CN113119488A - Novel reflective road cone cover cloth base processing technology - Google Patents
Novel reflective road cone cover cloth base processing technology Download PDFInfo
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- CN113119488A CN113119488A CN202010042260.0A CN202010042260A CN113119488A CN 113119488 A CN113119488 A CN 113119488A CN 202010042260 A CN202010042260 A CN 202010042260A CN 113119488 A CN113119488 A CN 113119488A
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- slitting
- base
- cloth base
- processing technology
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
- B29C59/046—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts for layered or coated substantially flat surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/003—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
- B29C41/30—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length incorporating preformed parts or layers, e.g. moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/005—Surface shaping of articles, e.g. embossing; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
Abstract
The invention discloses a processing technique of a novel reflective road cone cover fabric base, comprising the following steps, the base fabric of the invention is formed by a hot woven fabric body hot hot hot ring retaining polyvinyl chloride material pins on the special fabric base surface which is not covered, and is finished at one time by the processes of pressing, cooling, sizing and slitting, the plastic film is thermoplastic polyvinyl chloride resin: 60-70%, melt ring plasticizer : 20-30%, the rest is other processing aids as raw materials, through stir the mixture in the high-speed mixer, after being enough plastify by rare , open , after extrudes out the intensive plasticization, send delay manufacture of technology that the special method of installing supports the disposable of formation of a water by combustion, compared with prior art, not only physical performance reaches the requirement, and the raw materials environmental protection, do not contain heavy metal, and then can not cause the pollution to soil and water source when abandoning, thereby stop human health's problem emergence.
Description
Technical Field
The invention belongs to the technical field of traffic facilities, and particularly relates to a novel reflective road cone cover cloth base processing technology.
Background
Along with the construction and development of roads, higher requirements are put forward on related construction equipment, a reflective road cone is one of the construction equipment, and a reflective road cone cloth covering base is an important component of the reflective road cone.
The prior art has the following problems: 1. the existing cloth base uses PVC and sandwich mesh cloth as base materials, when the materials are abandoned, harmful heavy metals such as lead, cadmium and the like in polyvinyl chloride (PVC) materials can cause pollution to soil and water sources and harm human health; 2. the processing technology is complex and the production cost is high; 3. after printing, finished products are easy to adhere to each other, and the subsequent effect is influenced.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a novel light reflecting path taper sleeve cloth base processing technology which has the characteristics that the raw materials are environment-friendly, heavy metal is not contained, and further, soil and water sources are not polluted when the raw materials are abandoned, so that the problem of harming human health is avoided.
In order to achieve the purpose, the invention provides the following technical scheme: a novel reflective road cone cover cloth base processing technology comprises the following steps: selecting materials: the materials are respectively selected from special base cloth with the gram weight of 20g/m2 and the width of 1530mm and a special formula for hooking and protecting the polyvinyl chloride; a collimator : special scrim of not riding on the cement is placed on a rich rack, and the plastic film formulation is a thermoplastic polyvinyl chloride resin: 60-70%, melt ring plasticizer : 20-30%, 2% hooked keeping fixes and other processing aids as raw materials, through from the amount of , after stirring and mixing evenly in a high-speed mixer, after , open , after evaporating sufficient plasticization by extrusion, send extension to fix a fabric matrix disposability through special method, then warp, cool cut rolling, again with combined fabric matrix product , rejected product rejection, last packing: qualified products are packaged in a container of a float and transported to a storage place, and the whole processing work of the reflective road cone sleeve cloth base is completed.
In a further aspect of the present invention, the base fabric is formed by a process wherein a particular fabric base is subjected to a compression cooling slitting process, followed by a thermoplastic polyvinyl chloride material disposable thermal .
In the invention, further, in the embossing process, the temperature of the embossing roller is 80-120 ℃, the embossing pressure is 5-12 MPa, and the embossing speed is 10-100 m/min.
In the invention, the base cloth and the reflective film as well as the reflective film and the plastic film are tightly adhered through the rubber roller and the composite roller in the hot adhering process, 6 kilograms of force is achieved between the rubber roller and the composite roller, and the base cloth and the reflective film are conveyed to the air cooler at the speed of 3-30 m/rain.
In the slitting process, the slitting is performed according to the specification required by the base fabric, the slitting is performed by a slitting machine after the spacing between the slitting knives is checked and confirmed, the size of the slitting machine is checked immediately before the slitting, the slitting is performed after the checking is qualified, the sampling inspection is performed in the slitting process, the error is found to be too large, and the slitting is performed after the machine is stopped and adjusted.
In the unqualified product rejection process, the detection module detects and acquires data, the detection module feeds the data back to the control module, the control module feeds the received data back to the analysis and comparison module, the analysis and comparison module calls the data in the storage module for analysis and comparison, if the data is the same as the stored data, the reflective road cone sleeve cloth base enters the packaging process, and if the data is different from the stored data, the control module controls the alarm module to warn a worker, and the unqualified product rejection module rejects the reflective road cone sleeve cloth base.
Compared with the prior art, the invention has the beneficial effects that:
1. the base fabric of the invention is made by one-step process of hot melt ring retained polyvinyl chloride sprins through on special fabric surface not covered by a hot cloth curtain hot , pressing, cooling, sizing and slitting, the plastic film is made of thermoplastic polyvinyl chloride resin: 60-70%, melt ring plasticizer : 20-30%, the rest is other processing aids as raw materials, through stir the mixture in the high-speed mixer, after being enough plastify by rare , open , after extrudes out the full plastify, send delay manufacture of technology that the special method of installing supports the disposable of formation of a new year, compared with prior art, not only physical properties reach the requirement, and the raw materials environmental protection, do not contain heavy metal, and then can not cause the pollution to soil and water source when abandoning, thereby stop the problem emergence of endangering human health.
2. According to the invention, through setting the selection materials, the preparation process, the coating process, the preheating process, the hot attaching process, the cooling process, the printing process, the drying process, the winding process, the slitting process, the unqualified product removing process and the packaging process, various processes are mutually matched, the processing work of the reflective road cone cover cloth base can be completed, the processing process is simple, and a single device can be used for the second time, so that more devices are not required to be configured, and the production cost can be reduced.
3. According to the invention, the drying process is set, the printing ink printed by the reflective film can be dried, the secondary coating process, the secondary preheating process, the secondary hot sticking process and the secondary cooling process are set, the plastic film can be additionally arranged on the surface of the printing ink, various processes are mutually matched, the problem of easy adhesion between printed finished products can be effectively avoided, further the subsequent effect is prevented from being influenced, and the using effect is good.
Drawings
Fig. 1 is a schematic structural diagram of the work flow of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1, the present invention provides the following technical solutions: a novel reflective road cone cover cloth base processing technology comprises the following steps: selecting materials: the materials are respectively selected from special base cloth with the gram weight of 20g/m2 and the width of 1530mm and a special hooked polyvinyl chloride formula; a collimator : special scrim of not riding on the cement is placed on a rich rack, and the plastic film formulation is a thermoplastic polyvinyl chloride resin: 60-70%, melt ring plasticizer : 20-30%, 2% hooked keeping fixes and other processing aids as raw materials, through from the amount of , after stirring and mixing evenly in a high-speed mixer, after , open , after evaporating sufficient plasticization by extrusion, send extension to fix a fabric matrix disposability through special method, then warp, cool cut rolling, again with combined fabric matrix product , rejected product rejection, last packing: qualified products are packaged in a container of a float and transported to a storage place, and the whole processing work of the reflective road cone sleeve cloth base is completed.
In order to avoid the base fabric containing heavy metals and contaminating the environment during disposal, in the present embodiment, the base fabric is preferably manufactured by subjecting a special fabric base to a compression cooling slitting process in a thermoplastic polyvinyl chloride material disposable thermal .
In order to achieve better embossing effect, in the present embodiment, it is preferable that the temperature of the embossing roller in the embossing process is 80 to 120 ℃, the embossing pressure is 5 to 12MPa, and the embossing speed is 10 to 100 m/min.
In order to have a better heat attaching effect, in the embodiment, preferably, in the heat attaching process, the base cloth and the reflective film as well as the reflective film and the plastic film are tightly attached through the rubber roller and the composite roller, 6 kilograms of force is achieved between the rubber roller and the composite roller, and the base cloth and the reflective film are conveyed to the air cooler at a speed of 3m/rain to 30 m/rain.
In order to reduce the rejection rate, in this embodiment, preferably, in the slitting process, the cutters are arranged according to the specification required by the fabric base, the slitting machine slits the interval between the cutters after checking and confirming, the size when slitting is just started is checked, the slitting is performed after the checking is qualified, the sampling inspection is performed in the slitting process, the error is found to be too large, and the slitting is performed after the machine is stopped and adjusted.
In order to accurately reject unqualified products, in this embodiment, preferably, in the technology for rejecting the unqualified products, the detection module detects and acquires data, the detection module feeds the data back to the control module, the control module feeds the received data back to the analysis and comparison module, the analysis and comparison module calls the data in the storage module for analysis and comparison, if the data is the same as the stored data, the reflective road cone sleeve cloth base enters the packaging technology, and if the data is different from the stored data, the control module controls the alarm module to warn a worker, and rejects through the module for rejecting the unqualified products.
The working principle of the embodiment is as follows: selecting materials: the materials are respectively selected from special base cloth with the gram weight of 20g/m2 and the width of 1530mm and a special hooked polyvinyl chloride formula; a collimator : special scrim of not riding on the cement is placed on a rich rack, and the plastic film formulation is a thermoplastic polyvinyl chloride resin: 60-70%, melt ring plasticizer : 20-30%, 2% hooked keeping fixes and other processing aids as raw materials, through from the amount of , after stirring and mixing evenly in a high-speed mixer, after , open , after evaporating sufficient plasticization by extrusion, send extension to fix a fabric matrix disposability through special method, then warp, cool cut rolling, again with combined fabric matrix product , rejected product rejection, last packing: qualified products are packaged in a container of a float and transported to a storage place, and the whole processing work of the reflective road cone sleeve cloth base is completed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A novel reflective road cone cover cloth base processing technology comprises the following steps: selecting materials: the materials are respectively selected from special base cloth with the gram weight of 20g/m2 and the width of 1530mm and a special formula for hooking and protecting the polyvinyl chloride; a collimator : special scrim of not riding on the cement is placed on a rich rack, and the plastic film formulation is a thermoplastic polyvinyl chloride resin: 60-70%, melt ring plasticizer : 20-30%, 2% hooked keeping fixes and other processing aids as raw materials, through from the amount of , after stirring and mixing evenly in a high-speed mixer, after , open , after evaporating sufficient plasticization by extrusion, send extension to fix a fabric matrix disposability through special method, then warp, cool cut rolling, again with combined fabric matrix product , rejected product rejection, last packing: qualified products are packaged in a container of a float and transported to a storage place, and the whole processing work of the reflective road cone sleeve cloth base is completed.
2. The novel road-reflecting cone cover cloth base processing technology of claim 1, which is characterized in that: the base fabric is produced by a process of compressing, cooling and slitting a special fabric base which contains a thermoplastic polyvinyl chloride material in a single hot .
3. The novel road-reflecting cone cover cloth base processing technology of claim 1, which is characterized in that: in the embossing process, the temperature of an embossing roller is 80-120 ℃, the embossing pressure is 5-12 MPa, and the embossing speed is 10-100 m/min.
4. The novel road-reflecting cone cover cloth base processing technology of claim 1, which is characterized in that: in the attaching process, the base cloth and the reflective film as well as the reflective film and the plastic film are closely attached through the rubber roller and the composite roller, 6 kilograms of force is achieved between the rubber roller and the composite roller, and the base cloth and the reflective film are conveyed to the air cooler at the speed of 3-30 m/rain.
5. The novel road-reflecting cone cover cloth base processing technology of claim 1, which is characterized in that: in the slitting process, the cutters are arranged according to the specification required by the cloth base, the cutter slitting machine is used for slitting after the cutter arranging distance is checked and confirmed, the size when slitting is just started is checked, slitting is carried out after the checking is qualified, spot inspection is carried out in the slitting process, the error is found to be too large, and slitting is carried out after stopping and adjusting.
6. The novel road-reflecting cone cover cloth base processing technology of claim 1, which is characterized in that: in the unqualified product rejection process, the detection module detects and acquires data, the detection module feeds the data back to the control module, the control module feeds the received data back to the analysis comparison module, the analysis comparison module calls the data in the storage module for analysis and comparison, if the data are the same as the stored data, the reflective road cone sleeve cloth base enters the packaging process, and if the data are different from the stored data, the control module controls the alarm module to warn a worker, and the unqualified product rejection module rejects the reflective road cone sleeve cloth base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010042260.0A CN113119488A (en) | 2020-01-15 | 2020-01-15 | Novel reflective road cone cover cloth base processing technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010042260.0A CN113119488A (en) | 2020-01-15 | 2020-01-15 | Novel reflective road cone cover cloth base processing technology |
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| CN113119488A true CN113119488A (en) | 2021-07-16 |
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| CN202010042260.0A Pending CN113119488A (en) | 2020-01-15 | 2020-01-15 | Novel reflective road cone cover cloth base processing technology |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1775524A (en) * | 2004-11-15 | 2006-05-24 | 佛山市高明区路明交通设施开发有限公司 | Method for processing road traffic marking band |
| CN101786364A (en) * | 2009-11-20 | 2010-07-28 | 无锡市速达电讯材料有限公司 | Production method of single-side high temperature aluminum-plastic compound belt |
| CN103129781A (en) * | 2013-03-22 | 2013-06-05 | 佛山市海天调味食品股份有限公司 | Packaging box detection rejection system |
| CN103144323A (en) * | 2013-01-28 | 2013-06-12 | 仪征龙兴塑胶有限公司 | Preparation method of thermoplastic polyurethane composite material |
| CN103485503A (en) * | 2013-09-16 | 2014-01-01 | 四川金路高新材料有限公司 | Stable interior wall decorative material and method for manufacturing same |
| CN110333242A (en) * | 2019-07-15 | 2019-10-15 | 武汉楚锐视觉检测科技有限公司 | A kind of detection method and its system of PET bottle quality |
| CN111716744A (en) * | 2019-03-19 | 2020-09-29 | 江苏常舜光电科技有限公司 | Hot-pasting composite splitting machine and hot-pasting composite splitting method thereof |
-
2020
- 2020-01-15 CN CN202010042260.0A patent/CN113119488A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1775524A (en) * | 2004-11-15 | 2006-05-24 | 佛山市高明区路明交通设施开发有限公司 | Method for processing road traffic marking band |
| CN101786364A (en) * | 2009-11-20 | 2010-07-28 | 无锡市速达电讯材料有限公司 | Production method of single-side high temperature aluminum-plastic compound belt |
| CN103144323A (en) * | 2013-01-28 | 2013-06-12 | 仪征龙兴塑胶有限公司 | Preparation method of thermoplastic polyurethane composite material |
| CN103129781A (en) * | 2013-03-22 | 2013-06-05 | 佛山市海天调味食品股份有限公司 | Packaging box detection rejection system |
| CN103485503A (en) * | 2013-09-16 | 2014-01-01 | 四川金路高新材料有限公司 | Stable interior wall decorative material and method for manufacturing same |
| CN111716744A (en) * | 2019-03-19 | 2020-09-29 | 江苏常舜光电科技有限公司 | Hot-pasting composite splitting machine and hot-pasting composite splitting method thereof |
| CN110333242A (en) * | 2019-07-15 | 2019-10-15 | 武汉楚锐视觉检测科技有限公司 | A kind of detection method and its system of PET bottle quality |
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