CN113102159A - High-viscosity battery slurry rotary scattering feeding device, coating device and coating method - Google Patents
High-viscosity battery slurry rotary scattering feeding device, coating device and coating method Download PDFInfo
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- CN113102159A CN113102159A CN202110452333.8A CN202110452333A CN113102159A CN 113102159 A CN113102159 A CN 113102159A CN 202110452333 A CN202110452333 A CN 202110452333A CN 113102159 A CN113102159 A CN 113102159A
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- 239000002002 slurry Substances 0.000 title claims abstract description 184
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 abstract description 20
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/025—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with an essentially cylindrical body, e.g. roll or rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/04—Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
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- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses a high-viscosity battery slurry rotary scattering feeding device, a coating device and a coating method, and belongs to the field of battery preparation. The feeding device comprises a feeding hopper and a material conveying device, and a rotary scattering device is arranged in the feeding hopper; the coating device comprises a scattering and feeding device, a coating double-roll machine and an anti-sticking device, wherein the coating double-roll machine is used for rolling the battery slurry on the current collector, the anti-sticking device is used for preventing the battery slurry from sticking to the coating double-roll machine, and the coating double-roll machine comprises a first coating roll and a second coating roll, the first coating roll is used for bearing the current collector, and the second coating roll is used for compacting the battery slurry; the coating method comprises the following steps: preparing battery slurry with the viscosity of more than 10000mPa & s or the cone penetration of 0.5-40 mm, conveying the battery slurry into a coating device at the pressure of 0.1-50 MPa, rotationally scattering the battery slurry, and coating the battery slurry onto a current collector by a coating double-roll machine. The coating control precision of the invention is high, the production efficiency can be improved, the production cost is reduced, and the prepared lithium battery has small polarization and ohmic internal resistance and good performance, and is suitable for coating all high-viscosity battery slurry.
Description
Technical Field
The invention belongs to the technical field of battery preparation, and relates to a high-viscosity battery slurry rotary scattering feeding device, a high-viscosity battery slurry coating device and a high-viscosity battery slurry coating method.
Background
The coating method of the lithium battery is an important process for producing the lithium battery, and aims to manufacture the anode and cathode materials of the lithium battery into slurry which is uniformly coated and adhered to a current collector to form a lithium battery pole piece. The lithium battery pole piece is manufactured into the lithium battery through the conventional key processes of rolling, slitting, winding or laminating, packaging, drying, injecting, forming, standing and the like.
The coating machine used in the lithium battery industry at present adopts a transfer or extrusion process to uniformly coat the slurry on the current collector, and the method has higher requirements on the physical state of the slurry, and if the slurry has lower kinematic viscosity, the slurry has better self-fluidity, leveling property and adhesion property, so that the slurry of the battery can be ensured to be uniformly coated on the current collector. Therefore, a large amount of solvent is required to be added into the battery slurry to reduce the viscosity, so as to meet the physical property requirement of the coating method on the slurry, so that the battery slurry has good fluidity, can be uniformly coated on a current collector, and ensure the coating thickness.
In the coating device in the prior art, battery slurry is directly laid on a current collector, leveling is performed by the fluidity of the battery slurry, and the battery slurry is compacted by a coating roller, but the coating device cannot coat the battery slurry with higher viscosity. The coating method in the prior art is also suitable for battery slurry with larger fluidity, and the coating difficulty is reduced by adding a solvent into the battery slurry and improving the fluidity.
However, the low viscosity slurry (oil) also has some negative effects such as easy delamination, agglomeration of active materials and conductive agents, increase in internal resistance of lithium batteries, and the like. After coating, all solvents are required to be baked out when drying the pole piece, and a series of cost problems such as high energy consumption and solvent recovery are caused during drying. How to coat the high viscosity battery slurry formed without or with little solvent onto the current collector is a problem to be solved.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to provide a high-viscosity battery slurry rotary scattering feeding device so as to achieve the aim of finishing coating after scattering high-viscosity battery slurry;
the invention also provides a high-viscosity battery slurry coating device, so as to achieve the purpose of uniformly coating the high-viscosity battery slurry on the current collector;
the invention also provides a method for coating the high-viscosity battery paste, so as to achieve the purposes of reducing the solvent in the battery paste and being suitable for coating the high-viscosity battery paste.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the utility model provides a high viscosity battery thick liquids are rotatory to be broken up feed arrangement, includes the feeder hopper and is used for carrying the feeding device of battery thick liquids to the feeder hopper, be provided with in the feeder hopper and be used for the rotatory device of breaking up that breaks up of battery thick liquids.
As a limitation of the present invention: the rotary scattering device comprises a scattering wheel arranged in the feed hopper and a first motor used for driving the scattering wheel to rotate, wherein the scattering wheel is any one of a hair wheel, a thorn wheel and a knife wheel.
As a further limitation of the invention: the bottom of the feed hopper is conical and is perpendicular to the current collector; the feeding hopper is provided with a vibration source which can make the feeding hopper vibrate, and the outlet of the feeding hopper is fixedly provided with a discharging net.
As a further limitation of the invention: feeder hopper and mass flow body parallel arrangement include with the relative first baffle that sets up of mass flow body, set firmly second baffle and the third baffle in first baffle both sides respectively, first baffle is followed the direction of motion of mass flow body by the height to low slope, first baffle is close to and is equipped with the clearance between the one end of mass flow body and the mass flow body, and the one end of keeping away from the mass flow body has set firmly the fourth baffle, be equipped with the opening with the feeding device intercommunication on the fourth baffle, the vibration source has set firmly on the first baffle.
As a further limitation of the invention: the feeding hopper is arranged in parallel with the current collector, a blocking roller for preventing the battery slurry from flying upwards is also arranged in the feeding hopper, and the blocking roller is driven by a second motor; the battery paste leveling device further comprises a leveling roller for leveling the battery paste on the current collector, and the leveling roller is driven by a third motor.
The high-viscosity battery slurry coating device comprises the high-viscosity battery slurry rotating and scattering feeding device, and further comprises a coating double-roll machine for rolling the battery slurry on a current collector and an anti-sticking device for preventing the battery slurry from sticking on the coating double-roll machine, wherein the coating double-roll machine comprises a first coating roll for bearing the current collector and a second coating roll for compacting the battery slurry.
As a definition of the anti-adhesive means of the present invention: the anti-sticking device is any one of the following:
a 1: the diaphragm is arranged on the second coating roller and moves along with the current collector;
a 2: the dryer is arranged between the high-viscosity battery slurry rotary scattering feeding device and the coating double-roll machine and is used for drying the battery slurry;
a 3: the powder spreader is arranged between the high-viscosity battery slurry rotating and scattering feeding device and the coating double-roll machine and is used for spreading a drying agent to the battery slurry attached to the current collector;
a 4: the air source is arranged in the second coating roll, and the air injection direction of the air source faces to the surface of the second coating roll; the second coating roller is cylindrical with meshes.
A high-viscosity battery slurry coating method comprises the following steps of:
s1: preparing battery slurry with the viscosity of more than 10000mPa & s or the cone penetration of 0.5-40 mm;
s2: inputting the battery paste into the high viscosity battery paste coating device of claims 6-7, and conveying the battery paste into a feed hopper through a conveying device at a pressure of 0.1-50 MPa;
s3: adjusting a rotary scattering device in the feed hopper to enable the rotating speed of the rotary scattering device to be 500-50000 RPM, and scattering the battery slurry;
s4: and coating the scattered battery slurry on a current collector by a coating double-roll machine.
As a limitation to the high viscosity battery paste coating method of the present invention: in S3, the scattered battery slurry is dropped on the current collector through a vibration source, and the vibration frequency of the vibration source is 50-1000000 Hz.
As another limitation to the high viscosity battery paste coating method of the present invention: in S4, the method of preventing the battery paste from sticking to the second coating roll is any one of:
b 1: a diaphragm is attached to the second coating roller, and when the battery slurry moves to a gap between the first coating roller and the second coating roller along with the current collector, the diaphragm is adhered to the battery slurry and enters the next working procedure along with the current collector;
b 2: when the feed hopper and the current collector are horizontally arranged, drying the battery slurry attached to the current collector, so that the dried battery slurry enters a coating roller press along with the current collector;
b 3: when the feed hopper and the current collector are horizontally arranged, scattering a conductive agent into the battery slurry attached to the current collector;
b 4: when the feed hopper is perpendicular to the current collector, the second coating roller is set to be in a cylindrical shape with meshes, and an air source is arranged in the second coating roller and blows air to the surface of the second coating roller at the pressure of 0.1-500 MPa.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following beneficial effects:
(1) the battery slurry has high viscosity, loses fluidity, forms paste or block, cannot be automatically leveled on a current collector, but is scattered by the rotary scattering device to form fine particles, the particle-shaped battery slurry is scattered under the driving of the rotary device and then falls onto the current collector, even if the battery slurry loses fluidity, the battery slurry can be attached to the current collector, the rotary scattering mode is simple, quick and easy to control, the device is suitable for coating the high-viscosity battery slurry, so that no or little solvent is used in the battery slurry, the components in the prepared battery diaphragm are not easy to be layered, the components in the slurry are more uniformly dispersed, the agglomeration degree of a conductive agent is greatly reduced, the polarization and the internal resistance of the battery are further reduced, in addition, the baking time can be saved, the production efficiency is improved, and no or little solvent is used, The production cost is reduced;
(2) the hair wheel, the thorn wheel or the knife wheel can crush battery slurry into finer particles, and the particles have the advantages of hard physical characteristics and long service life;
(3) the vibration source on the feeding hopper can discharge the battery slurry falling on the inner wall of the feeding hopper in time without residue, thereby reducing waste, and the discharging net can control the discharging speed of the battery slurry, being beneficial to controlling the thickness of the battery slurry on the current collector and improving the coating precision;
(4) the first baffle plate is obliquely arranged, so that the scattered battery slurry falling on the current collector can be smoothed, the battery slurry on the current collector is prevented from being too thick or too thin, the accuracy of later coating is prevented from being influenced, the vibration source can vibrate the battery slurry falling on the inner wall of the feed hopper, the waste is reduced, the second baffle plate and the third baffle plate on the two sides can control the width of coating, the battery slurry can be prevented from being accumulated to the two sides, and the thickness accuracy of the whole coating is improved;
(5) the barrier roller can prevent the battery slurry from scattering upwards along with the rotating scattering device in the scattering process, so that the scattered battery slurry can directly fall on the current collector and cannot fall on other positions, the waste of the battery slurry is reduced, the floating roller can prevent the battery slurry falling on the current collector from being too thick or too thin, the thickness of the battery slurry on the current collector can be controlled, and the later-stage coating precision is improved;
(6) the diaphragm of the invention rotates along with the second coating roller, so that battery slurry can be effectively prevented from being adhered to the second coating roller, and the anti-sticking effect is good; the dryer dries the battery slurry, so that a diaphragm is omitted, the diaphragm is prevented from being fused into the battery slurry, secondary batching is avoided, the purity of the battery slurry is improved, and the conductivity of the battery is increased; the conductive agent is added into the battery slurry by the powder spreader, so that the battery slurry is not adhered to the second coating roller, the operation is convenient, and the efficiency is higher; the high-pressure gas is blown to the surface of the second coating roller, the battery slurry is attached to the current collector under the airflow of the high-pressure gas and cannot be adhered to the second coating roller, other substances cannot be added into the battery slurry, the time for baking the solvent is greatly saved, the efficiency is improved, and the anti-sticking effect is good;
(7) the coating method of the invention can be suitable for high-viscosity battery slurry, can complete coating without adding a solvent into the battery slurry, has simple rotary scattering process and high scattering precision, can achieve the normal coating precision even if the solvent is not added or reduced in the battery slurry, controls the deviation of the coating thickness to be +/-1.5 mu m, omits the process of baking the solvent, increases the conductivity of the battery and reduces the internal resistance.
In conclusion, the coating control precision of the invention is high, the production efficiency can be improved, the production cost is reduced, and meanwhile, the prepared lithium battery has small polarization and ohmic internal resistance and good performance, and is suitable for coating all high-viscosity battery slurry.
Drawings
The invention is described in further detail below with reference to the figures and the embodiments.
FIG. 1 is a perspective view of embodiment 1 of the present invention;
FIG. 2 is a perspective view of embodiment 2 of the present invention;
FIG. 3 is a schematic perspective view of a hopper 3 according to embodiment 2 of the present invention;
FIG. 4 is a perspective view of embodiment 3 of the present invention;
FIG. 5 is a perspective view of embodiment 4 of the present invention;
FIG. 6 is a perspective view of embodiment 5 of the present invention;
FIG. 7 is a perspective view of embodiment 6 of the present invention;
FIG. 8 is a perspective view of embodiment 7 of the present invention;
FIG. 9 is an electron micrograph of a battery paste after being broken up by the breaking-up method of the present application in example 15 of the present invention;
FIG. 10 is an electron micrograph of a battery paste after being dispersed by a conventional dispersion method in example 15 of the present invention.
In the figure: 1-current collector, 2-material conveying device, 21-cylinder, 201-discharge port, 22-auger, 23-material conveying motor, 3-feed hopper, 4-spur gear, 5-first motor, 6-discharge net, 7-vibration source, 8-coating double-roll machine, 81-first coating roll, 82-second coating roll, 9-barrier roll, 10-second motor, 11-smoothing roll, 12-third motor, 13-dryer, 14-powder spreader, 15-first baffle, 16-second baffle, 17-third baffle, 18-fourth baffle, 19-gas source and 20-diaphragm.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the high viscosity battery paste spin-off feeder, coating apparatus, and coating method described herein are preferred embodiments, are for purposes of illustration and explanation only, and are not to be construed as limiting the invention.
Embodiment 1 feeding device is broken up in rotation of high viscosity battery thick liquids
This embodiment is as shown in fig. 1, a feeding device is broken up in rotation of high viscosity battery thick liquids, include feeder hopper 3 and be used for carrying the feeding device 2 of battery thick liquids to feeder hopper 3, feeding device 2 adopts double screw conveyer among the prior art, including barrel 21, locate auger 22 in barrel 21 and be used for driving auger 22 pivoted defeated material motor 23, be equipped with feed inlet and discharge gate 201 on the barrel 21, the diameter of discharge gate 201 is less, makes things convenient for battery thick liquids to take pressure discharge, in feed hopper 3 was located to discharge gate 201, guarantee that battery thick liquids all get into feeder hopper 3, can not cause the waste. Be provided with in the feeder hopper 3 and be used for breaking up the rotatory device of breaing up of battery thick liquids, the rotatory device of breaing up is including locating the wheel of breaing up in feeder hopper 3 and being used for the drive to break up wheel pivoted first motor 5, break up the arbitrary one in the wheel is hair wheel, thorn wheel 4, the break up wheel of this embodiment adopts thorn wheel 4, discharge gate 201 right side on barrel 21 is located to thorn wheel 4, is convenient for in time break up discharged battery thick liquids.
The bottom of feeder hopper 3 is the toper, and has set firmly ejection of compact net 6 on its export, and the mesh on the ejection of compact net 6 is any one of circular port, diamond hole or bar hole, and what this embodiment adopted is diamond hole. Feeder hopper 3 sets up with collection body 1 is perpendicular, and the upper and lower direction of feeder hopper 3 is its length direction promptly, and its length direction is perpendicular with the direction of motion of collection body 1, and the battery thick liquids that are broken up fall on ejection of compact net 6, then discharge through the mesh on ejection of compact net 6. When the battery thick liquids are broken up, can be equipped with vibration source 7 on feeder hopper 3 along with thorn wheel 4 dispersion on the inner wall of feeder hopper 3, make feeder hopper 3 vibrate, vibrate adnexed battery thick liquids on the 3 inner walls of feeder hopper, avoid the waste of battery thick liquids, vibration source 7 adopts arbitrary one of pneumatic vibrator, electric vibration platform or the piezoelectric crystal vibrating head among the prior art, and what this embodiment adopted is piezoelectric crystal vibrating head.
This embodiment is substantially the same as embodiment 1 except for the structure of the hopper 3 and the arrangement of the hopper 3.
As shown in fig. 2, the feeding hopper 3 of the present embodiment is parallel to the current collector 1, that is, the left and right directions of the feeding hopper 3 are the length directions thereof, the length direction of the feeding hopper 3 is the same as the moving direction of the current collector 1, as shown in fig. 3, the feeding hopper 3 includes a first baffle 15 opposite to the current collector 1, and a second baffle 16 and a third baffle 17 respectively fixed on two sides of the first baffle 15. First baffle 15 is by the height to low slope along the direction of motion of the mass flow body 1, forms the inclined plane, first baffle 15 is close to and is equipped with the clearance between the one end of the mass flow body 1 and the mass flow body 1, and this clearance is used for floating the battery thick liquids on the mass flow body 1, makes the battery thick liquids when going out feeder hopper 3, and adnexed thickness is even on the mass flow body 1. First baffle 15 is kept away from the one end of mass flow body 1 and is set firmly fourth baffle 18, fourth baffle 18 is used for sealing the left side of first baffle 15, second baffle 16 and third baffle 17, makes feeder hopper 3 detain on mass flow body 1, be equipped with the opening with the 2 intercommunications of feeding device on the fourth baffle 18, the discharge gate 201 of barrel 21 stretches into in feeder hopper 3 through the opening, thorn wheel 4 is located the right side of discharge gate 201.
The cross-section of feeder hopper 3 along its length direction of this embodiment is right triangle, and feeder hopper 3 detains and forms confined cavity behind on the mass flow body 1, and the battery thick liquids after being broken up by thorn wheel 4 may be attached to on the inner wall of feeder hopper 3, vibration source 7 has set firmly on the first baffle 15 for vibrate the battery thick liquids on the 3 inner walls of feeder hopper, avoid extravagant. The vibration source 7 may be provided on the first baffle 15, or may be provided on the second baffle 16 and the third baffle 17.
This embodiment is substantially the same as embodiment 1 except for the structure of the hopper 3 and the arrangement of the hopper 3.
As shown in fig. 4, the feeder hopper 3 and the current collector 1 parallel arrangement of this embodiment, the left and right directions of feeder hopper 3 is its length direction promptly, the length direction of feeder hopper 3 is the same with the direction of motion of current collector 1, feeder hopper 3 is the casing, still be equipped with in feeder hopper 3 and be used for preventing the upwards roller 9 that blocks that scatters of battery thick liquids, block roller 9 and pass through the drive of second motor 10, the clearance of blocking between roller 9 and the thorn wheel 4 is 0.1 ~ 5mm, and the clearance that this embodiment adopted is 2mm, can make thorn wheel 4 normal rotation, can block the upwards scattering of battery thick liquids again, guarantees that the battery thick liquids after scattering all fall on current collector 1. The outside of feeder hopper 3 still is equipped with the floating roller 11 that is used for paving the battery thick liquids on the mass flow body 1, floating roller 11 passes through the drive of third motor 12, be equipped with the clearance between mass flow body 1 and the floating roller 11, adjust suitable clearance between floating roller 11 and the mass flow body 1 to satisfy the thickness that battery thick liquids are attached to on the mass flow body 1.
Example 4 high viscosity Battery paste coating apparatus
The embodiment provides a high-viscosity battery slurry coating device, which comprises the high-viscosity battery slurry rotating and scattering feeding device of embodiment 1, and further comprises a coating double-roll machine 8 for rolling the battery slurry on a current collector 1 and an anti-sticking device for preventing the battery slurry from sticking on the coating double-roll machine 8, wherein the coating double-roll machine 8 adopts the prior art and comprises a first coating roll 81 for bearing the current collector 1 and a second coating roll 82 for compacting the battery slurry, the current collector 1 attached with the battery slurry enters the coating double-roll machine 8, and the battery slurry is rolled on the current collector 1 by adjusting a gap between the first coating roll 81 and the second coating roll 82. Although the scattered battery slurry is uniformly adhered to the current collector 1, a part of the battery slurry is adhered to the second coating roller 82 due to viscosity of the battery slurry during rolling, so that the thickness of the battery slurry on the current collector 1 is deviated, the coating precision is reduced, and the anti-sticking device well solves the problem that the battery slurry is adhered to the second coating roller 82.
The anti-sticking device is a diaphragm 20 which is arranged on the second coating roller 82 and moves along with the current collector 1, the diaphragm 20 bypasses the second coating roller 82 by adopting the prior art, and as the second coating roller 82 rotates, when the battery slurry is rolled by the second coating roller 82, the diaphragm 20 is pressed onto the battery slurry and is fused into the battery slurry. The separator 20 separates the battery paste from the second coating roll 82, effectively preventing the battery paste from sticking to the second coating roll 82.
Example 5 high viscosity Battery paste coating apparatus
This example is substantially the same as example 4 except that the high viscosity battery paste rotational break-up feeding device of this example employs the structure of example 2, and the anti-sticking device is different from that of example 4. The anti-sticking device is a dryer 13 arranged between the high-viscosity battery slurry rotating scattering feeding device and the coating double-roll machine 8 and used for drying the battery slurry, the dryer 13 adopts the prior art, when the battery slurry is attached to the current collector 1 and the thickness of the battery slurry is leveled, the battery slurry is dried by the dryer 13, the viscosity of the dried battery slurry is reduced, and the dried battery slurry is rolled by the second coating roll 82 without being stuck on the second coating roll 82, and other materials are not added to the battery slurry in a physical drying mode, so that the purity of the battery slurry is improved, and the conductivity of the battery is increased after the battery is manufactured.
Example 6 high viscosity Battery paste coating apparatus
This example is substantially the same as example 4 except that the high viscosity battery paste rotational break-up feeding device of this example employs the structure of example 3, and the anti-sticking device is different from that of example 4. The anti-sticking device is a powder spreader 14 which is arranged between a high-viscosity battery slurry rotating scattering feeding device and the coating double-roll machine 8 and is used for spreading a drying agent to the battery slurry attached to the current collector 1, and the powder spreader 14 adopts the prior art and comprises a powder hopper and a vibrator for vibrating the powder hopper. After the battery paste is uniformly adhered to the current collector 1, the conductive agent is scattered to the surface of the battery paste by the powder spreader 14, so that the viscosity of the surface of the battery paste is reduced, and the battery paste does not stick to the second coating roller 82 when the battery paste is rolled by the second coating roller 82.
Example 7 high viscosity Battery paste coating apparatus
This embodiment is substantially the same as that of embodiment 4 except for the structure of the anti-sticking means and the structure of the second applying roller 82. The anti-sticking device is a gas source 19 arranged in the second coating roll 82, and the gas source 19 sprays high-pressure gas to the surface of the second coating roll 82. The second coating roll 82 has a cylindrical shape with mesh holes. The second coating roll 82 is provided in a hollow cylindrical shape, and a mesh is provided on the outer circumference of the second coating roll 82, so that the high-pressure gas from the gas source 19 can be ejected from the second coating roll 82. When the battery slurry is rolled by the second coating roller 82, the high-pressure gas is filled on the surface of the second coating roller 82, and the battery slurry is not adhered to the second coating roller 82 under the repulsion of the high-pressure gas, so that the anti-sticking effect is realized. The structure can avoid other materials from being doped in the battery slurry, improve the purity of the battery slurry, save the time for drying the battery slurry and has good anti-sticking effect.
The anti-sticking device of the embodiment breaks up the battery slurry, uniformly adheres to the current collector 1, and then enters the coating double-roll machine 8, when the battery slurry is rolled by the second coating double-roll machine 8, the high-pressure gas sprayed by the gas source 19 enables the battery slurry and the surface of the second coating roll 82 to form an air flow layer, so that the battery slurry is not adhered to the second coating roll 82.
Example 8 high viscosity Battery paste coating method
A method for coating high-viscosity battery slurry features that no or less solvent is added to make the battery slurry lose its flowability, and the viscosity of the battery slurry is greater than 10000 mPas to become paste. In the embodiment, the battery slurry with the cone penetration of 30mm is adopted, and because the battery slurry loses fluidity, the battery slurry cannot be attached to the current collector 1 in a self-leveling manner through a fluid state, and therefore, aiming at the situation, the coating method is improved, so that the coating method is suitable for coating the high-viscosity battery slurry with low fluidity or no fluidity.
The battery slurry is put into a cylinder 21, the battery slurry is conveyed into a feed hopper 3 through a packing auger 22, and when the battery slurry is conveyed, the conveying pressure is adjusted to 15MPa, so that the battery slurry is output at the pressure of 15MPa and is sprayed onto a thorn wheel 4. The rotating speed of the thorn wheel 4 is adjusted to 24000RPM, the battery slurry is scattered by the thorn wheel 4 rotating at a high speed, and the scattered battery slurry falls on the current collector 1. In order to prevent the scattered battery paste from adhering to the inner wall of the hopper 3, the vibration source 7 of the hopper 3 was adjusted to 800000Hz, and the battery paste on the inner wall of the hopper 3 was vibrated down. The current collector 1 with the battery slurry attached enters a coating double-roll machine 8, and the scattered battery slurry is coated on the current collector 1 and compacted.
The second coating roll 82 prevents the battery paste from sticking to the second coating roll 82 when the battery paste is compacted, and the anti-sticking method adopted in the embodiment is b1, and the specific method is as follows:
b 1: attaching a diaphragm 20 on a second coating roller 82, wherein when the battery slurry moves to a gap between a first coating roller 81 and the second coating roller 82 along with the current collector 1, the diaphragm 20 is adhered to the battery slurry, and a layer of compacted battery slurry is formed on the coated current collector 1 along with the current collector 1 entering the next process, and a diaphragm layer is also formed on the battery slurry;
b 2: when the feed hopper 3 and the current collector 1 are horizontally arranged, the dryer 13 is arranged between the feed hopper 3 and the coating double-roll machine 8, and the battery slurry attached to the current collector 1 is dried, so that the dried battery slurry enters the coating roll press along with the current collector 1, and the viscosity of the surface of the battery slurry is further reduced because the battery slurry is dried, and the battery slurry cannot be adhered to the second coating roll 82;
b 3: when the feed hopper 3 and the current collector 1 are horizontally arranged, the powder spreader 14 is arranged between the feed hopper 3 and the coating double-roll machine 8, the conductive agent is spread into the battery slurry attached to the current collector 1 through the powder spreader 14, the conductive agent can reduce the viscosity of the surface of the battery slurry, and the battery slurry cannot be adhered to the second coating roll 82 in the rolling process;
b 4: when the feed hopper 3 is perpendicular to the current collector 1, the second coating roll 82 is set to be a cylinder with meshes, the air source 19 is arranged inside the second coating roll 82 and blows air flow of 0.1-500 MPa to the surface of the second coating roll 82, so that the battery slurry is not contacted with the second coating roll 82 under the action of the air flow pressure, and the battery slurry is effectively prevented from being adhered to the second coating roll 82.
Examples 9-14 high viscosity Battery paste application method
Examples 9-14 were the same as example 8, except that the parameters were set as shown in table 1:
TABLE 1
The coating methods of examples 8-14 are suitable for high viscosity, high solid content battery pastes, which are formed into high viscosity battery pastes without or with little solvent, and then the battery pastes are spread by high speed spinning of a thorn wheel, and the coating thickness is controlled within + -1.5 μm, which is equivalent to the control precision of the existing better coating technology. In addition, because the materials of all components in the battery slurry are mixed and dispersed more uniformly, the prepared pole piece is not easy to delaminate, and then the performance of the lithium battery prepared subsequently can be improved, and meanwhile, because the baking time is shortened, the production efficiency can be improved, and the production cost is reduced.
Example 15 demonstrates the effect of coating using the coating methods of examples 8-14
The dispersion effect of the required battery paste was verified using the coating method of the present application:
the battery slurry is composed of a positive electrode material or a negative electrode material, a conductive agent, a bonding agent, a solvent and the like, the raw materials are required to be fully mixed and dispersed before coating, and the more uniform the mixing and dispersion, the better the performance of the subsequently prepared lithium battery is. When the traditional coating method is used for preparing the battery slurry, a large amount of solvent is added into the battery slurry to ensure the fluidity of the battery slurry during coating, the battery slurry is uniformly mixed by a high-speed stirring device, and then the battery slurry is directly coated on a current collector, the coating thickness is ensured by utilizing the fluidity of the battery slurry, but a series of negative problems can be caused by using more solvents, if the use of the solvent is reduced, the viscosity of the battery slurry is increased, and the coating cannot be finished by utilizing the traditional coating method;
however, the conductive agent has small particle size, large specific surface area, easy agglomeration and difficult dispersion, and becomes one of the important factors influencing the performance of the lithium battery. The battery slurry is sprayed onto the rotating device under pressure to be scattered in a rotating mode before coating, and the battery slurry sprayed in unit time is less, high in pressure and high in rotating speed, so that the battery slurry can be scattered instantaneously, and conductive agents which are easy to agglomerate are scattered, so that the conductive agents are uniformly scattered among active materials, and the function of a conductive network is better played;
as shown in fig. 9, the battery paste can be dispersed more uniformly by the rotational scattering method of the present application, and as shown in fig. 10, some conductive agents are not well dispersed in the conventional scattering method, and an agglomeration phenomenon occurs. As can be seen from the electron microscope images in fig. 9 and fig. 10, the slurry dispersed by the method of the present application has a significantly better dispersion uniformity than the conventional dispersing method, and the conductive agent can form a uniform conductive network, so that the finally prepared lithium battery has a good conductive performance.
The efficiency of the baking solvent of the battery pole piece prepared by the coating method is verified as follows:
the battery positive electrode slurry is coated on a current collector to form a battery pole piece, and because a solvent exists in the battery slurry, the solvent is required to be evaporated by baking, so that the influence of the solvent on the quality of the battery is reduced. The battery pastes of examples 8-14 were tested, and the battery pastes of examples 8-14 had low solvent content, high solid content, and high viscosity, and the baking time required for the battery plates prepared in examples 8-14 is shown in table 2:
TABLE 2 time table for baking solvents in battery slurries of different solids content
As can be seen from Table 2, the amount of solvent used is reduced, the solid content of the battery slurry is increased, the baking time can be shortened, the preparation efficiency of the pole piece is improved, and the baking cost can be greatly reduced.
The uniformity of coating thickness using the coating method of the present application was verified:
the negative battery slurry was coated onto the current collector using the coating method of examples 8-14 to form pole pieces, which were labeled as samples a-G, and after drying the battery pole pieces, each sample was wound up on a drum. Longitudinally cutting and detecting 15 position points, and recording the thickness value of the position points, which is shown in a table 3; transversely sectioning and detecting 15 position points, and recording the thickness value of the position points, which is shown in a table 4;
TABLE 3 data of longitudinal section
Table 4 data of transverse section
As can be seen from tables 3 and 4, the thicknesses of samples A-G are all below 1.5mm, and the range of the thickness of the pole piece in Table 3 is 1.7 μm, and the range of the thickness of the pole piece in Table 4 is 2.5 μm, as a result of calculation, the battery pole piece prepared by the coating method of examples 8-14 has good thickness uniformity, the thickness accuracy is within the range of + -1.5 μm, and the thickness can reach the thickness accuracy required in the art for battery pole pieces.
The cycle life of lithium batteries prepared using the coating methods of the present application was verified:
coating the battery slurry by using the coating method of example 10, and preparing a plurality of lithium batteries, wherein the battery cores of 10 lithium batteries are arbitrarily selected as test samples, and the test samples are respectively recorded as: the test results of the 1C charge-discharge cycle tests of 200T on 10 samples by using the charge-discharge test cabinet for the CEs 201122-01-201122-10 are shown in the table 5:
table 510 sample charge and discharge test results
As can be seen from Table 5, after 200T cycles, the capacity fading rate of 10 samples is within 2%, the cycle stability is good, and the cycle life is good. After the lithium batteries obtained by the coating methods in examples 8, 9, and 11 to 14 were subjected to multiple experiments, the cycle performance of the lithium batteries obtained was very close to the data recorded in table 5, and details thereof are not repeated here.
In conclusion, the battery pole piece prepared by the coating method can disperse all component materials in the high-viscosity battery slurry more uniformly, and the prepared lithium battery has better performance. The utility model provides a rotatory mode of breaing up requires lowly to the mobility of battery thick liquids, consequently, when configuration battery thick liquids, can reduce the use of solvent, and the solid content risees, greatly reduced the later stage time of toasting the solvent, improved production efficiency, saved manufacturing cost, the reduction that the solvent used can also make the difficult layering of battery sheet that forms, and active material and conductive agent are difficult for agglomerating. The battery pole piece prepared by the coating method is uniform in thickness and high in thickness precision. The traditional coating process has very high requirements on the preparation of the battery slurry, so that the battery slurry is required to have good fluidity, and the battery slurry is required to be dispersed at high speed before coating so as to uniformly mix ingredients. The battery slurry is scattered at a high speed before coating, so that the use of a solvent can be greatly reduced.
Claims (10)
1. The utility model provides a feed arrangement is broken up in rotation of high viscosity battery thick liquids, includes the feeder hopper and is used for carrying the feeding device of battery thick liquids to the feeder hopper, its characterized in that: and a rotary scattering device for scattering the battery slurry is arranged in the feed hopper.
2. The high viscosity battery paste rotating scattering feeding device of claim 1, wherein: the rotary scattering device comprises a scattering wheel arranged in the feed hopper and a first motor used for driving the scattering wheel to rotate, wherein the scattering wheel is any one of a hair wheel, a thorn wheel and a knife wheel.
3. The high viscosity battery paste rotary scattering feeding device of claim 2, characterized in that: the bottom of the feed hopper is conical and is perpendicular to the current collector; the feeding hopper is provided with a vibration source which can make the feeding hopper vibrate, and the outlet of the feeding hopper is fixedly provided with a discharging net.
4. The high viscosity battery paste rotary scattering feeding device of claim 2, characterized in that: feeder hopper and mass flow body parallel arrangement include with the relative first baffle that sets up of mass flow body, set firmly second baffle and the third baffle in first baffle both sides respectively, first baffle is followed the direction of motion of mass flow body by the height to low slope, first baffle is close to and is equipped with the clearance between the one end of mass flow body and the mass flow body, and the one end of keeping away from the mass flow body has set firmly the fourth baffle, be equipped with the opening with the feeding device intercommunication on the fourth baffle, the vibration source has set firmly on the first baffle.
5. The high viscosity battery paste rotary scattering feeding device of claim 2, characterized in that: the feeding hopper is arranged in parallel with the current collector, a blocking roller for preventing the battery slurry from flying upwards is also arranged in the feeding hopper, and the blocking roller is driven by a second motor; the battery paste leveling device further comprises a leveling roller for leveling the battery paste on the current collector, and the leveling roller is driven by a third motor.
6. A high viscosity battery paste coating apparatus, characterized in that: the high viscosity battery paste rotary scattering feeding device comprising the high viscosity battery paste claimed in claims 1 to 5, further comprising a coating roll machine for rolling the battery paste on the current collector and an anti-sticking device for preventing the battery paste from sticking to the coating roll machine, the coating roll machine comprising a first coating roll for carrying the current collector and a second coating roll for compacting the battery paste.
7. The high viscosity battery paste coating apparatus according to claim 6, characterized in that: the anti-sticking device is any one of the following:
a 1: the diaphragm is arranged on the second coating roller and moves along with the current collector;
a 2: the dryer is arranged between the high-viscosity battery slurry rotary scattering feeding device and the coating double-roll machine and is used for drying the battery slurry;
a 3: the powder spreader is arranged between the high-viscosity battery slurry rotating and scattering feeding device and the coating double-roll machine and is used for spreading a drying agent to the battery slurry attached to the current collector;
a 4: the air source is arranged in the second coating roll, and the air injection direction of the air source faces to the surface of the second coating roll; the second coating roller is cylindrical with meshes.
8. A method for coating high-viscosity battery slurry is characterized by comprising the following steps: comprises the following steps which are carried out in sequence:
s1: preparing battery slurry with the viscosity of more than 10000mPa & s or the cone penetration of 0.5-40 mm;
s2: inputting the battery paste into the high viscosity battery paste coating device of claims 6-7, and conveying the battery paste into a feed hopper through a conveying device at a pressure of 0.1-50 MPa;
s3: adjusting a rotary scattering device in the feed hopper to enable the rotating speed of the rotary scattering device to be 500-50000 RPM, and scattering the battery slurry;
s4: and coating the scattered battery slurry on a current collector by a coating double-roll machine.
9. The high viscosity battery paste coating method according to claim 8, characterized in that: in S3, the scattered battery slurry is dropped on the current collector through a vibration source, and the vibration frequency of the vibration source is 50-1000000 Hz.
10. The high viscosity battery paste coating method according to claim 9, characterized in that: in S4, the method of preventing the battery paste from sticking to the second coating roll is any one of:
b 1: a diaphragm is attached to the second coating roller, and when the battery slurry moves to a gap between the first coating roller and the second coating roller along with the current collector, the diaphragm is adhered to the battery slurry and enters the next working procedure along with the current collector;
b 2: when the feed hopper and the current collector are horizontally arranged, drying the battery slurry attached to the current collector, so that the dried battery slurry enters a coating roller press along with the current collector;
b 3: when the feed hopper and the current collector are horizontally arranged, scattering a conductive agent into the battery slurry attached to the current collector;
b 4: when the feed hopper is perpendicular to the current collector, the second coating roller is set to be in a cylindrical shape with meshes, and an air source is arranged in the second coating roller and blows air to the surface of the second coating roller at the pressure of 0.1-500 MPa.
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