CN113124723A - Remote wireless control system of cutting and separating device and use method thereof - Google Patents

Remote wireless control system of cutting and separating device and use method thereof Download PDF

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Publication number
CN113124723A
CN113124723A CN201911400606.3A CN201911400606A CN113124723A CN 113124723 A CN113124723 A CN 113124723A CN 201911400606 A CN201911400606 A CN 201911400606A CN 113124723 A CN113124723 A CN 113124723A
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China
Prior art keywords
signal
switch
channel
control panel
detonation
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CN201911400606.3A
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CN113124723B (en
Inventor
金根
王玉伟
徐建
裴文祥
赵路旭
汪先超
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Suzhou Xinzhuosheng Electronic Technology Co ltd
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Suzhou Xinzhuosheng Electronic Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D1/00Blasting methods or apparatus, e.g. loading or tamping
    • F42D1/04Arrangements for ignition
    • F42D1/045Arrangements for electric ignition
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Selective Calling Equipment (AREA)

Abstract

The invention discloses a remote wireless control system of a cutting and separating device and a using method thereof, and relates to the technical field of remote wireless control of wireless cutting and separating devices, the remote wireless control system of the cutting and separating device comprises a signal receiver and a signal transmitter, wherein the input end of the signal receiver is in signal connection with the output end of the signal transmitter; the signal transmitter consists of a power switch I, a control panel I, an antenna I, an enabling switch I and a battery bin I; the first control panel comprises communication detection, charging, detonation, number checking, electric quantity of 0-A and channel functions; the signal receiver consists of a power switch II, a control panel II, an antenna II, an enabling switch II, a battery bin II and a wiring terminal; the control panel II comprises a number, electric quantity of 0-A and a channel function; the invention has the beneficial effects that: protection is carried out by adding a dual switch, so that the safety performance of the remote wireless control system is improved, and a leak is avoided.

Description

Remote wireless control system of cutting and separating device and use method thereof
Technical Field
The invention relates to the technical field of remote wireless control of wireless cutting and separating devices, in particular to a remote wireless control system of a cutting and separating device and a using method thereof.
Background
The control equipment is a device for controlling an actuator and acquiring sensor data in an industrial production process, and comprises unit equipment for controlling the production process, such as a field control unit, a programmable logic controller, a remote terminal unit and the like of a distributed control system.
Disclosure of Invention
The invention aims to solve the problems and the defects, and provides a remote wireless control system of a cutting and separating device and a using method thereof, wherein the remote wireless control system is protected by adding a double switch, the safety performance of the remote wireless control system is improved, and a leak is avoided.
In order to achieve the purpose, the adopted technical scheme is as follows:
a remote wireless control system of a cutting and separating device comprises a signal receiver and a signal transmitter, wherein the input end of the signal receiver is in signal connection with the output end of the signal transmitter;
the signal transmitter consists of a power switch I, a control panel I, an antenna I, an enabling switch I and a battery bin I;
the first control panel comprises communication detection, charging, detonation, number checking, electric quantity of 0-A, a nixie tube and channel functions;
the signal receiver consists of a power switch II, a control panel II, an antenna II, an enabling switch II, a battery bin II and a wiring terminal;
the control panel II comprises a number, electric quantity of 0-A, a nixie tube and a channel function.
Preferably, the first control panel and the second control panel both comprise a power indicator and a communication indicator.
Preferably, the channel in the first control panel and the channel in the second control panel both include a first channel and a second channel which correspond to each other, the first channel and the second channel are provided with corresponding indicator lights, the first channel is indicated by a red LED light, the second channel is indicated by a green LED light, and the channel keys and the indicator lights are used for switching channels and simultaneously indicate a currently-operating channel number.
Preferably, the signals are used for realizing the signal matching operation of the signal receiver and the signal transmitter.
Preferably, the enable switch I and the enable switch II are upwardly pulled to be in a state of enabling the enable switch I and enabling the enable switch II, and downwardly pulled to be in a state of disabling the enable switch I and disabling the enable switch II, the detonation is used for sending a detonation command to the signal receiver, the enable switch I is used for enabling the signal emitter to outwards emit the detonation command through the detonation, and the enable switch II is used for enabling the detonation circuit to be boosted and detonated.
Preferably, the communication detection is used for detecting the communication states of a plurality of signal receivers with the number matched with the current channel, and the charging is used for sending an ignition circuit charging instruction to the signal receivers and detecting whether the charging results of the signal receivers are normal or not.
Preferably, the first power switch is used for controlling a power supply switch of the signal transmitter, and the second power switch is used for controlling a power supply switch of the signal receiver.
The use method of the remote wireless control system adopting the cutting and separating device comprises the following steps:
step one, power up
Turning on a power switch I of the signal transmitter or a power switch II of the signal receiver, wherein the power switch I and the power switch II are on after self-checking, the power indicator and one channel indicator are on, if the enable switch I or the enable switch II fails in self-checking, the power indicator, the two channel indicator and the communication indicator are on, the nixie tube display 8 is on, and if the wireless module or the memory fails in self-checking, the power indicator and the communication indicator are on;
step two, channel selection
Pressing down a channel key to switch a first channel and a second channel, and simultaneously switching a signal transmitter and a signal receiver to the same channel;
step three, checking numbers
Long pressing the number checking keys of the first control panel and the second control panel, wherein the signal transmitter can perform number checking operation with a plurality of signal receivers;
step four, communication detection
After the signal emitter is in number matching with the signal receivers, a communication detection key of the first control panel is pressed, the signal emitter is sequentially in communication with the signal receivers, and the detection results of the signal receivers are displayed;
step five, charging operation
Before the signal receiver performs charging operation on an energy storage capacitor of an ignition circuit, an enable switch is pulled upwards to an 'on' gear, the enable switch does not need to be pulled to the 'on' gear, a charging key of a control panel I is pressed, a signal transmitter is communicated with a plurality of signal receivers in sequence, and charging results of the signal receivers are displayed;
step six, detonating operation
Before the signal transmitter and the signal receiver are subjected to detonation operation, the first enabling switch and the second enabling switch are required to be pulled out to an 'on' gear, a detonation key of the first control panel is pressed, the signal transmitter broadcasts a detonation instruction, after each signal receiver receives the detonation instruction, the two paths of ignition circuits simultaneously output ignition pulses, all LED lamps and nixie tubes of the signal receiver are fully bright, and the completion of the detonation function is indicated.
By adopting the technical scheme, the beneficial effects are as follows:
turning on a power switch I or a power switch II, enabling self-checking, enabling a power indicator lamp and a channel indicator to be on, pressing down a channel key to switch a channel I and a channel II, simultaneously switching a signal transmitter and a signal receiver to the same channel, long-pressing a number checking key of a control panel I and a control panel II to perform number checking operation, pressing down a communication detection key of the control panel I after the signal transmitter checks numbers with a plurality of signal receivers, sequentially communicating the signal transmitter with the plurality of signal receivers, displaying detection results of the signal receivers, pulling an enable switch upwards to an 'on' gear by the signal receivers before an ignition circuit energy storage capacitor charging operation is performed, enabling the enable switch I not to be pulled to the 'on' gear, pressing down a charging key of the control panel I, sequentially communicating the signal transmitter with the plurality of signal receivers, and displaying charging results of the signal receivers, before the signal transmitter and the signal receiver are subjected to detonation operation, the first enabling switch and the second enabling switch are required to be pulled out to an 'on' gear, a detonation key of the first control panel is pressed, the signal transmitter broadcasts a detonation instruction, after each signal receiver receives the detonation instruction, the two paths of ignition circuits simultaneously output ignition pulses, all LED lamps and nixie tubes of the signal receiver are fully bright, and the completion of the detonation function is indicated.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention will be briefly described below. Wherein the drawings are only for purposes of illustrating some embodiments of the invention and are not to be construed as limiting the invention to all embodiments thereof.
FIG. 1 is a schematic diagram of a front plan view of a signal transmitter according to the present invention;
FIG. 2 is a schematic diagram of a rear view plane structure of the signal transmitter of the present invention;
FIG. 3 is a schematic diagram of a front plan view of a signal receiver according to the present invention;
FIG. 4 is a schematic rear view of a signal receiver according to the present invention;
FIG. 5 is a schematic view of a front plane structure of the control panel according to the present invention;
fig. 6 is a schematic structural view of two front planes of the control panel according to the present invention.
The labels in the figure are: the signal receiver comprises a signal transmitter 1, a first power switch 101, a first antenna 102, a first control panel 103, a first enable switch 104, a first battery compartment 105, a signal receiver 2, a second antenna 201, a second power switch 202, a second enable switch 203, a connecting terminal 204, a second control panel 205 and a second battery compartment 206.
Detailed Description
In order to make the objects, technical features and technical effects of the technical solutions of the present invention more clear, exemplary solutions of embodiments of the present invention will be described below clearly and completely with reference to the accompanying drawings of specific embodiments of the present invention.
Referring to fig. 1 to 6, the present application is a remote wireless control system for a cutting and separating device, comprising a signal receiver 2 and a signal transmitter 1, wherein the input end of the signal receiver 2 is in signal connection with the output end of the signal transmitter 1; the signal transmitter 1 consists of a power switch I101, a control panel I103, an antenna I102, an enabling switch I104 and a battery compartment I105; the first control panel 103 comprises communication detection, charging, detonation, number checking, electric quantity of 0-A, a nixie tube and channel functions; the signal receiver 2 consists of a power switch II 202, a control panel II 205, an antenna II 201, an enabling switch II 203, a battery bin II 206 and a connecting terminal 204; the second control panel 205 comprises a number, electric quantity of 0-A, a nixie tube and a channel function; the first control panel 103 and the second control panel 205 both comprise a power indicator light and a communication indicator light; the channel in the first control panel 103 and the channel in the second control panel 205 both comprise a first channel and a second channel which correspond to each other, the first channel and the second channel are provided with corresponding indicator lamps, the first channel is indicated by a red LED lamp, the second channel is indicated by a green LED lamp, and the channel keys and the indicator lamps are used for switching channels and indicating the currently working channel number; the signal matching is used for realizing the signal matching operation of the signal receiver 2 and the signal transmitter 1; the first enable switch 104 and the second enable switch 203 are pulled upwards to be in a state of allowing the first enable switch 104 and the second enable switch 203, and pulled downwards to be in a state of forbidding the first enable switch 104 and the second disable switch 203, the detonation is used for sending a detonation instruction to the signal receiver 2, the first enable switch 104 is allowed to enable the signal transmitter 1 to emit the detonation instruction outwards through the detonation, and the second enable switch 203 is allowed to allow the detonation circuit to perform boosting and detonation operations; the communication detection is used for detecting the communication states of a plurality of signal receivers 2 with the number matched with the current channel, the charging is used for sending an ignition circuit charging instruction to the signal receivers 2, and whether the charging result of each signal receiver 2 is normal is detected; the first power switch 101 is used for controlling a power supply switch of the signal transmitter 1, and the second power switch 202 is used for controlling a power supply switch of the signal receiver 2;
in one embodiment, the pre-use status check includes the following steps:
firstly, checking whether the antenna of the signal transmitter 1 or the signal receiver 2 is normally installed or not, wherein the antenna cannot be loosened, fall off and not installed in place;
step two, before the power switch I101 of the signal transmitter 1 or the power switch II 202 of the signal receiver 2 is turned on, the enable switch I104 or the enable switch II 203 is ensured to be in an 'off' gear, namely, the switch direction is downward;
thirdly, initiating explosive devices are installed, the initiating explosive devices are strictly forbidden to be installed and operated under the condition that a power switch II 202 or an enabling switch II 203 of a signal receiver 2 is opened, initiating explosive device wiring terminals 204 of the signal receiver 2 are divided into two groups, each group is connected with one initiating explosive device, a lead terminal of each initiating explosive device is peeled, a wire core is exposed by 4-6mm, the wire core is pressed under the wiring terminals 204, and a screw is fixed to ensure reliable connection;
in a second embodiment, a process operation is used, comprising the steps of:
step one, power up
Turning on a first power switch 101 of a signal transmitter 1 or a second power switch 202 of a signal receiver 2, namely pulling up the first power switch 101 and the second power switch 202, electrifying a system, turning on a power indicator, after the self-checking is passed, turning on the power indicator and a channel indicator, if a first enable switch 104 or a second enable switch 203 fails in the self-checking, turning on the power indicator, the two channel indicators and a communication indicator, and a nixie tube displays a number 8, turning down the first enable switch 104 or the second enable switch 203, after turning, turning off the self-checking state of the first enable switch 104 or the second enable switch 203, if the self-checking state does not disappear, please stop using the product, if a wireless module or a memory fails in the self-checking, turning on the power indicator and the communication indicator, needing to be electrified again, if the faults recur for a plurality of times continuously, please stop using the product;
step two, channel selection
After the power of the signal transmitter 1 is turned on, the channel indicator lamp displays the channel number after the last successful number matching, a user presses a channel key to switch a first channel and a second channel, the indicator lamp indicates the currently working channel number, the first channel adopts a red LED lamp to indicate, the second channel adopts a green LED lamp to indicate, a plurality of wireless communications between the signal transmitter 1 and the signal receiver 2 can only be carried out in the same channel, the wireless communications between different channel numbers cannot be realized, and the signal transmitter 1 and the signal receiver 2 are switched to the same channel number;
step three, checking numbers
Long pressing the number checking keys of the first control panel 103 and the second control panel 205 to perform number checking operation, wherein in the number checking process, a nixie tube of a signal transmitter 1 displays 'C', after the number checking is successful, the serial number N of a signal receiver 2 of the number checking operation is displayed, a first receiver displays 1 after the number checking is performed, the first receiver flickers twice to indicate that the number checking operation is successful, in the number checking process, a nixie tube of a signal receiver 2 displays 'C', after the number checking is successful, the 'C' is in a flickering state to indicate that the number checking operation is successful, the sequential operation can be performed, the number checking of other signal receivers 2 can be performed, after the power supply of the signal transmitter 1 is turned on, if the number checking operation is not performed, the result of the number checking operation after the previous starting is automatically adopted, and if the number checking is performed again, the number checking result of the previous number is automatically cleared after the;
step four, communication detection
After the signal emitter 1 is in number matching with the signal receivers 2, a communication detection key of the control panel I103 is pressed, the signal emitter 1 is sequentially in communication with the signal receivers 2 and displays the detection result of each signal receiver 2, if the communication detection is successful, the corresponding signal emitter 1 is in number flashing for 2 times, and finally, the total number of the signal receivers 2 which are detected normally is displayed in a flashing manner;
step five, charging operation
Before the ignition circuit energy storage capacitor is charged by the signal receiver 2, the second enable switch 203 is required to be pulled upwards to an 'on' gear, the first enable switch 104 in the signal transmitter 1 does not need to be pulled to the 'on' gear, a charging key of the first control panel 103 is pressed, the signal transmitter 1 is sequentially communicated with the signal receivers 2 and displays the charging result of each signal receiver 2, if the charging is successful, the corresponding signal transmitter 1 is flickered for 2 times, the total number of the signal receivers 2 which are normally charged is finally flickered, and after the charging operation is abnormal, two conditions are required to be confirmed: whether the signal receiver 2 and the signal transmitter 1 are in the same channel number or not, and whether the first enable switch 104 is shifted upwards or not and whether the second enable switch 203 is shifted to an on gear or not;
step six, detonating operation
Before the signal transmitter 1 and the signal receiver 2 are subjected to detonation operation, the first enable switch 104 and the second enable switch 203 are required to be pulled upwards to an 'on' gear, a detonation key of the first control panel 103 is pressed, the signal transmitter 1 displays 'F' and broadcasts a detonation instruction, after each signal receiver 2 receives the detonation instruction, two paths of ignition circuits simultaneously output ignition pulses, and after ignition, all LED lamps and nixie tubes of the signal receiver 2 are all on to indicate that the detonation function is finished;
in the third embodiment, the battery replacement comprises the following steps;
a, firstly, turning off a first power switch 101 and a first enable switch 104 of the signal transmitter 1 or turning off a second power switch 202 and a second enable switch 203 of the signal receiver 2;
b, disassembling a box cover of the battery bin by using a cross screwdriver, taking out an old battery, connecting two military batteries No. 5 in parallel for power supply by using a signal transmitter 1 and a signal receiver 2, ensuring that the working time length is longer than 24 hours, measuring the voltage of a new battery to be loaded by using a universal meter, wherein the qualified voltage range is 3.56-3.66V, loading the new battery after the new battery is detected to be qualified, and screwing in a screw again to fix the battery bin cover, thus finishing the replacement of the battery;
c, after each battery replacement operation, clearing the electric quantity record, turning on the first power switch 101 or the second power switch 202, and pressing the electric quantity key of the first control panel 103 or the second control panel 205 for about 10s to complete clearing of the electric quantity record data, wherein when the keys 0-A are pressed once, the nixie tube indicates the proportion of the current remaining working time of the battery, the range is 0-A, and the remaining electric quantity is 0, 1/10 and 2/10 … … 10/10 in sequence.
In the present specification, each embodiment is described with emphasis on differences from other embodiments, and the same or similar parts between the embodiments may be referred to each other.
Unless otherwise defined, technical or scientific terms used in the present embodiments should have the ordinary meaning as understood by those having ordinary skill in the art to which the present invention belongs. In the present specification, the terms "upper", "lower", "left" and "right" are used for clarity of description only, and are not intended to limit the scope of the present invention, and changes or modifications in the relative relationship therebetween may be made without substantial changes in the technical content. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
Exemplary embodiments of the present invention have been described in detail with reference to the preferred embodiments, however, it will be understood by those skilled in the art that various changes and modifications may be made to the specific embodiments described above and various combinations of the technical features and structures proposed by the present invention may be made without departing from the concept of the present invention, and the scope of the present invention is defined by the appended claims.

Claims (8)

1. A remote wireless control system of a cutting and separating device, comprising a signal receiver (2) and a signal transmitter (1), characterized in that:
the input end of the signal receiver (2) is in signal connection with the output end of the signal transmitter (1);
the signal transmitter (1) consists of a power switch I (101), a control panel I (103), an antenna I (102), an enable switch I (104) and a battery bin I (105);
the first control panel (103) comprises communication detection, charging, detonation, number matching, 0-A electric quantity, a nixie tube and channel functions;
the signal receiver (2) consists of a power switch II (202), a control panel II (205), an antenna II (201), an enabling switch II (203), a battery bin II (206) and a wiring terminal (204);
the second control panel (205) comprises a number, electric quantity of 0-A, a nixie tube and a channel function.
2. The remote wireless control system of the cutting and separating device as claimed in claim 1, wherein: the first control panel (103) and the second control panel (205) both comprise a power indicator light and a communication indicator light.
3. The remote wireless control system of the cutting and separating device as claimed in claim 1, wherein: the channel in the control panel I (103) and the channel in the control panel II (205) both comprise a channel I and a channel II which correspond to each other, corresponding indicating lamps are arranged on the channel I and the channel II, the channel I is indicated by a red LED lamp, the channel II is indicated by a green LED lamp, and the channel keys and the indicating lamps are used for switching channels and indicating the currently working channel number.
4. The remote wireless control system of the cutting and separating device as claimed in claim 1, wherein: the signals are used for realizing the signal matching operation of the signal receiver (2) and the signal transmitter (1).
5. The remote wireless control system of the cutting and separating device as claimed in claim 1, wherein: the enabling switch I (104) and the enabling switch II (203) are pulled upwards to enable the enabling switch I (104) and the enabling switch II (203) and pulled downwards to disable the enabling switch I (104) and the disabling switch II (203), the detonation is used for sending a detonation command to the signal receiver (2), the enabling switch I (104) enables the signal transmitter (1) to emit the detonation command outwards through the detonation, and the enabling switch II (203) enables the detonation circuit to perform boosting and detonation operations.
6. The remote wireless control system of the cutting and separating device as claimed in claim 1, wherein: the communication detection is used for detecting the communication states of a plurality of signal receivers (2) with the number matched with the current channel, the charging is used for sending an ignition circuit charging instruction to the signal receivers (2), and whether the charging result of each signal receiver (2) is normal or not is detected.
7. The remote wireless control system of the cutting and separating device as claimed in claim 1, wherein: the first power switch (101) is used for controlling a power supply switch of the signal transmitter (1), and the second power switch (202) is used for controlling a power supply switch of the signal receiver (2).
8. Use of a remote wireless control system for the cutting and separating device according to any of claims 1-7, characterized in that it comprises the following steps:
step one, power up
Turning on a power switch I (101) of a signal transmitter (1) or a power switch II (202) of a signal receiver (2), enabling self-checking to pass, enabling a power indicator lamp and a channel indicator to be on, if the enabling switch I (104) or the enabling switch II (203) has a self-checking fault, enabling the power indicator lamp, the two channel indicator lamps and a communication indicator lamp to be on, displaying a nixie tube by 8, and if a wireless module or a memory has a self-checking fault, enabling the power indicator lamp and the communication indicator lamp to be on;
step two, channel selection
Pressing a channel key can switch a first channel and a second channel, and simultaneously switch a signal transmitter (1) and a signal receiver (2) to the same channel;
step three, checking numbers
Long pressing the number checking keys of the first control panel (103) and the second control panel (205), the signal transmitter (1) can perform number checking operation with a plurality of signal receivers (2);
step four, communication detection
After the signal emitter (1) is in number matching with the signal receivers (2), a communication detection key of the control panel I (103) is pressed, the signal emitter (1) is sequentially in communication with the signal receivers (2), and the detection results of the signal receivers (2) are displayed;
step five, charging operation
Before the signal receiver (2) performs charging operation on an ignition circuit energy storage capacitor, the enabling switch II (203) is pulled upwards to an 'on' gear, the enabling switch I (104) does not need to be pulled to the 'on' gear, a charging key of the control panel I (103) is pressed, the signal transmitter (1) is sequentially communicated with the signal receivers (2), and charging results of the signal receivers (2) are displayed;
step six, detonating operation
Before the signal transmitter (1) and the signal receiver (2) are subjected to detonation operation, the enable switch I (104) and the enable switch II (203) are pulled out to an 'on' gear, a detonation key of the control panel I (103) is pressed, the signal transmitter (1) broadcasts a detonation instruction, after each signal receiver (2) receives the detonation instruction, two paths of ignition circuits simultaneously output ignition pulses, all LED lamps and nixie tubes of the signal receiver (2) are fully lighted, and the completion of the detonation function is indicated.
CN201911400606.3A 2019-12-30 2019-12-30 Remote wireless control system of cutting and separating device and use method thereof Active CN113124723B (en)

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