Metal modified ruthenium-based catalyst and method for preparing 2, 5-furan dicarboxylic acid by catalysis of metal modified ruthenium-based catalyst
Technical Field
The invention relates to a preparation technology of 2, 5-furan dicarboxylic acid, in particular to a method for preparing 2, 5-furan dicarboxylic acid by oxidizing 5-methoxymethyl furfural with a metal-modified ruthenium-based-hydroxyapatite catalyst, belonging to the field of biomass resource utilization.
Background
The two ends of the 2, 5-furandicarboxylic acid (FDCA) have symmetrical carboxylic acid structures, and the 2, 5-furandicarboxylic acid is easy to polymerize with alcohols, so that a polymeric material with market prospect is formed. The material can be effectively degraded by microorganisms in nature, and is a biological-based material which has the highest potential to replace petroleum-based terephthalic acid.
Currently, synthetic FDCA is mostly obtained by oxidation of 5-Hydroxymethylfurfural (HMF). CN201480051571.6 discloses a process for producing 2, 5-furandicarboxylic acid, which comprises oxidizing HMF in an acidic aqueous solution with an activated carbon-supported noble metal as a catalyst to produce FDCA, wherein the process is carried out in two stages, i.e., a low-temperature process and a high-temperature process, to thereby increase the yield of FDCA, but the decrease in FDCA liquid yield due to the large amount of by-products produced by HMF in an acidic aqueous solution system is unavoidable. CN201811610011.6 discloses a method for preparing 2, 5-furandicarboxylic acid, which aims to solve the problems of low concentration and low efficiency of reaction substrates, but the reaction process involves adjusting the pH with concentrated hydrochloric acid, the reaction pressure is 4.0-5.0 MPa, the reaction temperature is 90-150 ℃, and the conditions are not mild.
The existing technology for synthesizing FDCA has the defects of harsh reaction conditions, low FDCA liquid yield and the like.
Disclosure of Invention
In order to solve the problems of harsh reaction conditions and low yield of FDCA liquid in the preparation of 2, 5-furandicarboxylic acid by taking 5-hydroxymethylfurfural as a raw material in the prior art, the invention aims to provide a metal modified ruthenium-based catalyst and a method for preparing 2, 5-furandicarboxylic acid by utilizing the metal modified ruthenium-based catalyst, and the method for synthesizing 2, 5-furandicarboxylic acid by taking 5-methoxymethylfurfural as the raw material under the catalysis of the modified catalyst has the advantages of mild reaction conditions and high yield of product liquid.
The technical object of the first aspect of the present invention is to provide a method for preparing a metal-modified ruthenium-based catalyst, comprising the steps of:
(1) Adding hydroxyapatite into soluble salt solution containing at least one of zirconium, iron and zinc for impregnation, performing solid-liquid separation after impregnation, and washing, drying and roasting the solid;
(2) The solid obtained in the step (1) and Ru-containing 3+ And (3) mixing and impregnating, carrying out solid-liquid separation after the impregnation is finished, washing and drying the separated solid, and obtaining the metal modified ruthenium-based catalyst.
Further, the loading of zirconium, iron and/or zinc in the catalyst is 5% -10% by weight of the mass of each metal oxide, ru 3+ The loading of (2) is 0.1% -10%, preferably 3% -7%.
Further, the soluble salt of zirconium is selected from at least one of zirconyl nitrate, zirconium acetate, zirconium chloride, zirconium n-butoxide and zirconium n-propoxide, preferably zirconyl nitrate; the soluble salt of iron is selected from at least one of ferric nitrate, ferric chloride and ferric sulfate, preferably ferric nitrate; the soluble salt of zinc is selected from at least one of zinc nitrate, zinc chloride and zinc sulfate, preferably zinc nitrate.
Further, the soaking time in the step (1) is 0.5-24 hours; the roasting temperature is 300-600 ℃, preferably 450-550 ℃.
Further, the Ru-containing material 3+ Is selected from ruthenium chloride (RuCl) 3 ) Ruthenium nitrate (RuNO (NO) 3 ) 3 ) Or ruthenium acetate (C) 6 H 9 O 6 Ru) solution.
Further, the Ru-containing material 3+ The solvent of the solution of (2) is at least one selected from methanol, ethanol or water.
Further, the time of the soaking in the step (2) is 10 min-24 h, preferably 10 min-5 h.
Further, the drying temperature is 55-120 ℃ and the drying time is 6-12 hours.
Further, the hydroxyapatite is nano hydroxyapatite, and more specifically, the particle size of the nano hydroxyapatite is 1-100 nm.
The technical object of the second aspect of the present invention is to provide a metal-modified ruthenium-based catalyst prepared by the above method. The catalyst takes hydroxyapatite as a carrier and Ru exists in an ionic state 3+ As active component, zirconium, iron and/or zinc metal oxides are used as modifying components. The loading of zirconium, iron and/or zinc in the catalyst is 5-10% by weight of the mass of each metal oxide, ru 3+ The loading of (2) is 0.1% -10%, preferably 3% -7%.
The technical object of the third aspect of the present invention is to provide a method for preparing 2, 5-furandicarboxylic acid (2, 5-FDCA), wherein 5-methoxymethyl furfural (MMF) reacts with oxygen in an aqueous solution in the presence of the metal-modified ruthenium-based catalyst to prepare 2,5-FDCA.
Further, MMF is reacted with a catalyst (or Ru in catalyst 3+ Mass ratio of 1:0.1-5).
Furthermore, the oxygen gas is introduced into the reaction system to enable the initial pressure of the reaction system to reach 0.1-2 MPa.
Further, the reaction temperature is 70-130 ℃, preferably 70-110 ℃; the reaction time is 12-24 hours.
Compared with the prior art, the invention has the following advantages:
(1) The metal modified ruthenium-based catalyst of the invention uses Ru 3+ The active component is a metal oxide of zirconium, iron and/or zinc, which is used as a modified component, and the preparation method is simple; the introduction of the metal oxide of zirconium, iron and/or zinc well regulates electron cloud around ruthenium atoms, and has synergistic effect with the hydroxyl of carrier hydroxyapatite, so as to promote the activation of furan ring side chain aldehyde group C-H and improve Ru under the mild reaction condition of lower temperature and lower pressure 3+ Is used as a catalyst.
(2) In the preparation method of the 2, 5-furan dicarboxylic acid, the raw material 5-methoxymethyl furfural is stably present in an aqueous solution system, the activity of the catalyst is good in stability under the reaction system, the activity is high, and the liquid yield of the 2, 5-furan dicarboxylic acid is high;
additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
The following non-limiting examples will enable those of ordinary skill in the art to more fully understand the invention and are not intended to limit the invention in any way.
The metal loadings of the catalysts in the following examples and comparative examples were detected by Inductively Coupled Plasma (ICP). Qualitative and quantitative analysis of the oxidized products of MMF in the examples were all detected by Agilent liquid chromatography (Agilent-1260).
Example 1
Preparing a metal modified catalyst Z1:
(1) Will be 0.069g ZrONO 3 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 24h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) 0.0388g RuCl 3 .3H 2 O is added into 50mL of water, vigorously stirred for 10min, 0.5g of the white solid obtained in the step (1) is added, dipping is carried out for 10min, filtering is carried out, the solid is washed and dried for 12h at 55 ℃, and light gray solid powder is obtained, namely the catalyst Z1. The solid was ground for use in the oxidation of MMF.
Example 2
Preparing a metal modified catalyst Z2:
(1) Will be 0.14g ZrONO 3 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 12h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) Adding 0.0050g of ruthenium nitrate into 50mL of water, vigorously stirring for 10min, adding 0.5g of the white solid obtained in the step (1), soaking for 1h, filtering, washing the solid, and drying at 110 ℃ for 6h to obtain gray solid powder, namely the catalyst Z2. The solid was ground for use in the oxidation of MMF.
Example 3
Preparing a metal modified catalyst Z3:
(1) 0.15g of Fe (NO) 3 ) 3 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 24h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) 0.0426g of ruthenium acetate is added into 50mL of water, stirred vigorously for 10min, 0.5g of the white solid obtained in the step (1) is added, immersed for 30min, filtered, and the solid is washed and dried for 12h at 55 ℃ to obtain dark gray solid powder, namely the catalyst Z3. The solid was ground for use in the oxidation of MMF.
Example 4
Preparing a metal modified catalyst Z4:
(1) 0.1g Zn (NO) 3 ) 2 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 24h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) 0.1471g RuCl 3 ·3H 2 O is added into 50mL of water, vigorously stirred for 10min, 0.5g of the white solid obtained in the step (1) is added, the mixture is immersed for 2h and filtered, the solid is washed and dried for 12h at 55 ℃ to obtain gray solid powder, namely the catalyst Z4. The solid was ground for use in the oxidation of MMF.
Example 5
Preparing a metal modified catalyst Z5:
(1) Will be 0.111g ZrONO 3 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 24h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) 0.1029g RuCl 3 ·3H 2 Adding O into 50mL of water, vigorously stirring for 10min, adding 0.5g of the white solid obtained in the step (1), soaking for 5h, filtering, and concentratingWashing the solid, and drying at 55 ℃ for 12 hours to obtain gray solid powder, namely the catalyst Z5. The solid was ground for use in the oxidation of MMF.
Comparative example 1
0.0388g RuCl 3 .3H 2 O was added to 50mL of water, vigorously stirred for 10min, 0.5g of HAP was added, immersed for 10min, filtered, and the solid was washed and dried at 55℃for 12h to give catalyst Z6. The solid was ground for use in the oxidation of MMF.
The mass percentages of ruthenium (based on the mass of ruthenium element) and metal oxide (based on the mass of metal oxide of Zr, fe or Zn) in the catalysts Z1 to Z6 were measured using Inductively Coupled Plasma (ICP), and the results are shown in table 1.
Table 1.
Performance evaluation of catalysts Z1-Z6 for MMF reaction to prepare 2, 5-FDCA:
the evaluation test was carried out in a six-bar reactor with a volume of 8 mL. The specific catalyst evaluation process is as follows: adding 20mg of 5-methoxymethyl furfural, 3mL of water and 2-100 mg of catalyst into a reaction kettle, screwing, adding oxygen until the initial pressure is 0.1-2 MPa, sealing, and putting the reaction kettle into a six-link heating sleeve to react at 70-130 ℃ respectively. And after reacting for 8-24 hours, immediately taking out the reaction kettle, putting the reaction kettle into cold water for cooling, opening the reaction kettle after cooling is finished, washing the reaction kettle by using a methanol aqueous solution, transferring the reaction kettle into a 50mL volumetric flask by using a dropper for constant volume, centrifuging, and filtering the reaction kettle into a sample injection bottle. Qualitative and quantitative analysis of the product was performed using Agilent-1260. Specific reaction conditions and MMF conversion, 2,5-FDCA selectivity and yield results are shown in table 2.
Table 2.