CN113121140A - Method for preparing active admixture of color sand, roadbed stone and cement from molybdenum ore tailings - Google Patents

Method for preparing active admixture of color sand, roadbed stone and cement from molybdenum ore tailings Download PDF

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Publication number
CN113121140A
CN113121140A CN202110251727.7A CN202110251727A CN113121140A CN 113121140 A CN113121140 A CN 113121140A CN 202110251727 A CN202110251727 A CN 202110251727A CN 113121140 A CN113121140 A CN 113121140A
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ore pulp
cement
ore
tailings
roadbed
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CN202110251727.7A
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Chinese (zh)
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建方方
刘娥
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Henan University of Science and Technology
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Henan University of Science and Technology
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Priority to CN202110251727.7A priority Critical patent/CN113121140A/en
Publication of CN113121140A publication Critical patent/CN113121140A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/12Waste materials; Refuse from quarries, mining or the like
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/1055Coating or impregnating with inorganic materials
    • C04B20/1059Pigments or precursors thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The method for preparing the active admixture of the colored sand, the roadbed stone and the cement by using the molybdenum ore tailings comprises the following specific steps: preparing molybdenum ore tailings into ore pulp by using water, conveying the ore pulp from a tailing pond to a production workshop by using a pipeline, and performing multi-stage screening on the ore pulp to obtain first ore pulp, second ore pulp, third ore pulp and fifth ore pulp; filtering the first ore pulp, the second ore pulp and the third ore pulp, producing color sand by using filter cakes, and recycling filtrate; filtering the butane pulp, and conveying a filter cake to a roadbed stone production line to produce a roadbed stone; performing solid-liquid separation on the pentane pulp, sending a filter cake to an activation furnace for activation to produce a cement active admixture, and recycling the filtrate after treatment; and adding ordinary portland cement, a reinforcing agent, glass fiber and a cement active admixture into the filtered solid filter cake, and uniformly mixing to produce the roadbed stone and the roadbed brick. The method has the advantages of small equipment investment, simple process, low cost, high added value, no secondary pollution, obvious resource effect, easy large-scale disposal and better environmental benefit and economic benefit.

Description

Method for preparing active admixture of color sand, roadbed stone and cement from molybdenum ore tailings
Technical Field
The invention belongs to the technical field of solid waste recycling treatment, and particularly relates to a method for preparing active admixtures of colored sand, roadbed stone and cement from molybdenum ore tailings.
Background
The Koelreuteria paniculata in Luoyang is called as Mo city, which is an oversize Mo ore field in China. However, with the large-scale exploitation of molybdenum ore, the tailings of molybdenum ore are more and more. At present, the fine tailings are not effectively utilized, not only occupy a large amount of land and have high disposal cost, but also have potential environmental and safety hazards.
The known comprehensive utilization routes of the molybdenum ore tailings include four routes: (1) and (3) reselecting useful mineral aggregates after tailing stoping: under the influence of early lagging mineral separation processes and mineral separation methods, various valuable mineral aggregates still exist in the tailings, so that the useful mineral aggregates re-separated from the tailings in the tailings pond after the recovery can bring certain economic benefits to enterprises, but the re-separation or re-separation mode still generates solid wastes and brings secondary environmental pollution; (2) the tailings are used as building materials: a plurality of tailings experimental researches show that the tailings rich in calcium and silicon can replace clay containing the same calcium and silicon after being calcined to be used as a raw material of portland cement, the tailings portland cement with excellent quality can be calcined, the performance is good, the coagulation and the stability are normal, but the tailings portland cement is limited by the region of cement clinker manufacturers, the transportation cost is too high, and in addition, the general trend of large energy consuming enterprises to the productive countries and the environmental protection are stricter, a large number of cement clinker manufacturers are closed, and the roads for producing the cement by the tailings are limited; (3) and (3) using the tailings for preparing fertilizer: some tailings contain various trace elements such as Zn, Mn, Cu, Mo, V, B and the like required by plant production, the elements are necessary for maintaining the growth and development of plants, and the trace element fertilizers for improving the soil can be prepared by proper treatment, the method seems to be feasible, but has no practical operation possibility, because various flotation reagents and other toxic substances cannot be prevented from being adsorbed in the tailings, and only the pretreatment cost is irreparable; (4) filling a mine goaf: the method conforms to the long-term continuous development of green mine development and mining industry, but is not practical because the ores are dug from the mountain and are transported to a dressing plant, few enterprises are used for mining and dressing together, even if the mining and dressing are carried out together, and the goaf is backfilled by tailings, so that the economic benefit is low, and the enterprises are difficult to realize.
ICP (inductively coupled plasma) element analysis is carried out on molybdenum ore tailings in Koelkawa county, so that radioactive elements do not exist in the molybdenum ore tailings, the contents of heavy metals which have high environmental pollution are low, wherein the contents of As (0.00025%), Pb (0.0015%) and Cr (chromium), Cd (cadmium) and Hg (Hg) are too low to detect. In addition, the loss on ignition is not high, only 1.56%, which indicates that the content of organic matters in the molybdenum tailings is low, and the content of flotation agents carried into the tailings is low. Importantly, the molybdenum ore tailings with seven components of silicon dioxide, aluminum oxide, ferric oxide, potassium feldspar, albite, calcium oxide and magnesium oxide account for 98.09 percent and are safe and reliable to use as building material raw materials. Therefore, the tailings are used as raw materials, and the zero-emission full-recovery innovative technology and process are adopted, so that the tailings are recycled and comprehensively utilized, and the method has great practical significance and scientific significance.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a method for preparing an active admixture of colored sand, roadbed stone and cement from molybdenum ore tailings without a process method for discharging three wastes.
The technical scheme of the invention is as follows: the method for preparing the active admixture of the colored sand, the roadbed stone and the cement by using the molybdenum ore tailings comprises the following specific steps:
step one, molybdenum ore tailings are prepared into ore pulp by water, the ore pulp is subjected to multi-stage screening treatment by a probability screen, and the ore pulp of the tailings is screened into first ore pulp, second ore pulp, third ore pulp and fifth ore pulp;
step two, filtering the first ore pulp, the second ore pulp and the third ore pulp respectively, performing solid-liquid separation to obtain three solid filter cakes which are respectively used for producing colored sand with corresponding specifications, and sending filtrate to a water treatment pool for complexing treatment;
step three, carrying out solid-liquid separation on the butyl ore pulp by using a belt type vacuum filter, directly using a solid filter cake for producing the roadbed stone, and sending filtrate to a water treatment pool for complexing treatment;
step four, performing solid-liquid separation on the pentane ore pulp by using a spiral centrifugal machine, conveying a solid filter cake to an activation furnace for activation treatment to obtain a cement active admixture, and treating liquid water for recycling;
and step five, adding 12-30% of ordinary portland cement, 0.05-0.6% of reinforcing agent, 0.5-3% of glass fiber and 5-10% of cement active admixture into the solid filter cake filtered in the step three, uniformly mixing, and producing one of roadbed stone and roadbed brick by adopting a full-automatic brick/stone all-in-one machine.
And further optimizing, wherein a vibration probability sieve is adopted in the screening treatment in the step one.
And (3) further optimizing, wherein the multistage screening treatment in the step one adopts a vibration probability screen.
Further optimizing, the granularity of the first ore pulp is 20-40 meshes, the granularity of the second ore pulp is 41-80 meshes, the granularity of the third ore pulp is 81-120 meshes, the granularity of the third ore pulp is 121-325 meshes, and the granularity of the fifth ore pulp is smaller than 325 meshes.
Further optimization, the concentration of the ore pulp in the step one is 40-60%.
And (3) further optimizing, wherein the colored sand in the second step is dyed colored sand.
And further optimizing, wherein the molybdenum ore tailings in the roadbed stones and the roadbed bricks in the third step account for 40-88%.
And further optimizing, wherein the molybdenum ore tailings in the cement active admixture in the fourth step account for 85-98%.
The invention has the beneficial effects that:
through analysis and test, the molybdenum ore tailings have no radioactive elements, the total content of toxic elements such as lead, mercury, arsenic, cadmium and the like is not more than 0.002 percent, the molybdenum ore tailings can be used as building materials, the loss on ignition is 1.56 percent, the molybdenum ore tailings are added with organic flotation reagents due to flotation, the organic flotation reagents are very low in content and are easy to dissolve in water, water is adopted as a medium for solid-liquid phase transportation in the process, organic matters exist in liquid phase water, a water treatment tank is subjected to complexing treatment and then recycled, the whole process has no carbon consumption and three-waste discharge, the tailings are fully recycled by 100 percent, and the method has the advantages of small equipment investment, simple process, low cost, high added value, no secondary pollution, remarkable recycling effect, easiness in large-scale disposal and better environmental benefit and economic benefit.
Detailed Description
In order to make the technical means, the original characteristics, the achieved objects and the beneficial effects of the invention easy to understand, the invention is further explained by combining the specific embodiments.
The method for preparing the active admixture of the colored sand, the roadbed stone and the cement by using the molybdenum ore tailings comprises the following specific steps:
step one, molybdenum ore tailings are modulated into ore pulp with the concentration of 40-60% by water, the ore pulp is subjected to multi-stage screening treatment by using a vibrating probability screening probability screen, and the ore pulp of the tailings is screened into first ore pulp, second ore pulp, third ore pulp and fifth ore pulp, wherein the granularity of the first ore pulp is 20-40 meshes, the granularity of the second ore pulp is 41-80 meshes, the granularity of the third ore pulp is 81-120 meshes, the granularity of the third ore pulp is 121-325 meshes, and the granularity of the fifth ore pulp is smaller than 325 meshes;
step two, filtering the pulp A, the pulp B and the pulp C respectively, performing solid-liquid separation, obtaining three solid filter cakes which are respectively used for producing dyeing color sand with corresponding specifications, sending filtrate to a water treatment pool for complexing treatment, wherein the adding amount of a coloring agent is 0.5-2%, preparing the three solid filter cakes by using water, in the production process of the dyeing color sand, selecting low-melting-point glass powder or low-melting-point oxide as a glaze coating, the adding amount of a pigment is 0.3-8%, selecting inorganic pigments such as titanium dioxide, ferric oxide, zinc yellow, chromium oxide, ultramarine and the like as the pigments, selecting 10-40% of glaze, 2-15% of pigment, sintering temperature is less than 500 ℃, and crushing and sieving the glaze into different meshes after sintering;
step three, performing solid-liquid separation on the butyl pulp by using a belt type vacuum filter, directly using a solid filter cake for producing the roadbed stone, and sending filtrate to a water treatment tank for complexing treatment, wherein the molybdenum ore tailings in the roadbed stone and the roadbed brick account for 40-88%;
step four, performing solid-liquid separation on the pentane pulp by using a spiral centrifuge, conveying the solid filter cake to an activation furnace for activation treatment to obtain a cement active admixture, wherein the activation temperature is 300-600 ℃, the activator comprises quicklime and gypsum, the addition of the quicklime is 0.2-15%, the addition of the gypsum is 3-20%, and liquid water is recycled after treatment, wherein the molybdenum ore tailings in the cement active admixture account for 85-98%;
and step five, adding 12-30% of ordinary portland cement, 0.05-0.6% of reinforcing agent, 0.5-3% of glass fiber and 5-10% of cement active admixture in the step four into the solid filter cake filtered in the step three, uniformly mixing, and producing one of roadbed stone and roadbed brick by adopting a silver horse 2025 brand full-automatic brick/stone all-in-one machine.
Taking a running pilot plant production line as an example, 300 tons of molybdenum ore tailings are processed daily, the working time per day is 8 hours, 4 thick slurry pumps are conveyed by pipelines with the motor power of 1.0KW, 2 vibrating probability sieves with the motor power of 3.5KW are arranged, 1 filter and a press are arranged respectively, wherein the power of each motor is 7.5KW/h, the total power consumption of a JS600-PC300 system roadbed stone and roadbed brick production line is 65KW/h, the average power consumption per day is 810 degrees, the average power consumption of each ton of molybdenum ore tailings is 2.7 degrees, and the product data can be obtained every day: 60 tons of color sand with the size of 600 multiplied by 35mm35000 pieces of roadbed stone, 120 tons of cement active admixture and 43 ten thousand yuan of daily income. Through analysis and test, the molybdenum ore tailings do not contain radioactive elements, the total content of toxic elements such as lead, mercury, arsenic, cadmium and the like is not more than 0.002 percent, and the molybdenum ore tailings can be used as building materials. The process method for treating the molybdenum ore tailings with the loss on ignition of 1.56 percent has the advantages of low energy consumption, low cost, zero discharge and full recovery, remarkable economic benefit and good social benefit and environmental benefit.
It is further noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1. The method for preparing the active admixture of the colored sand, the roadbed stone and the cement from the molybdenum ore tailings is characterized by comprising the following specific steps of:
step one, molybdenum ore tailings are prepared into ore pulp by water, the ore pulp is subjected to multi-stage screening treatment by a probability screen, and the ore pulp of the tailings is screened into first ore pulp, second ore pulp, third ore pulp and fifth ore pulp;
step two, filtering the first ore pulp, the second ore pulp and the third ore pulp respectively, performing solid-liquid separation to obtain three solid filter cakes which are respectively used for producing colored sand with corresponding specifications, and sending filtrate to a water treatment pool for complexing treatment;
step three, carrying out solid-liquid separation on the butyl ore pulp by using a belt type vacuum filter, directly using a solid filter cake for producing the roadbed stone, and sending filtrate to a water treatment pool for complexing treatment;
step four, performing solid-liquid separation on the pentane ore pulp by using a spiral centrifugal machine, conveying a solid filter cake to an activation furnace for activation treatment to obtain a cement active admixture, and treating liquid water for recycling;
and step five, adding 12-30% of ordinary portland cement, 0.05-0.6% of reinforcing agent, 0.5-3% of glass fiber and 5-10% of cement active admixture into the solid filter cake filtered in the step three, uniformly mixing, and producing one of roadbed stone and roadbed brick by adopting a full-automatic brick/stone all-in-one machine.
2. The method for preparing color sand, roadbed stone and cement active admixture from molybdenum ore tailings according to claim 1, wherein the screening treatment in the first step is a vibration probability screen.
3. The method for preparing the color sand, the roadbed stone and the cement active admixture from the molybdenum ore tailings according to the claim 1, wherein a vibration probability sieve is adopted in the multi-stage sieving treatment in the step one.
4. The method as claimed in claim 1, wherein the first ore pulp has a particle size of 20-40 meshes, the second ore pulp has a particle size of 41-80 meshes, the third ore pulp has a particle size of 81-120 meshes, the third ore pulp has a particle size of 121-325 meshes, and the fifth ore pulp has a particle size of less than 325 meshes.
5. The method for preparing the active admixture of the colored sand, the roadbed stone and the cement by using the molybdenum ore tailings as the raw materials according to claim 1, wherein the concentration of the ore pulp in the step one is 40-60%.
6. The method for preparing the color sand, the roadbed stone and the cement active admixture from the molybdenum ore tailings according to claim 1, wherein the color sand in the second step is dyed color sand.
7. The method for preparing color sand, roadbed stone and cement active admixture by using molybdenum ore tailings according to claim 1, wherein the molybdenum ore tailings in the roadbed stone and the roadbed brick account for 40-88% in the third step.
8. The method for preparing color sand, roadbed stone and cement active admixture by using molybdenum ore tailings according to claim 1, wherein the molybdenum ore tailings in the cement active admixture in the fourth step account for 85-98%.
CN202110251727.7A 2021-03-08 2021-03-08 Method for preparing active admixture of color sand, roadbed stone and cement from molybdenum ore tailings Pending CN113121140A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114538860A (en) * 2022-03-25 2022-05-27 沈阳中泽环境工程有限公司 Border stone prepared from molybdenum-selecting tailings and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN101293751A (en) * 2008-05-16 2008-10-29 王颖 Comprehensive treatment method for mine tailing
KR101696716B1 (en) * 2015-10-07 2017-01-16 김대건 Manufacturing method of high-strength artificial stone block using tailing
CN107244865A (en) * 2017-06-05 2017-10-13 山东龙泉管道工程股份有限公司 High-strength concrete using fines molybdic tailing and barren rock and preparation method thereof
CN109926199A (en) * 2018-12-19 2019-06-25 邱利宾 A method of recycling ultra fine sand from molybdic tailing
CN110482998A (en) * 2019-09-05 2019-11-22 张建华 A kind of light material and preparation method thereof for railway bed
CN112044927A (en) * 2020-08-14 2020-12-08 铜陵有色金属集团股份有限公司 Full tailings grading and segmenting multi-way comprehensive utilization method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101293751A (en) * 2008-05-16 2008-10-29 王颖 Comprehensive treatment method for mine tailing
KR101696716B1 (en) * 2015-10-07 2017-01-16 김대건 Manufacturing method of high-strength artificial stone block using tailing
CN107244865A (en) * 2017-06-05 2017-10-13 山东龙泉管道工程股份有限公司 High-strength concrete using fines molybdic tailing and barren rock and preparation method thereof
CN109926199A (en) * 2018-12-19 2019-06-25 邱利宾 A method of recycling ultra fine sand from molybdic tailing
CN110482998A (en) * 2019-09-05 2019-11-22 张建华 A kind of light material and preparation method thereof for railway bed
CN112044927A (en) * 2020-08-14 2020-12-08 铜陵有色金属集团股份有限公司 Full tailings grading and segmenting multi-way comprehensive utilization method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114538860A (en) * 2022-03-25 2022-05-27 沈阳中泽环境工程有限公司 Border stone prepared from molybdenum-selecting tailings and preparation method thereof

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