CN113117706B - Metal modified ruthenium-based catalyst and method for preparing 2, 5-furan dicarboxylic acid by catalysis of metal modified ruthenium-based catalyst - Google Patents

Metal modified ruthenium-based catalyst and method for preparing 2, 5-furan dicarboxylic acid by catalysis of metal modified ruthenium-based catalyst Download PDF

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CN113117706B
CN113117706B CN201911415408.4A CN201911415408A CN113117706B CN 113117706 B CN113117706 B CN 113117706B CN 201911415408 A CN201911415408 A CN 201911415408A CN 113117706 B CN113117706 B CN 113117706B
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zirconium
zinc
ruthenium
metal
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CN113117706A (en
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马会霞
周峰
傅杰
乔凯
张淑梅
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/185Phosphorus; Compounds thereof with iron group metals or platinum group metals
    • B01J27/1856Phosphorus; Compounds thereof with iron group metals or platinum group metals with platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8933Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/8953Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/34Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D307/56Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D307/68Carbon atoms having three bonds to hetero atoms with at the most one bond to halogen

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Abstract

The invention provides a metal modified ruthenium-based catalyst and a method for preparing FDCA by catalyzing MMF by using the same, wherein the preparation of the catalyst comprises the following steps: loading at least one selected from zirconium, iron and zinc as modified metal onto hydroxyapatite, calcining, and mixing with Ru-containing material 3+ And (3) carrying out solid-liquid separation after adsorption is completed, washing and drying the separated solid, and obtaining the catalyst. The catalyst can be used for catalyzing 5-methoxymethyl furfural to prepare 2, 5-furan dicarboxylic acid. The catalyst is Ru 3+ The active component is a metal oxide of zirconium, iron and/or zinc, which is used as a modified component, and the preparation method is simple; and the introduction of zirconium, iron and/or zinc metal oxides well regulates the electron cloud around ruthenium atoms, and has synergistic effect with the hydroxyl groups of the carrier hydroxyapatite, at lower temperature and lower pressureUnder the reaction condition, the activation of aldehyde group C-H of furan ring side chain is promoted, and Ru is improved 3+ Is used as a catalyst.

Description

Metal modified ruthenium-based catalyst and method for preparing 2, 5-furan dicarboxylic acid by catalysis of metal modified ruthenium-based catalyst
Technical Field
The invention relates to a preparation technology of 2, 5-furan dicarboxylic acid, in particular to a method for preparing 2, 5-furan dicarboxylic acid by oxidizing 5-methoxymethyl furfural with a metal-modified ruthenium-based-hydroxyapatite catalyst, belonging to the field of biomass resource utilization.
Background
The two ends of the 2, 5-furandicarboxylic acid (FDCA) have symmetrical carboxylic acid structures, and the 2, 5-furandicarboxylic acid is easy to polymerize with alcohols, so that a polymeric material with market prospect is formed. The material can be effectively degraded by microorganisms in nature, and is a biological-based material which has the highest potential to replace petroleum-based terephthalic acid.
Currently, synthetic FDCA is mostly obtained by oxidation of 5-Hydroxymethylfurfural (HMF). CN201480051571.6 discloses a process for producing 2, 5-furandicarboxylic acid, which comprises oxidizing HMF in an acidic aqueous solution with an activated carbon-supported noble metal as a catalyst to produce FDCA, wherein the process is carried out in two stages, i.e., a low-temperature process and a high-temperature process, to thereby increase the yield of FDCA, but the decrease in FDCA liquid yield due to the large amount of by-products produced by HMF in an acidic aqueous solution system is unavoidable. CN201811610011.6 discloses a method for preparing 2, 5-furandicarboxylic acid, which aims to solve the problems of low concentration and low efficiency of reaction substrates, but the reaction process involves adjusting the pH with concentrated hydrochloric acid, the reaction pressure is 4.0-5.0 MPa, the reaction temperature is 90-150 ℃, and the conditions are not mild.
The existing technology for synthesizing FDCA has the defects of harsh reaction conditions, low FDCA liquid yield and the like.
Disclosure of Invention
In order to solve the problems of harsh reaction conditions and low yield of FDCA liquid in the preparation of 2, 5-furandicarboxylic acid by taking 5-hydroxymethylfurfural as a raw material in the prior art, the invention aims to provide a metal modified ruthenium-based catalyst and a method for preparing 2, 5-furandicarboxylic acid by utilizing the metal modified ruthenium-based catalyst, and the method for synthesizing 2, 5-furandicarboxylic acid by taking 5-methoxymethylfurfural as the raw material under the catalysis of the modified catalyst has the advantages of mild reaction conditions and high yield of product liquid.
The technical object of the first aspect of the present invention is to provide a method for preparing a metal-modified ruthenium-based catalyst, comprising the steps of:
(1) Adding hydroxyapatite into soluble salt solution containing at least one of zirconium, iron and zinc for impregnation, performing solid-liquid separation after impregnation, and washing, drying and roasting the solid;
(2) The solid obtained in the step (1) and Ru-containing 3+ And (3) mixing and impregnating, carrying out solid-liquid separation after the impregnation is finished, washing and drying the separated solid, and obtaining the metal modified ruthenium-based catalyst.
Further, the loading of zirconium, iron and/or zinc in the catalyst is 5% -10% by weight of the mass of each metal oxide, ru 3+ The loading of (2) is 0.1% -10%, preferably 3% -7%.
Further, the soluble salt of zirconium is selected from at least one of zirconyl nitrate, zirconium acetate, zirconium chloride, zirconium n-butoxide and zirconium n-propoxide, preferably zirconyl nitrate; the soluble salt of iron is selected from at least one of ferric nitrate, ferric chloride and ferric sulfate, preferably ferric nitrate; the soluble salt of zinc is selected from at least one of zinc nitrate, zinc chloride and zinc sulfate, preferably zinc nitrate.
Further, the soaking time in the step (1) is 0.5-24 hours; the roasting temperature is 300-600 ℃, preferably 450-550 ℃.
Further, the Ru-containing material 3+ Is selected from ruthenium chloride (RuCl) 3 ) Ruthenium nitrate (RuNO (NO) 3 ) 3 ) Or ruthenium acetate (C) 6 H 9 O 6 Ru) solution.
Further, the Ru-containing material 3+ The solvent of the solution of (2) is at least one selected from methanol, ethanol or water.
Further, the time of the soaking in the step (2) is 10 min-24 h, preferably 10 min-5 h.
Further, the drying temperature is 55-120 ℃ and the drying time is 6-12 hours.
Further, the hydroxyapatite is nano hydroxyapatite, and more specifically, the particle size of the nano hydroxyapatite is 1-100 nm.
The technical object of the second aspect of the present invention is to provide a metal-modified ruthenium-based catalyst prepared by the above method. The catalyst takes hydroxyapatite as a carrier and Ru exists in an ionic state 3+ As active component, zirconium, iron and/or zinc metal oxides are used as modifying components. The loading of zirconium, iron and/or zinc in the catalyst is 5-10% by weight of the mass of each metal oxide, ru 3+ The loading of (2) is 0.1% -10%, preferably 3% -7%.
The technical object of the third aspect of the present invention is to provide a method for preparing 2, 5-furandicarboxylic acid (2, 5-FDCA), wherein 5-methoxymethyl furfural (MMF) reacts with oxygen in an aqueous solution in the presence of the metal-modified ruthenium-based catalyst to prepare 2,5-FDCA.
Further, MMF is reacted with a catalyst (or Ru in catalyst 3+ Mass ratio of 1:0.1-5).
Furthermore, the oxygen gas is introduced into the reaction system to enable the initial pressure of the reaction system to reach 0.1-2 MPa.
Further, the reaction temperature is 70-130 ℃, preferably 70-110 ℃; the reaction time is 12-24 hours.
Compared with the prior art, the invention has the following advantages:
(1) The metal modified ruthenium-based catalyst of the invention uses Ru 3+ The active component is a metal oxide of zirconium, iron and/or zinc, which is used as a modified component, and the preparation method is simple; the introduction of the metal oxide of zirconium, iron and/or zinc well regulates electron cloud around ruthenium atoms, and has synergistic effect with the hydroxyl of carrier hydroxyapatite, so as to promote the activation of furan ring side chain aldehyde group C-H and improve Ru under the mild reaction condition of lower temperature and lower pressure 3+ Is used as a catalyst.
(2) In the preparation method of the 2, 5-furan dicarboxylic acid, the raw material 5-methoxymethyl furfural is stably present in an aqueous solution system, the activity of the catalyst is good in stability under the reaction system, the activity is high, and the liquid yield of the 2, 5-furan dicarboxylic acid is high;
additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
The following non-limiting examples will enable those of ordinary skill in the art to more fully understand the invention and are not intended to limit the invention in any way.
The metal loadings of the catalysts in the following examples and comparative examples were detected by Inductively Coupled Plasma (ICP). Qualitative and quantitative analysis of the oxidized products of MMF in the examples were all detected by Agilent liquid chromatography (Agilent-1260).
Example 1
Preparing a metal modified catalyst Z1:
(1) Will be 0.069g ZrONO 3 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 24h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) 0.0388g RuCl 3 .3H 2 O is added into 50mL of water, vigorously stirred for 10min, 0.5g of the white solid obtained in the step (1) is added, dipping is carried out for 10min, filtering is carried out, the solid is washed and dried for 12h at 55 ℃, and light gray solid powder is obtained, namely the catalyst Z1. The solid was ground for use in the oxidation of MMF.
Example 2
Preparing a metal modified catalyst Z2:
(1) Will be 0.14g ZrONO 3 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 12h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) Adding 0.0050g of ruthenium nitrate into 50mL of water, vigorously stirring for 10min, adding 0.5g of the white solid obtained in the step (1), soaking for 1h, filtering, washing the solid, and drying at 110 ℃ for 6h to obtain gray solid powder, namely the catalyst Z2. The solid was ground for use in the oxidation of MMF.
Example 3
Preparing a metal modified catalyst Z3:
(1) 0.15g of Fe (NO) 3 ) 3 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 24h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) 0.0426g of ruthenium acetate is added into 50mL of water, stirred vigorously for 10min, 0.5g of the white solid obtained in the step (1) is added, immersed for 30min, filtered, and the solid is washed and dried for 12h at 55 ℃ to obtain dark gray solid powder, namely the catalyst Z3. The solid was ground for use in the oxidation of MMF.
Example 4
Preparing a metal modified catalyst Z4:
(1) 0.1g Zn (NO) 3 ) 2 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 24h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) 0.1471g RuCl 3 ·3H 2 O is added into 50mL of water, vigorously stirred for 10min, 0.5g of the white solid obtained in the step (1) is added, the mixture is immersed for 2h and filtered, the solid is washed and dried for 12h at 55 ℃ to obtain gray solid powder, namely the catalyst Z4. The solid was ground for use in the oxidation of MMF.
Example 5
Preparing a metal modified catalyst Z5:
(1) Will be 0.111g ZrONO 3 ·6H 2 O is added into 50mL of water, vigorously stirred for 20min, 0.5g of HAP with the diameter of 1-100 nm is added, stirred for 24h, filtered, and the solid is washed, dried and roasted in a muffle furnace at 500 ℃ for 3h to obtain a white solid.
(2) 0.1029g RuCl 3 ·3H 2 Adding O into 50mL of water, vigorously stirring for 10min, adding 0.5g of the white solid obtained in the step (1), soaking for 5h, filtering, and concentratingWashing the solid, and drying at 55 ℃ for 12 hours to obtain gray solid powder, namely the catalyst Z5. The solid was ground for use in the oxidation of MMF.
Comparative example 1
0.0388g RuCl 3 .3H 2 O was added to 50mL of water, vigorously stirred for 10min, 0.5g of HAP was added, immersed for 10min, filtered, and the solid was washed and dried at 55℃for 12h to give catalyst Z6. The solid was ground for use in the oxidation of MMF.
The mass percentages of ruthenium (based on the mass of ruthenium element) and metal oxide (based on the mass of metal oxide of Zr, fe or Zn) in the catalysts Z1 to Z6 were measured using Inductively Coupled Plasma (ICP), and the results are shown in table 1.
Table 1.
Performance evaluation of catalysts Z1-Z6 for MMF reaction to prepare 2, 5-FDCA:
the evaluation test was carried out in a six-bar reactor with a volume of 8 mL. The specific catalyst evaluation process is as follows: adding 20mg of 5-methoxymethyl furfural, 3mL of water and 2-100 mg of catalyst into a reaction kettle, screwing, adding oxygen until the initial pressure is 0.1-2 MPa, sealing, and putting the reaction kettle into a six-link heating sleeve to react at 70-130 ℃ respectively. And after reacting for 8-24 hours, immediately taking out the reaction kettle, putting the reaction kettle into cold water for cooling, opening the reaction kettle after cooling is finished, washing the reaction kettle by using a methanol aqueous solution, transferring the reaction kettle into a 50mL volumetric flask by using a dropper for constant volume, centrifuging, and filtering the reaction kettle into a sample injection bottle. Qualitative and quantitative analysis of the product was performed using Agilent-1260. Specific reaction conditions and MMF conversion, 2,5-FDCA selectivity and yield results are shown in table 2.
Table 2.

Claims (16)

1. A method for preparing a metal-modified ruthenium-based catalyst, comprising the steps of:
(1) Adding hydroxyapatite into soluble salt solution containing at least one of zirconium, iron and zinc for impregnation, performing solid-liquid separation after impregnation, and washing, drying and roasting the solid;
(2) The solid obtained in the step (1) and Ru-containing 3+ After the impregnation is completed, carrying out solid-liquid separation, washing and drying the separated solid to obtain the metal modified ruthenium-based catalyst;
the catalyst takes hydroxyapatite as a carrier and Ru exists in an ionic state 3+ As active component, zirconium, iron and/or zinc metal oxides are used as modifying components.
2. The method according to claim 1, wherein Ru in the catalyst 3+ The load of the catalyst is 0.1 to 10 percent by mass.
3. The method according to claim 1, wherein Ru in the catalyst 3+ The load of the catalyst is 3 to 7 percent by mass.
4. The preparation method according to claim 1, wherein the loading of zirconium, iron and/or zinc in the catalyst is 5-10% based on the mass of each metal oxide.
5. The method according to claim 1, wherein the Ru-containing material 3+ Is selected from at least one of ruthenium chloride, ruthenium nitrate or ruthenium acetate containing solutions.
6. The method according to claim 1, wherein the soluble salt of zirconium is at least one selected from the group consisting of zirconyl nitrate, zirconium acetate, zirconium chloride, zirconium n-butoxide and zirconium n-propoxide; the soluble salt of iron is selected from at least one of ferric nitrate, ferric chloride and ferric sulfate; the soluble salt of zinc is selected from at least one of zinc nitrate, zinc chloride and zinc sulfate.
7. The method according to claim 1, wherein the dipping time in the step (1) is 0.5 to 24 hours, and the baking temperature is 300 to 600 ℃.
8. The method according to claim 1, wherein the time of the impregnation in the step (2) is 10min to 24h.
9. The method according to claim 1, wherein the drying in step (2) is carried out at a temperature of 55 to 120 ℃ for a time of 6 to 12 hours.
10. The method according to claim 1, wherein the Ru-containing material of step (2) 3+ The solvent of the solution of (2) is at least one selected from methanol, ethanol or water.
11. The method according to claim 1, wherein the particle size of the hydroxyapatite is 1 to 100nm.
12. A metal-modified ruthenium-based catalyst prepared according to the method of any one of claims 1 to 11.
13. A process for producing 2, 5-furandicarboxylic acid, characterized in that 2, 5-furandicarboxylic acid is produced by reacting 5-methoxymethyl furfural with oxygen in an aqueous solution in the presence of the catalyst according to claim 12.
14. The preparation method of claim 13, wherein the mass ratio of the 5-methoxymethyl furfural to the catalyst is 1:0.1-5.
15. The process according to claim 13, wherein the oxygen is introduced into the reaction system in such an amount that the initial pressure of the reaction system is 0.1 to 2MPa.
16. The method according to claim 13, wherein the reaction temperature is 70 to 130 ℃ and the reaction time is 12 to 24 hours.
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