CN113119286A - Full-automatic replacing method for blank cutting steel wire - Google Patents

Full-automatic replacing method for blank cutting steel wire Download PDF

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Publication number
CN113119286A
CN113119286A CN202110374703.0A CN202110374703A CN113119286A CN 113119286 A CN113119286 A CN 113119286A CN 202110374703 A CN202110374703 A CN 202110374703A CN 113119286 A CN113119286 A CN 113119286A
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China
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steel wire
pneumatic
wire wheel
wheel
wire
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CN202110374703.0A
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CN113119286B (en
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徐影
花国然
吕毅
鲁涛
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Nantong University
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Nantong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/12Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0036Cutting means, e.g. water jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The divisional application discloses a full-automatic replacing method of a steel wire cut into billets, which comprises the following processes: s1, stopping the upper steel wire wheel on the leftmost side by a pneumatic stop block, clamping the lower steel wire wheel by a pneumatic clamp, and detecting the state of a steel wire between the upper steel wire wheel and the lower steel wire wheel in real time by an infrared sensing device; s2, detecting the breakage of the steel wire by an infrared sensing device; s3, the pneumatic stop block and the pneumatic clamp are simultaneously loosened, the lower steel wire wheel falls off and is discarded, and the upper steel wire wheel on the leftmost side slides down to the position of the lower steel wire wheel at first along the pre-stored track and the guide track; the second upper steel wire wheel on the left side of the pre-stored track slides to the position of the upper steel wire wheel on the leftmost side at first; at the moment, the pneumatic stop block and the pneumatic clamp are simultaneously clamped, and the steel wire is straightened again. The intelligent green brick replacing steel wire device or method disclosed by the invention realizes intelligent steel wire replacement without manual operation, and can realize 24-hour uninterrupted work of a green brick cutter, so that the brick making efficiency is greatly improved, and the brick making cost is saved.

Description

Full-automatic replacing method for blank cutting steel wire
The application is a divisional application with the application number of 2020106696430, the application date of 2020, 7 and 13, and the invention name of 'a method for intelligently replacing blank steel wires'.
Technical Field
The invention belongs to the technical field of tile production equipment, and particularly relates to a full-automatic blank cutting steel wire replacement method.
Background
The blank cutting machine is an important part in brick making equipment, and the failure mode of a steel wire used in the blank cutting machine is mainly fracture when the steel wire is used for cutting mud strips, on one hand, the steel wire is fractured due to long-time friction with the mud strips; on the other hand the wire suddenly breaks during cutting against hard small particles. When a steel wire is broken, the traditional blank cutting machine needs to stop the operation of the whole brick making system, and then the broken blank cutting steel wire is manually replaced. Therefore, the brick making efficiency is greatly reduced, and the electric energy consumed by the idling of the motor is wasted.
At present, some steel wire replacing devices are arranged on the market, such as Chinese patent 200820029808.2, the invention name is a novel intelligent blank cutting machine, and the novel intelligent blank cutting machine is characterized in that the purpose of replacing steel wires is achieved by sliding a blank cutting steel wire frame back and forth on a rack.
Disclosure of Invention
The invention aims to provide a full-automatic blank cutting steel wire replacing method which has high production efficiency, saves energy consumption and can greatly reduce the labor intensity of workers so as to solve the defects or problems in the background technology.
In order to achieve the above purpose, an embodiment of the present invention provides a full-automatic replacing method for a steel wire for blank cutting, which is applied to an intelligent device for replacing a steel wire for blank cutting, and is characterized in that the intelligent device for replacing the steel wire for blank cutting comprises a vertical fixing frame, a frame for blank cutting, a pre-storage track, a plurality of groups of upper steel wire wheels, a pneumatic stop block, a steel wire, an infrared induction device, a pneumatic clamp and a lower steel wire wheel; the blank cutting machine frame is arranged at the upper end of the vertical fixing frame, the pre-storage track is fixedly connected above the blank cutting machine frame, a guide track is further arranged at the left end of the pre-storage track, a plurality of groups of upper steel wire wheels are placed on the pre-storage track, the upper steel wire wheels of each group are connected through steel wires, the pneumatic stop block is arranged at the leftmost position of the pre-storage track, and the upper steel wire wheel at the leftmost side of the pre-storage track is blocked by the pneumatic stop block; the pneumatic fixture is arranged in the middle of the vertical fixing frame, and the lower steel wire wheel is fixed at the front end part of the pneumatic fixture; the infrared sensing device is fixed on the vertical fixing frame and is arranged at the upper end of the pneumatic clamp; the full-automatic blank cutting steel wire replacement method comprises the following steps:
s1, stopping the leftmost upper steel wire wheel by a pneumatic stop block, clamping the lower steel wire wheel by a pneumatic clamp, pre-storing a plurality of upper steel wire wheels on a track, keeping a certain distance between the upper steel wire wheels through steel wires, and detecting the state of the steel wires between the upper steel wire wheel and the lower steel wire wheel in real time by an infrared sensing device;
s2, when the infrared sensing device cannot detect the steel wire between the upper steel wire wheel and the lower steel wire wheel, the infrared sensing device detects that the steel wire is broken;
s3, the pneumatic stop block and the pneumatic clamp are simultaneously loosened, and the lower steel wire wheel falls and is discarded;
s4, sliding the upper wire wheel on the leftmost side to the position of the lower wire wheel at first along the pre-stored track and the guide track;
s5, sliding the second upper wire wheel on the left side of the pre-stored track to the position of the upper wire wheel on the leftmost side at first;
s6, simultaneously clamping the pneumatic stop block and the pneumatic clamp, and straightening the steel wire again;
and S7, moving and adjusting the position of the pneumatic clamp on the vertical fixing frame to keep the steel wire in a tight state.
In step S2, when the infrared sensing device detects that the steel wire is broken, the external alarm device connected to the infrared sensing device can sound a buzzer.
Preferably, in step S5, the pre-stored track has an inclination angle with the horizontal plane; the inclination angle is 5-15 degrees, the second upper wire wheel on the left side on the pre-storage track slides to the leftmost position of the pre-storage guide rail from the left side under the action of gravity, and the pneumatic stop block blocks the left side.
In step S3, the pneumatic stopper is interlocked with the wire breakage: when the infrared sensing device detects that the steel wire is broken, the pneumatic stop block automatically descends to enable the upper steel wire wheel at the leftmost side to slide into the position of the lower steel wire wheel at the beginning.
In step S3, the pneumatic clamp and the steel wire are interlocked by breaking: when the infrared sensing device detects that the steel wire is broken, the pneumatic clamp is automatically loosened, and the lower steel wire wheel falls.
Wherein, the infrared induction device adopted in the step S1 or S2 and the steel wire belong to the same vertical plane.
In step S6, the pneumatic stopper is lifted again within a set time, and the pneumatic clamp is clamped again within the set time.
In step S4, the pre-stored track has 3 or more upper wire wheels stored therein in advance.
The technical scheme of the invention has the following beneficial effects:
(1) the full-automatic replacing method of the steel wire for the green brick does not need manual operation, can greatly reduce the labor intensity of workers, realize intelligent steel wire replacement, and realize 24-hour uninterrupted work of the green brick cutting machine, thereby greatly improving the brick making efficiency and saving the brick making cost.
(2) According to the invention, whether the steel wire is broken is detected through the infrared sensing device, once the steel wire in the working state is broken, the infrared sensing device detects a breaking signal, the pneumatic stop block and the pneumatic clamp are simultaneously released, the lower steel wire wheel falls off and is abandoned, the upper steel wire wheel at the leftmost side slides to the position of the initial lower steel wire wheel along the pre-stored track, the second upper steel wire wheel at the left side on the pre-stored track slides to the position of the upper steel wire wheel at the leftmost side, at the moment, the pneumatic stop block and the pneumatic clamp are simultaneously clamped, the steel wire is straightened again, the purpose of intelligently replacing the blank cutting steel wire is realized through an intelligent means, and the automation degree and the working efficiency of equipment are improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the intelligent blank-changing and steel wire-cutting device of the invention;
FIG. 2 is a detail view of the present invention at the position of the upper wire wheel;
FIG. 3 is a detail view of the pneumatic clamp of the present invention;
fig. 4 is a working flow chart of the full-automatic change method of the blank cutting steel wire of the invention.
Description of reference numerals: 1. a blank cutting machine frame; 2. Pre-storing a track; 3. Mounting a steel wire wheel; 4. A pneumatic stop block; 5. A steel wire; 6. An infrared sensing device; 7. a pneumatic clamp; 8. a steel wire feeding wheel; 9. a guide rail; 10. a vertical fixing frame.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "rear", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1-3, an intelligent blank-replacing and blank-cutting steel wire device comprises a vertical fixing frame 10, a blank-cutting frame 1, a pre-storage track 2, a plurality of groups of upper steel wire wheels 3, pneumatic stoppers 4, steel wires 5, an infrared sensing device 6, a pneumatic clamp 7 and a lower steel wire wheel 8; the blank cutting machine frame 1 is fixedly arranged at the upper end of a vertical fixing frame 10 in a bolt connection or welding mode, the pre-storage track 2 is fixedly connected above the blank cutting machine frame 1 in a bolt connection or welding mode, a plurality of groups of upper steel wire wheels 3 are placed on the pre-storage track 2, the upper steel wire wheels 3 of each group are connected through steel wires 5, the pneumatic stop block 4 is fixedly arranged at the leftmost position of the pre-storage track 2 in a bolt connection mode, and the upper steel wire wheels 3 at the leftmost side of the pre-storage track 2 are blocked by the pneumatic stop block 4; the pneumatic fixture 7 is arranged at the middle position of the vertical fixing frame 10 through a bracket, and the lower steel wire wheel 8 is fixed at the front end part of the pneumatic fixture 7; the infrared sensing device 6 is fixed on the vertical fixing frame 10 through a connecting rod and is arranged at the upper end position of the pneumatic clamp 7, and the infrared sensing device 6 is used for detecting whether the steel wire 5 between the upper steel wire wheel 3 and the lower steel wire wheel 8 is broken. In the invention, all the upper steel wire wheels 3 can slide down on the pre-storage track 2 under the action of gravity, the adjacent upper steel wire wheels 3 are connected by the steel wire 5, and the steel wire 5 has certain toughness and hardness, so that the upper steel wire wheels 3 can be kept within a certain distance, and can move to the left side under the action of gravity when the pre-storage track 2 has a certain inclination angle. In the present invention, the distance between the adjacent upper wire wheels 3 on the pre-stored track 2 and the distance between the leftmost upper wire wheel 3 and the lower wire wheel 8 are equal, so that the upper wire wheel 3 dropped from the pre-stored track 2 can be clamped by the pneumatic clamp 7 to become a new lower wire wheel 8, and the new lower wire wheel 8 and the new leftmost upper wire wheel 3 are in a tightened state. The steel wire 5 is rotatably connected with the upper steel wire wheel 3 or the lower steel wire wheel 8 in a winding and sleeving manner. As a preferred scheme, the upper wire wheel 3 or the lower wire wheel 8 is connected through a rotating shaft, the steel wire 5 is wound and sleeved on the rotating shaft, and the steel wire 5 rotates relative to the rotating shaft, so that the rolling of the upper wire wheel 3 or the lower wire wheel 8 can not drive the steel wire 5 to rotate with the rotating shaft. As an alternative embodiment, the steel wire 5 is provided with lantern rings which are arranged at intervals and sleeved on the rotating shaft.
In the invention, the left side end of the pre-storage track 2 is also provided with a guide track 9, and the tail end of the guide track 9 is vertically downward and is matched with the position of the lower steel wire wheel 8. Through setting up guide rail 9 can be conveniently by the vertical leading-in effect downwards of guide rail 9, the position of dropping is more accurate. The prestoring track 2 and the horizontal plane have an inclination angle; the inclination angle is 5-15 degrees. Prestore track 2 is provided with certain inclination, can make things convenient for the automatic lapse of wire wheel 3 to do not need supplementary other power unit that increases again. Preferably, the pre-existing track 2 and the guide track 9 have a runner for the upper wire wheel 3 or the lower wire wheel 8 to roll forward.
In a further embodiment, more than 3 upper wire wheels 3 can be stored on the pre-existing track 2.
As a preferable scheme, in order to tension the steel wire between the leftmost upper steel wire wheel 3 and the leftmost lower steel wire wheel 8 or facilitate the pneumatic clamp to be able to catch the upper steel wire wheel 3 falling from the upper end, the invention adds a structure for adjusting the position of the pneumatic clamp 7, specifically, the pneumatic clamp 7 is fixed on a mounting block which can move up and down along a vertical fixing frame. Feasible, the mode that the installation piece reciprocated along vertical mount 10 can adopt manual or electronic, and manual mode is: a sliding rod and sliding sleeve structure is adopted, and then a locking bolt is used for fixing; the electric screw rod is connected with the motor through a coupler and is matched with the sliding rod and sliding sleeve structure principle, which are common knowledge in the field, and the specific structure and the working principle are not explained in the application. When the pneumatic clamp is used, the position of the pneumatic clamp can be adjusted as required, so that a steel wire between the upper steel wire wheel 3 on the leftmost side and the lower steel wire wheel 8 is tensioned, or the pneumatic clamp 7 can grab the upper steel wire wheel 3 falling from the upper end.
A full-automatic replacing method for a steel wire cut into billets is applied to an intelligent steel wire device for replacing the steel wire cut into billets, and comprises the following processes as shown in figure 4:
s1, the pneumatic stop block 4 blocks the upper steel wire wheel 3 on the leftmost side, the pneumatic clamp 7 clamps the lower steel wire wheel 8, a plurality of upper steel wire wheels 3 are prestored on the prestored track 2, a certain distance is kept between the upper steel wire wheels 3 through the steel wire 5, and the infrared sensing device 6 detects the state of the steel wire 5 between the upper steel wire wheel 3 and the lower steel wire wheel 8 in real time.
S2, when the infrared sensing device 6 cannot detect the steel wire 5 between the upper steel wire wheel 3 and the lower steel wire wheel 8, namely the infrared sensing device 6 detects that the steel wire 5 is broken; the infrared induction device 6 is connected with an external alarm device, and the alarm device can give out buzzer alarm after the infrared induction device detects the fracture of the steel wire 5. Preferably, the infrared sensing device used in step S1 or S2 is in the same vertical plane as the steel wire 5, so as to ensure that the infrared sensing device 6 can accurately detect the steel wire.
S3, the pneumatic block 4 and the pneumatic clamp 7 will be released at the same time, and the lower wire wheel 8 falls to be discarded. Wherein, pneumatic dog 4 and 5 fracture interlocks of steel wire: when the infrared sensing device 6 detects that the steel wire 5 is broken, the pneumatic stop 4 automatically descends to enable the upper steel wire wheel 3 to slide into the position of the initial lower steel wire wheel 8. The pneumatic clamp 7 is interlocked with the steel wire 5 in a fracture mode: when the infrared sensing device 6 detects that the steel wire 5 is broken, the pneumatic clamp 7 is automatically released, and the lower steel wire wheel 8 falls off.
S4, the leftmost upper wire wheel 3 slides down along the pre-existing track 2 to the position of the first lower wire wheel 8.
S5, sliding the second upper wire wheel 3 on the left side of the pre-stored track 2 to the position of the upper wire wheel 3 on the leftmost side; in order to achieve the purpose that the second upper wire wheel 3 on the left side freely slides towards the left side under the action of gravity, the pre-storage track 2 has an inclination angle with the horizontal plane; the inclination angle is 5-15 degrees, the second upper wire wheel 3 on the left side of the pre-storage track 2 slides to the leftmost position of the pre-storage guide rail 2 under the action of gravity, and is blocked by the pneumatic stop block 4.
S6, pneumatic block 4 and pneumatic clamp 7 are simultaneously clamped and wire 5 is straightened again. The pneumatic block 4 is lifted again within a set time, and the pneumatic clamp 7 is clamped again within the set time. The invention can select the controller in the prior blank cutting equipment for control, and the specific control circuit does not make protection requirements, so long as the control purpose of the invention is realized. Secondly, the time interval from the loosening of the pneumatic clamp 7 to the re-clamping can be calculated according to the distance from the tail end of the pre-stored guide rail 2 to the pneumatic clamp 7 in the actual production process, and the time interval is set through a timer. The pneumatic stop block 4 only needs to be controlled to lift after the upper steel wire wheel 3 is scratched, the short-time interval can be realized, and the time can be set through a timer.
S7, moving and adjusting the position of the air jig 7 on the vertical mount 10. After the steel wire wheel 8 is taken off, if the steel wire 5 is in an excessively tight or excessively loose state, the position of the pneumatic clamp 7 on the vertical fixing frame 10 is moved to perform fine adjustment so as to achieve the purpose of proper distance. In the embodiment of the invention, the position of the pneumatic clamp 7 on the vertical fixing frame 10 is adjusted manually or electrically, so that the steel wire 5 is kept in a tight state, and when the pneumatic clamp is used, in order to prevent the steel wire 5 from being too tight, the distance between the upper steel wire wheels 3 and the distance between the leftmost upper steel wire wheel 3 and the lower steel wire wheel 8 are equal or the distances from the lower steel wire wheel 8 to the back are sequentially increased within the range of 0-2cm, so that the pneumatic clamp 7 can accurately clamp the upper steel wire wheel 3 falling from the guide rail 9 every time, and the pneumatic clamp 7 only needs to move upwards and does not need to move downwards.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (8)

1.一种切坯钢丝全自动更换方法,所述切坯钢丝全自动更换方法应用于智能换取切坯钢丝装置上,其特征在于,所述智能换取切坯钢丝装置,包括竖直固定架、切坯机架、预存轨道、几组上钢丝轮、气动挡块、钢丝、红外感应装置、气动夹具和下钢丝轮;所述切坯机架设置在竖直固定架的上端位置,所述预存轨道固定连接在切坯机架的上方,所述预存轨道的左侧端还设置有一导向轨道,所述预存轨道上放置有几组上钢丝轮,各组所述上钢丝轮之间通过钢丝进行衔接,所述气动挡块设置在预存轨道的最左侧位置,所述预存轨道上最左侧的上钢丝轮由气动挡块挡住;所述气动夹具设置在竖直固定架的中部位置,所述下钢丝轮固定在气动夹具的前端部;所述红外感应装置固定在竖直固定架上且置于气动夹具的上端位置;所述切坯钢丝全自动更换方法,包括以下过程:1. a fully automatic replacement method for blank-cutting steel wire, the fully automatic replacement method for blank-cutting steel wire is applied to an intelligent exchange for a blank-cutting steel wire device, and it is characterized in that, the intelligent exchange for a blank-cutting steel wire device comprises a vertical fixing frame, A blank-cutting rack, pre-stored rails, several groups of upper wire wheels, pneumatic stoppers, steel wires, infrared sensing devices, pneumatic clamps and lower wire wheels; the blank-cutting frame is arranged at the upper end of the vertical fixing frame, and the The track is fixedly connected to the top of the blank-cutting frame, the left end of the pre-stored track is also provided with a guide track, and several groups of upper wire wheels are placed on the pre-stored track, and the upper wire wheels of each group are connected by steel wires. connected, the pneumatic stopper is arranged at the leftmost position of the pre-stored track, and the leftmost upper wire wheel on the pre-stored track is blocked by the pneumatic stopper; the pneumatic clamp is arranged at the middle position of the vertical fixing frame, so The lower wire wheel is fixed on the front end of the pneumatic clamp; the infrared sensing device is fixed on the vertical fixing frame and placed at the upper end position of the pneumatic clamp; the automatic replacement method for the cut steel wire includes the following processes: S1、气动挡块挡住最左侧的上钢丝轮,气动夹具夹持下钢丝轮,预存轨道上预存有多个上钢丝轮,多个上钢丝轮之间通过钢丝保持一定距离,红外感应装置实时检测上钢丝轮至下钢丝轮之间的钢丝状态;S1. Pneumatic stopper blocks the leftmost upper wire wheel, pneumatic clamp clamps the lower wire wheel, multiple upper wire wheels are pre-stored on the pre-stored track, and a certain distance is maintained between the multiple upper wire wheels through the steel wire, and the infrared sensing device is real-time Detect the wire status between the upper wire wheel and the lower wire wheel; S2、红外感应装置未能检测到上钢丝轮至下钢丝轮之间的钢丝时,即红外感应装置检测到钢丝断裂;S2. When the infrared sensing device fails to detect the steel wire between the upper steel wire wheel and the lower steel wire wheel, the infrared sensing device detects that the steel wire is broken; S3、气动挡块和气动夹具将会同时松开,下钢丝轮掉落废弃;S3. The pneumatic stopper and the pneumatic clamp will be released at the same time, and the lower wire wheel will be dropped and discarded; S4、最左侧的上钢丝轮沿着预存轨道及导向轨道滑落到起初下钢丝轮的位置;S4. The leftmost upper wire wheel slides down to the original lower wire wheel along the pre-stored track and the guide track; S5、预存轨道上的左侧第二个上钢丝轮则滑到起初最左侧的上钢丝轮的位置;S5. The second upper wire wheel on the left on the pre-stored track slides to the position of the leftmost upper wire wheel at the beginning; S6、此时气动挡块和气动夹具同时夹紧,钢丝再次被拉直;S6. At this time, the pneumatic block and the pneumatic clamp are clamped at the same time, and the steel wire is straightened again; S7、移动并调节气动夹具在竖直固定架上的位置。S7, move and adjust the position of the pneumatic clamp on the vertical fixing frame. 2.根据权利要求1所述的一种切坯钢丝全自动更换方法,其特征在于,所述步骤S2中,当红外感应装置在检测到钢丝断裂后,红外感应装置所连接的外部报警装置能够发出蜂鸣声报警。2. A method for fully automatic replacement of billet steel wire according to claim 1, characterized in that, in the step S2, when the infrared sensing device detects that the steel wire is broken, the external alarm device connected to the infrared sensing device can A beeping alarm sounds. 3.根据权利要求1所述的一种切坯钢丝全自动更换方法,其特征在于,所述步骤S5中,预存轨道与水平面具有一倾斜角度;所述倾斜角度为5-15°,所述预存轨道上左侧第二个上钢丝轮在重力作用下,向左侧滑动至预存导轨的最左侧位置,并由气动挡块挡住。3. A kind of fully automatic replacement method of blank-cut steel wire according to claim 1, characterized in that, in the step S5, the pre-stored track and the horizontal plane have an inclination angle; the inclination angle is 5-15°, and the Under the action of gravity, the second upper wire wheel on the left side of the pre-stored rail slides to the left to the leftmost position of the pre-stored guide rail, and is blocked by a pneumatic stopper. 4.根据权利要求1所述的一种切坯钢丝全自动更换方法,其特征在于,所述步骤S3中,气动挡块与钢丝断裂联锁:当红外感应装置检测到钢丝断裂时,所述气动挡块自动下降,让最左侧的上钢丝轮滑入起初下钢丝轮的位置。4. A method for fully automatic replacement of blank-cut steel wire according to claim 1, characterized in that, in the step S3, the pneumatic stopper is interlocked with the wire breakage: when the infrared sensing device detects that the steel wire is broken, the The pneumatic stop automatically lowers, allowing the leftmost upper wire wheel to slide into the position of the lower wire wheel at the beginning. 5.根据权利要求1所述的一种切坯钢丝全自动更换方法,其特征在于,所述步骤S3中,气动夹具与钢丝断裂联锁:当红外感应装置检测到钢丝断裂时,所述气动夹具自动松开,让下钢丝轮掉落。5. A method for fully automatic replacement of billet steel wire according to claim 1, characterized in that, in the step S3, the pneumatic clamp is interlocked with the wire breakage: when the infrared sensing device detects that the steel wire is broken, the pneumatic The clamp is automatically released, allowing the lower wire wheel to drop. 6.根据权利要求1所述的一种切坯钢丝全自动更换方法,其特征在于,所述步骤S1或S2所采用的红外感应装置与钢丝属于同一竖直平面内。6 . The method for fully automatic replacement of cut steel wire according to claim 1 , wherein the infrared sensing device and the steel wire used in the step S1 or S2 belong to the same vertical plane. 7 . 7.根据权利要求1所述的一种切坯钢丝全自动更换方法,其特征在于,所述步骤S6中,气动挡块在设定时间内重新升起,所述气动夹具在设定时间内重新夹持。7. A method for fully automatic replacement of cut steel wire according to claim 1, characterized in that, in the step S6, the pneumatic stopper is re-raised within the set time, and the pneumatic clamp is within the set time. Re-clamp. 8.根据权利要求1所述的一种切坯钢丝全自动更换方法,其特征在于,所述步骤S4中,预存轨道预先存放有3个以上的上钢丝轮。8 . The method for fully automatic replacement of cut steel wire according to claim 1 , wherein, in the step S4 , the pre-stored track is pre-stored with more than 3 upper wire wheels. 9 .
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