the designed hoisting equipment and automatically establishes tracking and technical service time limit monitoring.
7. The intelligent design, management and service platform of hoisting equipment according to claim 5, wherein the equipment management and technical service module automatically notifies the related applications of the expired service items and categories according to the time limit of technical service, wherein the technical service items and categories include but are not limited to equipment annual inspection, equipment maintenance and equipment overhaul; the product user can also log in and acquire the state information of the current equipment through the client terminal.
8. The lifting equipment intelligent design, management, service platform of claim 1, wherein the cost accounting and quotation module generates a price report list based on product price information and services for completed design solutions.
9. The intelligent design, management and service platform of hoisting equipment according to claim 1, wherein each unit module updates data designed this time to realize expansion of the database every time a product scheme design is completed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110447354.0A CN113127992A (en) | 2021-04-25 | 2021-04-25 | Intelligent design, management and service platform of hoisting equipment |
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| CN202110447354.0A CN113127992A (en) | 2021-04-25 | 2021-04-25 | Intelligent design, management and service platform of hoisting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116675116A (en) * | 2023-07-28 | 2023-09-01 | 三一帕尔菲格特种车辆装备有限公司 | Crane design control method, crane design control device, computing equipment and storage medium |
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| CN111652672A (en) * | 2020-04-30 | 2020-09-11 | 西安捷成优禾智能科技有限公司 | Intelligent intelligent comprehensive service platform and service method thereof |
| US20200349303A1 (en) * | 2019-04-30 | 2020-11-05 | Fictiv, Inc. | Automated design drawing analysis for quoting and manufacturing feedback |
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2021
- 2021-04-25 CN CN202110447354.0A patent/CN113127992A/en active Pending
Patent Citations (5)
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|---|---|---|---|---|
| CN110874504A (en) * | 2018-08-13 | 2020-03-10 | 中国石化工程建设有限公司 | Part matching combination optimization method in engineering project |
| US20200349303A1 (en) * | 2019-04-30 | 2020-11-05 | Fictiv, Inc. | Automated design drawing analysis for quoting and manufacturing feedback |
| CN110555272A (en) * | 2019-09-05 | 2019-12-10 | 上海海事大学 | Intelligent configuration system and method based on luffing mechanism of portal crane |
| CN111652672A (en) * | 2020-04-30 | 2020-09-11 | 西安捷成优禾智能科技有限公司 | Intelligent intelligent comprehensive service platform and service method thereof |
| CN111626644A (en) * | 2020-06-29 | 2020-09-04 | 小糸重工(江苏)有限公司 | Intelligent internet platform of crane equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116675116A (en) * | 2023-07-28 | 2023-09-01 | 三一帕尔菲格特种车辆装备有限公司 | Crane design control method, crane design control device, computing equipment and storage medium |
| CN116675116B (en) * | 2023-07-28 | 2023-10-17 | 三一帕尔菲格特种车辆装备有限公司 | Crane design control method, crane design control device, computing equipment and storage medium |
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