CN113120603A - Square frame type upper discharging equipment for oxidation wire - Google Patents
Square frame type upper discharging equipment for oxidation wire Download PDFInfo
- Publication number
- CN113120603A CN113120603A CN202110499697.1A CN202110499697A CN113120603A CN 113120603 A CN113120603 A CN 113120603A CN 202110499697 A CN202110499697 A CN 202110499697A CN 113120603 A CN113120603 A CN 113120603A
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- Prior art keywords
- girder
- row
- rotary
- conveying mechanism
- oxidation
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000003647 oxidation Effects 0.000 title claims abstract description 31
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 31
- 238000007599 discharging Methods 0.000 title abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 120
- 239000007787 solid Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims description 27
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 22
- 229910052782 aluminium Inorganic materials 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The embodiment of the invention discloses a square frame type upper-row device for an oxidation wire, which comprises a square frame type upper-row mechanism, a real beam conveying mechanism, a hollow beam conveying mechanism and a lifting mechanism, wherein the square frame type upper-row mechanism comprises a rotary driving mechanism and a rotary frame, and the rotary frame is formed by connecting four rotary edges with equal length end to end; the rotary driving mechanism is connected with the rotary frame through a connecting piece; crossbeam clamping mechanisms are arranged at four corners of the rotating frame and used for clamping or loosening a crossbeam; the lifting mechanism is simultaneously connected with the solid beam conveying mechanism and the hollow beam conveying mechanism; the air beam conveying mechanism is used for conveying the air beams after the lower row; the lower end of the lifting mechanism is positioned in the running track of the girder clamping mechanism. By adopting the upper-discharging equipment, the continuous upper discharging can be realized, the time for turning back the roll-over stand is saved, the utilization rate of the oxidation line is higher, the production efficiency is greatly improved, and the larger economic benefit can be generated for enterprises.
Description
Technical Field
The invention relates to the field of aluminum material oxidation equipment, in particular to a square frame type upper-row equipment for an oxidation wire.
Background
In order to improve the weather resistance and appearance of aluminum profiles (also called aluminum materials or profiles), oxidation treatment is often required. The existing oxidation line suspends rows of aluminum profiles in the air through crossbeams and sends the profiles into the oxidation line to implement the oxidation process. The aluminum materials are taken out from the material frame and fixed on the girders one by one, and then the girders hung with the aluminum materials are lifted and sent to the oxidation line to form an upper row. The girder fixed with the aluminum material is called a solid girder, and the girder at the lower row is called an air girder. The existing upper-row mode is as follows: conveying the aluminum material to a roll-over stand in a material preparation area through a feeding frame, and clamping the section at the roll-over stand; after clamping is completed, the overturning frame overturns for 90 degrees to reach the joint of the solid beam and the hollow beam, the solid beam of the overturning frame is firstly transferred through the solid beam placing frame to enter a waiting area of the equipment, and then the hollow beam which receives backflow is turned back for 90 degrees to return to the original material clamping position, so that one-time upper discharging is completed. The preparation of the next period is started after the conveyor belt finishes conveying, and after the preparation is finished, the conveyor frame starts the section conveying of the next period after the turnover frame is turned back.
The disadvantage of this last row of mode is fairly obvious, and in the whole course of operation of roll-over stand, the station of clamping position is the complete stagnation, and the district of prepareeing material in addition can wait for the turn-back of roll-over stand and just can carry out the transport of next cycle after accomplishing next time of prepareeing material.
Disclosure of Invention
The embodiment of the invention aims to solve the technical problem of low upper-discharging efficiency of the existing upper-discharging equipment, and provides the square-frame upper-discharging equipment for the oxidation wire, which can improve the upper-discharging efficiency and further improve the production efficiency of the oxidation wire.
In order to solve the technical problem, the embodiment of the invention provides a square frame type upper-row device for an oxidation wire, which comprises a square frame type upper-row mechanism, a solid beam conveying mechanism, a hollow beam conveying mechanism and a lifting mechanism, wherein the square frame type upper-row mechanism comprises a rotary driving mechanism and a rotary frame, the rotary driving mechanism is used for driving the rotary frame to rotate, and the rotary frame is formed by connecting four rotary sides with equal length end to end; the rotary driving mechanism is connected with the rotary frame through a connecting piece; crossbeam clamping mechanisms are arranged at four corners of the rotating frame and used for clamping or loosening a crossbeam; the lifting mechanism is simultaneously connected with the solid beam conveying mechanism and the hollow beam conveying mechanism, and the solid beam conveying mechanism is used for conveying the solid beam into the oxidation line; the air beam conveying mechanism is used for conveying the air beams after the lower row; the lower end of the lifting mechanism is positioned in the running track of the girder clamping mechanism.
As an improvement of the scheme, the lifting mechanism is connected with the discharge end of the hollow beam conveying mechanism; the lifting mechanism is connected with the feeding end of the solid beam conveying mechanism.
As an improvement of the scheme, the discharge end of the hollow beam conveying mechanism is higher than the feed end of the solid beam conveying mechanism.
As an improvement of the scheme, the girder clamping mechanisms are connected with the rotating edges through extending parts which are parallel to the corresponding rotating edges and extend outwards.
As an improvement of the scheme, the girder clamping mechanism comprises a girder limiting groove, and a locking mechanism for preventing the girder from being separated from the girder limiting groove is arranged at an opening of the girder limiting groove.
As an improvement of the above scheme, the locking mechanism comprises a locking cylinder and a positioning block arranged on a piston rod of the locking cylinder; the positioning block can be driven by the piston rod to translate at the opening of the girder limiting groove.
As an improvement of the scheme, when the girder limiting groove is positioned in the lifting mechanism, the notch of the girder limiting groove faces upwards.
As an improvement of the scheme, the overlapping position of the girder limiting groove and the lifting mechanism is positioned right below the feeding end of the solid girder conveying mechanism.
The improvement of the scheme is that the aluminum material conveying device further comprises an upper row of conveying lines arranged on one side of the square upper row mechanism and used for arranging the aluminum materials and conveying the aluminum materials to the square upper row mechanism integrally.
As an improvement of the scheme, the front surface of the rotating edge is also provided with a supporting roller; when the rotating edge rotates to the position that the front surface is horizontally upward, the upper row of transmission lines is at the same height with the rotating edge.
The embodiment of the invention has the following beneficial effects:
by adopting the upper-discharging equipment, the continuous upper discharging can be realized, the time for turning back the roll-over stand is saved, the utilization rate of the oxidation line is higher, the production efficiency is greatly improved, and the larger economic benefit can be generated for enterprises.
Drawings
FIG. 1 is a schematic structural diagram of a block-type upper-row apparatus for an oxidation line according to the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic structural view of a longeron clamping mechanism of the present invention;
fig. 4 is a schematic structural diagram of an upper row transmission line of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
As shown in fig. 1-3, the embodiment of the present invention provides a square frame type upper row device for an oxidation line, which includes a square frame type upper row mechanism 1, a solid beam conveying mechanism 2, an empty beam conveying mechanism 3 and a lifting mechanism 4, where the square frame type upper row mechanism 1 includes a rotation driving mechanism 11 and a rotation frame 12, the rotation driving mechanism 11 is used to drive the rotation frame 12 to rotate, and the rotation frame 12 is formed by connecting four rotation edges 121 with equal length end to end; the rotary driving mechanism 11 is connected with the rotary frame 12 through a connecting piece 13; girder clamping mechanisms 122 are arranged at four corners of the rotating frame 12, and the girder clamping mechanisms 122 are used for clamping or loosening girders; the lifting mechanism 4 is simultaneously connected with the real beam conveying mechanism 2 and the hollow beam conveying mechanism 3, and the real beam conveying mechanism 2 is used for conveying the real beam into the oxidation line; the air beam conveying mechanism 3 is used for conveying the air beams after being arranged downwards; the lower end of the lifting mechanism 4 is located in the travel track of the girder clamping mechanism 122. The rotary driving mechanism can comprise a rotating shaft positioned in the center of the selection frame and a motor for driving the rotating shaft to rotate; the selection frame is connected with the rotating shaft and can rotate by taking the rotating shaft as a center.
The upper row process of the present application is as follows:
the aluminum materials in the material frame 7 are fed into the material preparation area manually or by a machine, and a certain amount of aluminum materials are fed into the rotating edge 121 which rotates to the front side horizontally upwards at each time according to the requirement of the oxidation process. The aluminum material 6 is fixed on the girder 8 one by one through a clip on the girder 8 to form a solid girder. Then the rear frame type upper row mechanism 1 rotates 90 degrees, and the solid beam is conveyed to the lowest end of the lifting mechanism 4. And then the lifting mechanism 4 lifts the solid beam to the solid beam conveying mechanism 2. In the solid beam conveying mechanism 2, each solid beam is arranged at a certain interval according to the requirement of an oxidation process and is conveyed into an oxidation line at a certain speed for oxidation. The air beam conveying mechanism 3 collects the air beams after the lower row and transfers the air beams to the lifting mechanism 4. When the solid beam at the highest point is sent out, the lifting mechanism 4 moves a hollow beam at the foremost end of the hollow beam conveying mechanism 3 downwards and sends the hollow beam into the girder clamping mechanism 122. The hollow beam in the rotating edge 121 rotates 270 ° along with the rotating edge 121, and finally reaches the horizontal upper row position, and the next upper row work is performed again.
By adopting the upper-discharging equipment, the continuous upper discharging can be realized, the time for turning back the roll-over stand is saved, the utilization rate of the oxidation line is higher, the production efficiency is greatly improved, and the larger economic benefit can be generated for enterprises. In addition, the rotating frame 12 can be conveniently hidden underground, and the longitudinal space can be effectively utilized; the periphery of the rotary edge can be covered by an iron plate, and only the part of the rotary edge 121 which rotates to the front and upwards horizontally is exposed, so that the whole structure is simple and elegant, and the operation by workers is facilitated.
In order to realize the automatic transfer of the beams and the hollow beams, the lifting mechanism 4 is connected with the discharge end 31 of the hollow beam conveying mechanism 3; the lifting mechanism 4 is connected with the feeding end 21 of the solid beam conveying mechanism 2. In order to reasonably utilize space resources, the discharge end 31 of the hollow beam conveying mechanism 3 is higher than the feed end 21 of the solid beam conveying mechanism 2.
The longeron clamp 122 is connected to the swivel edge 121 by an extension 14 that extends outwardly and parallel to the respective swivel edge 121. By providing the extension portion 14, the length of the rotating edge 121 can be shortened, and the space occupied by the rotating body can be reduced. In addition, the girder clamping mechanism 122 can independently extend into the lifting mechanism 4, the structure is simplified, and the reliability of the system is improved.
The following is the comparison of the production efficiency when the enterprise adopts two types of upper-row equipment:
as shown in the above figures, the total working time of 360-degree rotation mode in one-time upward arrangement is 47 seconds faster than the traditional 90-degree reciprocating type, and the placing positions of air beam backflow are increased in the 360-degree rotation mode, so that the aluminum material can be clamped simultaneously during the working time of the roll-over stand, and the working efficiency is greatly improved.
In addition, the cycle is accelerated, so that the equipment can fully exert the self capacity, the capacity after the efficiency is improved from the original 100 tons to 200 tons every day, and the production capacity is obviously improved.
Preferably, with reference to fig. 4, the apparatus in the upper row further comprises an upper row of conveying lines 5, which are arranged on one side of the upper row of square frame mechanisms 1 and are used for arranging the aluminum materials and conveying the aluminum materials to the upper row of square frame mechanisms 1 as a whole.
Because the rotating edge 121 of the equipment can rotate 360 degrees, when the rotating edge rotates to a certain angle, the girder has the danger of falling off downwards. For this reason, the present application proposes a brand new girder clamping mechanism 122, the girder clamping mechanism 122 includes a girder limiting groove 123, and a locking mechanism for preventing the girder from coming off from the girder limiting groove 123 is provided at an opening of the girder limiting groove 123. The locking mechanism comprises a locking cylinder 124 and a positioning block 125 arranged on a piston rod of the locking cylinder 124; the positioning block 125 can be driven by the piston rod to move horizontally at the opening of the girder limiting groove 123. The opening of girder limiting groove 123 is also provided with a guide inclined plane 126, which is convenient for a girder to enter girder limiting groove 123. After the girder enters the girder limiting groove 123, the locking cylinder 124 drives the positioning block 125 to extend out, so that the opening of the girder limiting groove 123 is sealed, and the girder cannot be separated from the girder limiting groove 123 when the opening of the girder limiting groove 123 faces downwards.
Preferably, when the girder-limiting groove 123 is located in the lifting mechanism 4, the notch of the girder-limiting groove 123 faces upward. At the moment, the locking mechanism is only required to be opened, the lifting mechanism 4 can hook the girder through a lifting hook and other parts, so that the girder is lifted out of the girder limiting groove 123 or placed into the girder limiting groove 123, and the operation is convenient. Preferably, the overlapping position of the girder limiting groove 123 and the lifting mechanism 4 is located right below the feeding end 21 of the solid girder conveying mechanism 2. By adopting the design, the hook in the lifting mechanism 4 can hook the girder only by moving up and down, so that an additional moving part is saved, the action is simplified, and the transmission efficiency of the girder is improved.
In order to ensure that the aluminum material is in a horizontal state in the process of fixing the aluminum material on the clamp of the girder, the front surface of the rotating edge 121 is also provided with supporting rollers 127, and the supporting rollers 127 are transversely arranged at a certain interval and used for supporting the aluminum material in the horizontal state. When the rotating edge 121 is rotated to a position where the front surface is horizontally upward in order to interface with the upper row of transmission lines 5, the upper row of transmission lines 5 is at the same height as the front surface.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. A square frame type upper-row device of an oxidation wire is characterized by comprising a square frame type upper-row mechanism, a solid beam conveying mechanism, an empty beam conveying mechanism and a lifting mechanism,
the square frame type upper row mechanism comprises a rotary driving mechanism and a rotary frame, the rotary driving mechanism is used for driving the rotary frame to rotate, and the rotary frame is formed by connecting four rotary edges with equal length end to end;
the rotary driving mechanism is connected with the rotary frame through a connecting piece;
crossbeam clamping mechanisms are arranged at four corners of the rotating frame and used for clamping or loosening a crossbeam;
the lifting mechanism is simultaneously connected with the solid beam conveying mechanism and the hollow beam conveying mechanism, and the solid beam conveying mechanism is used for conveying the solid beam into the oxidation line;
the air beam conveying mechanism is used for conveying the air beams after the lower row; the lower end of the lifting mechanism is positioned in the running track of the girder clamping mechanism.
2. A block type upper row apparatus of an oxidation line according to claim 1, wherein said elevating means is connected to a discharge end of said air beam transport means; the lifting mechanism is connected with the feeding end of the solid beam conveying mechanism.
3. The apparatus for the upward block-type installation of an oxidation line according to claim 2, wherein the discharge end of the air-beam conveyor is higher than the feed end of the solid-beam conveyor.
4. A modular upper tier apparatus of an oxidation line according to claim 1, wherein the longeron clamp mechanisms are connected to the swivel sides by extensions that extend parallel to and outwardly from the respective swivel sides.
5. The apparatus of claim 1, wherein the girder clamping mechanism comprises a girder limiting groove, and a locking mechanism for preventing the girder from being released from the girder limiting groove is provided at an opening of the girder limiting groove.
6. The apparatus for upward block arrangement of the oxidation line according to claim 5, wherein the locking mechanism comprises a locking cylinder, and a positioning block provided on a piston rod of the locking cylinder; the positioning block can be driven by the piston rod to translate at the opening of the girder limiting groove.
7. The apparatus of claim 5, wherein the slot opening of the longeron restraint slot faces upward when the longeron restraint slot is in the lift mechanism.
8. The apparatus of claim 5, wherein the position of the girder-limiting groove overlapping the lifting mechanism is located directly below the feeding end of the solid beam conveyor.
9. The apparatus of claim 1, further comprising an upper row of transfer lines disposed at one side of the upper row of block-like mechanisms for arranging aluminum materials and transferring the aluminum materials to the upper row of block-like mechanisms as a whole.
10. A modular upper row of oxidation lines according to claim 9, wherein the front face of the rotating edge is further provided with a support roller; when the rotating edge rotates to the position that the front surface is horizontally upward, the upper row of transmission lines is at the same height with the rotating edge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2022/090247 WO2022237583A1 (en) | 2020-12-14 | 2022-04-29 | Oxidation line box-type mounting device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2020229929125 | 2020-12-14 | ||
| CN202022992912 | 2020-12-14 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113120603A true CN113120603A (en) | 2021-07-16 |
Family
ID=76781131
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120980661.0U Active CN215248019U (en) | 2020-12-14 | 2021-05-08 | Square frame type upper discharging equipment for oxidation wire |
| CN202110499697.1A Pending CN113120603A (en) | 2020-12-14 | 2021-05-08 | Square frame type upper discharging equipment for oxidation wire |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120980661.0U Active CN215248019U (en) | 2020-12-14 | 2021-05-08 | Square frame type upper discharging equipment for oxidation wire |
Country Status (2)
| Country | Link |
|---|---|
| CN (2) | CN215248019U (en) |
| WO (1) | WO2022237583A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022237583A1 (en) * | 2020-12-14 | 2022-11-17 | 广东坚美铝型材厂（集团）有限公司 | Oxidation line box-type mounting device |
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| CN215248019U (en) * | 2020-12-14 | 2021-12-21 | 广东坚美铝型材厂（集团）有限公司 | Square frame type upper discharging equipment for oxidation wire |
-
2021
- 2021-05-08 CN CN202120980661.0U patent/CN215248019U/en active Active
- 2021-05-08 CN CN202110499697.1A patent/CN113120603A/en active Pending
-
2022
- 2022-04-29 WO PCT/CN2022/090247 patent/WO2022237583A1/en active Application Filing
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| CN205589981U (en) * | 2016-05-13 | 2016-09-21 | 重庆南商机器人科技有限公司 | Unloader in anti falling automation suitable for flexible panel |
| CN211812188U (en) * | 2019-08-27 | 2020-10-30 | 广州广源激光科技有限公司 | Material loading output subassembly |
| CN210594202U (en) * | 2019-09-27 | 2020-05-22 | 苏州新机裕自动化技术有限公司 | Glass bottle sheath unloader |
| CN211919316U (en) * | 2019-12-19 | 2020-11-13 | 佛山市高明左右铝业有限公司 | Bent material upper-row bent frame for aluminum profile oxidation treatment line |
| CN111217138A (en) * | 2020-02-20 | 2020-06-02 | 浙江捷创智能技术有限公司 | Cross feeding device and feeding method |
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| WO2022237583A1 (en) * | 2020-12-14 | 2022-11-17 | 广东坚美铝型材厂（集团）有限公司 | Oxidation line box-type mounting device |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022237583A1 (en) | 2022-11-17 |
| CN215248019U (en) | 2021-12-21 |
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