CN113119311A - High-efficient construction platform of portable foam light soil - Google Patents
High-efficient construction platform of portable foam light soil Download PDFInfo
- Publication number
- CN113119311A CN113119311A CN202110309805.4A CN202110309805A CN113119311A CN 113119311 A CN113119311 A CN 113119311A CN 202110309805 A CN202110309805 A CN 202110309805A CN 113119311 A CN113119311 A CN 113119311A
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- water
- tank
- storage tank
- production
- light soil
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4234—Charge or discharge systems therefor
- B28C5/4237—Charging, e.g. hoppers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4234—Charge or discharge systems therefor
- B28C5/4244—Discharging; Concrete conveyor means, chutes or spouts therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
Abstract
The invention discloses a movable type foam light soil efficient construction platform, which belongs to the field of roadbed light soil construction and comprises a production truck, wherein the production truck is provided with a water tank, a standby water tank, a generator, small foam light soil production equipment, a foaming agent storage tank and a cement storage tank. The device is miniaturized and integrated, the vehicle space is utilized to the maximum extent, meanwhile, the device discharges materials efficiently and quickly, the cement tank, the water storage tank and the foaming agent tank adopt a box body structure, the stability of materials is guaranteed in a closed mode, the vehicle body space is fully utilized by the design of the box body, the stability of the vehicle body is better, the single-time vehicle-out production capacity is larger, the times of returning to a factory for supplementing raw materials and the material supplementing cost for returning to the factory are reduced, a double-construction vehicle solution is designed aiming at the situation that large vehicles cannot enter a narrow space and a steep slope space for pouring, the size and the weight of the vehicles are smaller, the vehicle is flexible, the vehicle can pass through.
Description
Technical Field
The invention relates to the field of roadbed light soil construction, in particular to a movable foam light soil efficient construction platform.
Background
The foam light soil is a novel light material in the field of engineering in recent years, and has the characteristics of adjustable volume weight, good self-standing property and fluidity, excellent shock insulation and freeze thawing resistance and the like. Therefore, the application of the foamed light soil in highway, secondary road, municipal road and pipeline backfill construction is more and more extensive. However, the existing foam light soil equipment is designed to be fixed, a foam light soil production station needs to be built before use, and the construction coverage is limited. In the road maintenance, reconstruction, restoration and some pipeline repair processes, the foam light soil has good applicability, however, the engineering light soil is less in demand volume and sporadically distributed, the station building is uneconomical, time-consuming and labor-consuming in production, the operability is not strong, the foam light soil is internally provided with bubble groups, and the adopted concrete tank truck for transporting the foam light soil can cause a great amount of defoaming of the light soil and lose the original light quality.
Disclosure of Invention
The invention aims to provide a mobile foam light soil efficient construction platform, which solves the technical problem that the foam light soil cannot be produced and poured in point distribution projects and narrow terrain projects without mobile foam light soil production equipment at present. Aiming at the requirement of foam light soil in point distribution engineering, a mobile foam light soil production vehicle is researched and developed, and the problem of long-distance and distributed light soil engineering pouring is solved.
A movable high-efficiency construction platform for foamed light soil comprises a production truck, wherein the production truck is provided with a water tank, a standby water tank, a generator, small-sized foamed light soil production equipment, a foaming agent storage tank, a cement storage tank and a water tank, spare tank and foamer bin set up on the packing box of production truck, the generator, the small-size production facility of foam light soil and cement storage jar set up at the water tank, the top of spare tank and foamer bin, the last water pump that is provided with of spare tank, the output and the small-size production facility of foam light soil of water pump are connected, be provided with the foamer pump on the foamer bin, be provided with the cement pump on the cement storage jar, the output and the small-size production facility of foam light soil of foamer pump and cement pump are connected, generator and water pump, the foamer pump, cement pump and the small-size production facility of foam light soil are connected the power supply, the small-size production facility setting of foam.
The construction process of the construction platform comprises the steps of starting a generator to supply power, starting a water pump, a foaming agent pump, a cement pump and small foamed light soil production equipment, operating at the rear end of a production truck, selecting material mixing proportion data in the small foamed light soil production equipment, then enabling the materials to enter the small foamed light soil production equipment to be mixed and prepared, then beginning to pour light soil, and supplementing or returning to the factory for supplementing by using a supplementing vehicle when cement, water and a foaming agent are insufficient.
Furthermore, the tail of the production truck is provided with an additional tail plate, the additional tail plate is arranged in an inclined mode after being put down, and the bottom end of the additional tail plate is attached to the ground.
Furthermore, a cement supplementing opening is formed in the top of the cement storage tank, and a foaming agent supplementing opening is formed in the side edge of the foaming agent storage tank.
Further, a main water tank is arranged on the production truck, is arranged at the front end of the generator and is arranged at the bottom of the cement storage tank.
Further, the production truck is provided with a fixed fence, a first support frame and a second support frame, the fixed fence is arranged between the water tank and the standby water tank, the standby water tank and the foaming agent storage box, the main water tank and the generator and the small-sized production equipment for the foamed light soil, the first support frame is arranged above the water tank, the standby water tank and the foaming agent storage box, the main water tank, the generator and the small-sized production equipment for the foamed light soil are arranged on the first support frame, the second support frame is arranged above the main water tank, the generator and the small-sized production equipment for the foamed light soil, and the cement storage tank is arranged on the second support frame.
And the water supply vehicle is provided with a water storage tank, the water storage tank is provided with a water storage tank water suction pump, and the output end of the water storage tank water suction pump is connected with the small-sized foam light soil production equipment.
Further, be provided with a plurality of scour protection fences in the water storage box, a plurality of scour protection fences equidistant vertical fixed setting is in the inboard bottom of water storage box, and the scour protection fence includes vertical board and horizontal board, and vertical board and horizontal board vertical fixation set up, are provided with vertical clearance between vertical board and the vertical board, are provided with the transverse gap between horizontal board and the horizontal board, and the width of transverse gap is half of horizontal board width.
Furthermore, a pouring device is arranged on the production truck, the pouring device is provided with a side edge of the small-sized production device of the foam light soil, and a pouring pipe is arranged on the pouring device.
By adopting the technical scheme, the invention has the following technical effects:
the device is miniaturized and integrated, the vehicle space is utilized to the maximum extent, meanwhile, the device discharges materials efficiently and quickly, the cement tank, the water storage tank and the foaming agent tank adopt a box body structure, the stability of materials is guaranteed in a closed mode, the vehicle body space is fully utilized by the design of the box body, the stability of the vehicle body is better, the single-time vehicle-out production capacity is larger, the times of returning to a factory for supplementing raw materials and the material supplementing cost for returning to the factory are reduced, a double-construction vehicle solution is designed aiming at the situation that large vehicles cannot enter a narrow space and a steep slope space for pouring, the size and the weight of the vehicles are smaller, the vehicle is flexible, the vehicle can pass through.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a second embodiment of the present invention.
Reference numbers in the figures: 1-production of trucks; 2-a water tank; 3-a spare water tank; 4-a generator; 5-small production equipment for foamed light soil; 6-blowing agent storage tank; 7-additionally arranging a tail plate; 8-a blowing agent replenishment port; 9-a cement storage tank; 10-a cement supplementary port; 11-a main water tank; 12-a main water tank water replenishing port; 13-water supply vehicle; 14-a water reservoir; 15-impingement fence.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, preferred embodiments are given and the present invention is described in further detail. It should be noted, however, that the numerous details set forth in the description are merely for the purpose of providing the reader with a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.
Example 1:
a movable type high-efficiency construction platform for foamed light soil is shown in figure 1 and comprises a production truck 1, wherein a water tank 2, a spare water tank 3, a generator 3, small-sized foamed light soil production equipment 5, a foaming agent storage tank 6 and a cement storage tank 9 are arranged on the production truck 1, the water tank 2, the spare water tank 3 and the foaming agent storage tank 6 are arranged on a container of the production truck 1, the generator 3, the small-sized foamed light soil production equipment 5 and the cement storage tank 9 are arranged above the water tank 2, the spare water tank 3 and the foaming agent storage tank 6, a water pump is arranged on the spare water tank 3, the output end of the water pump is connected with the small-sized foamed light soil production equipment 5, a foaming agent pump is arranged on the foaming agent storage tank 6, a cement pump is arranged on the cement storage tank 9, the output ends of the foaming agent pump and the, The foam agent pump, the cement pump and the small foam light soil production equipment 5 are connected with power supply, and the small foam light soil production equipment 5 is arranged at the tail part of the production truck 1. The tail of the production truck 1 is provided with an additional tail plate 7, the additional tail plate 7 is arranged in an inclined mode after being put down, and the bottom end of the additional tail plate is attached to the ground.
The top of the cement storage tank 9 is provided with a cement supplement port 10, and the side of the foaming agent storage tank is provided with a foaming agent supplement port 3. The production truck 1 is also provided with a main water tank 11, the main water tank 11 being arranged at the front end of the generator 4 and at the bottom of the cement storage tank 9. Production truck 1 is provided with the fixed fence, first support frame and second support frame, the fixed fence sets up between water tank 2 and reserve tank 3, between reserve tank 3 and foamer bin 6, between main water tank 11 and the generator 4 and between generator 4 and the small-size production facility 5 of foam light soil, first support frame sets up at water tank 2, the top of reserve tank 3 and foamer bin 6, main water tank 11, generator 4 and the small-size production facility 5 of foam light soil set up on first support frame, the second support frame sets up at main water tank 11, generator 4 and the small-size production facility 5's of foam light soil top, cement storage jar 9 sets up on the second support frame.
The truck is 1, 8m long and 2.2m wide, the cement storage tank is 9, 4, 2, 1.25m in size, the main water tank is 11, 4, 2, 1m in size, the spare water tank is 3, 2, 4, 0, 5, 0.3m in size, the two sides of the truck are respectively 1, the foam storage tank is 6, 1.2, 2, 0.3m in size, and the small-sized production equipment for the foam light soil is 1.2, 2, 0.3m in size.
The concrete construction method comprises the steps of driving a construction vehicle to a construction point needing pouring, starting a generator, supplying power to equipment, starting a water pump, a cement pump, a foaming agent pump and foam light soil production equipment, operating at a mobile end, selecting data such as mixing proportion and the like, and pouring light soil after the foam soil is mixed. The cement tank, the water tank and the foaming agent tank on the vehicle are all provided with quick supplement interfaces, and when cement, water and the foaming agent are insufficient, a supplement vehicle can be adopted for supplement or return to a factory for supplement.
Example 2: as shown in fig. 2, the embodiment is different from embodiment 1 in that the embodiment further comprises a water supply vehicle 13, a water storage tank 14 is arranged on the water supply vehicle 13, a water storage tank suction pump is arranged on the water storage tank 14, and the output end of the water storage tank suction pump is connected with the small foamed lightweight soil production equipment 5. While the main tank 11 on the production truck 1 can be directly removed and that position then used to enlarge the location of the cement storage tank 9 for storing more cement.
Be provided with a plurality of scour protection fences 15 in the water storage box 14, a plurality of scour protection fences 15 equidistant vertical fixed setting is in the inboard bottom of water storage box 14, and scour protection fence 15 includes vertical board and horizontal board, and vertical board and horizontal board vertical fixation set up, are provided with vertical clearance between vertical board and the vertical board, are provided with the transverse gap between horizontal board and the horizontal board, and the width of transverse gap is half of horizontal board width. Still be provided with on the production truck 1 and pour the equipment, pour the side that equipment setting is the small-size production facility 5 of foam light soil again, pour and be provided with on the equipment and pour the pipe. The impact prevention fence 15 mainly reduces the impact force of liquid on the front end when braking, protects the whole water storage tank 14 and the water supply vehicle 13 and reduces accidents.
Aiming at projects with large pouring amount and complex terrains, a double-vehicle matching type foam light soil construction vehicle is designed, the water consumption in the production process of the foam light soil is large, the scheme mainly comprises a production vehicle and a water supply vehicle, the length of the production vehicle is 5m, the width of the production vehicle is 2m, and the production vehicle comprises a cement storage tank, a main water tank, a standby water tank, a generator, a foaming agent storage tank, small-sized production equipment for the foam light soil and pouring equipment. The length of the cement storage tank is 4 multiplied by 2 multiplied by 1.9m, the spare water tank is 1 multiplied by 0.5 multiplied by 0.3m, the two sides of the spare water tank are respectively 1, the foam storage tank is 1.2 multiplied by 2 multiplied by 0.3m, the production equipment is small, the length of the pouring pipe is 5m, and the pouring pipe can be connected if necessary. The water supply vehicle is 4m long and 2m wide, and the water tank stores the designed stored water 4T, as shown in figure 2.
The concrete construction method comprises the steps of driving a construction vehicle to a construction point needing pouring, connecting a water supply vehicle water supply pipe to a light soil production equipment interface for supplying water, starting a generator for supplying power to the equipment, starting a cement pump, a foaming agent pump and foam light soil equipment, operating at a mobile end, selecting data such as mixing ratio and the like, waiting for the completion of mixing of the foam soil, and starting pouring the light soil. When the water of the water supply vehicle is used up, the spare water tank on the material vehicle is used for production, and the water supply vehicle carries out water supplementing operation to the nearest water source, so that the construction is ensured to be continuously carried out.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.
Claims (8)
1. The utility model provides a high-efficient construction platform of portable foam light soil, includes production truck (1), its characterized in that: the production truck (1) is provided with a water tank (2), a spare water tank (3), a generator (3), small-sized production equipment (5) for foamed lightweight soil, a foaming agent storage tank (6) and a cement storage tank (9), the water tank (2), the spare water tank (3) and the foaming agent storage tank (6) are arranged on a container of the production truck (1), the generator (3), the small-sized production equipment (5) for foamed lightweight soil and the cement storage tank (9) are arranged above the water tank (2), the spare water tank (3) and the foaming agent storage tank (6), the spare water tank (3) is provided with a water pump, the output end of the water pump is connected with the small-sized production equipment (5) for foamed lightweight soil, the foaming agent storage tank (6) is provided with a foaming agent pump, the cement pump is arranged on the cement storage tank (9), and the output ends of the foaming agent pump and the, the generator (3) is connected with a water pump, a foaming agent pump, a cement pump and small foam light soil production equipment (5) for power supply, and the small foam light soil production equipment (5) is arranged at the tail part of the production truck (1);
the construction process of the construction platform comprises the steps of starting a generator (3) to supply power, starting a water pump, a foaming agent pump, a cement pump and small foamed light soil production equipment (5), operating at the rear end of a production truck (1), selecting material mixing ratio column data in the small foamed light soil production equipment (5), enabling the materials to enter the small foamed light soil production equipment (5) to be mixed and finished, pouring light soil, and supplementing or returning the materials to the factory for supplementing by using a supplementing vehicle when cement, water and a foaming agent are insufficient.
2. The mobile foam lightweight soil high-efficiency construction platform as claimed in claim 1, wherein: the tail part of the production truck (1) is provided with an additional tail plate (7), the additional tail plate (7) is obliquely arranged after being put down, and the bottom end of the additional tail plate is attached to the ground.
3. The mobile foam lightweight soil high-efficiency construction platform as claimed in claim 2, wherein: the top of the cement storage tank (9) is provided with a cement supplement port (10), and the side of the foaming agent storage tank is provided with a foaming agent supplement port (3).
4. The mobile foam lightweight soil high-efficiency construction platform as claimed in claim 3, wherein: the production truck (1) is also provided with a main water tank (11), and the main water tank (11) is arranged at the front end of the generator (4) and at the bottom of the cement storage tank (9).
5. The mobile foam lightweight soil high-efficiency construction platform as claimed in claim 4, wherein: production truck (1) is provided with the fixed fence, first support frame and second support frame, the fixed fence sets up between water tank (2) and reserve tank (3), between reserve tank (3) and foamer bin (6), between main water tank (11) and generator (4) and between generator (4) and the small-size production facility of foam light soil (5), first support frame sets up at water tank (2), the top of reserve tank (3) and foamer bin (6), main water tank (11), generator (4) and the small-size production facility of foam light soil (5) set up on first support frame, the second support frame sets up at main water tank (11), the top of generator (4) and the small-size production facility of foam light soil (5), cement storage jar (9) set up on the second support frame.
6. The mobile foam lightweight soil high-efficiency construction platform as claimed in claim 3, wherein: the device is characterized by further comprising a water supply vehicle (13), wherein a water storage tank (14) is arranged on the water supply vehicle (13), a water storage tank water pump is arranged on the water storage tank (14), and the output end of the water storage tank water pump is connected with the small foam light soil production equipment (5).
7. The mobile foam lightweight soil high-efficiency construction platform as claimed in claim 6, wherein: be provided with a plurality of scour protection fences (15) in water storage box (14), a plurality of scour protection fences (15) equidistant vertical fixed setting is in the inboard bottom of water storage box (14), and scour protection fence (15) include vertical board and horizontal board, and vertical board and horizontal board vertical fixation set up, are provided with vertical clearance between vertical board and the vertical board, are provided with the transverse gap between horizontal board and the horizontal board, and the width in transverse gap is half of horizontal board width.
8. The mobile foam lightweight soil high-efficiency construction platform as claimed in claim 6, wherein: the production truck (1) is also provided with pouring equipment, the pouring equipment is provided with the side edge of the small foam light soil production equipment (5), and the pouring equipment is provided with a pouring pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110309805.4A CN113119311A (en) | 2021-03-23 | 2021-03-23 | High-efficient construction platform of portable foam light soil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110309805.4A CN113119311A (en) | 2021-03-23 | 2021-03-23 | High-efficient construction platform of portable foam light soil |
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| Publication Number | Publication Date |
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| CN113119311A true CN113119311A (en) | 2021-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110309805.4A Pending CN113119311A (en) | 2021-03-23 | 2021-03-23 | High-efficient construction platform of portable foam light soil |
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| CN114261021A (en) * | 2021-12-30 | 2022-04-01 | 广东盛瑞科技股份有限公司 | Light soil production cloth integration system |
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Application publication date: 20210716 |
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| RJ01 | Rejection of invention patent application after publication |