CN113118265A - Manufacturing and processing machine and processing method for condenser tube - Google Patents

Manufacturing and processing machine and processing method for condenser tube Download PDF

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Publication number
CN113118265A
CN113118265A CN202110435154.3A CN202110435154A CN113118265A CN 113118265 A CN113118265 A CN 113118265A CN 202110435154 A CN202110435154 A CN 202110435154A CN 113118265 A CN113118265 A CN 113118265A
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China
Prior art keywords
wall
limiting
condenser pipe
unit
driving
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CN202110435154.3A
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Chinese (zh)
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王晨
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/06Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D55/00Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/02Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
    • B21D7/024Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
    • B21D7/025Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member and pulling or pushing the ends of the work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention provides a manufacturing and processing machine and a processing method for a condenser pipe, which comprises a base, a driving unit, an execution unit, an upper cover plate, an auxiliary unit and a fixing unit, wherein the base is provided with a plurality of grooves; the invention can solve the problems that the existing condenser pipe is mainly straight pipe in the manufacturing process in the production and manufacturing process, the condenser pipe is bent according to the use scene requirement in the later stage of the condenser pipe, the bent part of the condenser pipe is easy to break in the bending process, the condenser pipe is damaged and can not be used, the existing mechanical processing efficiency is low in the bending deformation process of the condenser pipe, and the processing efficiency of the outer wall of the condenser pipe is influenced due to the poor bending effect of the outer wall of the condenser pipe; and the condensation straight pipe is easy to shake in the process of bending processing, so that the processing effect of the condensation straight pipe is further influenced.

Description

Manufacturing and processing machine and processing method for condenser tube
Technical Field
The invention relates to the technical field of condensers, in particular to a manufacturing and processing machine and a processing method for condenser pipes of a condenser.
Background
The condenser is a component for cooling the refrigerant and condensing the refrigerant into liquid refrigerant, and the most important function of the condenser is to complete heat exchange of a refrigeration system. The important part in the condenser device is a condenser pipe, wherein the quality of the condenser pipe determines the refrigeration effect of the condenser;
the current condenser tube mainly has the following problems in the production and manufacturing process: the condenser pipe is straight pipe in the manufacturing process, the condenser pipe is bent according to the use scene requirement in the later stage of the condenser pipe, the bent part of the condenser pipe is easy to break in the bending process, so that the condenser pipe is damaged and cannot be used, the existing machining efficiency is low in the bending deformation process of the condenser pipe, and the machining efficiency of the outer wall of the condenser pipe is influenced due to the poor bending effect of the outer wall of the condenser pipe; and the condensation straight pipe is easy to shake in the process of bending processing, so that the processing effect of the condensation straight pipe is further influenced.
Therefore, the processing effect of the condensation pipe is achieved; the invention provides a processing machine and a processing method for manufacturing a condenser pipe.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme that the manufacturing and processing machine for the condenser pipe comprises a base, a driving unit, an execution unit, an upper cover plate, an auxiliary unit and a fixing unit; the lower end of the base is uniformly provided with the cutting holes, the inner wall of the base is provided with the annular groove, and the cutting holes are formed in the lower end of the base, so that the stability of the base placed on the ground is improved; the driving unit is arranged on the inner wall of the base, the upper end of the driving unit is provided with an execution unit through a bearing, the upper end of the upper cover plate is provided with an annular groove and corresponds to the annular groove on the base, and the driving unit is arranged in the annular groove of the upper cover plate in a sliding fit mode; the auxiliary unit set up the upper end outer wall at the upper cover plate, be located the auxiliary unit and install fixed unit through the swing joint mode, wherein:
the driving unit comprises a first limiting ring, a first limiting spring, a second limiting ring, a second limiting spring, a limiting plate, a driving connecting rod, a sliding block, a driving motor and a driving gear; the first limiting ring is arranged in the annular groove of the base, a first limiting spring is sleeved on the outer wall of the first limiting ring, and the sliding block is arranged in the annular groove of the base in a sliding fit manner and matched with the first limiting ring; the limiting plates are symmetrically arranged on the inner wall of the base, and the two limiting plates are connected through a second limiting ring; the first limiting ring and the second limiting ring are coaxially arranged; the outer wall of the second limiting ring is sleeved with a second limiting spring, and the driving motor is installed on the inner wall of the base through a motor base and is located at the circle center position of the first limiting ring; an output shaft of the driving motor is provided with a driving gear through a flange; the upper end of the driving connecting rod is connected with the outer wall of the sliding block, and the middle part of the driving connecting rod is sleeved on the outer wall of the second limiting ring and matched with the second limiting spring; the lower end of the driving connecting rod is arranged on the inner wall of the base through a bearing and is positioned right above the driving motor; the lower end of the driving connecting rod is meshed with the driving gear; the driving motor continuously works to drive the driving gear to rotate, and the driving connecting rod is matched with the driving motor to drive the driving connecting rod to swing in a reciprocating manner, so that the executing unit at the upper end realizes the bending processing of the condensation straight pipe; and the driving connecting rod continuously swings to effectively prevent the execution unit from blocking the execution unit caused in the process of bending the condensation straight pipe, so that the driving motor is burnt out, the set driving unit effectively ensures the safety of the driving motor in the working process, the service life of the driving motor is ensured, the set driving unit can ensure that the continuous reciprocating motion of the execution unit improves the molding effect of the condensation straight pipe, and the processing quality of the condensation pipe is further ensured.
The execution unit comprises an execution shaft lever, a lower fixed disc, a plug pin, an upper fixed disc and an execution disc; the outer wall of the lower end of the execution shaft rod is fixed with a lower fixing disc through a bolt, the outer wall of the middle part of the execution shaft rod is provided with an execution disc, the upper end of the execution shaft rod is provided with an upper fixing disc in a threaded connection mode, the upper fixing disc is matched with the execution disc, the axial side wall of the execution disc is provided with an annular groove with a semicircular cross section, an execution unit is arranged to be matched with the outer wall of the condensation straight pipe through the execution disc, the outer wall of the condensation straight pipe is slowly bent, the execution unit rotates in the process of bending the condensation straight pipe to ensure the bending processing effect of the condensation straight pipe, and the execution unit rotates to improve the moving effect between the condensation straight pipe and the execution unit, so that the processing efficiency of the condensation straight.
Preferably; the auxiliary unit comprises an auxiliary block, a limiting guide cylinder, an auxiliary rod, a clamping block, an L-shaped sliding plate and a fixed seat; the upper end of the auxiliary block is provided with an L-shaped chute, an auxiliary rod is arranged in the L-shaped chute of the auxiliary block, the L-shaped sliding plate is sleeved on the outer wall of the auxiliary rod and is installed in the L-shaped chute of the auxiliary block in a sliding fit mode, clamping holes are uniformly formed in the side wall of the auxiliary block, clamping blocks are symmetrically arranged on the upper side wall and the lower side wall of the right end of the L-shaped sliding plate in a movable connection mode, and the outer wall of the upper end of the auxiliary block is provided with a limiting guide cylinder; the fixing seat is arranged at the upper end of the L-shaped sliding plate, and the inner wall of the fixing seat is provided with a circular groove hole; when the condensation straight pipe is placed in the fixing unit, the L-shaped sliding plate is operated to drive the fixing seat to move, the lower end of the condensation straight pipe is moved into the circular groove hole of the fixing seat, the stability of the condensation straight pipe is further kept, and the L-shaped sliding plate is adjusted to control the bending deformation position of the condensation straight pipe; further fixing the L-shaped sliding plate through the action of the clamping block; the auxiliary unit who sets up is convenient for adjust the crooked deformation position of condensation straight tube and then has improved the processing effect of condensation straight tube.
Preferably; the fixing unit comprises a semi-arc-shaped clamping sleeve, a limiting plug, a limiting column, an adjusting spring and a pressing fixture block; the number of the semi-arc-shaped cutting sleeves is two, the outer wall of one end of each of the two semi-arc-shaped cutting sleeves is connected through a pin shaft, the outer wall of the other end of each of the semi-arc-shaped cutting sleeves is provided with a T-shaped groove, and the other ends of the semi-arc-shaped cutting sleeves are fixed through limiting plugs in a sliding fit mode; the inner wall of the semi-arc-shaped cutting sleeve is uniformly provided with limiting columns, the outer wall of each limiting column is sleeved with an adjusting spring, the pressing fixture block is sleeved on the outer wall of each limiting column in a sliding fit mode and matched with the adjusting spring, and the outer wall of the pressing fixture block is provided with a roller in a movable connection mode; the condensation straight pipe is limited through the semi-arc-shaped clamping sleeve, the phenomenon that the bending deformation effect of the condensation straight pipe is influenced due to the fact that the condensation straight pipe moves in the bending deformation process is prevented, the outer wall of the pressing fixture block of the condensation straight pipe is attached to the outer wall of the condensation straight pipe in the process that the inner portion of the semi-arc-shaped clamping sleeve abuts against the pressing fixture block through the adjusting spring, and the stability of the condensation straight pipe is guaranteed; further ensuring the processing effect of the condensation straight pipe.
Preferably; the driving gear is of an incomplete tooth structure; the driving gear is arranged to be of an incomplete structure, so that the driving gear can be periodically separated from the lower end of the driving connecting rod in the continuous rotating process, the driving connecting rod can swing back and forth, and the bending deformation manufacturing and processing of the condensation straight pipe can be completed.
Preferably; the lower end of the driving connecting rod is of a circular gear disc structure; the lower end of the driving connecting rod is of a circular gear disc structure, so that the driving connecting rod is matched with the driving gear, and the driving connecting rod is driven to swing left and right to manufacture and process the condenser pipe.
Preferably; the outer wall of the annular groove of the execution disc is sleeved with a rubber sleeve in a movable connection mode; the outer wall of the annular groove of the execution disc is sleeved with a rubber sleeve in a movable connection mode to ensure that the rubber sleeve is contacted with the outer wall of the condensation straight pipe to prevent the condensation straight pipe from deforming and collapsing in the process of bending the condensation straight pipe, so that the bending effect of the condensation straight pipe is ensured; and the rubber sleeve can not cause the outer wall of the condensation straight pipe to be scratched.
Preferably; scales are uniformly arranged on the outer wall of the upper end of the auxiliary block; scales are uniformly arranged on the outer wall of the upper end of the auxiliary block, so that the bending position of the condensation straight pipe can be adjusted conveniently; thereby improving the bending effect of the condensation straight pipe.
Furthermore; the invention also provides a manufacturing and processing method of the condenser condensation pipe, which comprises the following steps: the method comprises the following specific steps:
s1: firstly, placing a condensation straight pipe to be bent into the semi-arc-shaped clamping sleeve and inserting and fixing the condensation straight pipe through a limiting plug, so that the condensation straight pipe is limited; and the outer wall of the lower end of the condensation straight pipe is positioned in the inner part of the circular slot of the fixed seat;
s2: then, driving the condensation straight pipe to move by operating the clamping block according to the bent length of the condensation straight pipe, and fixing the clamping block on the side wall of the auxiliary block;
s3: then, the driving motor works to drive the driving connecting rod to swing, and the condensation straight pipe is bent under the action of the execution disc; when the driving gear is matched with the driving connecting rod to bend the condensation straight pipe, the driving connecting rod is reset under the action of the first limiting spring and the second limiting spring;
s4: and finally, performing quality inspection on the processed condenser pipe, and warehousing and storing the condenser pipe meeting the requirements.
The invention has the beneficial effects that:
the driving unit effectively ensures the safety of the driving motor in the working process and the service life of the driving motor, and the driving unit can ensure that the execution unit continuously reciprocates, thereby improving the molding effect of the condensation straight pipe and further ensuring the processing quality of the condensation pipe;
the execution unit provided by the invention is matched with the outer wall of the condensation straight pipe through the execution disc, the outer wall of the condensation straight pipe is slowly bent, the rotation of the execution unit ensures the bending processing effect of the execution unit on the condensation straight pipe in the process of bending the condensation straight pipe, and the rotation of the execution unit improves the moving effect between the condensation straight pipe and the execution unit so as to improve the processing efficiency of the execution unit on the condensation straight pipe;
the condensation straight pipe is limited through the semi-arc-shaped clamping sleeve, the phenomenon that the bending deformation effect of the condensation straight pipe is influenced due to the fact that the condensation straight pipe moves in the bending deformation process is prevented, the outer wall of the pressing fixture block is attached to the outer wall of the condensation straight pipe in the process that the inner portion of the semi-arc-shaped clamping sleeve abuts against the pressing fixture block through the adjusting spring, and the stability of the condensation straight pipe is guaranteed; further ensuring the processing effect of the condensation straight pipe.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of a first position of the present invention;
FIG. 2 is a perspective view of the second embodiment of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a cross-sectional view of an actuator unit of the present invention;
FIG. 5 is a cross-sectional view of the base and drive unit of the present invention;
FIG. 6 is a cross-sectional view of a fixing unit of the present invention;
fig. 7 is a partial structural schematic diagram of the auxiliary unit of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
In addition, the following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention; therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 7, a condenser pipe manufacturing processing machine includes a base 1, a driving unit 2, an actuating unit 3, an upper cover plate 4, an auxiliary unit 5, and a fixing unit 6; the lower end of the base 1 is uniformly provided with cutting holes, the inner wall of the base 1 is provided with an annular groove, and the lower end of the base 1 is provided with the cutting holes, so that the stability of the base 1 placed on the ground is improved; the driving unit 2 is arranged on the inner wall of the base 1, the upper end of the driving unit 2 is provided with an executing unit 3 through a bearing, the upper end of the upper cover plate 4 is provided with an annular groove and corresponds to the annular groove on the base 1, and the driving unit 2 is arranged in the annular groove of the upper cover plate 4 in a sliding fit mode; auxiliary unit 5 set up the upper end outer wall at upper cover plate 4, be located auxiliary unit 5 and install fixed unit 6 through the swing joint mode, wherein:
the driving unit 2 comprises a first limiting ring 21, a first limiting spring 22, a second limiting ring 23, a second limiting spring 24, a limiting plate 25, a driving connecting rod 26, a sliding block 27, a driving motor 28 and a driving gear 29; the first limiting ring 21 is arranged in the annular groove of the base 1, a first limiting spring 22 is sleeved on the outer wall of the first limiting ring 21, and the sliding block 27 is arranged in the annular groove of the base 1 in a sliding fit manner and matched with the first limiting ring 21; the limiting plates 25 are symmetrically arranged on the inner wall of the base 1, and the two limiting plates 25 are connected through a second limiting ring 23; the first limiting ring 21 and the second limiting ring 23 are coaxially arranged; a second limiting spring 24 is sleeved on the outer wall of the second limiting ring 23, and the driving motor 28 is installed on the inner wall of the base 1 through a motor base and is positioned at the circle center position of the first limiting ring 21; an output shaft of the driving motor 28 is provided with a driving gear 29 through a flange; the driving gear 29 is of an incomplete tooth structure; the driving gear 29 is arranged to be of an incomplete structure, so that the driving gear 29 is periodically separated from the lower end of the driving connecting rod 26 in the continuous rotation process, the driving connecting rod 26 is made to swing back and forth, and the bending deformation manufacturing and processing of the condensation straight pipe are completed; the upper end of the driving connecting rod 26 is connected with the outer wall of the sliding block 27, and the middle part of the driving connecting rod 26 is sleeved on the outer wall of the second limiting ring 23 and matched with the second limiting spring 24; the lower end of the driving connecting rod 26 is of a circular gear disc structure; the lower end of the driving connecting rod 26 is in a circular gear disc structure, so that the driving connecting rod is matched with the driving gear 29, and the driving connecting rod 26 is driven to swing left and right to manufacture and process the condensation pipe; the lower end of the driving connecting rod 26 is arranged on the inner wall of the base 1 through a bearing and is positioned right above the driving motor 28; the lower end of the driving connecting rod 26 is meshed with a driving gear 29; the driving motor 28 continuously works to drive the driving gear 29 to rotate, and the driving connecting rod 26 is matched with the driving gear to drive the driving connecting rod 26 to swing back and forth, so that the execution unit 3 at the upper end realizes the bending processing of the condensation straight pipe; and the drive connecting rod 26 continuously swings to effectively prevent the execution unit 3 from blocking the execution unit 3 caused in the process of bending the condensation straight pipe, so that the drive motor 28 is burnt out, the safety of the drive motor 28 in the working process is effectively ensured by the arranged drive unit 2, the service life of the drive motor 28 is ensured, the continuous reciprocating motion of the execution unit 3 can be ensured by the arranged drive unit 2, the molding effect of the condensation straight pipe is improved, and the processing quality of the condensation pipe is further ensured.
The execution unit 3 comprises an execution shaft lever 31, a lower fixed disc 32, a bolt 33, an upper fixed disc 34 and an execution disc 35; a lower fixed disc 32 is fixed on the outer wall of the lower end of the execution shaft lever 31 through a bolt 33, an execution disc 35 is installed on the outer wall of the middle part of the execution shaft lever 31, an upper fixed disc 34 is installed on the upper end of the execution shaft lever 31 in a threaded connection mode, the upper fixed disc 34 is matched with the execution disc 35, an annular groove with a semicircular section is formed in the axial side wall of the execution disc 35, and a rubber sleeve is sleeved on the outer wall of the annular groove of the execution disc 35 in a movable connection mode; the outer wall of the annular groove of the execution disc 35 is sleeved with a rubber sleeve in a movable connection mode to ensure that the rubber sleeve is contacted with the outer wall of the condensation straight pipe to prevent the condensation straight pipe from deforming and collapsing in the process of bending the condensation straight pipe, so that the bending effect of the condensation straight pipe is ensured; the rubber sleeve can not cause the outer wall of the condensation straight pipe to be scratched; the execution unit 3 that sets up cooperates through the outer wall of execution disc 35 and condensation straight tube, with the slow bending of condensation straight tube outer wall, and rotates the in-process execution unit 3 to condensation straight tube bending has guaranteed its bending work effect to the condensation straight tube, and thereby execution unit 3 rotates and has improved its machining efficiency to the condensation straight tube with the movable effect between execution unit 3.
The auxiliary unit 5 comprises an auxiliary block 51, a limiting guide cylinder 52, an auxiliary rod 53, a clamping block 54, an L-shaped sliding plate 55 and a fixed seat 56; an L-shaped sliding groove is formed in the upper end of the auxiliary block 51, an auxiliary rod 53 is arranged in the L-shaped sliding groove of the auxiliary block 51, an L-shaped sliding plate 55 is sleeved on the outer wall of the auxiliary rod 53 and is installed in the L-shaped sliding groove of the auxiliary block 51 in a sliding fit mode, clamping holes are uniformly formed in the side wall of the auxiliary block 51, clamping blocks 54 are symmetrically arranged on the upper side wall and the lower side wall of the right end of the L-shaped sliding plate 55 in a movable connection mode, and scales are uniformly arranged on the outer wall of the upper end of the auxiliary block 51; scales are uniformly arranged on the outer wall of the upper end of the auxiliary block 51, so that the bending position of the condensation straight pipe can be adjusted conveniently; thereby improving the bending effect of the condensation straight pipe; the outer wall of the upper end of the auxiliary block 51 is provided with a limiting guide cylinder 52; the fixed seat 56 is arranged at the upper end of the L-shaped sliding plate 55, and the inner wall of the fixed seat 56 is provided with a circular slotted hole; when the condensation straight pipe is placed in the fixing unit 6, the L-shaped sliding plate 55 is operated to drive the fixing seat 56 to move, the lower end of the condensation straight pipe is moved into the circular groove hole of the fixing seat 56, the stability of the condensation straight pipe is further kept, and the L-shaped sliding plate 55 is adjusted to control the bending deformation position of the condensation straight pipe; further, the L-shaped sliding plate 55 is fixed through the action of the clamping block 54; the auxiliary unit 5 that sets up is convenient for adjust the crooked deformation position of condensation straight tube and then has improved the processing effect of condensation straight tube.
The fixing unit 6 comprises a semi-arc-shaped cutting sleeve 61, a limiting plug 62, a limiting column 63, an adjusting spring 64 and a pressing fixture block 65; the number of the semi-arc-shaped cutting sleeves 61 is two, the outer wall of one end of each of the two semi-arc-shaped cutting sleeves 61 is connected through a pin shaft, a T-shaped groove is formed in the outer wall of the other end of each of the semi-arc-shaped cutting sleeves 61, and the other ends of the semi-arc-shaped cutting sleeves 61 are fixed through the arranged limiting plugs 62 in a sliding fit mode; the inner wall of the semi-arc-shaped clamping sleeve 61 is uniformly provided with limiting columns 63, the outer wall of each limiting column 63 is sleeved with an adjusting spring 64, the pressing fixture block 65 is sleeved on the outer wall of each limiting column 63 in a sliding fit mode and matched with the adjusting spring 64, and the outer wall of the pressing fixture block 65 is provided with a roller in a movable connection mode; the outer wall of the pressing fixture block 65 is provided with a roller in a movable connection mode; the condensation straight pipe is limited through the semi-arc-shaped clamping sleeve 61, the phenomenon that the bending deformation effect of the condensation straight pipe is influenced by movement in the bending deformation process of the condensation straight pipe is prevented, and the outer wall of the pressing fixture block 65 is attached to the outer wall of the condensation straight pipe in the process that the inner part of the semi-arc-shaped clamping sleeve 61 abuts against the pressing fixture block 65 through the adjusting spring 64, so that the stability of the condensation straight pipe is ensured; further ensuring the processing effect of the condensation straight pipe.
In addition, the invention also provides a manufacturing and processing method of the condenser condensation pipe, which comprises the following steps: the method comprises the following specific steps:
s1: firstly, placing a condensation straight pipe to be bent into the semi-arc-shaped clamping sleeve 61 and inserting and fixing the condensation straight pipe through a limiting plug 62, so that the condensation straight pipe is limited; and the outer wall of the lower end of the condensation straight pipe is positioned in the circular slotted hole of the fixed seat 56;
s2: then, the straight condensing pipe is driven to move by operating the clamping block 54 according to the bending length of the straight condensing pipe, and the clamping block 54 is fixed on the side wall of the auxiliary block 51;
s3: then, the driving motor 28 works to drive the driving connecting rod 26 to swing, and the condensation straight pipe is bent under the action of the execution disc 35; when the drive gear 29 is matched with the drive connecting rod 26 to bend the condensation straight pipe, the drive connecting rod 26 is reset through the action of the first limit spring 22 and the second limit spring 24;
s4: and finally, performing quality inspection on the processed condenser pipe, and warehousing and storing the condenser pipe meeting the requirements.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A condenser pipe manufacturing and processing machine comprises a base (1), a driving unit (2), an execution unit (3), an upper cover plate (4), an auxiliary unit (5) and a fixing unit (6); it is characterized in that; the lower end of the base (1) is uniformly provided with cutting holes, the inner wall of the base (1) is provided with an annular groove, the driving unit (2) is arranged on the inner wall of the base (1), the upper end of the driving unit (2) is provided with an executing unit (3) through a bearing, the upper end of the upper cover plate (4) is provided with an annular groove and corresponds to the annular groove on the base (1), and the driving unit (2) is arranged in the annular groove of the upper cover plate (4) in a sliding fit mode; auxiliary unit (5) set up the upper end outer wall at upper cover plate (4), be located auxiliary unit (5) and install fixed unit (6) through the swing joint mode, wherein:
the driving unit (2) comprises a first limiting ring (21), a first limiting spring (22), a second limiting ring (23), a second limiting spring (24), a limiting plate (25), a driving connecting rod (26), a sliding block (27), a driving motor (28) and a driving gear (29); the first limiting ring (21) is arranged in the annular groove of the base (1), a first limiting spring (22) is sleeved on the outer wall of the first limiting ring (21), and the sliding block (27) is arranged in the annular groove of the base (1) in a sliding fit manner and matched with the first limiting ring (21); the limiting plates (25) are symmetrically arranged on the inner wall of the base (1), and the two limiting plates (25) are connected through a second limiting ring (23); the first limiting ring (21) and the second limiting ring (23) are coaxially arranged; a second limiting spring (24) is sleeved on the outer wall of the second limiting ring (23), and the driving motor (28) is installed on the inner wall of the base (1) through a motor base and is located at the circle center position of the first limiting ring (21); an output shaft of the driving motor (28) is provided with a driving gear (29) through a flange; the upper end of the driving connecting rod (26) is connected with the outer wall of the sliding block (27), and the middle part of the driving connecting rod (26) is sleeved on the outer wall of the second limiting ring (23) and matched with the second limiting spring (24); the lower end of the driving connecting rod (26) is arranged on the inner wall of the base (1) through a bearing and is positioned right above the driving motor (28); the lower end of the driving connecting rod (26) is meshed with the driving gear (29);
the execution unit (3) comprises an execution shaft lever (31), a lower fixed disc (32), a bolt (33), an upper fixed disc (34) and an execution disc (35); the outer wall of the lower end of the execution shaft lever (31) is fixed with a lower fixed disc (32) through a bolt (33), the outer wall of the middle part of the execution shaft lever (31) is provided with an execution disc (35), the upper end of the execution shaft lever (31) is provided with an upper fixed disc (34) in a threaded connection mode, the upper fixed disc (34) is matched with the execution disc (35), and the axial side wall of the execution disc (35) is provided with an annular groove with a semicircular section.
2. A condenser pipe manufacturing and processing machine according to claim 1, wherein: the auxiliary unit (5) comprises an auxiliary block (51), a limiting guide cylinder (52), an auxiliary rod (53), a clamping block (54), an L-shaped sliding plate (55) and a fixed seat (56); an L-shaped sliding groove is formed in the upper end of the auxiliary block (51), an auxiliary rod (53) is arranged in the L-shaped sliding groove of the auxiliary block (51), an L-shaped sliding plate (55) is sleeved on the outer wall of the auxiliary rod (53) and is installed in the L-shaped sliding groove of the auxiliary block (51) in a sliding fit mode, clamping holes are uniformly formed in the side wall of the auxiliary block (51), clamping blocks (54) are symmetrically arranged on the upper side wall and the lower side wall of the right end of the L-shaped sliding plate (55) in a movable connection mode, and a limiting guide cylinder (52) is arranged on the outer wall of the upper end of the auxiliary block (51); the fixing seat (56) is arranged at the upper end of the L-shaped sliding plate (55).
3. A condenser pipe manufacturing and processing machine according to claim 2, wherein: the fixing unit (6) comprises a semi-arc-shaped cutting sleeve (61), a limiting plug (62), a limiting column (63), an adjusting spring (64) and a pressing fixture block (65); the number of the semi-arc-shaped cutting sleeves (61) is two, the outer wall of one end of each of the two semi-arc-shaped cutting sleeves (61) is connected through a pin shaft, a T-shaped groove is formed in the outer wall of the other end of each of the semi-arc-shaped cutting sleeves (61), and the other ends of the semi-arc-shaped cutting sleeves (61) are fixed in a sliding fit mode through limiting plugs (62); the inner wall of half arc cutting ferrule (61) evenly is provided with spacing post (63), and the outer wall cover of spacing post (63) is equipped with adjusting spring (64), press fixture block (65) to overlap and establish the outer wall at spacing post (63) and cooperate with adjusting spring (64) through sliding fit mode.
4. A condenser pipe manufacturing and processing machine according to claim 1, wherein: the driving gear (29) is of an incomplete tooth structure.
5. A condenser pipe manufacturing and processing machine according to claim 1, wherein: the lower end of the driving connecting rod (26) is of a circular gear disc structure.
6. A condenser pipe manufacturing and processing machine according to claim 1, wherein: the outer wall of the annular groove of the execution disc (35) is sleeved with a rubber sleeve in a movable connection mode.
7. A condenser pipe manufacturing and processing machine according to claim 2, wherein: the outer wall of the upper end of the auxiliary block (51) is evenly provided with scales.
8. A condenser pipe manufacturing and processing machine according to claim 2, wherein: the inner wall of the fixed seat (56) is provided with a circular slotted hole.
9. A condenser pipe manufacturing and processing machine according to claim 3, wherein: the outer wall of the pressing fixture block (65) is provided with a roller in a movable connection mode.
10. A condenser pipe manufacturing and processing machine according to claim 3, wherein: the use method of the manufacturing and processing machine of the condenser pipe comprises the following steps:
s1: firstly, placing a condensation straight pipe to be bent into a semi-arc-shaped clamping sleeve (61) and inserting and fixing the condensation straight pipe through a limiting plug (62), so that the condensation straight pipe is limited; and the outer wall of the lower end of the condensation straight pipe is positioned in the circular slot of the fixed seat (56);
s2: then, the condensing straight pipe is driven to move by operating the clamping block (54) according to the bending length of the condensing straight pipe, and the clamping block (54) is fixed on the side wall of the auxiliary block (51);
s3: then, the driving motor (28) works to drive the driving connecting rod (26) to swing, and the condensation straight pipe is bent under the action of the execution disc (35); when the drive gear (29) is matched with the drive connecting rod (26) to bend the condensation straight pipe, the drive connecting rod (26) is reset under the action of the first limit spring (22) and the second limit spring (24);
s4: and finally, performing quality inspection on the processed condenser pipe, and warehousing and storing the condenser pipe meeting the requirements.
CN202110435154.3A 2021-04-22 2021-04-22 Manufacturing and processing machine and processing method for condenser tube Withdrawn CN113118265A (en)

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CN205096849U (en) * 2015-11-05 2016-03-23 陈培安 Novel all -in -one of bending cuts off
CN107252835A (en) * 2017-07-05 2017-10-17 邓红 A kind of pipe bending device
CN209829943U (en) * 2019-04-28 2019-12-24 东北大学 Novel multifunctional bending machine for thin-wall pipes
CN210172266U (en) * 2019-06-06 2020-03-24 福州外语外贸学院 Steel pipe bending device for construction
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Application publication date: 20210716