CN113102273A - Automatic feeding method, device, equipment, medium and computer program product - Google Patents
Automatic feeding method, device, equipment, medium and computer program product Download PDFInfo
- Publication number
- CN113102273A CN113102273A CN202110452053.7A CN202110452053A CN113102273A CN 113102273 A CN113102273 A CN 113102273A CN 202110452053 A CN202110452053 A CN 202110452053A CN 113102273 A CN113102273 A CN 113102273A
- Authority
- CN
- China
- Prior art keywords
- product
- defective
- products
- conveyor belt
- detected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 55
- 238000004590 computer program Methods 0.000 title claims abstract description 17
- 230000002950 deficient Effects 0.000 claims abstract description 219
- 238000001514 detection method Methods 0.000 claims abstract description 118
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims 2
- 230000004913 activation Effects 0.000 claims 1
- 238000004891 communication Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012372 quality testing Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Landscapes
- Control Of Conveyors (AREA)
Abstract
The application discloses an automatic feeding method, an automatic feeding device, a medium and a computer program product, wherein the automatic feeding method is applied to an automatic feeding system, the automatic feeding system comprises a feeding device, a detection device and a conveying device, and the automatic feeding method comprises the following steps: receiving a product to be detected transmitted by a feeding device, and detecting the quality of the product to be detected by the detection device; and conveying the products to be detected to corresponding storage areas through the conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas. The quality detection can be automatically carried out on the products to be detected, the products to be detected are automatically conveyed to the corresponding defective product area or the qualified product area to be stored according to the quality detection result, the problem that the efficiency is low when the qualified products and the defective products are manually classified and stored is avoided, and the efficiency of classifying and storing the qualified products and the defective products in the products to be detected is effectively improved.
Description
Technical Field
The present application relates to the field of industrial automation technologies, and in particular, to an automatic feeding method, apparatus, device, medium, and computer program product.
Background
With the rapid development of industrial automation technology, people can produce products through a mechanized assembly line at present, original manual production is not adopted any more, and the production efficiency is greatly improved. However, when products are produced through a mechanized production line, qualified products and defective products need to be manually sorted and stored to avoid mixing of the qualified products and the defective products, but the efficiency of manually sorting and storing the qualified products and the defective products is low.
Disclosure of Invention
The application mainly aims to provide an automatic feeding method, an automatic feeding device, automatic feeding equipment, an automatic feeding medium and a computer program product, and aims to solve the technical problem that currently, the efficiency of classifying and storing qualified products and defective products is low through manual work.
In order to achieve the above object, an embodiment of the present application provides an automatic feeding method, where the automatic feeding method includes:
receiving a product to be detected transmitted by a feeding device, and detecting the quality of the product to be detected by the detection device;
and conveying the products to be detected to corresponding storage areas through the conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas.
Preferably, the conveying device includes a conveyor belt, an outlet slot and a shift cylinder for driving the outlet slot, the outlet slot is located at an outlet of the conveyor belt, the outlet slot includes a qualified product outlet side and a defective product outlet side, and the step of conveying the products to be detected to the corresponding storage area by the conveying device according to the detection result of the quality detection includes:
if the detection result of the quality detection indicates that the product to be detected belongs to a defective product, the defective product is conveyed to a defective product area from a defective product outlet side of the outlet groove through the conveyor belt and the shifting cylinder;
and if the detection result of the quality detection indicates that the product to be detected belongs to a qualified product, conveying the qualified product from the qualified product outlet side of the outlet groove to a qualified product area through the conveyor belt.
Preferably, the storage area includes a defective item area, and the transferring the defective item from the defective item outlet side of the outlet slot to the defective item area by the transfer belt and the shift cylinder includes:
acquiring the position information of the defective products and the moving speed of the conveyor belt;
and conveying the defective products to a defective product area through the conveyor belt and the shifting cylinder according to the position information of the defective products and the moving speed of the conveyor belt.
Preferably, the transferring the defective item to the defective item area by the conveyor belt and the shift cylinder according to the position information of the defective item and the moving speed of the conveyor belt includes:
calculating the transmission time required for transmitting the defective products to the outlet groove through the conveyor belt according to the moving speed of the conveyor belt and the position information of the defective products;
and calculating the shifting time according to the current time and the transmission time, and controlling a shifting cylinder to match with the conveyor belt to convey the defective products to a defective product area according to the shifting time.
Preferably, the conveyor belt is activated with the outlet in communication with the acceptable product outlet side of the outlet trough.
Preferably, the step of controlling the shift cylinder to cooperate with the conveyor belt to convey the defective product to a defective product area according to the shift time includes:
and controlling a shifting cylinder to move an outlet groove according to the shifting time so that an outlet of the conveyor belt is communicated with a defective product outlet side of the outlet groove, controlling the conveyor belt to convey the defective products to a defective product area through the defective product outlet side of the outlet groove, and controlling the shifting cylinder to reset the outlet groove after conveying the defective products to the defective product area through the defective product outlet side of the outlet groove.
In order to achieve the above object, the present application further provides an automatic feeding device, including:
the detection module is used for receiving the product to be detected transmitted by the feeding device and detecting the quality of the product to be detected through the detection device;
and the conveying module is used for conveying the products to be detected to corresponding storage areas through a conveying device according to the detection result of the quality detection, and the storage areas comprise defective product areas and qualified product areas.
Further, in order to achieve the above object, the present application also provides an automatic feeding device, which includes a memory, a processor, and an automatic feeding program stored in the memory and operable on the processor, wherein the automatic feeding program, when executed by the processor, implements the steps of the automatic feeding method.
Further, to achieve the above object, the present application also provides a medium, which is a computer readable storage medium, on which an automatic feeding program is stored, and when the automatic feeding program is executed by a processor, the automatic feeding program implements the steps of the automatic feeding method.
Further, to achieve the above object, the present application also provides a computer program product, which includes a computer program, and the computer program is executed by a processor to implement the steps of the automatic feeding method.
The embodiment of the application provides an automatic feeding method, an automatic feeding device, a medium and a computer program product, wherein the automatic feeding method is applied to an automatic feeding system, the automatic feeding system comprises a feeding device, a detection device and a conveying device, and the automatic feeding method comprises the following steps: receiving a product to be detected transmitted by a feeding device, and detecting the quality of the product to be detected by the detection device; and conveying the products to be detected to corresponding storage areas through the conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas. The quality detection can be automatically carried out on the products to be detected, the products to be detected are automatically conveyed to the corresponding defective product area or the qualified product area to be stored according to the quality detection result, the problem that the efficiency is low when the qualified products and the defective products are manually classified and stored is avoided, and the efficiency of classifying and storing the qualified products and the defective products in the products to be detected is effectively improved.
Drawings
FIG. 1 is a schematic structural diagram of a hardware operating environment according to an embodiment of an automatic feeding method of the present application;
FIG. 2 is a schematic flow chart of a first embodiment of the automatic feeding method of the present application;
FIG. 3 is a schematic flow chart of a second embodiment of the automatic feeding method of the present application;
fig. 4 is a functional module diagram of the automatic feeding device according to the preferred embodiment of the present application.
The implementation, functional features and advantages of the objectives of the present application will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
The embodiment of the application provides an automatic feeding method, an automatic feeding device, a medium and a computer program product, wherein the automatic feeding method is applied to an automatic feeding system, the automatic feeding system comprises a feeding device, a detection device and a conveying device, and the automatic feeding method comprises the following steps: receiving a product to be detected transmitted by a feeding device, and detecting the quality of the product to be detected by the detection device; and conveying the products to be detected to corresponding storage areas through the conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas. The quality detection can be automatically carried out on the products to be detected, the products to be detected are automatically conveyed to the corresponding defective product area or the qualified product area to be stored according to the quality detection result, the problem that the efficiency is low when the qualified products and the defective products are manually classified and stored is avoided, and the efficiency of classifying and storing the qualified products and the defective products in the products to be detected is effectively improved.
As shown in fig. 1, fig. 1 is a schematic structural diagram of a autoloading device in a hardware operating environment according to an embodiment of the present application.
In the following description, suffixes such as "module", "component", or "unit" used to denote elements are used only for the convenience of description of the present application, and have no specific meaning by themselves. Thus, "module", "component" or "unit" may be used mixedly.
The automatic feeding equipment in the embodiment of the application can be a PC, and can also be mobile terminal equipment such as a tablet personal computer and a portable computer.
As shown in fig. 1, the automatic feeding apparatus may include: a processor 1001, such as a CPU, a network interface 1004, a user interface 1003, a memory 1005, a communication bus 1002. Wherein a communication bus 1002 is used to enable connective communication between these components. The user interface 1003 may include a Display screen (Display), an input unit such as a Keyboard (Keyboard), and the optional user interface 1003 may also include a standard wired interface, a wireless interface. The network interface 1004 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface). The memory 1005 may be a high-speed RAM memory or a non-volatile memory (e.g., a magnetic disk memory). The memory 1005 may alternatively be a storage device separate from the processor 1001.
Those skilled in the art will appreciate that the configuration of the autoloading device shown in fig. 1 is not intended to be limiting of the autoloading device and may include more or less components than those shown, or some components in combination, or a different arrangement of components.
As shown in fig. 1, a memory 1005, which is one medium, may include therein an operating system, a network communication module, a user interface module, and a autoloading program.
In the device shown in fig. 1, the network interface 1004 is mainly used for connecting to a backend server and performing data communication with the backend server; the user interface 1003 is mainly used for connecting a client (user side) and performing data communication with the client; and the processor 1001 may be configured to invoke the autoloading program stored in the memory 1005 and perform the following operations:
receiving a product to be detected transmitted by a feeding device, and detecting the quality of the product to be detected by the detection device;
and conveying the products to be detected to corresponding storage areas through the conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas.
Further, the conveying device comprises a conveyor belt, an outlet groove and a shifting cylinder for driving the outlet groove, the outlet groove is positioned at the outlet of the conveyor belt, the outlet groove comprises a qualified product outlet side and a defective product outlet side, and the step of conveying the products to be detected to the corresponding storage area through the conveying device according to the detection result of the quality detection comprises the following steps:
if the detection result of the quality detection indicates that the product to be detected belongs to a defective product, the defective product is conveyed to a defective product area from a defective product outlet side of the outlet groove through the conveyor belt and the shifting cylinder;
and if the detection result of the quality detection indicates that the product to be detected belongs to a qualified product, conveying the qualified product from the qualified product outlet side of the outlet groove to a qualified product area through the conveyor belt.
Further, the storage area includes a defective item area, and the transferring the defective item from the defective item outlet side of the outlet slot to the defective item area by the transfer belt and the shift cylinder includes:
acquiring the position information of the defective products and the moving speed of the conveyor belt;
and conveying the defective products to a defective product area through the conveyor belt and the shifting cylinder according to the position information of the defective products and the moving speed of the conveyor belt.
Further, the step of transferring the defective item to a defective item area through the conveyor belt and the shift cylinder according to the position information of the defective item and the moving speed of the conveyor belt includes:
calculating the transmission time required for transmitting the defective products to the outlet groove through the conveyor belt according to the moving speed of the conveyor belt and the position information of the defective products;
and calculating the shifting time according to the current time and the transmission time, and controlling a shifting cylinder to match with the conveyor belt to convey the defective products to a defective product area according to the shifting time.
Further, the conveyor belt is activated such that the outlet communicates with the acceptable product outlet side of the outlet trough.
Further, the step of controlling the shifting cylinder to cooperate with the conveyor belt to convey the defective product to a defective product area according to the shifting time comprises:
and controlling a shifting cylinder to move an outlet groove according to the shifting time so that an outlet of the conveyor belt is communicated with a defective product outlet side of the outlet groove, controlling the conveyor belt to convey the defective products to a defective product area through the defective product outlet side of the outlet groove, and controlling the shifting cylinder to reset the outlet groove after conveying the defective products to the defective product area through the defective product outlet side of the outlet groove.
For a better understanding of the above technical solutions, exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments.
Referring to fig. 2, a first embodiment of the present application provides a flow chart diagram of an automatic feeding method. In this embodiment, the automatic feeding method includes the steps of:
step S10, receiving a product to be detected transmitted by a feeding device, and detecting the quality of the product to be detected through the detection device;
the automatic feeding method in the embodiment is applied to an automatic feeding system, and the automatic feeding system can be a double-track production line feeding device for quality detection and classified storage of produced products. The automatic feeding system in the embodiment may include a feeding device, a conveying device, and a detecting device, wherein the conveying device includes a conveyor belt, a shift cylinder, and an outlet slot, and the conveyor belt is used to convey a product to be detected to the outlet slot; the detection device is used for detecting the quality of a product to be detected and controlling the start and stop of the shift cylinder; the shifting cylinder is in communication connection with the detection device, can receive a control command of the detection device to start and stop, is also physically connected with the outlet groove, and can move the outlet groove by starting and stopping the shifting cylinder, so that different sides of the outlet groove are communicated with the conveyor belt, and the conveyor belt can convey the products to be detected to a corresponding storage area for storage; the outlet groove comprises a qualified product outlet side and a defective product outlet side, the qualified product outlet side is communicated with a qualified product area, and the defective product outlet side is communicated with a defective product area. The export groove is located the export of conveyer belt, because wait to detect the product on the conveyer belt and mainly be qualified product, consequently in order to carry out the detection and the categorised storage of product fast, its export of conveyer belt when the start-up and the qualified product outlet side UNICOM of export groove for most wait to detect the product and can be passed to qualified product region from the qualified product outlet side of export groove by the conveyer belt fast after through quality testing. The detection device is used for detecting the quality of the product to be detected; the feeding device is used for conveying the finished products to a conveying belt of the conveying device. It will be appreciated that the autoloading system will be referred to hereinafter simply as a system for ease of description.
Further, when receiving a starting instruction, the system starts to operate, and receives a finished product conveyed by the feeding device as a product to be detected in the operation process, wherein the feeding device is used for acquiring the finished product made of raw materials at the upstream and conveying the finished product to the conveying belt. After receiving the product to be detected conveyed by the feeding device, the system performs quality detection on the product to be detected on the conveyor belt through the detection device, wherein the detection device may be a CCD detector in this embodiment, and the CCD detector is an instrument that detects the appearance of an object through a display through a CCD component. Specifically, the system controls a CCD detector to acquire an image of a product to be detected, identifies the size of the product to be detected in the acquired image, determines whether the product to be detected is a qualified product or a defective product by judging whether the size of the product to be detected is within the size range of the qualified product, and determines that the product to be detected is a defective product if the size of the product to be detected is not within the size range of the qualified product; conversely, if the size of the product to be detected is within the size range of the qualified product, judging that the product to be detected is the qualified product; it can be understood that the system can also judge whether the product to be detected is a qualified product by detecting whether redundant materials or material defects exist in the acquired image. Treat to detect the product through detection device and carry out quality testing to extract the product of certain quantity from a large amount of finished products through the manual work and carry out quality testing, the hourglass that exists when can avoiding artifical selective examination examines the problem, effectively improves the whole quality of batch products.
And step S20, conveying the products to be detected to corresponding storage areas through the conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas.
Further, after the product to be detected on the conveyor belt is subjected to quality detection through the detection device, the system conveys the product to be detected to a storage area corresponding to the detection result of the product to be detected through the conveyor belt according to the detection result of the quality detection for storage, wherein the storage area comprises a defective product area and a qualified product area. Specifically, if the detection result of the quality detection indicates that the product to be detected belongs to a qualified product, the system conveys the product to be detected as the qualified product to a qualified product area; and if the detection result of the quality detection indicates that the product to be detected belongs to the defective product, the system transmits the product to be detected as the defective product to a defective product area. Because the products to be detected can be automatically conveyed to the corresponding storage areas to be stored through the detection result of the quality detection, the problem of low efficiency caused by manual classification and storage of the qualified products and the defective products is avoided, and the efficiency of classification and storage of the qualified products and the defective products in the products to be detected is effectively improved.
The automatic feeding system can further comprise an infrared sensor, the infrared sensor can be used for detecting whether the products to be detected in the conveyor belt are derailed or clamped and cannot move and the like, and outputting alarm information when the products to be detected in the conveyor belt are derailed or clamped and cannot move and the like, so that workers are reminded to perform problem troubleshooting, the quality detection and classified storage process of the products to be detected is ensured to be smoothly performed, the efficiency of classified storage of qualified products and defective products in the products to be detected is improved, and the alarm information can be voice information, character information and the like.
The present embodiment provides an automatic feeding method, an apparatus, a device, a medium, and a computer program product, where the automatic feeding method is applied to an automatic feeding system, the automatic feeding system includes a feeding device, a detecting device, and a conveying device, and the automatic feeding method includes: receiving a product to be detected transmitted by a feeding device, and detecting the quality of the product to be detected by the detection device; and conveying the products to be detected to corresponding storage areas through the conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas. The quality detection can be automatically carried out on the products to be detected, the products to be detected are automatically conveyed to the corresponding defective product area or the qualified product area to be stored according to the quality detection result, the problem that the efficiency is low when the qualified products and the defective products are manually classified and stored is avoided, and the efficiency of classifying and storing the qualified products and the defective products in the products to be detected is effectively improved.
Further, based on the first embodiment of the automatic feeding method, a second embodiment of the automatic feeding method is provided, in which the conveying device conveys the products to be detected to corresponding storage areas according to the detection result of the quality detection, and the step of the storage areas including defective product areas and qualified product areas includes:
step A, if the detection result of the quality detection indicates that the product to be detected belongs to a defective product, conveying the defective product from the defective product outlet side of the outlet groove to a defective product area through the conveyor belt and the shift cylinder;
furthermore, after the quality of the products to be detected on the conveyor belt is detected through the detection device, if the detection result of the quality detection indicates that the products to be detected belong to defective products, the system can acquire the position information of the defective products and the moving speed of the conveyor belt to determine the time when the defective products move to the outlet of the conveyor belt, and controls the shifting cylinder to move the outlet groove to match the conveying of the conveyor belt at the time, so that the defective products smoothly enter the defective product area from the defective product outlet side of the outlet groove, the classified storage of the defective products in the products to be detected is realized, and the efficiency of classified storage of the qualified products and the defective products in the products to be detected is improved.
Specifically, referring to fig. 3, the transferring the defective from the defective outlet side of the outlet tank to the defective area by the conveyor belt and the shift cylinder includes:
step A1, acquiring the position information of the defective products and the moving speed of the conveyor belt;
and a step a2 of transferring the defective item to a defective item area through the conveyor belt and the shift cylinder according to the position information of the defective item and the moving speed of the conveyor belt.
Further, after the product to be detected on the conveyor belt is subjected to quality detection through the detection device, if the detection result of the quality detection indicates that the product to be detected belongs to a defective product, the system detects the current moving speed of the conveyor belt, wherein in order to ensure smooth transmission of the product to be detected, the conveyor belt can be set to move at a constant speed, and particularly the current moving speed of the conveyor belt can be detected through a speed sensor; meanwhile, the system also needs to acquire the current position information of the defective product, specifically, the acquisition angle when the detection device acquires the image can be set to be perpendicular to the conveyor belt, and the position of the outlet slot is set to be a distance origin, and since the distance between the detection device and the product to be detected, the distance between the detection device and the position of the outlet slot, the angle between the plane where the outlet slot is located and the detection device, and the angle between the plane where the product to be detected and the detection device are located and the position of the outlet slot can be measured and fixed values, the position information of the defective product relative to the outlet slot (i.e., the distance between the defective product to be detected and the outlet slot) can be calculated by combining the distance between the detection device and the product to be detected, the distance between the detection device and the position of the outlet slot, the angle between the plane where the outlet slot is located and the angle between the plane where the detection device and the outlet slot, and other. It is to be understood that, when the position information of the defective products is obtained, the distance of the defective products from the outlet slot is mainly determined, so that other means may be adopted to directly detect the distance of the defective products from the outlet slot, and the transportation time for transporting the defective products to the outlet slot is calculated by the distance of the defective products from the outlet slot and the moving speed of the conveyor belt. After the position information of the defective products and the moving speed of the conveyor belt are obtained, the system firstly calculates the transmission time for transmitting the defective products to the outlet groove based on the position information representing the distance between the defective products and the outlet groove and the moving speed of the conveyor belt, then calculates the shifting time for controlling the shifting cylinder to move the outlet groove based on the transmission time, and finally controls the shifting cylinder to be matched with the conveyor belt through the shifting time to transmit the defective products to the defective product area, so that the classified storage of the defective products in the products to be detected is realized, and the efficiency of classified storage of the qualified products and the defective products in the products to be detected is improved.
Further, the step of transferring the defective item to a defective item area through the conveyor belt and the shift cylinder according to the position information of the defective item and the moving speed of the conveyor belt includes:
a step a21 of calculating a transfer time required for transferring the defective item to the outlet slot by the conveyor belt based on the moving speed of the conveyor belt and the positional information of the defective item;
and A22, calculating the shift time according to the current time and the transmission time, and controlling the shift cylinder to cooperate with the conveyor belt to convey the defective product to the defective product area according to the shift time.
Further, after the position information of the defective products and the moving speed of the conveyor belt are obtained, the system calculates the transmission time required for conveying the defective products to the outlet groove through the conveyor belt according to the position information of the defective products and the moving speed of the conveyor belt, specifically, the relative distance between the defective products and the outlet groove is calculated according to the position information of the defective products and the position information of the outlet groove, then the transmission time required for conveying the defective products to the outlet groove is calculated according to a distance calculation formula by combining the relative distance and a certain speed of the conveyor belt, namely, the ratio of the relative distance to the moving speed is calculated, and the transmission time required for conveying the defective products to the outlet groove is obtained. After calculating the transmission time required for conveying the defective products to the outlet slot, the system acquires the current time again, adds the current time and the transmission time, and obtains the shifting time for controlling the shifting cylinder to move the outlet slot after the addition is completed. Further, the system controls the shifting cylinder to match with the conveyor belt according to the shifting time to convey the defective products to a defective product area.
Specifically, the step of controlling the shifting cylinder to cooperate with the conveyor belt to convey the defective product to a defective product area according to the shifting time includes:
and step A221, controlling a shifting cylinder to move an outlet groove according to the shifting time, so that an outlet of the conveyor belt is communicated with a defective product outlet side of the outlet groove, controlling the conveyor belt to convey the defective product to a defective product area through the defective product outlet side of the outlet groove, and controlling the shifting cylinder to reset the outlet groove after conveying the defective product to the defective product area through the defective product outlet side of the outlet groove.
Further, after the shifting time for controlling the shifting cylinder to move the outlet groove is calculated, the system sends a contraction instruction to the shifting cylinder according to the shifting time, the outlet groove is driven to move through contraction of the shifting cylinder, and the outlet of the conveyor belt is communicated with the outlet side of the qualified product of the outlet groove originally and is adjusted to be communicated with the outlet side of the defective product of the outlet groove. And, the wastrel outlet side in export groove still is provided with the baffle, and the baffle is used for blockking the wastrel for the wastrel gets into the wastrel region through the wastrel outlet side smoothly when following the conveyer belt motion, can avoid wastrel and qualified product to take place to mix simultaneously. Because other products to be detected are conveyed on the conveying belt, the system also needs to send a reset instruction to the shifting cylinder after the shifting cylinder is controlled to move the outlet groove and convey the defective products to the defective product area through the defective product outlet side of the outlet groove by the conveying belt, and the shifting cylinder is controlled to reset the outlet groove, namely, the conveying belt outlet communicated with the defective product outlet side of the outlet groove is adjusted to be communicated with the qualified product outlet side of the outlet groove, so that other qualified products can be conveniently classified and stored. It can be understood that, if the system detects that a plurality of continuous defective products exist on the conveyor belt through the detection device, after the shifting cylinder is controlled to move the outlet slot according to the shifting time corresponding to the first defective product in the plurality of continuous defective products, the system can calculate the total time required by the plurality of continuous defective products to enter the defective product area, calculate the resetting time according to the shifting time and the total time, and send the resetting instruction to the shifting cylinder according to the resetting time to control the shifting cylinder to reset the outlet slot, thereby avoiding frequent and meaningless resetting, reducing energy consumption and prolonging the service life of the shifting cylinder.
And B, if the detection result of the quality detection indicates that the product to be detected belongs to a qualified product, conveying the qualified product from the qualified product outlet side of the outlet groove to a qualified product area through the conveyor belt.
Furthermore, after the quality of the products to be detected on the conveyor belt is detected through the detection device, if the detection result of the quality detection indicates that the products to be detected belong to qualified products, the qualified products can be directly conveyed to the qualified product area from the qualified product outlet side of the outlet groove through the conveyor belt in the current setting, so that the system controls the conveyor belt to convey the qualified products to the qualified product area from the qualified product outlet side of the outlet groove, the classified storage of the qualified products in the products to be detected is realized, and the efficiency of classified storage of the qualified products and defective products in the products to be detected is improved.
According to the quality detection method and the quality detection device, the products to be detected are automatically conveyed to the corresponding storage areas to be stored according to the quality detection result, the problem that the efficiency is low when the qualified products and the defective products are manually classified and stored is solved, and the efficiency of classifying and storing the qualified products and the defective products in the products to be detected is effectively improved.
Further, this application still provides an automatic feeding.
Referring to fig. 4, fig. 4 is a functional module schematic diagram of the automatic feeding device according to the first embodiment of the present application.
The automatic feeding device comprises:
the detection module 10 is used for receiving a product to be detected transmitted by the feeding device and detecting the quality of the product to be detected through the detection device;
and the conveying module 20 is used for conveying the products to be detected to corresponding storage areas through a conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas.
Further, the transfer module 20 includes:
the first conveying unit is used for conveying the defective products to a defective product area from a defective product outlet side of the outlet groove through the conveying belt and the shifting cylinder if the detection result of the quality detection indicates that the products to be detected belong to the defective products;
and the second conveying unit is used for conveying the qualified products to a qualified product area from the qualified product outlet side of the outlet groove through the conveying belt if the detection result of the quality detection indicates that the products to be detected belong to the qualified products.
Further, the transmission module 20 further includes:
an acquisition unit configured to acquire position information of the defective item and a moving speed of the conveyor belt;
and the third conveying unit is used for conveying the defective products to a defective product area through the conveying belt and the shifting cylinder according to the position information of the defective products and the moving speed of the conveying belt.
Further, the transmission module 20 further includes:
a calculating unit for calculating a transport time required for transporting the defective item to the outlet slot by the conveyor belt according to the moving speed of the conveyor belt and the position information of the defective item;
and the fourth conveying unit is used for calculating the shifting time according to the current time and the transmission time, and controlling the shifting cylinder to cooperate with the conveying belt to convey the defective products to the defective product area according to the shifting time.
Further, the transmission module 20 further includes:
and the moving unit is used for controlling the shifting cylinder to move the outlet groove according to the shifting time so that the outlet of the conveyor belt is communicated with the defective product outlet side of the outlet groove, controlling the conveyor belt to convey the defective products to a defective product area through the defective product outlet side of the outlet groove, and controlling the shifting cylinder to reset the outlet groove after conveying the defective products to the defective product area through the defective product outlet side of the outlet groove.
In addition, the present application also provides a medium, preferably a computer readable storage medium, on which an autoloading program is stored, which when executed by a processor, implements the steps of the embodiments of the autoloading method described above.
Furthermore, the present application also provides a computer program product comprising a computer program, which when executed by a processor, performs the steps of the embodiments of the above mentioned autoloading method.
In the embodiments of the automatic feeding device, the computer readable medium, and the computer program product of the present application, all technical features of the embodiments of the automatic feeding method are included, and the description and explanation contents are basically the same as those of the embodiments of the automatic feeding method, and are not described herein again.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above-mentioned serial numbers of the embodiments of the present application are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present application or a part contributing to the prior art may be embodied in the form of a software product, where the computer software product is stored in a storage medium (e.g., a ROM/RAM, a magnetic disk, and an optical disk), and includes a plurality of instructions for enabling a terminal device (which may be a fixed terminal, such as an internet of things smart device including smart homes, such as a smart air conditioner, a smart lamp, a smart power supply, and a smart router, or a mobile terminal, including a smart phone, a wearable networked AR/VR device, a smart sound box, and a network device such as an auto-driven automobile) to execute the method according to the embodiments of the present application.
The above description is only a preferred embodiment of the present application, and not intended to limit the scope of the present application, and all modifications of equivalent structures and equivalent processes, which are made by the contents of the specification and the drawings of the present application, or which are directly or indirectly applied to other related technical fields, are included in the scope of the present application.
Claims (10)
1. An automatic feeding method is characterized in that the automatic feeding method is applied to an automatic feeding system, the automatic feeding system comprises a feeding device, a detection device and a conveying device, and the automatic feeding method comprises the following steps:
receiving a product to be detected transmitted by a feeding device, and detecting the quality of the product to be detected by the detection device;
and conveying the products to be detected to corresponding storage areas through the conveying device according to the detection result of the quality detection, wherein the storage areas comprise defective product areas and qualified product areas.
2. The automatic feeding method as set forth in claim 1, wherein said conveying means includes a conveyor belt, an outlet slot, and a shift cylinder for driving said outlet slot, said outlet slot being located at an outlet of said conveyor belt, said outlet slot including a qualified product outlet side and a defective product outlet side, and said step of conveying said products to be inspected to the corresponding storage area by said conveying means based on the inspection result of said quality inspection includes:
if the detection result of the quality detection indicates that the product to be detected belongs to a defective product, the defective product is conveyed to a defective product area from a defective product outlet side of the outlet groove through the conveyor belt and the shifting cylinder;
and if the detection result of the quality detection indicates that the product to be detected belongs to a qualified product, conveying the qualified product from the qualified product outlet side of the outlet groove to a qualified product area through the conveyor belt.
3. The automatic feeding method as set forth in claim 2, wherein the step of transferring the defective from the defective outlet side of the outlet tank to the defective area by the conveyor belt and the shift cylinder includes:
acquiring the position information of the defective products and the moving speed of the conveyor belt;
and conveying the defective products to a defective product area through the conveyor belt and the shifting cylinder according to the position information of the defective products and the moving speed of the conveyor belt.
4. The automatic feeding method according to claim 3, wherein the step of conveying the defective item to a defective item area by the conveyor belt and the shift cylinder based on the position information of the defective item and the moving speed of the conveyor belt comprises:
calculating the transmission time required for transmitting the defective products to the outlet groove through the conveyor belt according to the moving speed of the conveyor belt and the position information of the defective products;
and calculating the shifting time according to the current time and the transmission time, and controlling a shifting cylinder to match with the conveyor belt to convey the defective products to a defective product area according to the shifting time.
5. The autoloading method of claim 4, wherein the exit port communicates with the acceptable product exit side of the exit slot upon activation of the conveyor.
6. The automatic feeding method according to claim 5, wherein the step of controlling the index cylinder to transfer the defective item to the defective item area in cooperation with the conveyor belt according to the index time comprises:
and controlling a shifting cylinder to move an outlet groove according to the shifting time so that an outlet of the conveyor belt is communicated with a defective product outlet side of the outlet groove, controlling the conveyor belt to convey the defective products to a defective product area through the defective product outlet side of the outlet groove, and controlling the shifting cylinder to reset the outlet groove after conveying the defective products to the defective product area through the defective product outlet side of the outlet groove.
7. An automatic feeding device, characterized in that the automatic feeding device comprises:
the detection module is used for receiving the product to be detected transmitted by the feeding device and detecting the quality of the product to be detected through the detection device;
and the conveying module is used for conveying the products to be detected to corresponding storage areas through a conveying device according to the detection result of the quality detection, and the storage areas comprise defective product areas and qualified product areas.
8. A magazine apparatus, characterized in that the magazine apparatus comprises a memory, a processor and a magazine program stored on the memory and executable on the processor, which magazine program, when executed by the processor, carries out the steps of the magazine method according to any one of claims 1-7.
9. A medium, which is a computer-readable storage medium, characterized in that a autoloading program is stored on the computer-readable storage medium, which when executed by a processor, implements the steps of the autoloading method as set forth in any one of claims 1 to 7.
10. A computer program product comprising a computer program, characterized in that the computer program, when being executed by a processor, carries out the steps of the autoloading method as set forth in any one of claims 1 to 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110452053.7A CN113102273A (en) | 2021-04-25 | 2021-04-25 | Automatic feeding method, device, equipment, medium and computer program product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110452053.7A CN113102273A (en) | 2021-04-25 | 2021-04-25 | Automatic feeding method, device, equipment, medium and computer program product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113102273A true CN113102273A (en) | 2021-07-13 |
Family
ID=76720241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110452053.7A Pending CN113102273A (en) | 2021-04-25 | 2021-04-25 | Automatic feeding method, device, equipment, medium and computer program product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113102273A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11197609A (en) * | 1998-01-16 | 1999-07-27 | Nkk Corp | Classifying apparatus for discarded bottle |
| CN204347275U (en) * | 2013-12-28 | 2015-05-20 | 温州吉达科技有限公司 | A kind of nut internal screw thread detection machine |
| CN205581022U (en) * | 2016-05-04 | 2016-09-14 | 成都贝森伟任科技有限责任公司 | Itemtype item -Class's machine vision verifying attachment can carry out |
| CN107240134A (en) * | 2017-05-27 | 2017-10-10 | 江苏理工学院 | A kind of industrial products rapid classification method and device based on online colour recognition |
| CN207430722U (en) * | 2017-10-16 | 2018-06-01 | 重庆工业职业技术学院 | A kind of defective products separating mechanism |
| CN109332211A (en) * | 2018-11-29 | 2019-02-15 | 芜湖常瑞汽车部件有限公司 | A kind of part size detection system and method based on image processing techniques |
| CN208928633U (en) * | 2018-07-04 | 2019-06-04 | 广东若铂智能机器人有限公司 | A kind of novel vision-based detection distribution equipment |
| CN111693089A (en) * | 2020-06-09 | 2020-09-22 | 安徽江淮汽车集团股份有限公司 | Product quality control method, device, equipment and storage medium for assembly line |
| CN211887978U (en) * | 2019-12-31 | 2020-11-10 | 苏州众拓自动化科技有限公司 | Graphite pressure head sorting device |
-
2021
- 2021-04-25 CN CN202110452053.7A patent/CN113102273A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11197609A (en) * | 1998-01-16 | 1999-07-27 | Nkk Corp | Classifying apparatus for discarded bottle |
| CN204347275U (en) * | 2013-12-28 | 2015-05-20 | 温州吉达科技有限公司 | A kind of nut internal screw thread detection machine |
| CN205581022U (en) * | 2016-05-04 | 2016-09-14 | 成都贝森伟任科技有限责任公司 | Itemtype item -Class's machine vision verifying attachment can carry out |
| CN107240134A (en) * | 2017-05-27 | 2017-10-10 | 江苏理工学院 | A kind of industrial products rapid classification method and device based on online colour recognition |
| CN207430722U (en) * | 2017-10-16 | 2018-06-01 | 重庆工业职业技术学院 | A kind of defective products separating mechanism |
| CN208928633U (en) * | 2018-07-04 | 2019-06-04 | 广东若铂智能机器人有限公司 | A kind of novel vision-based detection distribution equipment |
| CN109332211A (en) * | 2018-11-29 | 2019-02-15 | 芜湖常瑞汽车部件有限公司 | A kind of part size detection system and method based on image processing techniques |
| CN211887978U (en) * | 2019-12-31 | 2020-11-10 | 苏州众拓自动化科技有限公司 | Graphite pressure head sorting device |
| CN111693089A (en) * | 2020-06-09 | 2020-09-22 | 安徽江淮汽车集团股份有限公司 | Product quality control method, device, equipment and storage medium for assembly line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201446458U (en) | Online real-time detection system for detecting machining precision of numerical control punching equipment of automobile girder | |
| CN112020048A (en) | Bluetooth device pairing method, device and storage medium | |
| CN110385277A (en) | A kind of apple sorting equipment and its method for sorting | |
| CN109525329A (en) | A kind of detection method of conveyer belt type assembly line communication module, system, device | |
| CN111871864A (en) | Sorting device and method | |
| CN113102273A (en) | Automatic feeding method, device, equipment, medium and computer program product | |
| CN112090782A (en) | Man-machine cooperative garbage sorting system and method | |
| CN113589772B (en) | Intelligent operation regulation and control management system for packaging bag image-text printing production line | |
| CN109701910A (en) | Material picking method, radio frequency, MES system and readable storage medium storing program for executing | |
| CN105499143A (en) | Material sorting system | |
| CN207371892U (en) | A kind of carton detecting system | |
| CN113580763A (en) | Control method, system and equipment for output parameters of printing semi-finished products in printing workshop | |
| CN109201506B (en) | Intelligent test production line for comprehensive performance of home newspaper products | |
| US11262716B2 (en) | Method for the parameterization of a sensor | |
| CN105553573B (en) | Communication module group detection system and detection device | |
| CN106249725B (en) | Product distributing system and its control method | |
| CN109573166A (en) | One kind is had furniture made to order automatic packaging system | |
| CN109911595B (en) | Full-automatic power distribution terminal detection system and method based on identity recognition | |
| CN111438074A (en) | Linen classification processing method and system | |
| CN114066799A (en) | Detection system and detection method | |
| CN210022906U (en) | Chromatic aberration detection device of machine vision | |
| CN110556600B (en) | Manufacturing control system and method | |
| CN113387101A (en) | Printing workshop feeding control method, system and equipment | |
| CN209599341U (en) | It is a kind of with the transverse cutting unit for picking system automatically | |
| CN113128502A (en) | Single piece separation system, method and device based on deep learning and machine vision |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210713 |
|
| RJ01 | Rejection of invention patent application after publication |