CN113092505A - Method for detecting non-metallic inclusions in steel - Google Patents

Method for detecting non-metallic inclusions in steel Download PDF

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CN113092505A
CN113092505A CN202110245493.5A CN202110245493A CN113092505A CN 113092505 A CN113092505 A CN 113092505A CN 202110245493 A CN202110245493 A CN 202110245493A CN 113092505 A CN113092505 A CN 113092505A
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inclusions
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aspex
steel
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马超
齐建军
陈红卫
田志强
张洪起
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HBIS Co Ltd
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/40Concentrating samples
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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Abstract

The invention discloses a method for detecting nonmetallic inclusion in steel, which adopts the following processes: preparing a rod-shaped sample after the sample to be detected is subjected to solid solution strengthening; using a stainless steel sleeve as a cathode and a rod-shaped sample as an anode, and adopting a semipermeable membrane for isolation to perform electrolytic extraction; the electrolyte comprises the following components in percentage by weight: 0.01-0.1 g/ml of tetramethylammonium chloride, 0.1-0.25 ml/ml of acetylacetone and the balance of methanol solution with the mass fraction of 95-99 percent; dissolving the electrolyzed electrolyte in absolute ethyl alcohol, and filtering by using a filter membrane; dissolving the impurities on the filter membrane in the absolute ethyl alcohol solution again, and obtaining clean impurities after magnetic separation and filtration; inlaying clean inclusions on a metal plane with conductive adhesive, and spraying platinum to prepare an ASPEX observation sample; and detecting the ASPEX observation sample by using an ASPEX automatic scanning electron microscope to obtain the detection information of all the extracted inclusions. The method can be used for detecting the nonmetallic inclusion in the steel in a nondestructive, complete and rapid manner, and greatly reduces the manual workload and the errors caused by manual work.

Description

Method for detecting non-metallic inclusions in steel
Technical Field
The invention belongs to the field of electrochemical and physical detection, and particularly relates to a method for detecting nonmetallic inclusions in steel.
Background
Numerous studies have shown that the type, size, distribution, amount of non-metallic inclusions in steel have a great influence on the quality of the steel. The non-metallic inclusion destroys the continuity of steel matrix structure, can reduce the mechanical property and fatigue property of steel, and deteriorates the cold and hot workability and certain physical and chemical indexes of steel. Accurately and completely representing the nonmetallic inclusion in the steel is very important for improving the cleanliness of the steel.
The main defects of the traditional detection method for nonmetallic inclusions by combining electrochemical extraction and a field emission scanning electron microscope are as follows: 1. the electrolyte adopts acidic or alkaline solution, and in the electrolytic process, partial oxide impurities can be dissolved in the electrolyte; 2. the electrolytic sample which is not subjected to the solution treatment is difficult to remove carbides; 3. the field emission scanning electron microscope is used for detecting the inclusions, the analysis speed is low, the manual working measuring tool is large, no inclusions exist in 99 percent of the field of view, the inclusions need to be manually distinguished, and the field emission scanning electron microscope is 100mm2The scanning time of the detection area is about 10 hours; 4. the analysis result is unreliable, the field emission electron microscope belongs to static scanning, and the picture collected by analysis is not an actual sample and can not effectively distinguish inclusions and pollutants.
Disclosure of Invention
The invention aims to provide a method for quickly and accurately detecting nonmetallic inclusions in steel.
In order to solve the technical problem, the invention adopts the following process: (1) sample preparation: preparing a rod-shaped sample after the sample to be detected is subjected to solid solution strengthening;
(2) electrolysis: using a stainless steel sleeve as a cathode and a rod-shaped sample as an anode, and adopting a semipermeable membrane for isolation to perform electrolytic extraction; the electrolyte comprises the following components in percentage by weight: 0.01-0.1 g/ml of tetramethylammonium chloride, 0.1-0.25 ml/ml of acetylacetone and the balance of methanol solution with the mass fraction of 95-99 percent;
(3) collecting impurities: dissolving the electrolyzed electrolyte in absolute ethyl alcohol, and filtering by using a filter membrane; dissolving the impurities on the filter membrane in the absolute ethyl alcohol solution again, and obtaining clean impurities after magnetic separation and filtration;
(4) inlaying inclusions: inlaying clean inclusions on a metal plane with conductive adhesive, and spraying platinum to prepare an ASPEX observation sample;
(5) ASPEX auto-scan: and detecting the ASPEX observation sample by using an ASPEX automatic scanning electron microscope to obtain the detection information of all the extracted inclusions.
In the step (1), the sample to be detected is subjected to solid solution strengthening at 1000-1200 ℃.
In the step (2) of the present invention, the semipermeable membrane is a cellulose acetate membrane.
In the step (2) of the present invention, the electrolytic current is 0.05A/cm2~0.10A/cm2
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in: the inclusion extracted by the invention is detected by adopting ASPEX automatic scanning, and has the following advantages: 1. the detection speed is high, the detection of the inclusions is synchronous with the chemical analysis, and the detection speed is 100mm2The steel sample with the size of 5000 inclusions only needs 1 hour for detection, and the information of images, the number, the types, the sizes, the distribution and the like of the inclusions is automatically stored; 2. the ASPEX adopts real-time dynamic analysis and calculation and an automatic inclusion locking technology, so that the error is greatly reduced, and the inclusion particle detection passes the certification of the American national standards and technology institute; 3. unmanned operation can be realized, and the inclusion information is automatically scanned and stored through system setting, so that the manual workload is greatly reduced. The method combining non-aqueous solution electrolytic extraction and ASPEX automatic scanning is adopted, so that the non-metallic inclusions in the steel can be detected nondestructively, completely and quickly, and the manual workload and errors caused by manual work are greatly reduced.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the construction of an electrolysis apparatus;
FIG. 2 shows Al in example 12O3A morphology map of inclusions;
FIG. 3 is a graph showing the morphology of TiN inclusions in example 1;
FIG. 4 is a morphology of MnS-TiS inclusion in example 1;
FIG. 5 shows MnS-Al in example 12O3-a topographic map of CaO inclusions;
FIG. 6 is a morphology of MnS inclusion in example 1;
FIG. 7 is a morphology of MnS-CaS inclusions in example 1;
FIG. 8 shows CaO-Al in example 12O3A morphology map of inclusions;
FIG. 9 shows MnS-Al in example 12O3A morphology map of inclusions;
FIG. 10 is a graph showing the morphology of CaO inclusion in example 1;
FIG. 11 is a graph showing the size, number and distribution of inclusions in the ASEPX automatic scan of example 1;
FIG. 12 is an ASEPX autoscan electrolyte inclusion distribution plot from example 2;
FIG. 13 is an ASEPX autoscan electrolyte inclusion distribution plot from example 3;
FIG. 14 is an ASEPX autoscan electrolyte inclusion distribution plot from example 4;
FIG. 15 is an ASEPX auto-scan distribution diagram of electrolytic inclusions in example 5.
In the figure: 1 is an isolation cover; 2 is electrolyte; 3 is a cathode; 4 is a semipermeable membrane; 5 is a cathode frame; 6 is an anode.
Detailed Description
The method for detecting the non-metallic inclusions in the steel adopts the following process steps: (1) preparing nonaqueous solution for electrolysis: electrolyte proportion of nonaqueous solution electrolysis: 0.01-0.1 g of tetramethylammonium chloride, 0.1-0.25 ml of acetylacetone and the balance of 95-99 wt% of methanol solution are added into each ml of electrolyte.
(2) Sample preparation: the steel to be detected is subjected to solid solution strengthening at 1000-1200 ℃, carbide is well solid-dissolved in the process, and inclusions cannot be solid-dissolved; then lathing into a rod-shaped sample with the diameter of 5mm and the length of 40mm, lathing off the surface iron oxide scale, ultrasonically cleaning the surface of the sample, and drying.
(3) Preparing an electrolytic semipermeable membrane: the adding ratio of the cellulose acetate to the acetone is 45g to 500ml, namely 90g of the cellulose acetate is added into 1000ml of the acetone; fully and uniformly mixing, and preparing the cellulose acetate semipermeable membrane by using the glass capsule cup and the capsule ring as membranes.
(4) Electrolysis: using stainless steel sleeve as cathode, rod-like sample as anode, adopting semipermeable membrane to separate, connecting electrolysis device as shown in figure 1 at 0.05A/cm2~0.1A/cm2The electrolytic extraction is performed at a constant current density.
(5) Collecting electrolytic sludge: after the rod-shaped sample is completely electrolyzed, dissolving the electrolyte and the electrolyte product on the semipermeable membrane in absolute ethyl alcohol, performing suction filtration by using a filter membrane, and filtering all impurities on the filter membrane; the precision of the filter membrane is determined according to the size of the inclusions to be observed, and a polypropylene microporous filter membrane is adopted.
(6) Magnetic separation, filtration and cleaning: dissolving the impurities on the filter membrane in an absolute ethyl alcohol solution, and carrying out graded magnetic separation in a magnetic separation device to remove magnetic components in the solution, wherein the magnetic separation strength is respectively 500Gs, 1000GS, 1500GS, 2000GS, 2500GS, 3000GS and 3500 GS; filtering the solution subjected to magnetic separation by using a filter membrane which is the same as the filter membrane obtained in the step 5, repeatedly cleaning the filter membrane for 3-4 times by using absolute ethyl alcohol, and finally, completely concentrating clean impurities on the filter membrane; the precision of the filter membrane is determined according to the size of the inclusions to be observed, and a polypropylene microporous filter membrane is adopted.
(7) Inlaying inclusions: uniformly embedding clean inclusions on a clean and flat metal plane by using conductive adhesive; platinum was sprayed on the inclusions to prepare an ASPEX observation sample.
(8) ASPEX auto-scan: and (3) detecting the ASPEX observation sample by using an ASPEX automatic scanning electron microscope to obtain a plurality of information such as three-dimensional morphology, size, quantity, type and the like of all the extracted inclusions.
Example 1: the method for detecting nonmetallic inclusions in the present steel is specifically as follows.
(1) Carrying out solution strengthening on a sample to be detected of GCr15 bearing steel at 1000 ℃ to prepare a rod-shaped sample; using stainless steel sleeve as cathode, rod-like sample as anode, and isolating with cellulose acetate semipermeable membrane at 0.05A/cm2Carrying out electrolytic extraction under constant current; the electrolyte comprises the following components in percentage by weight: 0.01g/ml of tetramethylammonium chloride, 0.1ml/ml of acetylacetone, and the balance of 99wt% methanol solution.
(2) Dissolving the electrolyzed electrolyte in absolute ethyl alcohol, and filtering by using a polypropylene microporous filter membrane of 1 um; and dissolving the impurities on the filter membrane into the absolute ethyl alcohol solution again, carrying out magnetic separation by 500Gs, 1000GS, 1500GS, 2000GS, 2500GS, 3000GS and 3500GS, carrying out suction filtration by using a polypropylene microporous filter membrane with the diameter of 1um, and cleaning for 3 times by using absolute ethyl alcohol, thus collecting all clean impurities on the filter membrane.
(3) Inlaying clean inclusions on a metal plane with conductive adhesive, and spraying platinum to prepare an ASPEX observation sample; the ASPEX observation sample is detected by an ASPEX automatic scanning electron microscope to obtain a plurality of information of three-dimensional morphology, size, quantity, type and the like of all the extracted inclusions, as shown in table 1, figures 2-10 and figure 11.
Table 1: example 1 results of detection of inclusions in samples
Figure DEST_PATH_IMAGE002
Example 2: the method for detecting nonmetallic inclusions in the present steel is specifically as follows.
(1) Carrying out solution strengthening on a sample to be detected made of 60Si2Mn spring steel at 1000 ℃ to prepare a rod-shaped sample; using stainless steel sleeve as cathode, rod-like sample as anode, and isolating with cellulose acetate semipermeable membrane at 0.05A/cm2Carrying out electrolytic extraction under constant current; the electrolyte comprises the following components in percentage by weight: 0.01g/ml of tetramethylammonium chloride, 0.1ml/ml of acetylacetone and the balance of 99wt%Methanol solution.
(2) Dissolving the electrolyzed electrolyte in absolute ethyl alcohol, and filtering by using a polypropylene microporous filter membrane of 1 um; and dissolving the impurities on the filter membrane into the absolute ethyl alcohol solution again, carrying out magnetic separation by 500Gs, 1000GS, 1500GS, 2000GS, 2500GS, 3000GS and 3500GS, carrying out suction filtration by using a polypropylene microporous filter membrane with the diameter of 1um, and cleaning for 3 times by using absolute ethyl alcohol, thus collecting all clean impurities on the filter membrane.
(3) Inlaying clean inclusions on a metal plane with conductive adhesive, and spraying platinum to prepare an ASPEX observation sample; the ASPEX observation sample is detected by an ASPEX automatic scanning electron microscope to obtain a plurality of information such as three-dimensional morphology, size, number, type and the like of all the extracted inclusions, as shown in table 2 and fig. 12.
Table 2: example 2 detection results of inclusions in samples
Figure DEST_PATH_IMAGE004
Example 3: the method for detecting nonmetallic inclusions in the present steel is specifically as follows.
(1) The method comprises the following steps of (1) carrying out solid solution strengthening on a sample to be detected of GCr15 bearing steel at 1100 ℃ to prepare a rod-shaped sample; using stainless steel sleeve as cathode, rod-like sample as anode, and isolating with cellulose acetate semipermeable membrane at 0.1A/cm2Carrying out electrolytic extraction under constant current; the electrolyte comprises the following components in percentage by weight: 0.05g/ml of tetramethylammonium chloride, 0.25ml/ml of acetylacetone, and the balance of a 95wt% methanol solution.
(2) Dissolving the electrolyzed electrolyte in absolute ethyl alcohol, and filtering by using a polypropylene microporous filter membrane of 1 um; and dissolving the impurities on the filter membrane into the absolute ethyl alcohol solution again, carrying out magnetic separation by 500Gs, 1000GS, 1500GS, 2000GS, 2500GS, 3000GS and 3500GS, carrying out suction filtration by using a polypropylene microporous filter membrane with the diameter of 1um, and cleaning for 4 times by using absolute ethyl alcohol, thus collecting all clean impurities on the filter membrane.
(3) Inlaying clean inclusions on a metal plane with conductive adhesive, and spraying platinum to prepare an ASPEX observation sample; the ASPEX observation sample was examined using an ASPEX automatic scanning electron microscope to obtain a variety of information on the three-dimensional morphology, size, number, type, etc. of all the extracted inclusions, as shown in table 3 and fig. 13.
Table 3: example 3 detection results of inclusions in samples
Figure DEST_PATH_IMAGE006
Example 4: the method for detecting nonmetallic inclusions in the present steel is specifically as follows.
(1) Preparing a rod-shaped sample from 60Si2Mn spring steel to-be-detected sample after solution strengthening at 1200 ℃; using stainless steel sleeve as cathode, rod-like sample as anode, and isolating with cellulose acetate semipermeable membrane at 0.08A/cm2Carrying out electrolytic extraction under constant current; the electrolyte comprises the following components in percentage by weight: 0.03g/ml of tetramethylammonium chloride, 0.15ml/ml of acetylacetone, and the balance of a 98wt% methanol solution.
(2) Dissolving the electrolyzed electrolyte in absolute ethyl alcohol, and filtering by using a polypropylene microporous filter membrane of 1 um; and dissolving the impurities on the filter membrane into the absolute ethyl alcohol solution again, carrying out magnetic separation by 500Gs, 1000GS, 1500GS, 2000GS, 2500GS, 3000GS and 3500GS, carrying out suction filtration by using a polypropylene microporous filter membrane with the diameter of 1um, and cleaning for 3 times by using absolute ethyl alcohol, thus collecting all clean impurities on the filter membrane.
(3) Inlaying clean inclusions on a metal plane with conductive adhesive, and spraying platinum to prepare an ASPEX observation sample; the ASPEX observation sample was examined using an ASPEX automatic scanning electron microscope to obtain a variety of information on the three-dimensional morphology, size, number, type, etc. of all the extracted inclusions, as shown in table 4 and fig. 14.
Table 4: example 4 detection results of inclusions in samples
Figure DEST_PATH_IMAGE008
Example 5: the method for detecting nonmetallic inclusions in the present steel is specifically as follows.
(1) The method comprises the following steps of (1) carrying out solid solution strengthening on a sample to be detected of GCr15 bearing steel at 1100 ℃ to prepare a rod-shaped sample; using stainless steel sleeve as cathode, rod-like sample as anode, and isolating with cellulose acetate semipermeable membrane at 0.07A/cm2Carrying out electrolytic extraction under constant current; the electrolyte comprises the following components in percentage by weight: 0.1g/ml of tetramethylammonium chloride, 0.2ml/ml of acetylacetone, and the balance of a 98wt% methanol solution.
(2) Dissolving the electrolyzed electrolyte in absolute ethyl alcohol, and filtering by using a polypropylene microporous filter membrane of 1 um; and dissolving the impurities on the filter membrane into the absolute ethyl alcohol solution again, carrying out magnetic separation by 500Gs, 1000GS, 1500GS, 2000GS, 2500GS, 3000GS and 3500GS, carrying out suction filtration by using a polypropylene microporous filter membrane with the diameter of 1um, and cleaning for 4 times by using absolute ethyl alcohol, thus collecting all clean impurities on the filter membrane.
(3) Inlaying clean inclusions on a metal plane with conductive adhesive, and spraying platinum to prepare an ASPEX observation sample; the ASPEX observation sample was examined using an ASPEX automatic scanning electron microscope to obtain a variety of information on the three-dimensional morphology, size, number, type, etc. of all the extracted inclusions, as shown in table 5 and fig. 15.
Table 5: example 5 detection results of inclusions in samples
Figure DEST_PATH_IMAGE010

Claims (4)

1. A method for detecting non-metallic inclusions in steel is characterized by comprising the following steps: (1) sample preparation: preparing a rod-shaped sample after the sample to be detected is subjected to solid solution strengthening;
(2) electrolysis: using a stainless steel sleeve as a cathode and a rod-shaped sample as an anode, and adopting a semipermeable membrane for isolation to perform electrolytic extraction; the electrolyte comprises the following components in percentage by weight: 0.01-0.1 g/ml of tetramethylammonium chloride, 0.1-0.25 ml/ml of acetylacetone and the balance of methanol solution with the mass fraction of 95-99 percent;
(3) collecting impurities: dissolving the electrolyzed electrolyte in absolute ethyl alcohol, and filtering by using a filter membrane; dissolving the impurities on the filter membrane in the absolute ethyl alcohol solution again, and obtaining clean impurities after magnetic separation and filtration;
(4) inlaying inclusions: inlaying clean inclusions on a metal plane with conductive adhesive, and spraying platinum to prepare an ASPEX observation sample;
(5) ASPEX auto-scan: and detecting the ASPEX observation sample by using an ASPEX automatic scanning electron microscope to obtain the detection information of all the extracted inclusions.
2. The method for detecting nonmetallic inclusions in steel as set forth in claim 1, wherein: in the step (1), the sample to be detected is subjected to solid solution strengthening at 1000-1200 ℃.
3. The method for detecting nonmetallic inclusions in steel as set forth in claim 1, wherein: in the step (2), the semipermeable membrane is a cellulose acetate membrane.
4. The method for detecting nonmetallic inclusions in steel as set forth in claim 1, 2, or 3, wherein: in the step (2), the electrolytic current is 0.05A/cm2~0.10A/cm2
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CN114323873A (en) * 2022-01-14 2022-04-12 慈兴集团有限公司 Method for detecting particle components on surface of bearing

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113447509A (en) * 2021-07-30 2021-09-28 钢铁研究总院 Sample preparation method of scanning electron microscope sample for inclusions in rare earth weathering steel
CN113447509B (en) * 2021-07-30 2022-09-16 钢铁研究总院 Sample preparation method of scanning electron microscope sample for inclusions in rare earth weathering steel
CN114323873A (en) * 2022-01-14 2022-04-12 慈兴集团有限公司 Method for detecting particle components on surface of bearing

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Application publication date: 20210709